CN109594406A - 一种仿羊皮纸制备工艺 - Google Patents

一种仿羊皮纸制备工艺 Download PDF

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CN109594406A
CN109594406A CN201811438967.2A CN201811438967A CN109594406A CN 109594406 A CN109594406 A CN 109594406A CN 201811438967 A CN201811438967 A CN 201811438967A CN 109594406 A CN109594406 A CN 109594406A
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slurry
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卢福全
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Zhejiang Fengzhou Special Paper Co Ltd
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    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
    • D21H11/02—Chemical or chemomechanical or chemothermomechanical pulp
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H15/00—Pulp or paper, comprising fibres or web-forming material characterised by features other than their chemical constitution
    • D21H15/02—Pulp or paper, comprising fibres or web-forming material characterised by features other than their chemical constitution characterised by configuration
    • D21H15/10—Composite fibres
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/06—Paper forming aids
    • D21H21/10—Retention agents or drainage improvers
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/16—Sizing or water-repelling agents
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/18—Reinforcing agents
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/28—Colorants ; Pigments or opacifying agents

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  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
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Abstract

本发明公开了一种仿羊皮纸制备工艺，属于造纸工艺技术领域。包括以下步骤：S1：制备原浆，配浆采用针叶浆重量含量为30‑45％、阔叶浆重量含量为55‑70％组成的化学木浆，经打浆和配浆形成浆料；S2：抄造；S3：压榨脱水，将上述湿纸页经压榨脱水、烘缸干燥脱水形成原纸；S4：原纸施胶上色，将上述原纸通过表面施胶机进行表面施胶，表面施胶液中加有染料进行上色；S5：压光和裁切，将上述经施胶上色的原纸经干燥后压光和裁切形成仿羊皮纸成品。其有益效果在于，本发明浆料和添加剂的配备添加、纸机抄造、表面施胶在机内一次性生产完成，在纸张生产过程中一次性完成花纹构成、染色工艺，得到纸面柔质感好、颜色鲜艳、立体感强的彩色仿羊皮纸。

Description

一种仿羊皮纸制备工艺
技术领域
本发明属于造纸工艺技术领域，具体涉及一种仿羊皮纸制备工艺。
背景技术
众所周知，羊皮纸是以羊皮或小牛皮经石灰处理，再剪去毛，软化后制成的一种昂贵的书写材料，古欧洲大部分重要的法律文件或珍贵文典使用羊皮纸制作，成为留传后世的羊皮典籍。羊皮纸从公元前2世纪开始使用，直至14世纪后被中国出现的纸张取代。仿羊皮纸色彩鲜艳，由于外表具有类似古老羊皮纸的浓淡相间的花纹而得名。该纸纸质坚挺、印刷适性好，又因其独有的类似古老羊皮纸的外观花纹，而被赋予一种特异的历史、文化沉积的韵味与美感，是一种典型的彩色艺术纸。其广泛用于挂历、贺卡、宣传画册等精美印刷；礼盒、化妆品盒、高档箱包等艺术包装；各类标牌、服装吊牌制作等领域。目前，市场上使用的仿羊皮纸主要依赖进口，价格非常昂贵。中国专利申请公开号CN101768896A，公布了一种帝凡羊皮纸的制备方法，其工艺步骤为在原纸开发生产过程中采用30～50％商品阔叶木浆+50～70％商品针叶木浆进行配浆、在4.0～5.0％浓度下进行，打浆度34～42°SR，打浆后的浆料经抄造制成，然后原纸通过配制增加有5％～25％的增稠剂和5％～25％的渗透剂染料上色、涂步、压光和裁切后制成。该方法是采用机内抄造原纸，再通过机外涂布染料的方式生产而成，这种方式的缺点是生产工序多、操作复杂、涂布配方复杂，成本高、纸张颜色不易精确控制，易褪色、立体感差。
发明内容
本发明针对现有技术的状况，提供一种仿羊皮纸制备工艺。
本发明采用以下技术方案，所述一种仿羊皮纸制备工艺，包括以下步骤：
S1：制备原浆，配浆采用针叶浆重量含量为30-45％、阔叶浆重量含量为55-70％组成的化学木浆，经打浆和配浆形成浆料；
S2：抄造，将上述浆料用抄纸机进行抄造，所述抄造过程中浆料由流浆箱至网部，浆料为高液位、低唇板开口，浆网速比为1：0.8，通过控制浆网速比，形成匀度差的带有高、低错落有致的花纹絮团的湿纸页；纸张低点厚度与高点厚度比在60-70％；
S3：压榨脱水，将上述湿纸页经压榨脱水、烘缸干燥脱水形成原纸；
S4：原纸施胶上色，将上述原纸通过表面施胶机进行表面施胶，表面施胶液中加有染料进行上色；
S5：压光和裁切，将上述经施胶上色的原纸经干燥后压光和裁切形成仿羊皮纸成品。
作为上述技术方案的进一步改进，所述步骤S2中抄造过程中浆料添加有助留剂，助留剂的用量为150-250ppm。
作为上述技术方案的进一步改进，步骤S4中染料中添加增稠剂、渗透剂和固色剂，它们的用量配比为染料0.01％～0.1％，增稠剂5％～25％，渗透剂5％～25％，固色剂1％～6％。
作为上述技术方案的进一步改进，所述增稠剂为聚乙烯醇、乳胶、羧甲基纤维素或连结料。
作为上述技术方案的进一步改进，所述渗透剂为甲醇、工业酒精或异丙醇。
作为上述技术方案的进一步改进，所述步骤S4中表面施胶机中设有表面施胶液，所述表面施胶机通过其内部的表面施胶液对原纸进行施胶。
作为上述技术方案的进一步改进，所述表面施胶液的主要的成分为表面施胶淀粉、胶粘剂、表面增强剂，三种成分的质量含量为表面施胶淀粉70％，胶粘剂20％，表面增强剂10％。
本发明公开的一种仿羊皮纸制备工艺，其有益效果在于，本发明浆料和添加剂的配备添加、纸机抄造、表面施胶在机内一次性生产完成，在纸张生产过程中一次性完成花纹构成、染色工艺，得到纸面柔质感好、颜色鲜艳、立体感强的彩色仿羊皮纸。对照现有技术，特别是与机外涂布的生产工艺相比，本发明减少多道制备程序，缩短工艺流程，生产工艺稳定可靠，操作灵活、简便；表面胶配方简单，易操作控制；污染小，产生的损纸容易脱色便于回抄等优点，生产出来的羊皮纸具有非常强的立体感和艺术效果。纸面柔质感好、颜色鲜艳、立体感强，具有很强的羊皮的视觉效果。
具体实施方式
本发明公开了一种仿羊皮纸制备工艺，下面结合优选实施例，对本发明的具体实施方式作进一步描述。
所述一种仿羊皮纸制备工艺，包括以下步骤：
S1：制备原浆，配浆采用针叶浆重量含量为30-45％、阔叶浆重量含量为55-70％组成的化学木浆，经打浆和配浆形成浆料；
S2：抄造，将上述浆料用抄纸机进行抄造，所述抄造过程中浆料由流浆箱至网部，浆料为高液位、低唇板开口，浆网速比为1：0.8，通过控制浆网速比，形成匀度差的带有高、低错落有致的花纹絮团的湿纸页；纸张低点厚度与高点厚度比在60-70％；
S3：压榨脱水，将上述湿纸页经压榨脱水、烘缸干燥脱水形成原纸；
S4：原纸施胶上色，将上述原纸通过表面施胶机进行表面施胶，表面施胶液中加有染料进行上色；
S5：压光和裁切，将上述经施胶上色的原纸经干燥后压光和裁切形成仿羊皮纸成品。
进一步地，所述步骤S2中抄造过程中浆料添加有助留剂，助留剂的用量为150-250ppm。
进一步地，步骤S4中染料中添加增稠剂、渗透剂和固色剂，它们的用量配比为染料0.01％～0.1％，增稠剂5％～25％，渗透剂5％～25％，固色剂1％～6％。
进一步地，所述增稠剂为聚乙烯醇、乳胶、羧甲基纤维素或连结料。
进一步地，所述渗透剂为甲醇、工业酒精或异丙醇。
进一步地，所述步骤S4中表面施胶机中设有表面施胶液，所述表面施胶机通过其内部的表面施胶液对原纸进行施胶。
进一步地，所述表面施胶液的主要的成分为表面施胶淀粉、胶粘剂、表面增强剂，三种成分的质量含量为表面施胶淀粉70％，胶粘剂20％，表面增强剂10％。
对于本领域的技术人员而言，依然可以对前述各实施例所记载的技术方案进行修改，或对其中部分技术特征进行等同替换，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围。

Claims (7)

1.一种仿羊皮纸制备工艺，其特征在于，包括以下步骤：
S1：制备原浆，配浆采用针叶浆重量含量为30-45％、阔叶浆重量含量为55-70％组成的化学木浆，经打浆和配浆形成浆料；
S2：抄造，将上述浆料用抄纸机进行抄造，所述抄造过程中浆料由流浆箱至网部，浆料为高液位、低唇板开口，浆网速比为1：0.8，通过控制浆网速比，形成匀度差的带有高、低错落有致的花纹絮团的湿纸页；纸张低点厚度与高点厚度比在60-70％；
S3：压榨脱水，将上述湿纸页经压榨脱水、烘缸干燥脱水形成原纸；
S4：原纸施胶上色，将上述原纸通过表面施胶机进行表面施胶，表面施胶液中加有染料进行上色；
S5：压光和裁切，将上述经施胶上色的原纸经干燥后压光和裁切形成仿羊皮纸成品。
2.根据权利要求1所述的一种仿羊皮纸制备工艺，其特征在于，所述步骤S2中抄造过程中浆料添加有助留剂，助留剂的用量为150-250ppm。
3.根据权利要求1所述的一种仿羊皮纸制备工艺，其特征在于，步骤S4中染料中添加增稠剂、渗透剂和固色剂，它们的用量配比为染料0.01％～0.1％，增稠剂5％～25％，渗透剂5％～25％，固色剂1％～6％。
4.根据权利要求3所述的一种仿羊皮纸制备工艺，其特征在于，所述增稠剂为聚乙烯醇、乳胶、羧甲基纤维素或连结料。
5.根据权利要求3所述的一种仿羊皮纸制备工艺，其特征在于，所述渗透剂为甲醇、工业酒精或异丙醇。
6.根据权利要求1所述的一种仿羊皮纸制备工艺，其特征在于，所述步骤S4中表面施胶机中设有表面施胶液，所述表面施胶机通过其内部的表面施胶液对原纸进行施胶。
7.根据权利要求6所述的一种仿羊皮纸制备工艺，其特征在于，所述表面施胶液的主要的成分为表面施胶淀粉、胶粘剂、表面增强剂，三种成分的质量含量为表面施胶淀粉70％，胶粘剂20％，表面增强剂10％。
CN201811438967.2A 2018-11-29 2018-11-29 一种仿羊皮纸制备工艺 Withdrawn CN109594406A (zh)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110184847A (zh) * 2019-05-17 2019-08-30 华南理工大学 一种撕不烂仿皮纸及其制造方法与应用
CN110904736A (zh) * 2019-12-06 2020-03-24 淄博欧木特种纸业有限公司 一种彩纤仿皮纸及其制备方法
CN115467189A (zh) * 2022-09-16 2022-12-13 万邦特种材料股份有限公司 一种黄色高透成形纸的制造方法

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110184847A (zh) * 2019-05-17 2019-08-30 华南理工大学 一种撕不烂仿皮纸及其制造方法与应用
CN110904736A (zh) * 2019-12-06 2020-03-24 淄博欧木特种纸业有限公司 一种彩纤仿皮纸及其制备方法
CN110904736B (zh) * 2019-12-06 2022-02-18 淄博欧木特种纸业有限公司 一种彩纤仿皮纸及其制备方法
CN115467189A (zh) * 2022-09-16 2022-12-13 万邦特种材料股份有限公司 一种黄色高透成形纸的制造方法

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