CN109591210B - 一种金刚石线锯及其制备方法 - Google Patents
一种金刚石线锯及其制备方法 Download PDFInfo
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- CN109591210B CN109591210B CN201811638237.7A CN201811638237A CN109591210B CN 109591210 B CN109591210 B CN 109591210B CN 201811638237 A CN201811638237 A CN 201811638237A CN 109591210 B CN109591210 B CN 109591210B
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- Prior art keywords
- wire saw
- diamond
- tungsten
- diamond wire
- wire
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- 239000010432 diamond Substances 0.000 title claims abstract description 94
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 94
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical group [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 64
- 239000002245 particle Substances 0.000 claims abstract description 35
- 229920005989 resin Polymers 0.000 claims abstract description 24
- 239000011347 resin Substances 0.000 claims abstract description 24
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 22
- 239000010937 tungsten Substances 0.000 claims abstract description 22
- 229910052751 metal Inorganic materials 0.000 claims abstract description 17
- 239000002184 metal Substances 0.000 claims abstract description 17
- 239000003792 electrolyte Substances 0.000 claims abstract description 14
- 239000011248 coating agent Substances 0.000 claims abstract description 12
- 238000000576 coating method Methods 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 24
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 21
- 238000010622 cold drawing Methods 0.000 claims description 19
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 229910052759 nickel Inorganic materials 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 8
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 6
- 229910001080 W alloy Inorganic materials 0.000 claims description 6
- 239000005011 phenolic resin Substances 0.000 claims description 6
- 229920001568 phenolic resin Polymers 0.000 claims description 6
- 239000004327 boric acid Substances 0.000 claims description 5
- 229910000531 Co alloy Inorganic materials 0.000 claims description 4
- 229910000599 Cr alloy Inorganic materials 0.000 claims description 4
- 229910000990 Ni alloy Inorganic materials 0.000 claims description 4
- 229910001069 Ti alloy Inorganic materials 0.000 claims description 4
- 239000000788 chromium alloy Substances 0.000 claims description 4
- 239000010941 cobalt Substances 0.000 claims description 4
- 229910017052 cobalt Inorganic materials 0.000 claims description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 4
- 230000002950 deficient Effects 0.000 claims description 4
- 238000007747 plating Methods 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 206010040844 Skin exfoliation Diseases 0.000 claims description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 2
- 125000005619 boric acid group Chemical group 0.000 claims description 2
- 239000011651 chromium Substances 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 150000001879 copper Chemical class 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 150000002815 nickel Chemical class 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 238000004064 recycling Methods 0.000 claims 1
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 10
- 239000010410 layer Substances 0.000 abstract 2
- 239000002344 surface layer Substances 0.000 abstract 1
- 239000011162 core material Substances 0.000 description 34
- 238000005491 wire drawing Methods 0.000 description 6
- 239000000314 lubricant Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- 229910002804 graphite Inorganic materials 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- KERTUBUCQCSNJU-UHFFFAOYSA-L nickel(2+);disulfamate Chemical compound [Ni+2].NS([O-])(=O)=O.NS([O-])(=O)=O KERTUBUCQCSNJU-UHFFFAOYSA-L 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- QZPSXPBJTPJTSZ-UHFFFAOYSA-N aqua regia Chemical compound Cl.O[N+]([O-])=O QZPSXPBJTPJTSZ-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- PEVJCYPAFCUXEZ-UHFFFAOYSA-J dicopper;phosphonato phosphate Chemical compound [Cu+2].[Cu+2].[O-]P([O-])(=O)OP([O-])([O-])=O PEVJCYPAFCUXEZ-UHFFFAOYSA-J 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 238000000643 oven drying Methods 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000011417 postcuring Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/042—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with blades or wires mounted in a reciprocating frame
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Metal Extraction Processes (AREA)
Abstract
Description
Claims (11)
Priority Applications (1)
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CN201811638237.7A CN109591210B (zh) | 2018-12-29 | 2018-12-29 | 一种金刚石线锯及其制备方法 |
Applications Claiming Priority (1)
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CN201811638237.7A CN109591210B (zh) | 2018-12-29 | 2018-12-29 | 一种金刚石线锯及其制备方法 |
Publications (2)
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CN109591210A CN109591210A (zh) | 2019-04-09 |
CN109591210B true CN109591210B (zh) | 2024-03-29 |
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CN201811638237.7A Active CN109591210B (zh) | 2018-12-29 | 2018-12-29 | 一种金刚石线锯及其制备方法 |
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Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP7223967B2 (ja) * | 2018-12-26 | 2023-02-17 | パナソニックIpマネジメント株式会社 | タングステン線及びソーワイヤー |
CN110202706B (zh) * | 2019-04-25 | 2021-08-03 | 南京大学连云港高新技术研究院 | 一种交错内嵌式金刚石线及其制备方法 |
CN113728119A (zh) * | 2019-04-26 | 2021-11-30 | 松下知识产权经营株式会社 | 钨线及钨产品 |
CN110438550B (zh) * | 2019-08-14 | 2021-07-09 | 苏州韦度新材料科技有限公司 | 一种超锋利型金刚石线锯的制备方法及金刚石线锯 |
CN112743689A (zh) * | 2020-12-30 | 2021-05-04 | 镇江耐丝新型材料有限公司 | 一种超细半导体切片用螺旋钨丝 |
CN112793023B (zh) * | 2021-01-15 | 2022-07-29 | 河南鑫宇光科技股份有限公司 | 一种用于加工法拉第旋光器的多线切割方法 |
CN113275659B (zh) * | 2021-04-25 | 2022-03-08 | 江苏聚成金刚石科技有限公司 | 一种超细高强度合金钨丝金刚石线锯及其制备方法 |
CN113500252B (zh) * | 2021-07-20 | 2023-07-07 | 江苏聚成金刚石科技股份有限公司 | 一种降低细直径金刚线断丝率的方法 |
CN114345976B (zh) * | 2021-12-30 | 2023-07-04 | 镇江原轼新型材料有限公司 | 一种可提高线锯热导率与导电率的新型制备工艺 |
CN114775018A (zh) * | 2022-03-02 | 2022-07-22 | 江苏中畅精密科技有限公司 | 一种金刚石线锯的线体增强工艺 |
CN115229700A (zh) * | 2022-07-27 | 2022-10-25 | 镇江原轼新型材料有限公司 | 一种钨线及锯线 |
CN116160061A (zh) * | 2023-02-27 | 2023-05-26 | 唐山博科晶汇科技有限公司 | 一种金刚石改良线的制作方法 |
Citations (8)
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CN1852796A (zh) * | 2003-07-25 | 2006-10-25 | 宋健民 | 超级磨料线锯及相关制造方法 |
JP2008049366A (ja) * | 2006-08-24 | 2008-03-06 | Bridgestone Corp | 鋼線伸線装置 |
JP2009023066A (ja) * | 2007-07-23 | 2009-02-05 | Hitoshi Suwabe | ソーワイヤ及びそのソーワイヤを用いたワイヤソーによる切断方法 |
CN102363166A (zh) * | 2011-11-16 | 2012-02-29 | 江苏高和机电股份有限公司 | 一种直立式水箱拉丝机 |
CN104001745A (zh) * | 2014-05-07 | 2014-08-27 | 湖北三江航天江北机械工程有限公司 | 高强度金属线材单向直进式拉拔成丝装置 |
CN104438393A (zh) * | 2014-11-12 | 2015-03-25 | 天津市信九电子有限公司 | 一种快速测温热电偶用扁带的拉拔工艺 |
CN108858839A (zh) * | 2017-05-10 | 2018-11-23 | 松下知识产权经营株式会社 | 锯线及切断装置 |
CN210256788U (zh) * | 2018-12-29 | 2020-04-07 | 盛利维尔(中国)新材料技术股份有限公司 | 一种金刚石线锯 |
-
2018
- 2018-12-29 CN CN201811638237.7A patent/CN109591210B/zh active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1852796A (zh) * | 2003-07-25 | 2006-10-25 | 宋健民 | 超级磨料线锯及相关制造方法 |
JP2008049366A (ja) * | 2006-08-24 | 2008-03-06 | Bridgestone Corp | 鋼線伸線装置 |
JP2009023066A (ja) * | 2007-07-23 | 2009-02-05 | Hitoshi Suwabe | ソーワイヤ及びそのソーワイヤを用いたワイヤソーによる切断方法 |
CN102363166A (zh) * | 2011-11-16 | 2012-02-29 | 江苏高和机电股份有限公司 | 一种直立式水箱拉丝机 |
CN104001745A (zh) * | 2014-05-07 | 2014-08-27 | 湖北三江航天江北机械工程有限公司 | 高强度金属线材单向直进式拉拔成丝装置 |
CN104438393A (zh) * | 2014-11-12 | 2015-03-25 | 天津市信九电子有限公司 | 一种快速测温热电偶用扁带的拉拔工艺 |
CN108858839A (zh) * | 2017-05-10 | 2018-11-23 | 松下知识产权经营株式会社 | 锯线及切断装置 |
CN210256788U (zh) * | 2018-12-29 | 2020-04-07 | 盛利维尔(中国)新材料技术股份有限公司 | 一种金刚石线锯 |
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Address after: 213200 No. 268 Nanhuan Second Road, Jintan District, Changzhou City, Jiangsu Province Applicant after: Shengliwei (Changzhou) metal material Co.,Ltd. Applicant after: SUNNYWELL (CHANGZHOU) NEW MATERIAL TECHNOLOGY Co.,Ltd. Address before: 213200 No. 268 Nanhuan Second Road, Jintan District, Changzhou City, Jiangsu Province Applicant before: SUNNYWELL (CHINA) NEW MATERIAL TECHNOLOGY CO.,LTD. Applicant before: SUNNYWELL (CHANGZHOU) NEW MATERIAL TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20240402 Address after: No. 566 Changjiang East Road, Huaiyin District, Huai'an City, Jiangsu Province, 223300 Patentee after: Zhongtian Iron and Steel Group (Huai'an) New Materials Co.,Ltd. Country or region after: China Address before: 213200 No. 268 Nanhuan Second Road, Jintan District, Changzhou City, Jiangsu Province Patentee before: Shengliwei (Changzhou) metal material Co.,Ltd. Country or region before: China Patentee before: SUNNYWELL (CHANGZHOU) NEW MATERIAL TECHNOLOGY Co.,Ltd. |
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