CN109597002B

CN109597002B - LED test detection device

Info

Publication number: CN109597002B
Application number: CN201811623198.3A
Authority: CN
Inventors: 杨丽珍
Original assignee: Individual
Current assignee: Individual
Priority date: 2018-12-28
Filing date: 2018-12-28
Publication date: 2021-02-26
Anticipated expiration: 2038-12-28
Also published as: CN109597002A

Abstract

The invention discloses an LED test detection device, which comprises a rectangular base and a detection device arranged on the upper surface of the rectangular base; the LED testing and detecting device also comprises a selecting device arranged on the side surface of the detecting device and a storing device arranged at one end of the rectangular base, the quality of the LED lamp can be detected through the action of the detecting device, unqualified LED lamps can be screened through the action of the selecting device, and the LED lamps can be packaged while being detected through the action of the storing device; the side surface of the rectangular base is provided with a controller, the controller is fixedly connected with the rectangular base, four corners of the lower surface of the rectangular base are provided with anti-skidding bases, and the anti-skidding bases are fixedly connected with the rectangular base. The invention has the advantages of simple structure and strong practicability.

Description

LED test detection device

Technical Field

The invention relates to the related field of LEDs, in particular to an LED testing and detecting device.

Background

The light emitting diode lamp, also called as an LED lamp, is becoming the dominant product in the new generation of lighting market by its technical features of high efficiency, energy saving, long life, small size, etc., and is strongly pulling the high-speed development of the environmental protection and energy saving industry.

The prior art discloses an LED lamp testing device with application number CN204649942U, the LED detection method for the structure illumination is still imperfect, the formal standard of the detection technical requirement is still imperfect, detection holes exist in the analysis of a plurality of technical problems, if the detection problem is not solved, the LED illumination product can be developed blindly, the product is disordered, and the research and development of new products and the popularization and application of the market are not facilitated. And the device has low efficiency and cannot adapt to the working strength of the production line.

Disclosure of Invention

The invention aims to solve the problems and designs an LED test detection device.

The technical scheme of the invention is that the device comprises a rectangular base and a detection device arranged on the upper surface of the rectangular base; the LED testing and detecting device also comprises a selecting device arranged on the side surface of the detecting device and a storing device arranged at one end of the rectangular base, the quality of the LED lamp can be detected through the action of the detecting device, unqualified LED lamps can be screened through the action of the selecting device, and the LED lamps can be packaged while being detected through the action of the storing device; the side surface of the rectangular base is provided with a controller, the controller is fixedly connected with the rectangular base, four corners of the lower surface of the rectangular base are provided with anti-skidding bases, and the anti-skidding bases are fixedly connected with the rectangular base.

The detection device comprises a first conveyor belt arranged on the upper surface of the rectangular base, the first conveyor belt is fixedly connected with the rectangular base, a grid-shaped groove is formed in the upper surface of the first conveyor belt, the grid-shaped groove is fixedly connected with the first conveyor belt, rectangular supports are arranged on two sides of the upper surface of the rectangular base, the rectangular supports are fixedly connected with the rectangular base, a first rotating motor is arranged at the upper end of each rectangular support, the first rotating motor is fixedly connected with the rectangular supports, a rotating shaft is arranged at the rotating end of the first rotating motor, the rotating shaft is fixedly connected with the first rotating motor, the rotating shaft is in a horizontal state and is fixedly connected with the first rotating motor, a rotating wheel is arranged on the outer surface of the rotating shaft, the rotating; the inner surface of one end of the fixing shaft is provided with a first mounting box, the first mounting box is in sliding connection with the fixing shaft, the lower end of the first mounting box is provided with a positive plate, the positive plate is fixedly connected with the first mounting box, one side of the positive plate is provided with a negative plate, the negative plate is fixedly connected with the first mounting box, the upper end of the first mounting box is provided with a threaded hole, the inner surface of the fixing shaft is provided with a second rotating motor, the rotating end of the second rotating motor faces downwards and is fixedly connected with the fixing shaft, the rotating end of the second rotating motor is provided with a threaded shaft mutually meshed with the threaded hole, the upper end of the threaded shaft.

The selection device comprises an oblong through hole arranged on the outer surface of the fixed shaft, a first linear motor is arranged on the upper surface of the oblong through hole, a first connecting plate is arranged at the telescopic end of the first linear motor, the center of the first connecting plate is fixedly connected with the first linear motor, first stepping motors are arranged at two ends of the first connecting plate, the first stepping motors are fixedly connected with the first connecting plate, mechanical claws are arranged at the rotating ends of the first stepping motors, and the upper ends of the mechanical claws are fixedly connected with the first stepping motors; and a second conveying belt is arranged above the first conveying belt and fixedly connected with the rectangular base, and the second conveying belt corresponds to the rotating wheel.

The storage device comprises a placing platform arranged at one end of a conveyor belt, the placing platform is fixedly connected with a rectangular base, a collecting box is arranged on the upper surface of the placing platform and fixedly connected with the placing platform, and electronic mechanical arms and the placing platform are fixedly connected with the two ends of one side of the placing platform.

And a rectangular clamping block is arranged between the first connecting plate and the long circular through hole.

And the lower end of the mechanical claw is provided with a rubber pad which is fixedly connected with the mechanical claw.

And a photoreceptor is arranged at the lower end of the mounting box.

And protective glue is arranged on the upper surfaces of the first conveying belt and the second conveying belt.

And a counter is arranged at one end of the electronic mechanical arm and is fixedly connected with the electronic mechanical arm.

And the other end of the electronic mechanical arm is provided with an electronic sucker.

The LED test detection device manufactured by the technical scheme of the invention can detect the quality of the LED lamp through the action of the detection device, and improve the detection precision; unqualified LED lamps can be screened under the action of the selecting device, so that the purpose of recycling defective products is achieved; through the effect of strorage device, can pack when detecting, improve the efficiency of detection work.

Drawings

FIG. 1 is a schematic top view of an LED testing and detecting device according to the present invention;

FIG. 2 is a side schematic view of the rotor wheel of the present invention;

FIG. 3 is a schematic cross-sectional view of a first conveyor belt of the present invention;

FIG. 4 is a schematic view of the detection device of the present invention;

FIG. 5 is a schematic view of a sorting apparatus according to the present invention;

in the figure, 1, a rectangular base; 2. a controller; 3. an anti-slip base; 4. a first conveyor belt; 5. grid-shaped grooves; 6. a rectangular bracket; 7. a first rotating motor; 8. a rotating shaft; 9. a rotating wheel; 10. a fixed shaft; 11. mounting a first box; 12. a positive plate; 13. a negative plate; 14. a threaded hole; 15. a second rotating motor; 16. a threaded shaft; 17. an oblong through hole; 18. a linear motor I; 19. a first connecting plate; 20. a first stepping motor; 21. a gripper; 22. a second conveyor belt; 23. placing a platform; 24. a collection box; 25. an electronic mechanical arm; 26. a rectangular fixture block; 27. a photoreceptor; 28. protective glue; 29. protective glue; 30. an electronic suction cup; 31. and (7) a rubber pad.

Detailed Description

The invention is described in detail below with reference to the drawings, which are shown in the accompanying fig. 1-5 of the specification.

In this embodiment, the quality of the LED lamp can be detected through the effect of the detection device, and the detection precision is improved. Unqualified LED lamps can be screened under the action of the selecting device, so that the purpose of recycling defective products is achieved. Through the effect of strorage device, can pack when detecting, improve the efficiency of detection work.

Firstly, when detection is needed, firstly, LED lamps are conveyed to the upper surface of a conveyor belt I4 through a series of conveying, transmission is carried out through fixing of grid-shaped grooves 5, then a controller 2 controls a rotary motor I7 to rotate, the rotary end of the rotary motor I7 directly drives a rotary shaft 8 to rotate, the rotary shaft 8 directly drives a rotary wheel 9 to rotate while rotating, the rotary shaft 9 rotates to drive a fixed shaft 10 to carry out circular motion around the rotary shaft 8, the moving speed of an anode plate 12 is synchronous with the moving speed of the conveyor belt I4, when the lower end of a mounting box I11 is close to contact with the LED lamps on the upper surface of the conveyor belt I4, the controller 2 controls a rotary motor II 15 to rotate, the rotary end of the rotary motor II 15 directly drives a threaded shaft 16 to rotate, and the threaded shaft 16 directly drives the mounting box I11 to appropriately move when rotating, the distance between the positive plate 12 and the LED lamp is adjusted to detect the energization of the LED lamp, and then whether or not the LED lamp is recovered is determined by the sensing of the photoreceptor 27.

Secondly, if the light sensor 27 detects that the LED lamp is unqualified, the controller 2 controls the first linear motor to extend 18, the telescopic end of the first linear motor 18 directly drives the first connecting plate 19 to slide up and down, and the first connecting plate 19 slides more stably under the action of the rectangular clamping block 26. When the lower end is moved to enable the rubber pad 31 to contact the LED lamp, the controller 2 controls the first stepping motor 18 to rotate, the rotating end of the first stepping motor 20 directly drives the rubber pad 31 to clamp the LED lamp, and the LED lamp is lifted under the action of the rotating wheel 9. When the LED lamp is lifted to the position above the second conveying belt 22, the linear motor 18 can be controlled to stretch and retract when the LED lamp is lifted, so that the LED lamp is prevented from colliding with the second conveying belt 22, and the purpose of screening is finally achieved.

And thirdly, when the qualified LED lamps are conveyed to one end of the first conveyor belt 4, the controller 2 controls the electronic mechanical arm 25 to work, and the LED lamps are gradually boxed.

The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.

Claims

1. An LED test detection device comprises a rectangular base (1) and a detection device arranged on the upper surface of the rectangular base (1); the LED testing and detecting device is characterized by further comprising a selecting device arranged on the side surface of the detecting device and a storing device arranged at one end of the rectangular base (1), the quality of the LED lamps is detected through the detecting device, unqualified LED lamps are screened through the selecting device, and the LED lamps are packaged while being detected through the storing device; the controller (2) is arranged on the side surface of the rectangular base (1), the controller (2) is fixedly connected with the rectangular base (1), the anti-skid bases (3) are arranged at the four corners of the lower surface of the rectangular base (1), and the anti-skid bases (3) are fixedly connected with the rectangular base (1);

the detection device comprises a first conveyor belt (4) arranged on the upper surface of a rectangular base (1), the first conveyor belt (4) is fixedly connected with the rectangular base (1), grid-shaped grooves (5) are formed in the upper surface of the first conveyor belt (4), the grid-shaped grooves (5) are fixedly connected with the first conveyor belt (4), rectangular supports (6) are arranged on two sides of the upper surface of the rectangular base (1), the rectangular supports (6) are fixedly connected with the rectangular base (1), a first rotating motor (7) is arranged at the upper end of each rectangular support (6), the first rotating motor (7) is fixedly connected with the rectangular supports (6), a rotating shaft (8) is arranged at the rotating end of the first rotating motor (7), the rotating shaft (8) is fixedly connected with the first rotating motor (7), the rotating shaft (8) is in a horizontal state and is fixedly connected with the first rotating motor (7), and a rotating wheel (9) is arranged on, the rotating wheel (9) is fixedly connected with the rotating shaft (8), a fixed shaft (10) is arranged on the outer surface of the rotating wheel (9), and one end of the fixed shaft (10) is fixedly connected with the rotating wheel (9); the inner surface of one end of the fixed shaft (10) is provided with a first mounting box (11), the first mounting box (11) is in sliding connection with the fixed shaft (10), the lower end of the first mounting box (11) is provided with a positive plate (12), the positive plate (12) is fixedly connected with the first mounting box (11), one side of the positive plate (12) is provided with a negative plate (13), the negative plate (13) is fixedly connected with the first mounting box (11), the upper end of the first mounting box (11) is provided with a threaded hole (14), the inner surface of the fixed shaft (10) is provided with a second rotating motor (15), the rotating end of the second rotating motor (15) faces downwards and is fixedly connected with the fixed shaft (10), the rotating end of the second rotating motor (15) is provided with a threaded shaft (16) meshed with the threaded hole (14), the upper end of the threaded shaft (16) is fixedly connected with the second rotating motor (15), and the lower;

the selection device comprises a long circular through hole (17) arranged on the outer surface of a fixed shaft (10), a linear motor I (18) is arranged on the upper surface of the long circular through hole (17), a connecting plate I (19) is arranged at the telescopic end of the linear motor I (18), the center of the connecting plate I (19) is fixedly connected with the linear motor I (18), stepping motors I (20) are arranged at the two ends of the connecting plate I (19), the stepping motors I (20) are fixedly connected with the connecting plate I (19), a mechanical claw (21) is arranged at the rotating end of the stepping motor I (20), and the upper end of the mechanical claw (21) is fixedly connected with the stepping motor I (20); a second conveyor belt (22) is arranged above the first conveyor belt (4), the second conveyor belt (22) is fixedly connected with the rectangular base (1), and the second conveyor belt (22) corresponds to the rotating wheel (9);

the storage device comprises a placing platform (23) arranged at one end of a first conveyor belt (4), the placing platform (23) is fixedly connected with the rectangular base (1), a collecting box (24) is arranged on the upper surface of the placing platform (23), the collecting box (24) is fixedly connected with the placing platform (23), an electronic mechanical arm (25) is arranged at two ends of one side of the placing platform (23), and the electronic mechanical arm (25) is fixedly connected with the placing platform (23);

a rectangular clamping block (26) is arranged between the first connecting plate and the long circular through hole (17);

the lower end of the mechanical claw (21) is provided with a rubber pad (31), and the rubber pad (31) is fixedly connected with the mechanical claw (21); a photoreceptor (27) is arranged at the lower end of the first mounting box (11);

protective glue (28) is arranged on the upper surfaces of the first conveyor belt (4) and the second conveyor belt (22);

a counter (29) is arranged at one end of the electronic mechanical arm (25), and the counter (29) is fixedly connected with the electronic mechanical arm (25); the other end of the electronic mechanical arm (25) is provided with an electronic sucker (30);

when the LED lamp fixing device is used, in the first step, when detection is needed, firstly, the LED lamps are conveyed to the upper surface of the first conveying belt (4) through a series of conveying, transmission is carried out through fixing of the grid-shaped grooves (5), then the first rotating motor (7) is controlled to rotate by the controller (2), the rotating end of the first rotating motor (7) directly drives the rotating shaft (8) to rotate, the rotating shaft (8) directly drives the rotating wheel (9) to rotate, the rotating wheel (9) rotates to drive the fixing shaft (10) to carry out circular motion around the rotating shaft (8), the moving speed of the positive plate (12) is synchronous with the moving speed of the first conveying belt (4), when the lower end of the first mounting box (11) is about to contact with the LED lamps on the upper surface of the first conveying belt (4), the second rotating motor (15) is controlled to rotate by the controller (2), and the rotating end of the second rotating motor (15) directly drives the threaded shaft (16) to rotate, when the threaded shaft (16) rotates, the first mounting box (11) is directly driven to move properly, the distance between the positive plate (12) and the LED lamp is adjusted, so that the LED lamp is electrified and detected, and then whether the LED lamp is recovered or not is judged through the induction of the photoreceptor (27);

secondly, if the light sensor (27) detects that the LED lamp is unqualified, the controller (2) controls the linear motor I (18) to extend, the telescopic end of the linear motor I (18) directly drives the connecting plate I (19) to slide up and down, and the sliding of the connecting plate I (19) is more stable due to the action of the rectangular clamping block (26); when the lower end is moved to enable the rubber pad (31) to contact the LED lamp, the controller (2) controls the first stepping motor (20) to rotate, the rotating end of the first stepping motor (20) directly drives the rubber pad (31) to clamp the LED lamp, and the LED lamp is lifted under the action of the rotating wheel (9); when the LED lamp is lifted above the second conveyor belt (22), the LED lamp is released, and when the LED lamp is lifted, the first linear motor (18) can be controlled to stretch, so that the LED lamp is prevented from colliding with the second conveyor belt (22), and the purpose of screening is finally achieved;

and thirdly, when the qualified LED lamps are conveyed to one end of the first conveyor belt (4), the controller (2) controls the electronic mechanical arm (25) to work, and the LED lamps are gradually boxed.