CN102430906B - Special portal-type bolster frame assembly manipulator for truck bogie production line - Google Patents
Special portal-type bolster frame assembly manipulator for truck bogie production line Download PDFInfo
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- CN102430906B CN102430906B CN 201110250891 CN201110250891A CN102430906B CN 102430906 B CN102430906 B CN 102430906B CN 201110250891 CN201110250891 CN 201110250891 CN 201110250891 A CN201110250891 A CN 201110250891A CN 102430906 B CN102430906 B CN 102430906B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 30
- 239000003381 stabilizer Substances 0.000 claims description 16
- 229910052757 nitrogen Inorganic materials 0.000 claims description 15
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 230000035807 sensation Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
The invention provides a special portal-type bolster frame assembly manipulator for a truck bogie production line, which is mainly composed of a frame, two side frame manipulators, a swing bolster manipulator and an electric control unit, wherein the side frame manipulators, swing bolster manipulator and electric control unit are installed on the frame; the frame is mainly composed of a cross beam, a support beam, a vertical support and a traveling beam which are connected with each other; the two side frame manipulators are installed on the cross beam, and each side frame manipulator is composed of a side frame transverse operating/vertical lifting unit and a side frame grabbing/clamping/turning unit; and the swing bolster manipulator is installed on the cross beam and positioned between the two side frame manipulator. The invention provides an indispensable important apparatus of the key position bolster frame assembly for a truck bogie production line; the side frame manipulators can operate leftward and rightward or forward and backward to grab and lift the side frames transported by the transport vehicle, and smoothly align and assemble the side frame with the swing bolster grabbed by the swing bolster manipulator, and thus, the degree of mechanization and automation is high; and the invention has the advantages of labor saving, time saving and high assembly quality, and eliminates the potential safety hazard in the craning process.
Description
Technical field
The present invention relates to the manufacturing equipment of rail vehicle assembly, particularly the special-purpose planer-type pillow of roller bearing adapter stabilizer bar production line frame suit manipulator.
Background technology
Roller bearing adapter stabilizer bar is the important set member of lorries.The traditional mode of production mode of roller bearing adapter stabilizer bar (hereinafter to be referred as bogie) is, with each component parts of bogie, welds or the machinery assembling at different stations, carries out air transport between the station, finally finishes whole assembling.The roller bearing adapter stabilizer bar production line, thoroughly changed the conventional bogie production process, the assembling station of whole production line is arranged in order, substituted aerial running by terrestrial transmission, and adopt advanced intelligent control technology, and reach bogie by the orderly even running of beat, eliminated potential safety hazard, reduce personnel labor, improved production efficiency.The initial station of roller bearing adapter stabilizer bar production line is pillow frame assembling station, and this station at first will be finished the suit of pillow frame, namely is bogie side frame and the bolster cover of forming the bogie bare bones are dressed up the pillow frame.For this important station, traditional assembling mode is to adopt driving to hang respectively, they are hung in together, and then slowly the contraposition assembling is finished, and the assembling process difficulty is very big, and is time-consuming, and not only assembly quality is difficult for guaranteeing, and has potential safety hazard.Traditional bogie side frame and the used plant equipment such as driving of bolster suit can not satisfy the requirement of roller bearing adapter stabilizer bar production line productive temp.
Summary of the invention
The present invention proposes the special-purpose planer-type pillow of a kind of roller bearing adapter stabilizer bar production line frame suit manipulator, purpose is by developing a kind of brand-new plant equipment, to realize in the roller bearing adapter stabilizer bar production line, the requirement that the roller bearing adapter stabilizer bar production line is produced is satisfied in mechanization and the automation of the assembling of pillow frame suit station.
Technical solution of the present invention
The present invention mainly by frame, and rack-mounted bogie side frame manipulator, bolster manipulator and electric controller unit piece form.Described frame mainly is interconnected to constitute by crossbeam, brace summer, perpendicular support, walking beam; Described bogie side frame manipulator has two covers, is installed on the crossbeam, and every cover bogie side frame manipulator is laterally moved by bogie side frame
, vertical-lift unit and bogie side frame grasp and clamp roll-over unit and combine.Described bolster manipulator is installed on the crossbeam, between two cover bogie side frame manipulators.
The perpendicular six roots of sensation that is supported with of described frame, do upright vertical connection of symmetry with two ends and the middle part of crossbeam respectively, walking beam has two, and walking beam is done vertical connection of plane of symmetry respectively with the two ends of crossbeam, brace summer is two that are parallel to each other, and respectively is connected in the walking beam end.
Rolling guide-rail pairs, tooth bar are housed on the described crossbeam; Rolling guide-rail pairs and tooth bar also are housed on the walking beam, and walking beam is connected with connecting plate with crossbeam, and servomotor is installed on the connecting plate and is connected with planetary reducer,
The driving gear of reductor output and the engagement of the tooth bar on the walking beam.
The bogie side frame of described bogie side frame manipulator laterally moves, the vertical-lift unit, mainly is made up of base, column, line slideway, antitorque connecting plate, antitorque bearing block, travel driving motor, nitrogen balance device, lifting motor and elevating screw.Column is erected on the base, and line slideway is arranged on the both sides of column; Antitorque connecting plate and antitorque bearing block are installed on the column; Travel driving motor and installation connecting plate thereof are arranged on the column of antitorque connecting plate top; Promote the top that motor and base plate thereof are arranged on the vertical-lift unit; The nitrogen balance device is mainly by nitrogen cylinder and controller, compensating cylinder, and the balance pulling seat is formed, and compensating cylinder is connected with the balance pulling seat, and the balance pulling seat is welded on the column.Base is connected on the crossbeam.
The bogie side frame of described bogie side frame manipulator grasps the clamping roll-over unit two covers, be symmetricly set on that bogie side frame laterally moves, the below of vertical-lift unit, every cover is mainly combined by bogie side frame grippers and clamping turning device, be arranged on the equalizer bar, described bogie side frame grippers is two of symmetry, formed by hook cylinder and cylinder block, hook for every, be provided with beam balance guide rail plate between two grippers; The hook cylinder block is connected on the equalizer bar, and the hook cylinder is installed on the cylinder block, and the hook cylinder drives hook; Described clamping turning device also is two of symmetry, be separately positioned on the two ends of equalizer bar, each clamps turning device mainly is made up of constriction plate and constriction plate cylinder, commentaries on classics pawl and commentaries on classics pawl clamping cylinder, upset cylinder, and constriction plate is connected with the set straight line track coupling in equalizer bar two ends; Changeing pawl is installed on the Connection Block that is positioned at the constriction plate below with commentaries on classics pawl clamping cylinder, upset cylinder; Described two cover bogie side frames grasp to clamp the equalizer bar of roll-over units, laterally move with the bogie side frame of bogie side frame manipulator, the base of vertical-lift unit is connected.
Described bolster manipulator mainly is made up of column, line slideway, angle seat, nitrogen balance device, lowering or hoisting gear, clamping device.Wherein, clamping device mainly is made up of clamping plate, clamping plate cylinder, clamping plate connecting rod, clamp, clamp cylinder, clamp connecting rod, and the clamping plate cylinder is installed on the base plate of column below, and clamping plate are connected on the clamping plate cylinder block by the clamping plate connecting rod, and chock plug is housed on the clamping plate; Clamp, jaw are connected with the clamp cylinder by the clamp connecting rod; The compensating cylinder of nitrogen balance device is installed on the seat of angle; The drive motors of lowering or hoisting gear is connected with screw mandrel; The angle seat is connected on the crossbeam.
Beneficial effect of the present invention
(1) the present invention has brought into play positive role for the pillow frame suit of the crucial station of roller bearing adapter stabilizer bar production line, its set bogie side frame manipulator can about, the bogie side frame that ships from the transmission car of front and back operations snatch, and can be successfully and the bolster contraposition assembling of bolster manipulator institute snatch, mechanization, automaticity height are that the roller bearing adapter stabilizer bar production line is produced indispensable visual plant by the beat requirement.
(2) saving of work and time of the present invention, not only there is potential safety hazard in the assembly quality height but also eliminated aerial handling.
Description of drawings
The structural representation that accompanying drawing 1 is overlooked for the present invention;
Accompanying drawing 2 is the structural representation of side-looking of the present invention;
Accompanying drawing 3 for the bogie side frame of bogie side frame manipulator of the present invention laterally moves, the vertical-lift unit face structural representation;
Accompanying drawing 4 is for the bogie side frame of bogie side frame manipulator of the present invention laterally moves, the structural representation of the A-A view of vertical-lift unit;
Accompanying drawing 5 grasps the structural representation that clamps upset for the bogie side frame of bogie side frame manipulator of the present invention;
Accompanying drawing 6 is the structural representation of facing of bolster manipulator of the present invention;
Accompanying drawing 7 is the side-looking structural representation of bolster manipulator of the present invention.
The specific embodiment
As shown in Figure 1, 2,
The present invention by frame 1, and in bogie side frame manipulator 2, bolster manipulator 3 and the electric controller 4(figure that frame is installed only expression drag white silk-electrical cable 41) form.Frame mainly by crossbeam 11, walk cross girders 12, perpendicular support 13, brace summer 14 is interconnected to constitute.Bogie side frame manipulator 2 grasps clamping roll-over unit 22 by vertical-lift unit 21 and two cover bogie side frames and combines.
Shown in Fig. 3,4,
The bogie side frame of described bogie side frame manipulator laterally moves, the vertical-lift unit, mainly is made up of base 1, column 2, line slideway 3, antitorque connecting plate 4, antitorque bearing block 5, travel driving motor 6, nitrogen balance device 7, lifting motor 8 and elevating screw 81.Wherein, column is erected on the base, and line slideway is arranged on the both sides of column; Antitorque connecting plate and antitorque bearing block are installed on the column, play the effect of twisting resistance and protection line slideway in whole bogie side frame walking and operation process; Drive motors and installation connecting plate 61 thereof are arranged on the column of antitorque connecting plate top, and the tooth bar engagement on movable motor reducer output shaft pinion and the crossbeam drives whole bogie side frame manipulator and does horizontal move left and right at crossbeam; Promote the top that motor 8 and base plate 82 thereof are arranged on the vertical-lift unit, promote motor via reducer and drive screw mandrel, bogie side frame is moved up and down; The nitrogen balance device is mainly by nitrogen cylinder and controller (not shown), compensating cylinder 71, and balance pulling seat 72 is formed, and compensating cylinder is connected with the balance pulling seat, and the balance pulling seat is welded on the column.The force-bearing situation of this bascule during in order to balance lifting.Alleviate the stressed of screw rod simultaneously, reach the purpose of protection screw rod, to prolong its service life.Described base 1 is connected on as shown in Figure 1, 2 the crossbeam 11.
As shown in Figure 5,
Single cover of described bogie side frame manipulator bogie side frame grasps and clamps roll-over unit, mainly combined by bogie side frame grippers and clamping turning device, be arranged on the equalizer bar 1, described bogie side frame grippers 2 is two of symmetry, formed by hook cylinder 21 and cylinder block 22, hook 23 for every, be provided with beam balance guide rail plate 3 between two grippers, balance guide rail plate is formed by driving the screw pair (not shown), can make balance guide rail plate move left and right by driving screw pair, thereby drive bogie side frame left and right sides fine motion, be convenient to the centering of bogie side frame installing hole and bolster; The hook cylinder block is connected on the equalizer bar, and the hook cylinder is installed on the cylinder block, and cylinder drives the hook operation.Described clamping turning device 4 also is two of symmetry, be separately positioned on the two ends of equalizer bar, each clamps turning device mainly is made up of constriction plate 41 and constriction plate cylinder 42, commentaries on classics pawl 43 and commentaries on classics pawl clamping cylinder 44, upset cylinder 45, and constriction plate is connected with set straight line track 46 couplings in equalizer bar two ends; Changeing pawl is installed on the Connection Block 47 that is positioned at the constriction plate below with commentaries on classics pawl clamping cylinder, upset cylinder; Described equalizer bar is connected with base 1 described in Fig. 3,4.In addition, change pawl and be provided with movable pawl 431 and the movable pawl 432 that changes of changeing.During operation, shrink cylinder and drive constriction plate, drive to change and grab, whole clamping upset is moved along line slideway, reaches the distance of regulating between two clamping turning devices, to adapt to different size truck side frame suit; After commentaries on classics is caught and reached the operating position, change and grab the clamping cylinder, make to change and grab clamping work pieces, change and grab the upset cylinder operation, make the bogie side frame workpiece finish 180
0Upset work.
Shown in Fig. 6,7
Described bolster manipulator mainly is made up of column 1, line slideway 2, angle seat 3, nitrogen balance device 4, lowering or hoisting gear 5, clamping device 6.Wherein, clamping device mainly is made up of clamping plate 61, clamping plate cylinder 62, clamping plate connecting rod 63, clamp 64, clamp cylinder 65, clamp connecting rod 66, the clamping plate cylinder is installed on the base plate of column below, and clamping plate are connected on the clamping plate cylinder block by the clamping plate connecting rod, and chock plug 611 is housed on the clamping plate; Clamp, jaw are connected with the clamp cylinder by the clamp connecting rod; The action of clamping plate cylinder drives the clamping plate linkage, and clamping plate top plug screw plug is advanced in the workpiece.The clamp cylinder drives clamp, cooperates clamping plate, realizes the clamping of bolster.The compensating cylinder 41 of nitrogen balance device is installed on the seat of angle, the force-bearing situation during in order to balance lifting.Alleviate the stressed of screw rod simultaneously, reach the protection screw rod, the purpose that increases the service life; The drive motors 51 of lowering or hoisting gear is connected with screw mandrel 52; The angle seat is connected on as described in Figure 1 the crossbeam 11.
To sum up, technical scheme of the present invention and the specific embodiment can realize the goal of the invention of expecting.
Claims (4)
1. the special-purpose planer-type pillow of roller bearing adapter stabilizer bar production line frame suit manipulator is characterized in that; It mainly by frame, and rack-mounted bogie side frame manipulator, bolster manipulator and electric controller unit piece forms, described frame mainly is interconnected to constitute by crossbeam, brace summer, perpendicular support, walking beam; Described bogie side frame manipulator has two covers, is installed on the crossbeam, every cover bogie side frame manipulator by bogie side frame laterally move, vertical-lift unit and bogie side frame grasp and clamp roll-over unit and combine; Described bolster manipulator is installed on the crossbeam, between two cover bogie side frame manipulators; The perpendicular six roots of sensation that is supported with of described frame, do upright vertical connection of symmetry with two ends and the middle part of crossbeam respectively, walking beam has two, and walking beam is done vertical connection of plane of symmetry respectively with the two ends of crossbeam, brace summer is two that are parallel to each other, and respectively is connected in the walking beam end; Rolling guide-rail pairs, tooth bar are housed on the described crossbeam; Rolling guide-rail pairs and tooth bar also are housed on the walking beam, and walking beam is connected with connecting plate with crossbeam, servomotor is installed on the connecting plate and is connected the driving gear of reductor output and the engagement of the tooth bar on the walking beam with planetary reducer.
2. the special-purpose planer-type pillow of roller bearing adapter stabilizer bar production line according to claim 1 frame suit manipulator is characterized in that; The bogie side frame of described bogie side frame manipulator laterally moves, the vertical-lift unit, mainly is made up of base, column, line slideway, antitorque connecting plate, antitorque bearing block, travel driving motor, nitrogen balance device, lifting motor and elevating screw; Column is erected on the base, and line slideway is arranged on the both sides of column; Antitorque connecting plate and antitorque bearing block are installed on the column; Travel driving motor and installation connecting plate thereof are arranged on the column of antitorque connecting plate top; Promote the top that motor and base plate thereof are arranged on the vertical-lift unit; The nitrogen balance device is mainly by nitrogen cylinder and controller, compensating cylinder, and the balance pulling seat is formed, and compensating cylinder is connected with the balance pulling seat, and the balance pulling seat is welded on the column; Base is connected on the crossbeam.
3. the special-purpose planer-type pillow of roller bearing adapter stabilizer bar production line according to claim 1 frame suit manipulator is characterized in that; The bogie side frame of described bogie side frame manipulator grasps and clamps roll-over unit two covers are arranged, and is symmetricly set on that bogie side frame laterally moves, the below of vertical-lift unit, and every cover is arranged on the equalizer bar mainly by the bogie side frame grippers with clamp turning device and combine; Described bogie side frame grippers is two of symmetry, is made up of hook cylinder and cylinder block, hook for every, is provided with beam balance guide rail plate between two grippers; The hook cylinder block is connected on the equalizer bar, and the hook cylinder is installed on the cylinder block, and the hook cylinder drives hook; Described clamping turning device also is two of symmetry, be separately positioned on the two ends of equalizer bar, each clamps turning device mainly is made up of constriction plate and constriction plate cylinder, commentaries on classics pawl and commentaries on classics pawl clamping cylinder, upset cylinder, and constriction plate is connected with the set straight line track coupling in equalizer bar two ends; Changeing pawl is installed on the Connection Block that is positioned at the constriction plate below with commentaries on classics pawl clamping cylinder, upset cylinder; Described two cover bogie side frames grasp to clamp the equalizer bar of roll-over units, laterally move with the bogie side frame of bogie side frame manipulator, the base of vertical-lift unit is connected.
4. the special-purpose planer-type pillow of roller bearing adapter stabilizer bar production line according to claim 1 frame suit manipulator is characterized in that; Described bolster manipulator mainly is made up of column, line slideway, angle seat, nitrogen balance device, lowering or hoisting gear, clamping device; Wherein, clamping device mainly is made up of clamping plate, clamping plate cylinder, clamping plate connecting rod, clamp, clamp cylinder, clamp connecting rod, and the clamping plate cylinder is installed on the base plate of column below, and clamping plate are connected on the clamping plate cylinder block by the clamping plate connecting rod, and chock plug is housed on the clamping plate; Clamp, jaw are connected with the clamp cylinder by the clamp connecting rod; The compensating cylinder of nitrogen balance device is installed on the seat of angle; The drive motors of lowering or hoisting gear is connected with screw mandrel; The angle seat is connected on the crossbeam.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110250891 CN102430906B (en) | 2011-08-29 | 2011-08-29 | Special portal-type bolster frame assembly manipulator for truck bogie production line |
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| CN 201110250891 CN102430906B (en) | 2011-08-29 | 2011-08-29 | Special portal-type bolster frame assembly manipulator for truck bogie production line |
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| CN102430906B true CN102430906B (en) | 2013-08-14 |
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| CN102430906A (en) | 2012-05-02 |
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