CN109604989A - A kind of assembling guide rod automatic handling device - Google Patents

A kind of assembling guide rod automatic handling device Download PDF

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Publication number
CN109604989A
CN109604989A CN201811522591.3A CN201811522591A CN109604989A CN 109604989 A CN109604989 A CN 109604989A CN 201811522591 A CN201811522591 A CN 201811522591A CN 109604989 A CN109604989 A CN 109604989A
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CN
China
Prior art keywords
guide rod
work
centering
trolley
lifting
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Granted
Application number
CN201811522591.3A
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Chinese (zh)
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CN109604989B (en
Inventor
童军
乔键伟
刘莉君
李金国
王世学
王志远
谢义洪
王兆麒
王鲁
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Xi'an Putai Hydraulic Equipment Co ltd
Xian University of Science and Technology
Huanghe Xinye Co Ltd
Original Assignee
Xi'an Putai Hydraulic Equipment Co ltd
Xian University of Science and Technology
Huanghe Xinye Co Ltd
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Application filed by Xi'an Putai Hydraulic Equipment Co ltd, Xian University of Science and Technology, Huanghe Xinye Co Ltd filed Critical Xi'an Putai Hydraulic Equipment Co ltd
Priority to CN201811522591.3A priority Critical patent/CN109604989B/en
Publication of CN109604989A publication Critical patent/CN109604989A/en
Application granted granted Critical
Publication of CN109604989B publication Critical patent/CN109604989B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B23P19/007—Picking-up and placing mechanisms

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a kind of assembling guide rod automatic handling devices, load and unload lifting unit, bell jar unlocking apparatus, hydraulic system and control circuit into trolley, guide rod centering workbench, guide rod bracket lifting displacement unit, guide rod including the mobile rail vehicle of station and the guide rod work being mounted in the mobile rail vehicle of station；Guide rod work includes trolley body, walks wheel and guide rod bracket cylinder displacement into trolley；Guide rod centering workbench includes rack, guide rod disengaging track, guide rod centering positioning plate and crossbeam centering positioning plate；It includes guide rod bracket, guide rod bracket lifting cylinder and guide rod bracket cylinder displacement that guide rod bracket, which goes up and down displacement unit,；Guide rod handling lifting unit includes guide rod handling lifting cylinder and pallet fork；The invention also discloses a kind of assembling guide rod automatic loading and unloading methods.The problems such as functional reliability of the present invention is high, can effectively improve the guide rod efficiency of loading and unloading, reduce the labor intensity of worker, reduce security risk, avoids construction delay caused by damage equipment, maintenance cost increase.

Description

A kind of assembling guide rod automatic handling device
Technical field
The present invention relates to technical field of automation equipment, and in particular to a kind of assembling guide rod automatic handling device.
Background technique
When aluminium composing room, enterprise, country handling at present need to repair and repair intact anode rod group, it is all made of artificial Cooperate forklift workability form, without dedicated handling facilities.In order to improve the efficiency of guide rod handling, reduce the labor intensity of worker, people The guide rod automatic loading and unloading device that begins one's study.For example, application No. is 201310290701 Chinese patents to disclose a kind of anode Handling facilities, disclosed specification refer to that anode assembly and disassembly equipment walking, lifting, righting, tumbling is all made of motor reducer Driving.And frequency control is used, and the speed of service can be adjusted arbitrarily, and meet the transport of different operating conditions, connect the operation for newly sending anode scrap, It is stable and reliable for performance.It is equipped with tension sensor in the steel cord ends of traveling and elevating mechanism, when lifting overload, tension sensor Information is issued, PLC electric control system issues instruction after receiving information, and lifting motor stops, and plays safeguard protection to equipment Effect.The control mode that anode rod righting mechanism uses electricity, gas phase combines, motor reducer drive righting swing arm will be longitudinal In place, the righting pawl of pneumatic pull rod assembly starts to act the guide rod of lateral inclination in the presence of cylinder for inclined guide rod righting Righting, so that guide rod is just being located to be conducive to below stretched wire bell jar anode rod can smoothly enter into bell jar, and flexible movements, chucking power be big, in place Precisely, enter cover rate 100%, without human assistance operation, it can be achieved that unattended duty, uses manpower and material resources sparingly and improve working efficiency.Incline Turning mechanism drives using motor reducer, and rotation runs smoothly, nimbly and freely without impact, strong and powerful, and is equipped with pole Be limited to a signal in place precisely, to topple over clean residual quantity be zero, work efficiency is high, links with complete equipment, realizes full-automatic make Industry is unattended, uses manpower and material resources sparingly and improves working efficiency；Qualified new anode carbon block group can be unloaded from stretched wire, simultaneously Anode scrap anode unit is served into stretched wire, and the residue in anode tray is toppled over into collection.But found in practical research and development test, The anode assembly and disassembly equipment can not realize content disclosed in its specification well, only theoretically can be realized, moreover, by In lacking guide rod crossbeam alignment function, the centering of guide rod crossbeam can not be realized well, is be easy to cause in actual use to production The damage of stretched wire trolley and bell jar, there are security risks, can not satisfy the use demand well.
Summary of the invention
In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is that providing a kind of novel design Rationally, it realizes that convenient, functional reliability is high, the guide rod efficiency of loading and unloading can be effectively improved, the labor intensity of reduction worker, reduced Security risk avoids the problems such as construction delay caused by damage equipment and maintenance cost increase, is practical, making convenient for promoting Assembling guide rod automatic handling device.
In order to solve the above technical problems, the technical solution adopted by the present invention is that: a kind of assembling guide rod automatic handling device, packet It includes the mobile rail vehicle of station and the guide rod work that is mounted in the mobile rail vehicle of station is into trolley, guide rod centering workbench, guide rod bracket Go up and down displacement unit, guide rod handling lifting unit, bell jar unlocking apparatus, hydraulic system and control circuit；
The mobile rail vehicle unit of the station includes rail vehicle car body and is separately positioned on two sets of rail vehicle car body front and rear sides and walks Roller box, the bottom that every set walks roller box are respectively mounted there are two traveling wheel, walk to take turns box top for two sets and be connected with spaced two rows Bicycle beam is walked for two sets and is provided with motor reducer on the outside of roller box, and every set walks a traveling wheel and decelerating through motor for roller box bottom The output axis connection of machine, rail vehicle car body top side be horizontally arranged at interval have two walk for guide rod work into trolley it is light Rail, the rail vehicle car body top between two light rails are provided with for connecting the guide rod work into ear after the trolley work oil inlet cylinder of trolley Seat, the rail vehicle car body top other side are provided with ear under the handling lifting cylinder for connecting the guide rod handling lifting unit Seat and the hydraulic system mounting plate for installing hydraulic system, the side of the rail vehicle car body are connected with for installing control circuit Control circuit mounting base；
The guide rod work includes trolley body into trolley and be mounted on trolley body bottom walk wheel, and is mounted on trolley body top Pedestal, guide rod bracket cylinder displacement and the guide rod bracket in portion go up and down displacement unit mounting plate；The base top is equipped with crossbeam Workbench fixing body, the crossbeam workbench fixing body top are equipped with crossbeam workbench, the crossbeam bench-top setting There are multiple crossbeam workbench U-type grooves, is provided with below the trolley body for pushing the guide rod work into trolley to loading and unloading station Or the trolley work oil inlet cylinder for resetting the guide rod work into trolley, the trolley body front bottom end middle position be welded with work into The piston rod earrings of ear mount before oil cylinder, the trolley work oil inlet cylinder is connect with ear mount before work oil inlet cylinder, the trolley work oil inlet cylinder Tail portion earrings connect with ear mount after trolley work oil inlet cylinder；
The guide rod centering workbench includes the rack being mounted at the top of trolley body and what is be fixedly connected on rack lead Bar passes in and out track, guide rod centering positioning plate and crossbeam centering positioning plate, is also fixedly connected on the rack and is located at guide rod Two guide rod centering positional cylinders of centering positioning plate two sides and two crossbeams pair for being located at crossbeam centering positioning plate two sides Middle positional cylinder, the guide rod centering positioning plate are connect with the piston rod of guide rod centering positional cylinder, the crossbeam centering positioning Plate is connect with the piston rod of crossbeam centering positional cylinder；
The guide rod bracket lifting displacement unit includes two guide rod supports for being located at the guide rod work into trolley two sides Frame, the bottom of each guide rod bracket are mounted on guide rod bracket lifting cylinder and two guide rod columns, each guide rod It is provided with multiple guide rod bracket U-type grooves at the top of bracket, displacement plate, institute's rheme are provided with below the guide rod bracket Moving setting on plate, there are four pilot sleeves, four guide rod columns to be separately mounted to four pilot sleeves corresponding with its position In, the bottom of the displacement plate is provided with guide rod bracket cylinder displacement；It is provided with to be mounted below the displacement plate and lead Pole support goes up and down the linear guide at the top of displacement unit mounting plate, and the displacement flat plate bottom is connected with can be sliding along linear guide Dynamic sliding block；
The guide rod handling lifting unit includes lifting installation frame, guide rod handling lifting cylinder, is mounted on lifting installation Guide frame on frame and the guide upright post being mounted on guide frame are equipped with lifting crotch, institute on the guide upright post It states and the pilot sleeve penetrated for guide upright post is installed on lifting crotch, bottom weldering at the upper middle position of the lifting crotch It is connected to handling lifting cylinder upper ear seat, the piston rod earrings and handling lifting cylinder upper ear seat of the guide rod handling lifting cylinder connect It connects, the tail portion earrings of the guide rod handling lifting cylinder is connect with handling lifting cylinder lower ear base, the outside of the lifting crotch It is connected with pallet fork；
The bell jar unlocking apparatus includes unlocking compression bar and unlocking cylinder, and unlocking compression bar rear end is mounted on cantilever channel steel In the compression bar ear mount of frame bottom, cylinder piston rod ear mount, the cantilever groove steel bracket are provided in the middle part of the unlocking compression bar Middle part be provided with tail cylinder ear mount, the connection of cylinder piston rod ear mount described in the piston rod earrings of the unlocking cylinder is described The tail portion earrings of unlocking cylinder is connect with tail cylinder ear mount.
A kind of above-mentioned assembling guide rod automatic handling device, the both ends end that roller box is walked described in every set are set with vibration isolation Circle.
A kind of above-mentioned assembling guide rod automatic handling device, the quantity of the crossbeam workbench U-type groove are 5, are located at most Crossbeam idler wheel is provided in one crossbeam workbench U-type groove of front end；The width of the crossbeam workbench U-type groove is 88mm, thick Spending is 70mm, depth 92cm, and the spacing between the center line of adjacent 2 crossbeams workbench U-type groove is 220mm；The guide rod The quantity of bracket U-type groove is 4, the position of the position of 4 guide rod bracket U-type grooves and 4 crossbeam workbench U-type grooves for being located at rear end One-to-one correspondence is set, the width of the guide rod bracket U-type groove is 88mm, with a thickness of 70mm, depth 92cm, adjacent 2 guide rod supports Spacing between the center line of frame U-type groove is 220mm.
A kind of above-mentioned assembling guide rod automatic handling device, the bottom middle position of the guide rod bracket are equipped with lifting The piston rod earrings of oil cylinder ear mount, the guide rod bracket lifting cylinder is connect with lifting cylinder ear mount, the guide rod bracket lifting The cylinder barrel flange of oil cylinder is mounted on displacement flat sides Middle face；The bottom front middle position of the displacement plate is equipped with The piston rod earrings of cylinder displacement ear mount, the guide rod bracket cylinder displacement is connect with cylinder displacement ear mount.
A kind of above-mentioned assembling guide rod automatic handling device, the quantity of the guide upright post are 2, the pilot sleeve Quantity is 4, and two of them pilot sleeve is mounted on lifting crotch one on the other and penetrates for a guide upright post, other two Pilot sleeve is mounted on lifting crotch one on the other and penetrates for another guide upright post；The quantity of the pallet fork is 2.
A kind of above-mentioned assembling guide rod automatic handling device, the hydraulic system include that hydraulic power source oil circuit, guide rod centering are fixed Position oil circuit, crossbeam centering positioning oil circuit, guide rod bracket lifting oil circuit, guide rod bracket displacement oil circuit, trolley work in-line and guide rod Handling lifting oil circuit, the hydraulic power source oil circuit includes big oil pump feed oil circuit and small oil pump feed oil circuit, the big oil pump feed Oil circuit include big oil pump feed oil pipe and the first oily filter being connected on big oil pump feed oil pipe, big oil pump, the first check valve, First electromagnetic relief valve, first pressure gauge valve and first pressure gauge, the small oil pump feed oil circuit include small oil pump feed oil pipe And it is connected to the second oily filter, small oil pump, second one-way valve, the second electromagnetic relief valve, the second pressure on small oil pump feed oil pipe Power table valve, second pressure gauge and throttle valve；
The guide rod centering positioning oil circuit includes with the big oil pump feed oil circuit connection and for being two guide rod centerings The guide rod centering that positional cylinder conveys hydraulic oil positions petroleum pipeline, is connected with guide rod centering on the guide rod centering positioning petroleum pipeline Three-position four-way electromagnetic directional valve；
The crossbeam centering positioning oil circuit includes with the big oil pump feed oil circuit connection and for being two crossbeam centerings The crossbeam centering that positional cylinder conveys hydraulic oil positions petroleum pipeline, is connected with crossbeam centering on the crossbeam centering positioning petroleum pipeline Three-position four-way electromagnetic directional valve；
The guide rod bracket lifting oil circuit includes with the big oil pump feed oil circuit connection and for being two guide rod brackets The guide rod bracket that lifting cylinder conveys hydraulic oil goes up and down petroleum pipeline, is connected with guide rod bracket on the guide rod bracket lifting petroleum pipeline Go up and down three-position four-way electromagnetic directional valve；
The guide rod bracket displacement oil circuit includes connecting with the big oil pump feed oil circuit and the small oil pump feed oil circuit It connects and the guide rod bracket for conveying hydraulic oil for guide rod bracket cylinder displacement is displaced petroleum pipeline, the guide rod bracket is displaced oil transportation Guide rod bracket displacement three-position four-way electromagnetic directional valve is connected on pipe；
The trolley work in-line include be all connected with the big oil pump feed oil circuit and the small oil pump feed oil circuit and For conveying the trolley work of hydraulic oil for trolley work oil inlet cylinder into petroleum pipeline, the trolley work is into being connected with trolley work on petroleum pipeline Into three-position four-way electromagnetic directional valve；
The guide rod handling lifting oil circuit includes with the big oil pump feed oil circuit connection and for going up and down for guide rod handling Oil cylinder conveys the guide rod handling lifting petroleum pipeline of hydraulic oil, is connected with guide rod handling lifting on the guide rod handling lifting petroleum pipeline Three-position four-way electromagnetic directional valve；
A kind of above-mentioned assembling guide rod automatic handling device, the control circuit include PLC module and with PLC module phase The touch LCD screen and frequency converter connect；The input of the PLC module is terminated with mode selection switch SA, big oil pump Start stop switch SB22, small oil pump start stop switch SB23, guide rod bracket rising button switch SB4, guide rod bracket declines button switch SB5, guide rod bracket Forward button switch SB6, guide rod bracket move back button switch SB7, trolley work into Forward button switch SB10, Trolley work is into moving back button switch SB11, crossbeam centering reset button switch SB3, guide rod centering navigation button switch SB0, guide rod Centering reset button switch SB1, guide rod handling rising button switch SB12, guide rod handling declines button switch SB13, rail vehicle dress Bar station button switch SB20, rail vehicle unload bar station button switch SB21, dress bar bell jar switch button switch SB14, unload bar bell jar Switch button switch SB15, the guide rod handling upper limit fill bar station close to switch SQ2, guide rod handling lower limit close to switch SQ3, rail vehicle Bar station is unloaded close to switch SQ1 close to switch SQ0 and rail vehicle, and the output of the PLC module is terminated with system running indicator It HG24 and connects in unlocking cylinder for the three-position five-way pneumatic solenoid directional control valve in air circuit, the guide rod centering 3-position 4-way electricity Magnetic reversal valve, crossbeam centering three-position four-way electromagnetic directional valve, guide rod bracket go up and down three-position four-way electromagnetic directional valve guide rod bracket position It moves three-position four-way electromagnetic directional valve, trolley work and goes up and down 3-position 4-way electromagnetic switch into three-position four-way electromagnetic directional valve and guide rod handling Valve is connect with the output end of PLC module；The motor reducer is connect with frequency converter, and the frequency converter passes through circuit breaker Q F1 Enter line with three phase mains to connect, the three phase mains enters line and connect by circuit breaker Q F0 with external three-phase power line, the big oil Pump enters line with three phase mains by A.C. contactor KM2 and circuit breaker Q F2 and connect, and the small oil pump passes through A.C. contactor KM3 Enter line with three phase mains with circuit breaker Q F3 to connect, the three phase mains enters on line also by circuit breaker Q F4 and control circuit power supply Switch SBE is connected to for the ac-dc switching power for electricity consumption module for power supply each in the control circuit；The A.C. contactor KM2 and A.C. contactor KM3 are connect with the output end of PLC module.
That the invention also discloses a kind of exploitativenesses is good, movement accuracy is good, work efficiency is high, reduce security risk, The assembling guide rod automatic loading and unloading method for the problems such as avoiding construction delay caused by damage equipment and maintenance cost increase, this method The following steps are included:
Step 1: powering to control circuit, and start hydraulic system；
Step 2: the working condition for selecting assembling guide rod automatic handling device is automatic mode or manual work shape State executes step 3 when selecting automatic mode；When selecting manual work state, step 4 is executed；
Step 3: the control circuit automatically control hydraulic system be the guide rod centering workbench, the guide rod work into Trolley, guide rod bracket lifting displacement unit and guide rod handling lifting unit provide hydraulic power, and control the work It is mobile to be displaced dynamic rail vehicle, so that the assembling guide rod automatic handling device is automatically performed the work of dress bar or unloads bar work；
Step 4: the control circuit, under the operation that worker is manually entered control signal, control hydraulic system is described Guide rod centering workbench, the guide rod work are single into trolley, guide rod bracket lifting displacement unit and guide rod handling lifting Member provides hydraulic power, and controls the mobile rail vehicle movement of the station, and the assembling guide rod automatic handling device is made to complete dress bar Work or unload bar work；
The workflow of the work of dress bar described in step 3 and step 4 are as follows:
Step S1, the described mobile rail vehicle cell operation of station, is moved to dress bar station；
Step S2, the described guide rod bracket lifting displacement unit work, successively realizes rising, Forward, the decline of guide rod bracket With move back；
Step S3, the described guide rod work works into trolley, realizes the Forward of trolley body；
Step S4, the described guide rod centering workbench work, successively realizes crossbeam centering positioning, guide rod centering positioning and crossbeam Centering resets；
Step S5, the described guide rod handling lifting unit work, realizes the rising of pallet fork；
Step S6, the described bell jar unlocking apparatus work, dress bar bell jar is opened；
Step S7, the described guide rod handling lifting unit work, realizes the decline of pallet fork；
Step S8, the described bell jar unlocking apparatus work, dress bar bell jar is closed；
Step S9, the described guide rod centering workbench work, realizes that guide rod centering resets；
Step S10, the described guide rod work works into trolley, realizes moving back for trolley body；
The workflow of bar work is unloaded described in step 3 and step 4 are as follows:
Step X1, the described mobile rail vehicle cell operation of station, is moved to and unloads bar station；
Step X2, the described guide rod work works into trolley, realizes the Forward of trolley body；
Step X3, the described guide rod handling lifting unit work, realizes the rising of pallet fork；
Step X4, the described bell jar unlocking apparatus work, dress bar bell jar is opened；
Step X5, the described guide rod centering workbench work, realizes guide rod centering positioning；
Step X6, the described guide rod handling lifting unit work, realizes the decline of pallet fork；
Step X7, the described bell jar unlocking apparatus work, dress bar bell jar is closed；
Step X8, the described guide rod centering workbench work, realizes that guide rod centering resets；
Step X9, the described guide rod work works into trolley, realizes moving back for trolley body；
Step X10, the described guide rod bracket lifting displacement unit work, successively realizes the Forward of guide rod bracket, rises, moves back And decline.
Above-mentioned method, the hydraulic system include hydraulic power source oil circuit, guide rod centering positioning oil circuit, crossbeam centering positioning oil Road, guide rod bracket lifting oil circuit, guide rod bracket displacement oil circuit, trolley work in-line and guide rod handling lifting oil circuit, it is described hydraulic Source oil circuit includes big oil pump feed oil circuit and small oil pump feed oil circuit, and the big oil pump feed oil circuit includes big oil pump feed oil pipe And it is connected to the first oily filter, big oil pump, the first check valve, the first electromagnetic relief valve, the first pressure on big oil pump feed oil pipe Power table valve and first pressure gauge, the small oil pump feed oil circuit include small oil pump feed oil pipe and are connected to small oil pump feed oil The second oily filter, small oil pump, second one-way valve, the second electromagnetic relief valve, second pressure gauge valve, second pressure gauge and throttling on pipe Valve；The guide rod centering positioning oil circuit includes with the big oil pump feed oil circuit connection and for positioning oil for two guide rod centerings The guide rod centering that cylinder conveys hydraulic oil positions petroleum pipeline, is connected with guide rod centering three four on the guide rod centering positioning petroleum pipeline Electric change valve；The crossbeam centering positioning oil circuit includes with the big oil pump feed oil circuit connection and for being two crossbeams The crossbeam centering that centering positional cylinder conveys hydraulic oil positions petroleum pipeline, is connected with crossbeam on the crossbeam centering positioning petroleum pipeline Centering three-position four-way electromagnetic directional valve；Guide rod bracket lifting oil circuit includes and the big oil pump feed oil circuit connection and is used for Petroleum pipeline is gone up and down for the guide rod bracket that two guide rod bracket lifting cylinders convey hydraulic oil, the guide rod bracket is gone up and down on petroleum pipeline It is connected with guide rod bracket lifting three-position four-way electromagnetic directional valve；The guide rod bracket is displaced oil circuit Oil circuit and the small oil pump feed oil circuit are all connected with and the guide rod bracket position for conveying hydraulic oil for guide rod bracket cylinder displacement Petroleum pipeline is moved, guide rod bracket displacement three-position four-way electromagnetic directional valve is connected on the guide rod bracket displacement petroleum pipeline；Described Turner in-line include be all connected with the big oil pump feed oil circuit and the small oil pump feed oil circuit and for for trolley work into Oil cylinder conveys the trolley work of hydraulic oil into petroleum pipeline, and the trolley work is into being connected with trolley work into 3-position 4-way electromagnetism on petroleum pipeline Reversal valve；The guide rod handling lifting oil circuit includes with the big oil pump feed oil circuit connection and for loading and unloading lifting oil for guide rod Cylinder conveys the guide rod handling lifting petroleum pipeline of hydraulic oil, is connected with guide rod handling lifting three on the guide rod handling lifting petroleum pipeline Position four-way electromagnetic reversing valve；
The control circuit includes PLC module and the touch LCD screen and frequency converter that connect with PLC module；Institute The input for stating PLC module is terminated with mode selection switch SA, big oil pump start stop switch SB22, small oil pump start stop switch SB23, guide rod bracket rising button switch SB4, guide rod bracket declines button switch SB5, guide rod bracket Forward button switch SB6, Guide rod bracket moves back button switch SB7, trolley work into Forward button switch SB10, trolley work into moving back button switch SB11, cross Beam centering reset button switch SB3, guide rod centering navigation button switch SB0, guide rod centering reset button switch SB1, guide rod dress It unloads rising button switch SB12, guide rod handling declines button switch SB13, rail vehicle dress bar station button switch SB20, rail vehicle and unloads bar Station button switch SB21, dress bar bell jar switch button switch SB14, unload bar bell jar switch button switch SB15, guide rod load and unload on It limits and unloads bar station close to switch SQ2, guide rod handling lower limit close to switch SQ3, rail vehicle dress bar station close to switch SQ0 and rail vehicle and connect Nearly switch SQ1, the output of the PLC module are terminated with system running indicator HG24 and connect in unlocking cylinder in air circuit Three-position five-way pneumatic solenoid directional control valve, the guide rod centering three-position four-way electromagnetic directional valve, crossbeam centering 3-position 4-way electromagnetism Reversal valve, guide rod bracket lifting three-position four-way electromagnetic directional valve, guide rod bracket displacement three-position four-way electromagnetic directional valve, trolley work into Three-position four-way electromagnetic directional valve and guide rod handling lifting three-position four-way electromagnetic directional valve are connect with the output end of PLC module；Institute It states motor reducer to connect with frequency converter, the frequency converter enters line with three phase mains by circuit breaker Q F1 and connect, the three-phase electricity Source enters line and is connect by circuit breaker Q F0 with external three-phase power line, and the big oil pump passes through A.C. contactor KM2 and breaker QF2 enters line with three phase mains and connect, and the small oil pump enters line by A.C. contactor KM3 and circuit breaker Q F3 and three phase mains and connects It connects, the three phase mains enters also to be connected to by circuit breaker Q F4 and control circuit power switch SBE for being the control electricity on line The ac-dc switching power of each electricity consumption module for power supply in road；The A.C. contactor KM2 and A.C. contactor KM3 with PLC mould The output end of block connects；
Give control circuit power supply described in step 1, and start the detailed process of hydraulic system are as follows: by circuit breaker Q F0, QF1, QF2, QF3 and QF4 closure, and control circuit power switch SBE is pressed, the control circuit connects AC-DC conversion electricity Source, system running indicator HG24 are lighted；Big oil pump start stop switch SB22 is pressed, A.C. contactor KM2 is attracted, big oil pump fortune Row；Small oil pump start stop switch SB23 is pressed, A.C. contactor KM3 is attracted, small oil pump operation；
The working condition that assembling guide rod automatic handling device is selected described in step 2 is automatic mode or manual work It makees state, is realized by the way that switch SA will be selected to be placed in automatic mode position or manual work state position.
Above-mentioned method, the mobile rail vehicle cell operation of station described in step S1, is moved to the detailed process of dress bar station Are as follows: rail vehicle dress bar station button switch SB20 is pressed, frequency converter starts two motor reducers and runs simultaneously, and the station is mobile Rail vehicle is moved to dress bar station, and rail vehicle fills bar station and provides signal close to switch SQ0, and PLC module controls frequency converter and stops driving Two motor reducers；
Guide rod bracket described in step S2 goes up and down displacement unit work, realizes the detailed process of the rising of guide rod bracket, with And the lifting displacement unit work of guide rod bracket described in step X10, realize that the detailed process of the rising of guide rod bracket is identical and equal Are as follows: press lower guide rod bracket rising button switch SB4, the electromagnet that guide rod bracket goes up and down three-position four-way electromagnetic directional valve obtain it is electric, the One electromagnetic relief valve obtain it is electric, on guide rod bracket lifting cylinder pushing move plate on guide rod group in place, PLC module delays time to control, Guide rod bracket goes up and down the electromagnet and the first electromagnetic relief valve power loss of three-position four-way electromagnetic directional valve, the rising work of guide rod bracket It completes；
Guide rod bracket described in step S2 goes up and down displacement unit work, realizes the detailed process of the decline of guide rod bracket, with And the lifting displacement unit work of guide rod bracket described in step X10, realize that the detailed process of the decline of guide rod bracket is identical and equal Are as follows: press lower guide rod bracket declines button switch SB5, the electromagnet that guide rod bracket goes up and down three-position four-way electromagnetic directional valve obtain it is electric, the One electromagnetic relief valve obtain it is electric, guide rod bracket lifting cylinder drop-down displacement plate on guide rod group in place, PLC module delays time to control, Guide rod bracket goes up and down the electromagnet and the first electromagnetic relief valve power loss of three-position four-way electromagnetic directional valve, and the decline of guide rod bracket resets；
Guide rod bracket described in step S2 goes up and down displacement unit work, realizes the detailed process of the Forward of guide rod bracket, with And the lifting displacement unit work of guide rod bracket described in step X10, realize that the detailed process of the Forward of guide rod bracket is identical and equal Are as follows: move forward button switch SB6 by lower guide rod bracket, the electromagnet of guide rod bracket displacement three-position four-way electromagnetic directional valve obtain it is electric, the One electromagnetic relief valve obtain it is electric, the second electromagnetic relief valve obtain it is electric, guide rod bracket cylinder displacement be pushed forward displacement plate on guide rod group arrive Position, PLC module delays time to control, guide rod bracket are displaced the electromagnet of three-position four-way electromagnetic directional valve, the first electromagnetic relief valve and the The Forward work of two electromagnetic relief valve power loss, guide rod bracket is completed；
Guide rod bracket described in step S2 goes up and down displacement unit work, realizes the detailed process of guide rod bracket moved back, with And the lifting displacement unit work of guide rod bracket described in step X10, realize that the detailed process of guide rod bracket moved back is identical and equal Are as follows: move back button switch SB7 by lower guide rod bracket, the electromagnet of guide rod bracket displacement three-position four-way electromagnetic directional valve obtain it is electric, the One electromagnetic relief valve obtain it is electric, the second electromagnetic relief valve obtain it is electric, guide rod bracket cylinder displacement pull back displacement plate in place, PLC Module delays time to control, guide rod bracket are displaced electromagnet, the first electromagnetic relief valve and the second electromagnetism of three-position four-way electromagnetic directional valve Overflow valve power loss, guide rod bracket move back work completion；
Guide rod work described in step S3 works into trolley, realizes in the detailed process and step X2 of the Forward of trolley body The guide rod work into trolley work, realize that the detailed process of the Forward of trolley body is identical and equal are as follows: press trolley work into Forward by Button switch SB10, the electromagnet of trolley work into three-position four-way electromagnetic directional valve obtain electric, and the first electromagnetic relief valve obtains electric, the second electromagnetism Overflow valve obtain it is electric, trolley work oil inlet cylinder push forward the guide rod work into trolley in place, PLC module delays time to control, guide rod bracket It is displaced electromagnet, the first electromagnetic relief valve and the second electromagnetic relief valve power loss of three-position four-way electromagnetic directional valve, before trolley body Movement is completed；
The work of guide rod centering workbench described in step S4, realizes the detailed process of crossbeam centering positioning are as follows: presses lower beam Centering navigation button switch SB2, the electromagnet of crossbeam centering three-position four-way electromagnetic directional valve obtain electric, and the first electromagnetic relief valve obtains Electricity, two crossbeam centering positional cylinder relative directions push crossbeam centering positioning plate to move ahead, and in place, PLC module delay is controlled for work System, the electromagnet of crossbeam centering three-position four-way electromagnetic directional valve and the first electromagnetic relief valve power loss, it is complete that crossbeam centering positions work At；
The detailed process and step X5 of guide rod centering positioning are realized in the work of guide rod centering workbench described in step S4 Described in the work of guide rod centering workbench, realize that the detailed process of guide rod centering positioning is identical and equal are as follows: it is fixed to press guide rod centering Position button switch SB0, the electromagnet of guide rod centering three-position four-way electromagnetic directional valve obtain it is electric, the first electromagnetic relief valve obtain it is electric, two Guide rod centering positional cylinder relative direction pushes guide rod centering positioning plate to move ahead, and works in place, PLC module delays time to control, guide rod The electromagnet of centering three-position four-way electromagnetic directional valve and the first electromagnetic relief valve power loss, guide rod centering position work and complete；
The detailed process that crossbeam centering resets is realized in the work of guide rod centering workbench described in step S4 are as follows: presses lower beam Centering reset button switch SB3, the electromagnet of crossbeam centering three-position four-way electromagnetic directional valve obtain electric, and the first electromagnetic relief valve obtains Electricity, two crossbeam centering positional cylinder relative directions retract crossbeam centering positioning plate in place, PLC module delays time to control, crossbeam pair The electromagnet of middle three-position four-way electromagnetic directional valve and the first electromagnetic relief valve power loss, crossbeam centering reset work and complete；
Guide rod described in step S5 loads and unloads lifting unit work, realizes the detailed process and step X3 of the rising of pallet fork Described in guide rod handling lifting unit work, realize that the detailed process of the rising of pallet fork is identical and equal are as follows: press guide rod handling on Rise button switch SB12, guide rod handling lifting three-position four-way electromagnetic directional valve electromagnet obtain it is electric, the first electromagnetic relief valve obtain it is electric, Guide rod handling lifting cylinder above pushes away the guide rod group on pallet fork in place, and guide rod loads and unloads the upper limit and provides signal, PLC mould close to switch SQ2 Block controls the electromagnet and the first electromagnetic relief valve power loss of guide rod handling lifting three-position four-way electromagnetic directional valve, and the rising of pallet fork is dynamic It completes, guide rod loads and unloads vertical motion and completes；
The work of bell jar unlocking apparatus described in step S6 will fill the detailed process of bar bell jar opening, clock described in step S8 The work of cover unlocking apparatus will fill the detailed process of bar bell jar closing are as follows: and it presses and fills bar bell jar switch button switch SB14, three five Logical Pneumatic solenoid valves obtain it is electric, unlocking cylinder push bell jar unlocking compression bar push bell jar braking pin, open connecting rod lockset, Guide rod can be freely packed into；PLC module delays time to control, after the completion of dress bar work, three-position five-way pneumatic solenoid directional control valve power loss is opened The braking pin reset of lock cylinder, bell jar, connecting rod lockset embrace folder guide rod；
Guide rod described in step S7 loads and unloads lifting unit work, realizes the detailed process and step X6 of the decline of pallet fork Described in guide rod handling lifting unit work, realize that the detailed process of the decline of pallet fork is identical and equal are as follows: press guide rod handling under Drop button switch SB13, guide rod handling lifting three-position four-way electromagnetic directional valve electromagnet obtain it is electric, the first electromagnetic relief valve obtain it is electric, Guide rod loads and unloads the guide rod group on lifting cylinder drop-down pallet fork in place, and guide rod loads and unloads lower limit and provides signal, PLC mould close to switch SQ3 Block controls the electromagnet and the first electromagnetic relief valve power loss of guide rod handling lifting three-position four-way electromagnetic directional valve, and the decline of pallet fork is dynamic It completes, guide rod loads and unloads lowering action and completes；
Detailed process and step X8 that guide rod centering resets are realized in the work of guide rod centering workbench described in step S9 Described in the work of guide rod centering workbench, the detailed process for realizing that guide rod centering resets is identical and equal are as follows: it is multiple to press guide rod centering Position button switch SB1, the electromagnet of guide rod centering three-position four-way electromagnetic directional valve obtain it is electric, the first electromagnetic relief valve obtain it is electric, two Guide rod centering positional cylinder relative direction retracts guide rod centering positioning plate in place, PLC module delays time to control, and guide rod centering three four The electromagnet of electric change valve and the first electromagnetic relief valve power loss, guide rod centering reset work and complete；
Guide rod work described in step S10 works into trolley, realizes in the detailed process moved back and step X9 of trolley body The guide rod work into trolley work, realize that the detailed process of trolley body moved back is identical and equal are as follows: press trolley work into move back by Button switch SB11, the electromagnet of trolley work into three-position four-way electromagnetic directional valve obtain electric, and the first electromagnetic relief valve obtains electric, the second electromagnetism Overflow valve obtains electric, and trolley work oil inlet cylinder pushes back the guide rod work into trolley in place backward, PLC module delays time to control, guide rod bracket It is displaced electromagnet, the first electromagnetic relief valve and the second electromagnetic relief valve power loss of three-position four-way electromagnetic directional valve, after trolley body Movement is completed；
Station described in step X1 moves rail vehicle cell operation, is moved to the detailed process for unloading bar station are as follows: press rail vehicle Bar station button switch SB21 is unloaded, frequency converter starts two motor reducers and runs simultaneously, and the mobile rail vehicle of the station is moved to Bar station is unloaded, rail vehicle unloads bar station and provides signal close to switch SQ1, and PLC module control frequency converter stops two motors of driving and subtracts Fast machine；
The work of bell jar unlocking apparatus described in step X4 will fill the detailed process of bar bell jar opening, clock described in step X7 The work of cover unlocking apparatus will fill the detailed process of bar bell jar closing are as follows: and it presses and unloads bar bell jar switch button switch SB15, three five Logical Pneumatic solenoid valves obtain it is electric, unlocking cylinder push bell jar unlocking compression bar push bell jar braking pin, open connecting rod lockset, Guide rod can freely under unload；PLC module delays time to control, after the completion of unloading bar work, three-position five-way pneumatic solenoid directional control valve power loss is opened The braking pin reset of lock cylinder, bell jar, connecting rod lockset reset.
Compared with the prior art, the present invention has the following advantages:
1, assembling guide rod automatic handling device of the invention, novel in design reasonable, it is convenient to realize.
2, assembling guide rod automatic handling device of the invention can by mechanical, hydraulic, electrical system mutual cooperation It is dynamic to meet guide rod centering positioning, opening bell jar, guide rod displacement lifting, guide rod lifting in handling guide rod technical process etc. well The requirement of work, functional reliability are high.
3, assembling guide rod automatic handling device of the invention can either guarantee guide rod by designing guide rod centering workbench Centering with bell jar positions, additionally it is possible to guarantee that the centering of steel pawl crossbeam and bell jar positions, avoid and caused to life in actual use The damage for producing stretched wire trolley and bell jar, reduces security risk, avoids construction delay caused by damage equipment, maintenance cost increases The problems such as adding.
4, assembling guide rod automatic handling device of the invention, by designing the guide rod work being connected as one into trolley, guide rod Centering workbench and guide rod bracket go up and down displacement unit, and design guide rod handling lifting unit, realize guide rod to neutralization guide rod The movement that the substep of handling but links up, each unit respectively complete the function of oneself, and movement is finer, with prior art application number Anode assembly and disassembly equipment disclosed in Chinese patent for 201310290701 is compared, and exploitativeness is more preferable, passes through hydraulic system and control The mating reaction of circuit processed can realize automatic loading, unloading (upper and lower line) work of guide rod well.
5, assembling guide rod automatic loading and unloading method of the invention, exploitativeness is good, and movement accuracy is good, and work efficiency is high, subtracts The problems such as having lacked security risk, having avoided construction delay caused by damage equipment, maintenance cost increase.
6, of the invention practical, using effect is good, convenient for promoting the use of.
In conclusion novel design of the invention is rationally, it is convenient to realize, functional reliability is high, can effectively improve guide rod The efficiency of loading and unloading reduces the labor intensity of worker, reduces security risk, avoids construction delay caused by damage equipment, maintenance It is the problems such as increased costs, practical, convenient for promoting the use of.
Below by drawings and examples, technical scheme of the present invention will be described in further detail.
Detailed description of the invention
Fig. 1-1 is the main view of the mobile rail vehicle unit of station of the present invention.
Fig. 1-2 is the top view of Fig. 1-1.
Fig. 2-1 is main view of the guide rod work of the present invention into trolley.
Fig. 2-2 is the left view of Fig. 2-1.
Fig. 3 is the structural schematic diagram of guide rod centering workbench of the present invention.
Fig. 4-1 is the main view that guide rod bracket of the present invention goes up and down displacement unit.
Fig. 4-2 is the left view of Fig. 4-1.
Fig. 5-1 is the main view that guide rod of the present invention loads and unloads lifting unit.
Fig. 5-2 is the left view of Fig. 5-1.
Fig. 6 is the structural schematic diagram of bell jar unlocking apparatus of the present invention.
Fig. 7 is the structural schematic diagram of present hydraulic system.
Fig. 8 is that three phase mains of the present invention enters the circuit diagram that line is connect with other each elements.
Fig. 9 is a part of pin connection relationship diagram of PLC module of the present invention.
Figure 10 is another part pin connection relationship diagram of PLC module of the present invention.
Figure 11 is the schematic block circuit diagram that PLC module of the present invention is connect with other each elements.
Specific embodiment
As shown in Figure 1, assembling guide rod automatic handling device of the invention, including station move rail vehicle and are mounted on station Guide rod work in mobile rail vehicle is single into trolley, guide rod centering workbench, guide rod bracket lifting displacement unit, guide rod handling lifting Member, bell jar unlocking apparatus, hydraulic system and control circuit；
As shown in Fig. 1-1 and Fig. 1-2, the mobile rail vehicle unit of the station includes rail vehicle car body 5-1 and is respectively set in-orbit Two sets of the front and rear sides vehicle car body 5-1 walk roller box 5-2, and the bottom that every set walks roller box 5-2 is respectively mounted that there are two traveling wheels, and two sets are walked It is connected with spaced two crane beams 5-10 at the top of roller box 5-2, walks for two sets and is provided with decelerating through motor on the outside of roller box 5-2 Machine 5-3, every set walk a traveling wheel of the bottom roller box 5-2 and the output axis connection of motor reducer 5-3, the rail vehicle car body 5- 1 top side is horizontally arranged at interval the rail vehicle having between two light rail 5-5, two light rail 5-5 to walk for guide rod work into trolley It is provided at the top of car body 5-1 for connecting the guide rod work into ear mount 5-6 after the trolley work oil inlet cylinder of trolley, the rail vehicle car body The other side is provided with the handling lifting cylinder lower ear base 5-7 for connecting the guide rod handling lifting unit and is used at the top of 5-1 The hydraulic system mounting plate 5-8 of hydraulic system is installed, the side of the rail vehicle car body 5-1 is connected with for installing control circuit Control circuit mounting base 5-9；
In the present embodiment, the both ends end that roller box 5-2 is walked described in every set is set with vibration isolation circle 5-4.
When it is implemented, the wheelspan between two sets of traveling wheels for walking roller box 5-2 is 4500mm, between two crane beam 5-10 Spacing be 1580mm, two crane beam 5-10 are welded on two sets and walk at the top of roller box 5-2.Nine groups of steel sleepers between two crane beam 5-10 Welding forms rail vehicle car body 5-1；Every set is walked in two traveling wheels of the bottom roller box 5-2, the output shaft with motor reducer 5-3 The traveling wheel of connection is driving wheel, is not driven wheel with the traveling wheel of the output axis connection of motor reducer 5-3, the motor subtracts Speed reducer in fast machine 5-3 is LD type speed reducer；The rail vehicle car body 5-1 walks operation in two 38# heavy rail uplinks；The light rail 5-5 is 22# light rail.
As shown in Fig. 2-1 and Fig. 2-2, the guide rod work includes trolley body 2-5 into trolley and is mounted on the bottom trolley body 2-5 Walk to take turns 2-7, and be mounted on pedestal 2-3, guide rod bracket cylinder displacement 2-4 at the top of trolley body 2-5 and the lifting of guide rod bracket Displacement unit mounting plate 2-10；Crossbeam workbench fixing body 2-2, the crossbeam workbench peace are installed at the top of the pedestal 2-3 Crossbeam workbench 2-1 is installed at the top of dress body 2-2, is provided with multiple crossbeam workbench U-type grooves at the top of the crossbeam workbench 2-1 Be provided with below 2-8, the trolley body 2-5 for push the guide rod work into trolley to handling station or by the guide rod work into The trolley work oil inlet cylinder 2-6 that trolley resets, the trolley body 2-5 front bottom end middle position are welded with ear mount before work oil inlet cylinder The piston rod earrings of 2-9, the trolley work oil inlet cylinder 2-6 are connect with ear mount 2-9 before work oil inlet cylinder, the trolley work oil inlet cylinder 2- 6 tail portion earrings is connect with ear mount 5-6 after trolley work oil inlet cylinder；
When it is implemented, intermediate 6 channel steels walk to take turns cabinet for left and right each one and trolley body 2-5, trolley body 2- are formed by welding 5 top surroundings weld channel steel, and pedestal 2-3 is welded on channel steel.The 2-7 that walks to take turns of the bottom trolley body 2-5 is 4 groups.
As shown in figure 3, the guide rod centering workbench includes rack 1-2 and the fixation being mounted at the top of trolley body 2-5 Guide rod disengaging track 1-1, guide rod centering positioning plate 1-4 and the crossbeam centering positioning plate 1-5 being connected on rack 1-2, described It is also fixedly connected with two guide rod centering positional cylinder 1-3 for being located at the two sides guide rod centering positioning plate 1-4 on frame 1-2 and divides Not Wei Yu the two sides crossbeam centering positioning plate 1-5 two crossbeam centering positional cylinders 1-6, the guide rod centering positioning plate 1-4 with The piston rod of guide rod centering positional cylinder 1-3 connects, the crossbeam centering positioning plate 1-5 and crossbeam centering positional cylinder 1-6's Piston rod connection；
When it is implemented, the rack 1-2 is the frame being welded by steel plate；Two guide rod centering positional cylinder 1-3 Two pieces of guide rod centering positioning plate 1-4 are pushed and pulled, the centering positioning of guide rod is completed；Two crossbeam centering positional cylinder 1-6 push and pull two pieces Crossbeam centering positioning plate 1-5 completes the centering positioning of steel pawl crossbeam.
As shown in Fig. 4-1 and Fig. 4-2, the guide rod bracket lifting displacement unit includes being located at the guide rod work into platform Two guide rod bracket 3-1 of vehicle two sides, the bottom of each guide rod bracket 3-1 is mounted on guide rod bracket lifting cylinder 3-7 Multiple guide rod bracket U-type groove 3-8 are provided with at the top of two guide rod columns 3-4, each guide rod bracket 3-1, it is described Pilot sleeve 3-9 setting there are four is provided on displacement plate 3-2, the displacement plate 3-2 below guide rod bracket 3-1, Four guide rod column 3-4 are separately mounted in four pilot sleeve 3-9 corresponding with its position, the displacement plate 3-2's Bottom is provided with guide rod bracket cylinder displacement 3-3；It is provided with below the displacement plate 3-2 and is mounted on guide rod bracket lifting position The bottom linear guide 3-6, the displacement plate 3-2 moved at the top of unit mounting plate 2-10 is connected with can be along linear guide 3-6 The sliding block 3-5 of sliding；
When it is implemented, the quantity of the guide rod bracket lifting displacement unit mounting plate 2-10 is two pieces, the straight line is led The quantity of rail 3-6 is two, the two pieces of guide rod bracket lifting interval displacement unit mounting plate 2-10 settings.
In the present embodiment, the bottom middle position of the guide rod bracket 3-1 is equipped with lifting cylinder ear mount 3-10, described The piston rod earrings of guide rod bracket lifting cylinder 3-7 is connect with lifting cylinder ear mount 3-10, the guide rod bracket lifting cylinder 3-7 Cylinder barrel flange be mounted on displacement flat sides Middle face；The bottom front middle position of the displacement plate 3-2 is equipped with Cylinder displacement ear mount 3-11, the piston rod earrings of the guide rod bracket cylinder displacement 3-3 are connect with cylinder displacement ear mount 3-11.
In the present embodiment, the quantity of the crossbeam workbench U-type groove 2-8 is 5, and a crossbeam positioned at front end works Crossbeam idler wheel 7 is provided in platform U-type groove 2-8；The width of the crossbeam workbench U-type groove 2-8 is 88mm, deep with a thickness of 70mm Degree is 92cm, and the spacing between the center line of adjacent 2 crossbeams workbench U-type groove 2-8 is 220mm；The guide rod bracket U-type groove The quantity of 3-8 is 4, the position of the position of 4 guide rod bracket U-type groove 3-8 and 4 crossbeam workbench U-type groove 2-8 for being located at rear end One-to-one correspondence is set, the width of the guide rod bracket U-type groove 3-8 is 88mm, with a thickness of 70mm, depth 92cm, adjacent 2 guide rods Spacing between the center line of bracket U-type groove 3-8 is 220mm.
When it is implemented, the crossbeam workbench U-type groove 2-8 of front end 1 is loading and unloading position, the crossbeam workbench of rear end 4 is U-shaped Slot 2-8 is for being packed into 4 guide rods and placing steel pawl crossbeam；By the way that crossbeam workbench U-type groove 2-8 is arranged, it can be avoided guide rod and incline ?；By setting crossbeam idler wheel 7 can bracket steel pawl crossbeam, be conducive to steel pawl crossbeam scroll left and right centering positioning.
As shown in Fig. 5-1 and Fig. 5-2, the guide rod handling lifting unit includes lifting installation frame 4-6, guide rod handling liter Drop oil cylinder 4-7, the guide frame 4-2 being mounted on lifting installation frame 4-6 and the guide upright post being mounted on guide frame 4-2 It is equipped with to be equipped on lifting crotch 4-5, the lifting crotch 4-5 on 4-1, the guide upright post 4-1 and be worn for guide upright post 4-1 The pilot sleeve 4-3 entered, bottom is welded with handling lifting cylinder upper ear seat 4- at the upper middle position of the lifting crotch 4-5 8, the piston rod earrings of the guide rod handling lifting cylinder 4-7 is connect with handling lifting cylinder upper ear seat 4-8, the guide rod handling The tail portion earrings of lifting cylinder 4-7 is connect with handling lifting cylinder lower ear base 5-7, is connected on the outside of the lifting crotch 4-5 Pallet fork 4-4；
When it is implemented, the guide frame 4-2 is a steel plate combination component, the lifting crotch 4-5 is also one Steel plate group component, the pilot sleeve 4-3 are replaceable；The guide rod handling lifting cylinder 4-7 pushes lifting crotch 4-5, lifting Crotch 4-5 drives pallet fork 4-4 to move up and down, and completes the online or offline work of guide rod group.
In the present embodiment, the quantity of the guide upright post 4-1 is 2, and the quantity of the pilot sleeve 4-3 is 4, wherein Two pilot sleeve 4-3 are mounted on lifting crotch 4-5 one on the other and penetrate for a guide upright post 4-1, other two guiding Sleeve 4-3 is mounted on lifting crotch 4-5 one on the other and penetrates for another guide upright post 4-1；The quantity of the pallet fork 4-4 is 2.
As shown in fig. 6, the bell jar unlocking apparatus includes unlocking compression bar 7-1 and unlocking cylinder 7-2, the unlocking compression bar 7- 1 rear end is mounted on the compression bar ear mount 7-4 of the bottom cantilever groove steel bracket 7-3, is provided with cylinder in the middle part of the unlocking compression bar 7-1 Tail cylinder ear mount 7-6, the unlocking cylinder 7-2 are provided in the middle part of piston rod ear mount 7-5, the cantilever groove steel bracket 7-3 Piston rod earrings described in the 7-5 connection of cylinder piston rod ear mount, the tail portion earrings of the unlocking cylinder 7-2 and tail cylinder ear mount 7-6 connection.
The bell jar unlocking apparatus is in use, the unlocking cylinder 7-2 or more pushes and pulls bell jar unlocking compression bar, when unlocking cylinder When 7-2 pushes bell jar unlocking compression bar to push the braking pin of bell jar, connecting rod lockset is opened.
In the present embodiment, as shown in fig. 7, the hydraulic system includes hydraulic power source oil circuit, guide rod centering positioning oil circuit, crossbeam Centering positions oil circuit, guide rod bracket lifting oil circuit, guide rod bracket displacement oil circuit, trolley work in-line and guide rod handling lifting oil Road, the hydraulic power source oil circuit include big oil pump feed oil circuit and small oil pump feed oil circuit, and the big oil pump feed oil circuit includes big Oil pump feed oil pipe 6-1 and the first oily filter 6-2 being connected on big oil pump feed oil pipe 6-1, big oil pump 6-3, first are unidirectionally Valve 6-4, the first electromagnetic relief valve 6-5, first pressure gauge valve 6-6 and first pressure gauge 6-7, the small oil pump feed oil circuit include Small oil pump feed oil pipe 6-8 and the second oily filter 6-9 being connected on small oil pump feed oil pipe 6-8, small oil pump 6-10, the second list To valve 6-11, the second electromagnetic relief valve 6-12, second pressure gauge valve 6-13, second pressure gauge 6-14 and throttle valve 6-15；
When it is implemented, the first electromagnetic relief valve 6-5 is the safety valve of big oil pump feed oil circuit, the second electromagnetic relief valve 6- 12 be the safety valve of small oil pump feed oil circuit, and the adjustment pressure of the first electromagnetic relief valve 6-5 and the second electromagnetic relief valve 6-12 are equal For 16MPa.When big oil pump 6-3 and small oil pump 6-10 starting, stopping or the oil cylinder as executing agency do not work, the first electromagnetism overflows Stream valve 6-5 and the second electromagnetic relief valve 6-12 is power failure state, and oil circuit off-load reduces system heat generation, saves power, and can be made big Oil pump 6-3 and small oil pump 6-10 No Load Start, improve the service life and system effectiveness of big oil pump 6-3 and small oil pump 6-10.
The guide rod centering positioning oil circuit includes with the big oil pump feed oil circuit connection and for being two guide rod centerings The guide rod centering that positional cylinder 1-3 conveys hydraulic oil positions petroleum pipeline 6-16, connects on the guide rod centering positioning petroleum pipeline 6-16 It is connected to guide rod centering three-position four-way electromagnetic directional valve 6-17；
Two centering positional cylinders 3 are the executing agency that the guide rod centering positions oil circuit, from big oil pump 6-3 to institute It states guide rod centering positioning oil circuit and pressure oil-source is provided, the first electromagnetic relief valve 6-5 adjusts oil pressure, and first pressure gauge 6-7 tests work Make pressure；Guide rod centering three-position four-way electromagnetic directional valve 6-17 manipulation, which embraces to help, helps homing action with armful in place.
The crossbeam centering positioning oil circuit includes with the big oil pump feed oil circuit connection and for being two crossbeam centerings The crossbeam centering that positional cylinder 1-6 conveys hydraulic oil positions petroleum pipeline 6-18, connects on the crossbeam centering positioning petroleum pipeline 6-18 It is connected to crossbeam centering three-position four-way electromagnetic directional valve 6-19；
Two crossbeam centering positional cylinder 1-6 are the executing agency that the crossbeam centering positions oil circuit, by big oil pump 6-3 provides pressure oil-source to crossbeam centering positioning oil circuit, and the first electromagnetic relief valve 6-5 adjusts oil pressure, first pressure gauge 6-7 Test job pressure；Crossbeam centering three-position four-way electromagnetic directional valve 6-19 manipulation, which embraces to help, helps homing action with armful in place.
The guide rod bracket lifting oil circuit includes with the big oil pump feed oil circuit connection and for being two guide rod brackets The guide rod bracket that lifting cylinder 3-7 conveys hydraulic oil goes up and down petroleum pipeline 6-20, connects on the guide rod bracket lifting petroleum pipeline 6-20 It is connected to guide rod bracket lifting three-position four-way electromagnetic directional valve 6-21；
Two guide rod bracket lifting cylinder 3-7 are the executing agency that the guide rod bracket goes up and down oil circuit, by big oil pump 6-3 provides pressure oil-source to guide rod bracket lifting oil circuit, and the first electromagnetic relief valve 6-5 adjusts oil pressure, first pressure gauge 6-7 Test job pressure；Guide rod bracket goes up and down three-position four-way electromagnetic directional valve 6-21 manipulation guide rod bracket and rises and the decline of guide rod bracket Movement.
The guide rod bracket displacement oil circuit includes connecting with the big oil pump feed oil circuit and the small oil pump feed oil circuit It connects and the guide rod bracket for conveying hydraulic oil for guide rod bracket cylinder displacement 3-3 is displaced petroleum pipeline 6-22, the guide rod bracket Guide rod bracket displacement three-position four-way electromagnetic directional valve 6-23 is connected on displacement petroleum pipeline 6-22；
One guide rod bracket cylinder displacement 3-3 is the executing agency that the guide rod bracket is displaced oil circuit, by big oil pump 6-3 and small oil pump 6-10 provides pressure oil-source, the first electromagnetic relief valve 6-5 and the second electromagnetism to guide rod bracket displacement oil circuit Overflow valve 6-12 adjusts oil pressure, first pressure gauge 6-7 and second pressure gauge 6-14 test job pressure；Adjust throttle valve 6-15's Aperture can obtain ideal operating rate；Before guide rod bracket is displaced three-position four-way electromagnetic directional valve 6-23 manipulation guide rod bracket Into work and retrogressing homing action.
The trolley work in-line include be all connected with the big oil pump feed oil circuit and the small oil pump feed oil circuit and For conveying the trolley work of hydraulic oil for trolley work oil inlet cylinder 2-6 into petroleum pipeline 6-24, the trolley work is on petroleum pipeline 6-24 Trolley work is connected with into three-position four-way electromagnetic directional valve 6-25；
One trolley work oil inlet cylinder 2-6 is the executing agency of the trolley work in-line, by big oil pump 6-3 and small oil It pumps 6-10 and provides pressure oil-source, the first electromagnetic relief valve 6-5 and the second electromagnetic relief valve 6- to guide rod bracket displacement oil circuit 12 adjust oil pressure, first pressure gauge 6-7 and second pressure gauge 6-14 test job pressure；Adjust the aperture of throttle valve 6-15, energy Access ideal operating rate；Trolley work is into three-position four-way electromagnetic directional valve 6-25 operation bench turner oil inlet cylinder 2-6 advance work Make and retreats homing action.
The guide rod handling lifting oil circuit includes with the big oil pump feed oil circuit connection and for going up and down for guide rod handling Oil cylinder 4-7 conveys the guide rod handling lifting petroleum pipeline 6-26 of hydraulic oil, and the guide rod handling are gone up and down to be connected on petroleum pipeline 6-26 Guide rod handling lifting three-position four-way electromagnetic directional valve 6-27；
One guide rod handling lifting cylinder 4-7 is the executing agency of guide rod handling lifting oil circuit, by big oil pump 6-3 loads and unloads lifting oil circuit to the guide rod and provides pressure oil-source, and the first electromagnetic relief valve 6-5 adjusts oil pressure, first pressure gauge 6-7 Test job pressure；Guide rod handling lifting three-position four-way electromagnetic directional valve 6-27 manipulation guide rod handling rise to be declined with guide rod handling Movement.
In the present embodiment, as shown in Figure 8, Figure 9, Figure 10 and Figure 11, the control circuit include PLC module 8-1 and with The touch LCD screen 8-2 and frequency converter 8-3 that PLC module 8-1 connects；The input of the PLC module 8-1 is terminated with work State selecting switch SA, big oil pump start stop switch SB22, small oil pump start stop switch SB23, guide rod bracket rising button switch SB4, Guide rod bracket declines button switch SB5, guide rod bracket Forward button switch SB6, guide rod bracket move back button switch SB7, trolley Work is into Forward button switch SB10, trolley work into moving back button switch SB11, crossbeam centering reset button switch SB3, guide rod pair Under middle navigation button switch SB0, guide rod centering reset button switch SB1, guide rod handling rising button switch SB12, guide rod handling Drop button switch SB13, rail vehicle dress bar station button switch SB20, rail vehicle unload bar station button switch SB21, dress bar bell jar switch Button switch SB14, unload bar bell jar switch button switch SB15, guide rod handling the upper limit close to switch SQ2, guide rod load and unload lower limit connect Nearly switch SQ3, rail vehicle dress bar station unload bar station close to switch SQ1 close to switch SQ0 and rail vehicle, and the PLC module 8-1's is defeated It is terminated with system running indicator HG24 out and connects in unlocking cylinder 7-2 for the three-position five-way pneumatic electromagnetic switch in air circuit Valve 12, the guide rod centering three-position four-way electromagnetic directional valve 6-17, crossbeam centering three-position four-way electromagnetic directional valve 6-19, guide rod support Frame goes up and down three-position four-way electromagnetic directional valve 6-21 guide rod bracket displacement three-position four-way electromagnetic directional valve 6-23, trolley work into three four Electric change valve 6-25 and guide rod handling lifting three-position four-way electromagnetic directional valve 6-27 connect with the output end of PLC module 8-1 It connects；The motor reducer 5-3 is connect with frequency converter 8-3, and the frequency converter 8-3 enters line 9 by circuit breaker Q F1 and three phase mains Connection, the three phase mains enter line 9 and are connect by circuit breaker Q F0 with external three-phase power line 10, and the big oil pump 6-3 passes through friendship Stream contactor KM2 and circuit breaker Q F2 enters line 9 with three phase mains and connect, and the small oil pump 6-10 is by A.C. contactor KM3 and breaks Road device QF3 enters line 9 with three phase mains and connect, and the three phase mains enters also to be opened by circuit breaker Q F4 and control circuit power supply on line 9 SBE is closed to be connected to for the ac-dc switching power 11 for electricity consumption module for power supply each in the control circuit；The A.C. contactor KM2 and A.C. contactor KM3 are connect with the output end of PLC module 8-1.
Assembling guide rod automatic loading and unloading method of the invention, comprising the following steps:
Step 1: powering to control circuit, and start hydraulic system；
Step 2: the working condition for selecting assembling guide rod automatic handling device is automatic mode or manual work shape State executes step 3 when selecting automatic mode；When selecting manual work state, step 4 is executed；
Step 3: the control circuit automatically control hydraulic system be the guide rod centering workbench, the guide rod work into Trolley, guide rod bracket lifting displacement unit and guide rod handling lifting unit provide hydraulic power, and control the work It is mobile to be displaced dynamic rail vehicle, so that the assembling guide rod automatic handling device is automatically performed the work of dress bar or unloads bar work；
Step 4: the control circuit, under the operation that worker is manually entered control signal, control hydraulic system is described Guide rod centering workbench, the guide rod work are single into trolley, guide rod bracket lifting displacement unit and guide rod handling lifting Member provides hydraulic power, and controls the mobile rail vehicle movement of the station, and the assembling guide rod automatic handling device is made to complete dress bar Work or unload bar work；
The workflow of the work of dress bar described in step 3 and step 4 are as follows:
Step S1, the described mobile rail vehicle cell operation of station, is moved to dress bar station；
Step S2, guide rod bracket lifting displacement unit work, successively realize the rising of guide rod bracket 3-1, Forward, under It drops and moves back；
Step S3, the described guide rod work works into trolley, realizes the Forward of trolley body 2-5；
Step S4, the described guide rod centering workbench work, successively realizes crossbeam centering positioning, guide rod centering positioning and crossbeam Centering resets；
Step S5, the described guide rod handling lifting unit work, realizes the rising of pallet fork 4-4；
Step S6, the described bell jar unlocking apparatus work, dress bar bell jar is opened；
Step S7, the described guide rod handling lifting unit work, realizes the decline of pallet fork 4-4；
Step S8, the described bell jar unlocking apparatus work, dress bar bell jar is closed；
Step S9, the described guide rod centering workbench work, realizes that guide rod centering resets；
Step S10, the described guide rod work works into trolley, realizes moving back for trolley body 2-5；
The workflow of bar work is unloaded described in step 3 and step 4 are as follows:
Step X1, the described mobile rail vehicle cell operation of station, is moved to and unloads bar station；
Step X2, the described guide rod work works into trolley, realizes the Forward of trolley body 2-5；
Step X3, the described guide rod handling lifting unit work, realizes the rising of pallet fork 4-4；
Step X4, the described bell jar unlocking apparatus work, dress bar bell jar is opened；
Step X5, the described guide rod centering workbench work, realizes guide rod centering positioning；
Step X6, the described guide rod handling lifting unit work, realizes the decline of pallet fork 4-4；
Step X7, the described bell jar unlocking apparatus work, dress bar bell jar is closed；
Step X8, the described guide rod centering workbench work, realizes that guide rod centering resets；
Step X9, the described guide rod work works into trolley, realizes moving back for trolley body 2-5；
Step X10, guide rod bracket lifting displacement unit work, successively realize the Forward of guide rod bracket 3-1, rising, It moves back and declines.
In the present embodiment, power described in step 1 to control circuit, and start the detailed process of hydraulic system are as follows: will break Road device QF0, QF1, QF2, QF3 and QF4 closure, and control circuit power switch SBE is pressed, the control circuit connects alternating current-direct current Conversion electric power 11, system running indicator HG24 are lighted；Big oil pump start stop switch SB22 is pressed, A.C. contactor KM2 is attracted, greatly Oil pump operation；Small oil pump start stop switch SB23 is pressed, A.C. contactor KM3 is attracted, small oil pump operation；
The working condition that assembling guide rod automatic handling device is selected described in step 2 is automatic mode or manual work It makees state, is realized by the way that switch SA will be selected to be placed in automatic mode position or manual work state position.
In the present embodiment, the mobile rail vehicle cell operation of station described in step S1 is moved to the detailed process of dress bar station Are as follows: it presses two motor reducer 5-3 of rail vehicle dress bar station button switch SB20, frequency converter 8-3 starting and runs simultaneously, the work Displacement dynamic rail vehicle is moved to dress bar station, and rail vehicle fills bar station and provides signal close to switch SQ0, and PLC module 8-1 controls frequency converter 8-3 stops two motor reducer 5-3 of driving；
Guide rod bracket described in step S2 goes up and down displacement unit work, realizes the detailed process of the rising of guide rod bracket 3-1, And the lifting displacement unit work of guide rod bracket described in step X10, realize that the detailed process of the rising of guide rod bracket 3-1 is identical And are as follows: press guide rod bracket rising button switch SB4, guide rod bracket goes up and down the electromagnet of three-position four-way electromagnetic directional valve 6-21 It is electric, the first electromagnetic relief valve 6-5 obtain it is electric, guide rod bracket lifting cylinder 3-7 on pushing shifting plate 3-2 on guide rod group in place, PLC module 8-1 delays time to control, guide rod bracket go up and down the electromagnet and the first electromagnetic relief valve of three-position four-way electromagnetic directional valve 6-21 The rising work of 6-5 power loss, guide rod bracket 3-1 is completed；
Guide rod bracket described in step S2 goes up and down displacement unit work, realizes the detailed process of the decline of guide rod bracket 3-1, And the lifting displacement unit work of guide rod bracket described in step X10, realize that the detailed process of the decline of guide rod bracket 3-1 is identical And are as follows: press guide rod bracket declines button switch SB5, guide rod bracket goes up and down the electromagnet of three-position four-way electromagnetic directional valve 6-21 It is electric, the first electromagnetic relief valve 6-5 obtain it is electric, guide rod bracket lifting cylinder 3-7 drop-down displacement plate 3-2 on guide rod group in place, PLC module 8-1 delays time to control, guide rod bracket go up and down the electromagnet and the first electromagnetic relief valve of three-position four-way electromagnetic directional valve 6-21 6-5 power loss, guide rod bracket 3-1 decline reset；
Guide rod bracket described in step S2 goes up and down displacement unit work, realizes the detailed process of the Forward of guide rod bracket 3-1, And the lifting displacement unit work of guide rod bracket described in step X10, realize that the detailed process of the Forward of guide rod bracket 3-1 is identical And are as follows: press guide rod bracket Forward button switch SB6, guide rod bracket is displaced the electromagnet of three-position four-way electromagnetic directional valve 6-23 It is electric, the first electromagnetic relief valve 6-5 obtains electric, and the second electromagnetic relief valve 6-12 obtains electric, and guide rod bracket cylinder displacement 3-3 is pushed forward displacement In place, PLC module 8-1 delays time to control, guide rod bracket is displaced three-position four-way electromagnetic directional valve 6-23's to guide rod group on plate 3-2 The Forward work of electromagnet, the first electromagnetic relief valve 6-5 and the second electromagnetic relief valve 6-12 power loss, guide rod bracket 3-1 is completed；
Guide rod bracket described in step S2 goes up and down displacement unit work, realizes the detailed process of guide rod bracket 3-1 moved back, And the lifting displacement unit work of guide rod bracket described in step X10, realize that the detailed process of guide rod bracket 3-1 moved back is identical And are as follows: press guide rod bracket and move back button switch SB7, guide rod bracket is displaced the electromagnet of three-position four-way electromagnetic directional valve 6-23 It is electric, the first electromagnetic relief valve 6-5 obtains electric, and the second electromagnetic relief valve 6-12 obtains electric, and guide rod bracket cylinder displacement 3-3 is pulled back It is displaced plate 3-2 in place, PLC module 8-1 delays time to control, guide rod bracket is displaced the electromagnetism of three-position four-way electromagnetic directional valve 6-23 Iron, the first electromagnetic relief valve 6-5 and the second electromagnetic relief valve 6-12 power loss, guide rod bracket 3-1's moves back work completion；
Guide rod work described in step S3 works into trolley, realizes the detailed process and step X2 of the Forward of trolley body 2-5 Described in guide rod work work into trolley, realize that the detailed process of the Forward of trolley body 2-5 is identical and equal are as follows: press trolley work into preceding Shift button switch SB10, the electromagnet of trolley work into three-position four-way electromagnetic directional valve 6-25 obtain electric, and the first electromagnetic relief valve 6-5 is obtained Electricity, the second electromagnetic relief valve 6-12 obtain it is electric, trolley work oil inlet cylinder 2-6 push forward the guide rod work into trolley in place, PLC module 8-1 delays time to control, guide rod bracket are displaced the electromagnet of three-position four-way electromagnetic directional valve 6-23, the first electromagnetic relief valve 6-5 and the Two electromagnetic relief valve 6-12 power loss, the Forward of trolley body 2-5, which acts, to be completed；
The work of guide rod centering workbench described in step S4, realizes the detailed process of crossbeam centering positioning are as follows: presses lower beam The electromagnet of centering navigation button switch SB2, crossbeam centering three-position four-way electromagnetic directional valve 6-19 obtain electric, the first electromagnetic relief valve 6-5 obtains electric, and two crossbeam centering positional cylinder 1-6 relative directions push crossbeam centering positioning plate 1-5 to move ahead, work in place, PLC Module 8-1 delays time to control, the electromagnet of crossbeam centering three-position four-way electromagnetic directional valve 6-19 and the first electromagnetic relief valve 6-5 lose Electricity, crossbeam centering position work and complete；
The detailed process and step X5 of guide rod centering positioning are realized in the work of guide rod centering workbench described in step S4 Described in the work of guide rod centering workbench, realize that the detailed process of guide rod centering positioning is identical and equal are as follows: it is fixed to press guide rod centering Position button switch SB0, the electromagnet of guide rod centering three-position four-way electromagnetic directional valve 6-17 obtains electric, and the first electromagnetic relief valve 6-5 is obtained Electricity, two guide rod centering positional cylinder 1-3 relative directions push guide rod centering positioning plate 1-4 to move ahead, and work in place, PLC module 8-1 delays time to control, the electromagnet of guide rod centering three-position four-way electromagnetic directional valve 6-17 and the first electromagnetic relief valve 6-5 power loss, lead Bar centering positions work and completes；
The detailed process that crossbeam centering resets is realized in the work of guide rod centering workbench described in step S4 are as follows: presses lower beam The electromagnet of centering reset button switch SB3, crossbeam centering three-position four-way electromagnetic directional valve 6-19 obtain electric, the first electromagnetic relief valve 6-5 obtains electric, and two crossbeam centering positional cylinder 1-6 relative directions retract crossbeam centering positioning plate 1-5 in place, and PLC module 8-1 prolongs When control, the electromagnet of crossbeam centering three-position four-way electromagnetic directional valve 6-19 and the first electromagnetic relief valve 6-5 power loss, crossbeam centering Work is resetted to complete；
Guide rod described in step S5 loads and unloads lifting unit work, realizes the detailed process and step of the rising of pallet fork 4-4 Guide rod described in X3 loads and unloads lifting unit work, realizes that the detailed process of the rising of pallet fork 4-4 is identical and equal are as follows: presses guide rod dress Unload rising button switch SB12, the electromagnet of guide rod handling lifting three-position four-way electromagnetic directional valve 6-27 obtains electric, and the first electromagnetism overflows Stream valve 6-5 obtain it is electric, guide rod handling lifting cylinder 4-7 above push away the guide rod group on pallet fork 4-4 in place, guide rod load and unload the upper limit close to switch SQ2 provides signal, and PLC module 8-1 controls the electromagnet and the first electricity of guide rod handling lifting three-position four-way electromagnetic directional valve 6-27 The vertical motion of magnetic overflow valve 6-5 power loss, pallet fork 4-4 is completed, and guide rod loads and unloads vertical motion and completes；
The work of bell jar unlocking apparatus described in step S6 will fill the detailed process of bar bell jar opening, clock described in step S8 The work of cover unlocking apparatus will fill the detailed process of bar bell jar closing are as follows: and it presses and fills bar bell jar switch button switch SB14, three five Logical Pneumatic solenoid valves obtain electric, the braking pin of unlocking cylinder 7-2 promotion bell jar unlocking compression bar pushing bell jar, unlatching link lock Tool, guide rod can be freely packed into；PLC module 8-1 delays time to control, after the completion of dress bar work, three-position five-way pneumatic solenoid directional control valve Power loss, the braking pin reset of unlocking cylinder 7-2, bell jar, connecting rod lockset embrace folder guide rod；
Guide rod described in step S7 loads and unloads lifting unit work, realizes the detailed process and step of the decline of pallet fork 4-4 Guide rod described in X6 loads and unloads lifting unit work, realizes that the detailed process of the decline of pallet fork 4-4 is identical and equal are as follows: presses guide rod dress Unload decline button switch SB13, guide rod handling lifting three-position four-way electromagnetic directional valve 6-27 electromagnet obtain it is electric, the first electromagnetism overflow Stream valve 6-5 obtain it is electric, guide rod load and unload lifting cylinder 4-7 drop-down pallet fork 4-4 on guide rod group in place, guide rod load and unload lower limit close to switch SQ3 provides signal, and PLC module 8-1 controls the electromagnet and the first electricity of guide rod handling lifting three-position four-way electromagnetic directional valve 6-27 The lowering action of magnetic overflow valve 6-5 power loss, pallet fork 4-4 is completed, and guide rod loads and unloads lowering action and completes；
Detailed process and step X8 that guide rod centering resets are realized in the work of guide rod centering workbench described in step S9 Described in the work of guide rod centering workbench, the detailed process for realizing that guide rod centering resets is identical and equal are as follows: it is multiple to press guide rod centering Position button switch SB1, the electromagnet of guide rod centering three-position four-way electromagnetic directional valve 6-17 obtains electric, and the first electromagnetic relief valve 6-5 is obtained Electricity, two guide rod centering positional cylinder 1-3 relative directions retract guide rod centering positioning plate 1-4 in place, PLC module 8-1 delay control System, the electromagnet of guide rod centering three-position four-way electromagnetic directional valve 6-17 and the first electromagnetic relief valve 6-5 power loss, guide rod centering reset Work is completed；
Guide rod work described in step S10 works into trolley, realizes the detailed process moved back and step of trolley body 2-5 Guide rod work described in X9 into trolley work, realize trolley body 2-5 the detailed process moved back it is identical and equal are as follows: press trolley work into Button switch SB11 is moved back, the electromagnet of trolley work into three-position four-way electromagnetic directional valve 6-25 obtain electric, the first electromagnetic relief valve 6-5 It is electric, the second electromagnetic relief valve 6-12 obtains electric, and trolley work oil inlet cylinder 2-6 pushes back the guide rod work into trolley in place backward, PLC mould Block 8-1 delays time to control, guide rod bracket be displaced the electromagnet of three-position four-way electromagnetic directional valve 6-23, the first electromagnetic relief valve 6-5 and The movement that moves back of second electromagnetic relief valve 6-12 power loss, trolley body 2-5 is completed；
Station described in step X1 moves rail vehicle cell operation, is moved to the detailed process for unloading bar station are as follows: press rail vehicle Bar station button switch SB21 is unloaded, frequency converter 8-3 starts two motor reducer 5-3 and runs simultaneously, the mobile rail vehicle of the station It is moved to and unloads bar station, rail vehicle unloads bar station and provides signal close to switch SQ1, and PLC module 8-1, which controls frequency converter 8-3, to be stopped driving Move two motor reducer 5-3；
The work of bell jar unlocking apparatus described in step X4 will fill the detailed process of bar bell jar opening, clock described in step X7 The work of cover unlocking apparatus will fill the detailed process of bar bell jar closing are as follows: and it presses and unloads bar bell jar switch button switch SB15, three five Logical Pneumatic solenoid valves obtain electric, the braking pin of unlocking cylinder 7-2 promotion bell jar unlocking compression bar pushing bell jar, unlatching link lock Tool, guide rod can freely under unload；PLC module 8-1 delays time to control, after the completion of unloading bar work, three-position five-way pneumatic solenoid directional control valve Power loss, the braking pin reset of unlocking cylinder 7-2, bell jar, connecting rod lockset reset.
The above is only presently preferred embodiments of the present invention, is not intended to limit the invention in any way, it is all according to the present invention Technical spirit any simple modification to the above embodiments, change and equivalent structural changes, still fall within skill of the present invention In the protection scope of art scheme.

Claims (10)

1. a kind of assembling guide rod automatic handling device, it is characterised in that: including the mobile rail vehicle of station and be mounted on station movement Guide rod work in rail vehicle loads and unloads lifting unit, clock into trolley, guide rod centering workbench, guide rod bracket lifting displacement unit, guide rod Cover unlocking apparatus, hydraulic system and control circuit；
The mobile rail vehicle unit of the station includes rail vehicle car body (5-1) and is separately positioned on the front and rear sides rail vehicle car body (5-1) Two sets are walked roller box (5-2), and the bottom that every set walks roller box (5-2) is respectively mounted there are two traveling wheel, are walked for two sets and are connected at the top of roller box (5-2) Spaced two crane beams (5-10) are connected to, walks for two sets and is provided with motor reducer (5-3) on the outside of roller box (5-2), Every set walks a traveling wheel of the bottom roller box (5-2) and the output axis connection of motor reducer (5-3), the rail vehicle car body (5- 1) top side, which is horizontally arranged at interval, two light rails walked for guide rod work into trolley (5-5), between two light rails (5-5) It is provided at the top of rail vehicle car body (5-1) for connecting the guide rod work into ear mount (5-6) after the trolley work oil inlet cylinder of trolley, it is described The other side is provided with the handling lifting cylinder lower ear base for connecting the guide rod handling lifting unit at the top of rail vehicle car body (5-1) The side connection of (5-7) and hydraulic system mounting plate (5-8) for installing hydraulic system, the rail vehicle car body (5-1) is useful In the control circuit mounting base (5-9) of installation control circuit；
The guide rod work into trolley include trolley body (2-5) and be mounted on the bottom trolley body (2-5) walk wheel (2-7), Yi Jian Pedestal (2-3), guide rod bracket cylinder displacement (2-4) and guide rod bracket lifting displacement unit peace at the top of trolley body (2-5) Loading board (2-10)；Crossbeam workbench fixing body (2-2), the crossbeam workbench fixing body are installed at the top of the pedestal (2-3) It is equipped with crossbeam workbench (2-1) at the top of (2-2), it is U-shaped to be provided with multiple crossbeam workbench at the top of the crossbeam workbench (2-1) Slot (2-8), trolley body (2-5) lower section are provided with for pushing the guide rod work to lead into trolley to handling station or by described The trolley work oil inlet cylinder (2-6) that bar work is resetted into trolley, trolley body (2-5) the front bottom end middle position be welded with work into The piston rod earrings of ear mount (2-9) before oil cylinder, the trolley work oil inlet cylinder (2-6) are connect with ear mount (2-9) before work oil inlet cylinder, institute The tail portion earrings for stating trolley work oil inlet cylinder (2-6) is connect with ear mount (5-6) after trolley work oil inlet cylinder；
The guide rod centering workbench includes being mounted on the rack (1-2) at the top of trolley body (2-5) and being fixedly connected on rack Guide rod disengaging track (1-1), guide rod centering positioning plate (1-4) and crossbeam centering positioning plate (1-5) on (1-2), the rack Two guide rod centering positional cylinders (1-3) for being located at the two sides guide rod centering positioning plate (1-4) are also fixedly connected on (1-2) With two crossbeam centering positional cylinders (1-6) for being located at the two sides crossbeam centering positioning plate (1-5), the guide rod centering positioning Plate (1-4) is connect with the piston rod of guide rod centering positional cylinder (1-3), the crossbeam centering positioning plate (1-5) and crossbeam centering The piston rod of positional cylinder (1-6) connects；
The guide rod bracket lifting displacement unit includes two guide rod bracket (3- for being located at the guide rod work into trolley two sides 1), the bottom of each guide rod bracket (3-1) is mounted on guide rod bracket lifting cylinder (3-7) and two guide rod column (3- 4) multiple guide rod bracket U-type grooves (3-8), the guide rod bracket (3-, are provided at the top of each guide rod bracket (3-1) 1) displacement plate (3-2) is provided with below, on the displacement plate (3-2) there are four settings pilot sleeve (3-9), four Guide rod column (3-4) is separately mounted in four pilot sleeves (3-9) corresponding with its position, the displacement plate (3-2) Bottom be provided with guide rod bracket cylinder displacement (3-3)；It is provided with below the displacement plate (3-2) and is mounted on guide rod bracket The linear guide (3-6) at the top of displacement unit mounting plate (2-10) is gone up and down, displacement plate (3-2) bottom is connected with being capable of edge The sliding block (3-5) of linear guide (3-6) sliding；
The guide rod handling lifting unit includes lifting installation frame (4-6), guide rod handling lifting cylinder (4-7), is mounted on liter The guide upright post (4-1) for dropping the guide frame (4-2) on installation frame (4-6) and being mounted on guide frame (4-2), it is described to lead Lifting crotch (4-5) is installed on column (4-1), is equipped on the lifting crotch (4-5) and is penetrated for guide upright post (4-1) Pilot sleeve (4-3), it is described lifting crotch (4-5) upper middle position at bottom be welded with handling lifting cylinder upper ear seat The piston rod earrings of (4-8), guide rod handling lifting cylinder (4-7) are connect with handling lifting cylinder upper ear seat (4-8), described The tail portion earrings of guide rod handling lifting cylinder (4-7) is connect with handling lifting cylinder lower ear base (5-7), the lifting crotch (4- 5) pallet fork (4-4) is connected on the outside of；
The bell jar unlocking apparatus includes unlocking compression bar (7-1) and unlocking cylinder (7-2), the unlocking compression bar rear end (7-1) peace In the compression bar ear mount (7-4) of the bottom cantilever groove steel bracket (7-3), cylinder is provided in the middle part of the unlocking compression bar (7-1) Piston rod ear mount (7-5) is provided with tail cylinder ear mount (7-6) in the middle part of the cantilever groove steel bracket (7-3), the unlocking gas Cylinder piston rod ear mount (7-5) described in the piston rod earrings of cylinder (7-2) connection, the tail portion earrings of the unlocking cylinder (7-2) with Tail cylinder ear mount (7-6) connection.
2. a kind of assembling guide rod automatic handling device described in accordance with the claim 1, it is characterised in that: walk roller box described in every set The both ends end of (5-2) is set with vibration isolation circle (5-4).
3. a kind of assembling guide rod automatic handling device described in accordance with the claim 1, it is characterised in that: the crossbeam workbench U The quantity of type groove (2-8) is 5, is provided with crossbeam idler wheel (7) in a crossbeam workbench U-type groove (2-8) of front end； The width of the crossbeam workbench U-type groove (2-8) is 88mm, with a thickness of 70mm, depth 92cm, adjacent 2 crossbeam workbench U Spacing between the center line of type groove (2-8) is 220mm；The quantity of the guide rod bracket U-type groove (3-8) is 4,4 guide rods The position of bracket U-type groove (3-8) and the position for 4 crossbeam workbench U-type grooves (2-8) for being located at rear end correspond, described to lead The width of pole support U-type groove (3-8) is 88mm, with a thickness of 70mm, depth 92cm, adjacent 2 guide rod brackets U-type groove (3-8) Center line between spacing be 220mm.
4. a kind of assembling guide rod automatic handling device described in accordance with the claim 1, it is characterised in that: the guide rod bracket (3- 1) bottom middle position is equipped with lifting cylinder ear mount (3-10), the piston rod of the guide rod bracket lifting cylinder (3-7) Earrings is connect with lifting cylinder ear mount (3-10), and it is flat that the cylinder barrel flange of the guide rod bracket lifting cylinder (3-7) is mounted on displacement In the middle part of plate side；The bottom front middle position of displacement plate (3-2) is equipped with cylinder displacement ear mount (3-11), institute The piston rod earrings for stating guide rod bracket cylinder displacement (3-3) is connect with cylinder displacement ear mount (3-11).
5. a kind of assembling guide rod automatic handling device described in accordance with the claim 1, it is characterised in that: the guide upright post (4- 1) quantity is 2, and the quantity of the pilot sleeve (4-3) is 4, and two of them pilot sleeve (4-3) is installed one on the other It is penetrated in lifting crotch (4-5) for a guide upright post (4-1), other two pilot sleeve (4-3) is mounted on one on the other It is penetrated in lifting crotch (4-5) for another guide upright post (4-1)；The quantity of the pallet fork (4-4) is 2.
6. a kind of assembling guide rod automatic handling device described in accordance with the claim 1, it is characterised in that: the hydraulic system includes Hydraulic power source oil circuit, guide rod centering positioning oil circuit, crossbeam centering positioning oil circuit, guide rod bracket lifting oil circuit, guide rod bracket displacement oil Road, trolley work in-line and guide rod handling lifting oil circuit, the hydraulic power source oil circuit include that big oil pump feed oil circuit and small oil pump supply Oil circuit, the big oil pump feed oil circuit include big oil pump feed oil pipe (6-1) and are connected to big oil pump feed oil pipe (6-1) On the first oily filter (6-2), big oil pump (6-3), the first check valve (6-4), the first electromagnetic relief valve (6-5), first pressure gauge Valve (6-6) and first pressure gauge (6-7), the small oil pump feed oil circuit include small oil pump feed oil pipe (6-8) and are connected to The second oily filter (6-9), small oil pump (6-10), second one-way valve (6-11), the second electromagnetism on small oil pump feed oil pipe (6-8) are overflow Flow valve (6-12), second pressure gauge valve (6-13), second pressure gauge (6-14) and throttle valve (6-15)；
The guide rod centering positioning oil circuit includes with the big oil pump feed oil circuit connection and for positioning for two guide rod centerings The guide rod centering that oil cylinder (1-3) conveys hydraulic oil positions petroleum pipeline (6-16), on guide rod centering positioning petroleum pipeline (6-16) It is connected with guide rod centering three-position four-way electromagnetic directional valve (6-17)；
The crossbeam centering positioning oil circuit includes with the big oil pump feed oil circuit connection and for positioning for two crossbeam centerings The crossbeam centering that oil cylinder (1-6) conveys hydraulic oil positions petroleum pipeline (6-18), on crossbeam centering positioning petroleum pipeline (6-18) It is connected with crossbeam centering three-position four-way electromagnetic directional valve (6-19)；
The guide rod bracket lifting oil circuit includes with the big oil pump feed oil circuit connection and for going up and down for two guide rod brackets The guide rod bracket that oil cylinder (3-7) conveys hydraulic oil goes up and down petroleum pipeline (6-20), on guide rod bracket lifting petroleum pipeline (6-20) It is connected with guide rod bracket lifting three-position four-way electromagnetic directional valve (6-21)；
Guide rod bracket displacement oil circuit include be all connected with the big oil pump feed oil circuit and the small oil pump feed oil circuit and Guide rod bracket for conveying hydraulic oil for guide rod bracket cylinder displacement (3-3) is displaced petroleum pipeline (6-22), the guide rod bracket Guide rod bracket displacement three-position four-way electromagnetic directional valve (6-23) is connected in displacement petroleum pipeline (6-22)；
The trolley work in-line includes being all connected with and being used for the big oil pump feed oil circuit and the small oil pump feed oil circuit The trolley work of hydraulic oil is conveyed into petroleum pipeline (6-24) for trolley work oil inlet cylinder (2-6), and the trolley work is into petroleum pipeline (6-24) On be connected with trolley work into three-position four-way electromagnetic directional valve (6-25).
The guide rod handling lifting oil circuit includes with the big oil pump feed oil circuit connection and for loading and unloading lifting cylinder for guide rod (4-7) conveys guide rod handling lifting petroleum pipeline (6-26) of hydraulic oil, connects on guide rod handling lifting petroleum pipeline (6-26) There is guide rod handling lifting three-position four-way electromagnetic directional valve (6-27)；
7. a kind of assembling guide rod automatic handling device according to claim 6, it is characterised in that: the control circuit includes PLC module (8-1) and the touch LCD screen (8-2) and frequency converter (8-3) to connect with PLC module (8-1)；It is described The input of PLC module (8-1) is terminated with mode selection switch SA, big oil pump start stop switch SB22, small oil pump start stop switch SB23, guide rod bracket rising button switch SB4, guide rod bracket declines button switch SB5, guide rod bracket Forward button switch SB6, Guide rod bracket moves back button switch SB7, trolley work into Forward button switch SB10, trolley work into moving back button switch SB11, cross Beam centering reset button switch SB3, guide rod centering navigation button switch SB0, guide rod centering reset button switch SB1, guide rod dress It unloads rising button switch SB12, guide rod handling declines button switch SB13, rail vehicle dress bar station button switch SB20, rail vehicle and unloads bar Station button switch SB21, dress bar bell jar switch button switch SB14, unload bar bell jar switch button switch SB15, guide rod load and unload on It limits and unloads bar station close to switch SQ2, guide rod handling lower limit close to switch SQ3, rail vehicle dress bar station close to switch SQ0 and rail vehicle and connect Nearly switch SQ1, the output of the PLC module (8-1) are terminated with system running indicator HG24 and connect in unlocking cylinder (7-2) For the three-position five-way pneumatic solenoid directional control valve (12) in air circuit, the guide rod centering three-position four-way electromagnetic directional valve (6-17), Crossbeam centering three-position four-way electromagnetic directional valve (6-19), guide rod bracket go up and down three-position four-way electromagnetic directional valve (6-21) guide rod bracket It is displaced three-position four-way electromagnetic directional valve (6-23), trolley work and goes up and down three into three-position four-way electromagnetic directional valve (6-25) and guide rod handling Position four-way electromagnetic reversing valve (6-27) is connect with the output end of PLC module (8-1)；The motor reducer (5-3) and frequency conversion Device (8-3) connection, the frequency converter (8-3) enter line (9) with three phase mains by circuit breaker Q F1 and connect, and the three phase mains enters Line (9) connect by circuit breaker Q F0 with external three-phase power line (10), the big oil pump (6-3) pass through A.C. contactor KM2 with Circuit breaker Q F2 enters line (9) with three phase mains and connect, the small oil pump (6-10) by A.C. contactor KM3 and circuit breaker Q F3 with Three phase mains enters line (9) connection, and the three phase mains enters on line (9) also by circuit breaker Q F4 and control circuit power switch SBE It is connected to for the ac-dc switching power (11) for electricity consumption module for power supply each in the control circuit；The A.C. contactor KM2 It is connect with the output end of PLC module (8-1) with A.C. contactor KM3.
8. a kind of method for carrying out assembling guide rod automatic loading and unloading using guide rod automatic handling device is assembled as described in claim 1, It is characterized in that, method includes the following steps:
Step 1: powering to control circuit, and start hydraulic system；
Step 2: the working condition for selecting assembling guide rod automatic handling device is automatic mode or manual work state, when When selecting automatic mode, step 3 is executed；When selecting manual work state, step 4 is executed；
Step 3: the control circuit automatically control hydraulic system be the guide rod centering workbench, the guide rod work into trolley, The guide rod bracket lifting displacement unit and guide rod handling lifting unit provide hydraulic power, and it is mobile to control the station Rail vehicle is mobile, so that the assembling guide rod automatic handling device is automatically performed the work of dress bar or unloads bar work；
Step 4: the control circuit, under the operation that worker is manually entered control signal, control hydraulic system is the guide rod Centering workbench, the guide rod work are mentioned into trolley, guide rod bracket lifting displacement unit and guide rod handling lifting unit For hydraulic power, and the mobile rail vehicle movement of the station is controlled, the assembling guide rod automatic handling device is made to complete dress bar work Or unload bar work；
The workflow of the work of dress bar described in step 3 and step 4 are as follows:
Step S1, the described mobile rail vehicle cell operation of station, is moved to dress bar station；
Step S2, the described guide rod bracket lifting displacement unit work, successively realizes rising, Forward, the decline of guide rod bracket (3-1) With move back；
Step S3, the described guide rod work works into trolley, realizes the Forward of trolley body (2-5)；
Step S4, the described guide rod centering workbench work, successively realizes crossbeam centering positioning, guide rod centering positioning and crossbeam centering It resets；
Step S5, the described guide rod handling lifting unit work, realizes the rising of pallet fork (4-4)；
Step S6, the described bell jar unlocking apparatus work, dress bar bell jar is opened；
Step S7, the described guide rod handling lifting unit work, realizes the decline of pallet fork (4-4)；
Step S8, the described bell jar unlocking apparatus work, dress bar bell jar is closed；
Step S9, the described guide rod centering workbench work, realizes that guide rod centering resets；
Step S10, the described guide rod work works into trolley, realizes moving back for trolley body (2-5)；
The workflow of bar work is unloaded described in step 3 and step 4 are as follows:
Step X1, the described mobile rail vehicle cell operation of station, is moved to and unloads bar station；
Step X2, the described guide rod work works into trolley, realizes the Forward of trolley body (2-5)；
Step X3, the described guide rod handling lifting unit work, realizes the rising of pallet fork (4-4)；
Step X4, the described bell jar unlocking apparatus work, dress bar bell jar is opened；
Step X5, the described guide rod centering workbench work, realizes guide rod centering positioning；
Step X6, the described guide rod handling lifting unit work, realizes the decline of pallet fork (4-4)；
Step X7, the described bell jar unlocking apparatus work, dress bar bell jar is closed；
Step X8, the described guide rod centering workbench work, realizes that guide rod centering resets；
Step X9, the described guide rod work works into trolley, realizes moving back for trolley body (2-5)；
Step X10, guide rod bracket lifting displacement unit work, successively realize the Forward of guide rod bracket (3-1), rising, after It moves and declines.
9. according to the method for claim 8, it is characterised in that: the hydraulic system includes hydraulic power source oil circuit, guide rod centering Positioning oil circuit, crossbeam centering positioning oil circuit, guide rod bracket lifting oil circuit, guide rod bracket are displaced oil circuit, trolley work in-line and lead Bar handling lifting oil circuit, the hydraulic power source oil circuit include big oil pump feed oil circuit and small oil pump feed oil circuit, and the big oil pump supplies Oil circuit include big oil pump feed oil pipe (6-1) and the first oily filter (6-2) being connected on big oil pump feed oil pipe (6-1), Big oil pump (6-3), the first check valve (6-4), the first electromagnetic relief valve (6-5), first pressure gauge valve (6-6) and first pressure gauge (6-7), the small oil pump feed oil circuit include small oil pump feed oil pipe (6-8) and are connected to small oil pump feed oil pipe (6-8) On the second oily filter (6-9), small oil pump (6-10), second one-way valve (6-11), the second electromagnetic relief valve (6-12), second pressure Table valve (6-13), second pressure gauge (6-14) and throttle valve (6-15)；The guide rod centering positions oil circuit Oil pump feed oil circuit connection and the guide rod centering positioning petroleum pipeline for being used to convey hydraulic oil for two guide rod centering positional cylinders (1-3) (6-16), the guide rod centering position and are connected with guide rod centering three-position four-way electromagnetic directional valve (6-17) on petroleum pipeline (6-16)； The crossbeam centering positioning oil circuit includes with the big oil pump feed oil circuit connection and for being two crossbeam centering positional cylinders The crossbeam centering that (1-6) conveys hydraulic oil positions petroleum pipeline (6-18), connects on crossbeam centering positioning petroleum pipeline (6-18) There is crossbeam centering three-position four-way electromagnetic directional valve (6-19)；The guide rod bracket lifting oil circuit includes and the big oil pump feed is oily Road connection and guide rod bracket lifting petroleum pipeline (6-20) for being used to convey hydraulic oil for two guide rod bracket lifting cylinders (3-7), Guide rod bracket lifting three-position four-way electromagnetic directional valve (6-21) is connected on guide rod bracket lifting petroleum pipeline (6-20)；It is described Guide rod bracket displacement oil circuit includes being all connected with the big oil pump feed oil circuit and the small oil pump feed oil circuit and for being to lead The guide rod bracket that pole support cylinder displacement (3-3) conveys hydraulic oil is displaced petroleum pipeline (6-22), and the guide rod bracket is displaced oil transportation Guide rod bracket displacement three-position four-way electromagnetic directional valve (6-23) is connected on pipe (6-22)；The trolley work in-line includes and institute It states big oil pump feed oil circuit and the small oil pump feed oil circuit is all connected with and for conveying hydraulic oil for trolley work oil inlet cylinder (2-6) Trolley work into petroleum pipeline (6-24), the trolley work is changed into 3-position 4-way electromagnetism into being connected with trolley work on petroleum pipeline (6-24) To valve (6-25)；The guide rod handling lifting oil circuit includes with the big oil pump feed oil circuit connection and for rising for guide rod handling Guide rod handling lifting petroleum pipeline (6-26) of oil cylinder (4-7) conveying hydraulic oil, guide rod handling lifting petroleum pipeline (6-26) are dropped On be connected with guide rod handling lifting three-position four-way electromagnetic directional valve (6-27)；
The control circuit includes PLC module (8-1) and the touch LCD screen (8-2) to connect with PLC module (8-1) With frequency converter (8-3)；The input of the PLC module (8-1) is terminated with mode selection switch SA, big oil pump start stop switch SB22, small oil pump start stop switch SB23, guide rod bracket rising button switch SB4, guide rod bracket declines button switch SB5, guide rod Bracket Forward button switch SB6, guide rod bracket move back button switch SB7, trolley work into Forward button switch SB10, trolley work into Move back button switch SB11, crossbeam centering reset button switch SB3, guide rod centering navigation button switch SB0, guide rod centering reset Button switch SB1, guide rod handling rising button switch SB12, guide rod handling declines button switch SB13, rail vehicle dress bar station are pressed Button switch SB20, rail vehicle unload bar station button switch SB21, dress bar bell jar switch button switch SB14, unload bar bell jar switch button Switch SB15, the guide rod handling upper limit fill bar station close to switch close to switch SQ2, guide rod handling lower limit close to switch SQ3, rail vehicle SQ0 and rail vehicle unload bar station close to switch SQ1, the output of the PLC module (8-1) be terminated with system running indicator HG24 with It connects in unlocking cylinder (7-2) for the three-position five-way pneumatic solenoid directional control valve (12) in air circuit, the guide rod centering three four Electric change valve (6-17), crossbeam centering three-position four-way electromagnetic directional valve (6-19), guide rod bracket go up and down 3-position 4-way electromagnetism Reversal valve (6-21), guide rod bracket displacement three-position four-way electromagnetic directional valve (6-23), trolley work are into three-position four-way electromagnetic directional valve (6-25) and guide rod handling lifting three-position four-way electromagnetic directional valve (6-27) are connect with the output end of PLC module (8-1)；It is described Motor reducer (5-3) is connect with frequency converter (8-3), and the frequency converter (8-3) enters line by circuit breaker Q F1 and three phase mains (9) it connects, the three phase mains enters line (9) and connect by circuit breaker Q F0 with external three-phase power line (10), the big oil pump (6-3) enters line (9) with three phase mains by A.C. contactor KM2 and circuit breaker Q F2 and connect, and the small oil pump (6-10) passes through friendship Stream contactor KM3 and circuit breaker Q F3 enters line (9) with three phase mains and connect, and the three phase mains, which enters, also passes through breaker on line (9) QF4 and control circuit power switch SBE is connected to for the AC-DC conversion electricity for electricity consumption module for power supply each in the control circuit Source (11)；The A.C. contactor KM2 and A.C. contactor KM3 is connect with the output end of PLC module (8-1)；
Give control circuit power supply described in step 1, and start the detailed process of hydraulic system are as follows: by circuit breaker Q F0, QF1, QF2, QF3 and QF4 closure, and control circuit power switch SBE is pressed, the control circuit connects ac-dc switching power (11), system running indicator HG24 is lighted；Big oil pump start stop switch SB22 is pressed, A.C. contactor KM2 is attracted, big oil pump fortune Row；Small oil pump start stop switch SB23 is pressed, A.C. contactor KM3 is attracted, small oil pump operation；
The working condition that assembling guide rod automatic handling device is selected described in step 2 is automatic mode or manual work shape State is realized by the way that switch SA will be selected to be placed in automatic mode position or manual work state position.
10. according to the method for claim 9, it is characterised in that: the mobile rail vehicle cell operation of station described in step S1 is moved Move the detailed process of dress bar station are as follows: press rail vehicle dress bar station button switch SB20, frequency converter (8-3) starts two motors Speed reducer (5-3) is run simultaneously, and the mobile rail vehicle of the station is moved to dress bar station, and rail vehicle dress bar station is mentioned close to switch SQ0 For signal, PLC module (8-1) controls frequency converter (8-3) and stops two motor reducers (5-3) of driving；
Guide rod bracket described in step S2 goes up and down displacement unit work, realizes the detailed process of the rising of guide rod bracket (3-1), with And the lifting displacement unit work of guide rod bracket described in step X10, realize that the detailed process of the rising of guide rod bracket (3-1) is identical And are as follows: press guide rod bracket rising button switch SB4, guide rod bracket goes up and down the electromagnetism of three-position four-way electromagnetic directional valve (6-21) Iron obtain it is electric, the first electromagnetic relief valve (6-5) it is electric, on guide rod bracket lifting cylinder (3-7) pushing move plate (3-2) on guide rod In place, PLC module (8-1) delays time to control, guide rod bracket goes up and down the electromagnet and the of three-position four-way electromagnetic directional valve (6-21) to group The rising work of one electromagnetic relief valve (6-5) power loss, guide rod bracket (3-1) is completed；
Guide rod bracket described in step S2 goes up and down displacement unit work, realizes the detailed process of the decline of guide rod bracket (3-1), with And the lifting displacement unit work of guide rod bracket described in step X10, realize that the detailed process of the decline of guide rod bracket (3-1) is identical And are as follows: press guide rod bracket declines button switch SB5, guide rod bracket goes up and down the electromagnetism of three-position four-way electromagnetic directional valve (6-21) Iron obtain it is electric, the first electromagnetic relief valve (6-5) it is electric, guide rod bracket lifting cylinder (3-7) drop-down displacement plate (3-2) on guide rod In place, PLC module (8-1) delays time to control, guide rod bracket goes up and down the electromagnet and the of three-position four-way electromagnetic directional valve (6-21) to group One electromagnetic relief valve (6-5) power loss, guide rod bracket (3-1) decline reset；
Guide rod bracket described in step S2 goes up and down displacement unit work, realizes the detailed process of the Forward of guide rod bracket (3-1), with And the lifting displacement unit work of guide rod bracket described in step X10, realize that the detailed process of the Forward of guide rod bracket (3-1) is identical And are as follows: press guide rod bracket Forward button switch SB6, guide rod bracket is displaced the electromagnetism of three-position four-way electromagnetic directional valve (6-23) Iron obtain it is electric, the first electromagnetic relief valve (6-5) it is electric, the second electromagnetic relief valve (6-12) electric, guide rod bracket cylinder displacement (3-3) It is pushed forward the guide rod group being displaced on plate (3-2) in place, PLC module (8-1) delays time to control, guide rod bracket is displaced 3-position 4-way electromagnetism Electromagnet, the first electromagnetic relief valve (6-5) and the second electromagnetic relief valve (6-12) power loss of reversal valve (6-23), guide rod bracket The Forward work of (3-1) is completed；
Guide rod bracket described in step S2 goes up and down displacement unit work, realizes the detailed process moved back of guide rod bracket (3-1), with And the lifting displacement unit work of guide rod bracket described in step X10, realize that the detailed process moved back of guide rod bracket (3-1) is identical And are as follows: press guide rod bracket and move back button switch SB7, guide rod bracket is displaced the electromagnetism of three-position four-way electromagnetic directional valve (6-23) Iron obtain it is electric, the first electromagnetic relief valve (6-5) it is electric, the second electromagnetic relief valve (6-12) electric, guide rod bracket cylinder displacement (3-3) Pull back displacement plate (3-2) in place, PLC module (8-1) delays time to control, guide rod bracket is displaced three-position four-way electromagnetic directional valve The electromagnet of (6-23), the first electromagnetic relief valve (6-5) and the second electromagnetic relief valve (6-12) power loss, guide rod bracket (3-1) Move back work completion；
Guide rod work described in step S3 works into trolley, realizes in detailed process and the step X2 of the Forward of trolley body (2-5) The guide rod work works into trolley, realizes that the detailed process of the Forward of trolley body (2-5) is identical and equal are as follows: press trolley work into preceding Shift button switch SB10, the electromagnet of trolley work into three-position four-way electromagnetic directional valve (6-25) obtain electric, the first electromagnetic relief valve (6- 5) must be electric, the second electromagnetic relief valve (6-12) must be electric, and trolley work oil inlet cylinder (2-6) pushes forward the guide rod work to arrive into trolley Position, PLC module (8-1) delays time to control, guide rod bracket are displaced electromagnet, first electromagnetism of three-position four-way electromagnetic directional valve (6-23) Overflow valve (6-5) and the second electromagnetic relief valve (6-12) power loss, the Forward of trolley body (2-5), which acts, to be completed；
The work of guide rod centering workbench described in step S4, realizes the detailed process of crossbeam centering positioning are as follows: presses lower beam centering Navigation button switch SB2, the electromagnet of crossbeam centering three-position four-way electromagnetic directional valve (6-19) obtain electric, the first electromagnetic relief valve (6-5) must be electric, and two crossbeam centering positional cylinder (1-6) relative directions push crossbeam centering positioning plate (1-5) to move ahead, and work is arrived Position, PLC module (8-1) delays time to control, the electromagnet and the first electromagnetism of crossbeam centering three-position four-way electromagnetic directional valve (6-19) overflow Valve (6-5) power loss is flowed, crossbeam centering positions work and completes；
Institute in the detailed process and step X5 of guide rod centering positioning is realized in the work of guide rod centering workbench described in step S4 State guide rod centering workbench work, realize guide rod centering positioning detailed process it is identical and equal are as follows: press guide rod centering positioning by Button switch SB0, the electromagnet of guide rod centering three-position four-way electromagnetic directional valve (6-17) obtain electric, the first electromagnetic relief valve (6-5) Electricity, two guide rod centering positional cylinder (1-3) relative directions push guide rod centering positioning plate (1-4) to move ahead, and work in place, PLC Module (8-1) delays time to control, the electromagnet of guide rod centering three-position four-way electromagnetic directional valve (6-17) and the first electromagnetic relief valve (6- 5) power loss, guide rod centering position work and complete；
The detailed process that crossbeam centering resets is realized in the work of guide rod centering workbench described in step S4 are as follows: presses lower beam centering Reset button switch SB3, the electromagnet of crossbeam centering three-position four-way electromagnetic directional valve (6-19) obtain electric, the first electromagnetic relief valve (6-5) must be electric, and two crossbeam centering positional cylinder (1-6) relative directions retract crossbeam centering positioning plate (1-5) in place, PLC mould Block (8-1) delays time to control, the electromagnet and the first electromagnetic relief valve (6-5) of crossbeam centering three-position four-way electromagnetic directional valve (6-19) Power loss, crossbeam centering reset work and complete；
Guide rod described in step S5 loads and unloads lifting unit work, realizes the detailed process and step X3 of the rising of pallet fork (4-4) Described in guide rod handling lifting unit work, realize pallet fork (4-4) rising detailed process it is identical and equal are as follows: press guide rod dress Rising button switch SB12 is unloaded, the electromagnet of guide rod handling lifting three-position four-way electromagnetic directional valve (6-27) obtains electric, the first electromagnetism Overflow valve (6-5) must be electric, and guide rod handling lifting cylinder (4-7) above push away the guide rod group on pallet fork (4-4) in place, and guide rod loads and unloads the upper limit Signal is provided close to switch SQ2, PLC module (8-1) controls the electricity of guide rod handling lifting three-position four-way electromagnetic directional valve (6-27) The vertical motion of magnet and the first electromagnetic relief valve (6-5) power loss, pallet fork (4-4) is completed, and guide rod loads and unloads vertical motion and completes；
The work of bell jar unlocking apparatus described in step S6 will fill the detailed process of bar bell jar opening, and bell jar described in step S8 is opened Locking device work will fill the detailed process of bar bell jar closing are as follows: press dress bar bell jar switch button switch SB14,3 position-5 way gas Dynamic solenoid directional control valve obtains electric, the braking pin of unlocking cylinder (7-2) promotion bell jar unlocking compression bar pushing bell jar, unlatching link lock Tool, guide rod can be freely packed into；PLC module (8-1) delays time to control, after the completion of dress bar work, three-position five-way pneumatic electromagnetic switch Valve power loss, the braking pin reset of unlocking cylinder (7-2), bell jar, connecting rod lockset embrace folder guide rod；
Guide rod described in step S7 loads and unloads lifting unit work, realizes the detailed process and step X6 of the decline of pallet fork (4-4) Described in guide rod handling lifting unit work, realize pallet fork (4-4) decline detailed process it is identical and equal are as follows: press guide rod dress Decline button switch SB13 is unloaded, the electromagnet of guide rod handling lifting three-position four-way electromagnetic directional valve (6-27) obtains electric, the first electromagnetism Overflow valve (6-5) must be electric, and guide rod loads and unloads the guide rod group in lifting cylinder (4-7) drop-down pallet fork (4-4) in place, and guide rod loads and unloads lower limit Signal is provided close to switch SQ3, PLC module (8-1) controls the electricity of guide rod handling lifting three-position four-way electromagnetic directional valve (6-27) The lowering action of magnet and the first electromagnetic relief valve (6-5) power loss, pallet fork (4-4) is completed, and guide rod loads and unloads lowering action and completes；
Institute in the detailed process and step X8 of guide rod centering reset is realized in the work of guide rod centering workbench described in step S9 State guide rod centering workbench work, realize guide rod centering reset detailed process it is identical and equal are as follows: press guide rod centering reset by Button switch SB1, the electromagnet of guide rod centering three-position four-way electromagnetic directional valve (6-17) obtain electric, the first electromagnetic relief valve (6-5) Electricity, two guide rod centering positional cylinder (1-3) relative directions retract guide rod centering positioning plate (1-4) in place, PLC module (8-1) Delays time to control, the electromagnet and the first electromagnetic relief valve (6-5) power loss of guide rod centering three-position four-way electromagnetic directional valve (6-17), leads Bar centering resets work and completes；
Guide rod work described in step S10 works into trolley, realizes the detailed process moved back and step X9 of trolley body (2-5) Described in guide rod work into trolley work, realize trolley body (2-5) the detailed process moved back it is identical and equal are as follows: press trolley work into Button switch SB11 is moved back, the electromagnet of trolley work into three-position four-way electromagnetic directional valve (6-25) obtains electric, the first electromagnetic relief valve (6-5) must be electric, and the second electromagnetic relief valve (6-12) must be electric, and trolley work oil inlet cylinder (2-6) pushes back the guide rod work into trolley backward In place, PLC module (8-1) delays time to control, guide rod bracket are displaced the electromagnet of three-position four-way electromagnetic directional valve (6-23), the first electricity The movement that moves back of magnetic overflow valve (6-5) and the second electromagnetic relief valve (6-12) power loss, trolley body (2-5) is completed；
Station described in step X1 moves rail vehicle cell operation, is moved to the detailed process for unloading bar station are as follows: press rail vehicle and unload bar Station button switch SB21, frequency converter (8-3) start two motor reducers (5-3) and run simultaneously, the mobile rail vehicle of the station It is moved to and unloads bar station, rail vehicle unloads bar station and provides signal close to switch SQ1, and PLC module (8-1) control frequency converter (8-3) stops Only drive two motor reducers (5-3)；
The work of bell jar unlocking apparatus described in step X4 will fill the detailed process of bar bell jar opening, and bell jar described in step X7 is opened Locking device work will fill the detailed process of bar bell jar closing are as follows: press and unload bar bell jar switch button switch SB15,3 position-5 way gas Dynamic solenoid directional control valve obtains electric, the braking pin of unlocking cylinder (7-2) promotion bell jar unlocking compression bar pushing bell jar, unlatching link lock Tool, guide rod can freely under unload；PLC module (8-1) delays time to control, after the completion of unloading bar work, three-position five-way pneumatic electromagnetic switch Valve power loss, the braking pin reset of unlocking cylinder (7-2), bell jar, connecting rod lockset reset.
CN201811522591.3A 2018-12-13 2018-12-13 Automatic assembling and disassembling device and method for assembling guide rod Expired - Fee Related CN109604989B (en)

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