CN109576043A - A kind of concrete product separating releasing agent and preparation method thereof - Google Patents

A kind of concrete product separating releasing agent and preparation method thereof Download PDF

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Publication number
CN109576043A
CN109576043A CN201811485085.1A CN201811485085A CN109576043A CN 109576043 A CN109576043 A CN 109576043A CN 201811485085 A CN201811485085 A CN 201811485085A CN 109576043 A CN109576043 A CN 109576043A
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silicone oil
calcium
calcium chloride
agent
arlacel
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CN201811485085.1A
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CN109576043B (en
Inventor
褚艳红
庄玉伟
郭辉
赵俊杰
邢会华
曹艳霞
张国宝
刘清
曹键
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High and New Technology Research Center of Henan Academy of Sciences
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High and New Technology Research Center of Henan Academy of Sciences
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/062Oxides; Hydroxides; Carbonates or bicarbonates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2229/00Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
    • C10M2229/04Siloxanes with specific structure
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/04Groups 2 or 12
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/055Particles related characteristics
    • C10N2020/06Particles of special shape or size
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/04Detergent property or dispersant property
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/36Release agents or mold release agents

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Nanotechnology (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Manufacturing & Machinery (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Composite Materials (AREA)
  • Materials Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Medicinal Preparation (AREA)
  • Cosmetics (AREA)
  • Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)

Abstract

The invention discloses a kind of preparation methods of concrete product separating releasing agent, belong to concrete additives field.It is prepared via a method which: preparing w/o type active nano-calcium carbonate silicone oil multiple emulsion by raw material of film forming matter, emulsifier, water soluble salt calcium chloride and sodium carbonate first, then plus water phase inversion obtains O/W type silicone oil nanometer calcium carbonate lotion.The lotion being isolated between raw material and mold suitable for the process of concrete product, die surface can be made easy to clean, the addition of nano-calcium carbonate calcium component, it can be with micro- hole on repairing mould surface and damage, extend die life, and make that product surface is bright and clean, defect is reduced, improves yield rate.

Description

A kind of concrete product separating releasing agent and preparation method thereof
Technical field
The present invention relates to a kind of concrete product separating releasing agents and preparation method thereof, belong to concrete additives field.
Background technique
Release agent can improve product appearance and performance as the important auxiliary agent of one of forming concrete products process, Improve product quality.Common release agent kind has wax class, silicone oil, soaps, used oil etc., has their own characteristics each;And it is common Concrete product interleaving agent is mainly used oil release agent, and there are serious environmental pollutions, and mold should not clean, product Surface is easy to produce due to the micro- hole of bubble bring, so being badly in need of developing a kind of concrete product isolation for overcoming disadvantages described above de- Mould agent.
So researching and developing a kind of nono calcium carbonate modified silicone oil emulsion concrete product separating releasing agent of high solids content, it is used for In the process of concrete product, realizes that raw material is separated with the smooth of metal die, improve yield rate, could meet well The market demand.
Summary of the invention
Pore defect is few, high-quality concrete product of any surface finish to obtain, while realizing raw material and metal die It smoothly separates, improves yield rate, the present invention provides a kind of concrete product separating releasing agents, while providing its preparation side Method.
Purpose to realize the present invention, the present invention are prepared by raw material of silicone oil, emulsifier, water soluble salt calcium chloride and sodium carbonate Active nano-calcium carbonate Modified silicon oil emulsion is a kind of new concrete product separating releasing agent, is isolated in concrete product There is preferable application effect in demoulding.
Concrete product separating releasing agent of the present invention is prepared by following specific method:
Parts by weight of raw materials proportion is as follows:
Silicone oil 30---40
Modifying agent 1-10
Calcium chloride 0.3-5
Sodium carbonate 0.3-5
Diluent 9-55.9
Emulsifier 4---20
Defoaming agent 0.5-1
The modifying agent in ethyl alcohol, polyvinyl alcohol, stearic acid and its sodium salt at least two;The calcium chloride be go from Sub- water is formulated the calcium chloride water that concentration is 0.5--2.5mol/L;The sodium carbonate be natrium carbonicum calcinatum powder or Concentration is the aqueous sodium carbonate of 0.5-2.5mol/L;The diluent is deionized water;The emulsifier be Tween-20, At least one of Tween-60, Tween-80, Arlacel-20, Arlacel-80, Arlacel-60;The defoaming agent is silicon oil foam killer.
Be prepared especially by following method: (1) according to said ratio, by silicone oil, emulsifier, modifying agent, calcium chloride, Silicone oil-calcium chloride solution is made in deionized water mixing;(2) under stiring by natrium carbonicum calcinatum powder or aqueous sodium carbonate It is slowly added in the above-mentioned silicone oil-calcium chloride solution being configured to, the molar ratio of calcium ion and carbanion is 1:1, has been added Finish, defoaming agent is added, is warming up to 45-75 DEG C and is stirred to react, obtain the nono calcium carbonate modified silicone oil emulsion of w/o type;(3) it adds Deionized water, stirs evenly, cool down phase inversion, obtains O/W type silicone oil nanometer calcium carbonate lotion.
Diluent is made into the concrete product separating releasing agent that solid content is 30%-40%.
The principle of the present invention is as follows: first a kind of water soluble salt being mixed with emulsifier, silicone oil, modifying agent transparent molten Liquid, then another water soluble salt is added in former solution the inorganic nano calcium carbonate silicone oil cream for preparing pattern and size tunable Liquid, simultaneously as Nano particles of calcium carbonate surface have very high surface can, and containing calcium ion, hydroxyl etc., be easy to adsorb or Chemical reaction occurs with the modifying agent that contains in system and generates ionic bond, so that it is hydrophilic so that its surface from hydrophily is become oleophylic Property, the reunion of nanoparticle is avoided, while improving the compatibility of itself and organic substance again.
The invention has the advantages that 1, be prepared in situ using nanometer calcium carbonate and organic binder matter new concrete product be isolated it is de- Mould agent is a kind of wide 40-100 nm, the solid content of being distributed of nanometer particle size for the nono calcium carbonate modified silicon of high solids content of 30-40% Fat liquor, demoulding of the release agent suitable for the process of concrete product, raw material are isolated with mold, can be real well Existing raw material is smoothly separated with metal die, and excellent effect is easy to use, pollution-free, safe and reliable.Both it had overcome using used oil Product brought by release agent bring problem of environmental pollution and inorganic particle interleaving agent emits white phenomenon, and increases mold Durability reduces brushing number, protects die surface, while drawing compared with the nanoparticle of wide size distribution (40-100nm) Enter, can extend die life with micro- hole on repairing mould surface and damage, and reduce surface defects of products, improve at Product rate, while can make mold and product surface that there is self-cleaning effect, and have both isolating film as demolding film double effects.2, of the invention Agents useful for same be it is non-toxic or low-toxic, the new concrete product separating releasing agent finished product of preparation belongs to green product.Using one The characteristics of according to silicone oil emulsification process, i.e., w/o type microemulsion, then phase inversion preparation first is made by emulsifier and silicone oil in footwork technique Nanometer calcium carbonate is prepared in situ in w/o type microemulsion preparatory phase in O/W type microemulsion, and then O/W type nanometer is prepared in phase inversion Calcium carbonate silicone oil emulsion, and then obtain the concrete product separating releasing agent that solid content is 30%-40%.
Detailed description of the invention
Fig. 1 is concrete product separating releasing agent transmission electron microscope picture made from the embodiment of the present invention 1;It can be seen that in lotion The average grain diameter of nanometer calcium carbonate are as follows: 40-100nm.
Specific embodiment
It is as follows for embodiment and comparative example for the present invention is better described:
Embodiment 1:
20 parts of silicone oil that average viscosity is 1000cp are weighed, average viscosity is 20 parts of silicone oil of 500cp, 8 parts of tweens-of emulsifier 60,8 parts of Arlacel-60s measure 16 parts of deionized waters, weigh 2 parts of stearic acid, 8 parts of ethyl alcohol, 5 parts of anhydrous calcium chloride deionized waters Be configured to concentration be 0.5M calcium chloride water, be added band be stirred at reflux in the reaction vessel of device, 45 DEG C stir into it is transparent Solution.It is 1:1 according to the molar ratio of calcium ion and carbanion, natrium carbonicum calcinatum powder is added slowly with stirring above-mentioned It in the silicone oil-calcium chloride solution being configured to, stirs while adding, addition finishes, and 1 part of defoaming agent is added, and system is warming up to 45- 55 DEG C, it is stirred at reflux reaction 36h, adds deionized water, stops heating, slowly stirs evenly, cool down phase inversion, and obtaining solid content is about 40% silicone oil nanometer calcium carbonate lotion concrete separating releasing agent.The average grain diameter of transmission electron microscope method measurement nanometer calcium carbonate are as follows: 40-100nm。
Embodiment 2:
Weigh 30 parts of silicone oil that average viscosity is 1000cp, 1.5 parts of Tween-60s of emulsifier, 1.5 parts of Arlacel-60s, 0.5 part of tween- 20,0.5 part of Arlacel-20 measures 8 parts of deionized waters, weighs 0.8 part of ethyl alcohol, 0.2 part of polyvinyl alcohol, and 0.3 part of anhydrous calcium chloride is used Deionized water is made into the calcium chloride water that concentration is 2.5M, and band is added and is stirred at reflux in device reaction device, 50 DEG C stir into Bright solution.Stir into clear solution.Be 1:1 according to the molar ratio of calcium ion and carbanion, by natrium carbonicum calcinatum powder or The aqueous sodium carbonate of 0.5M is added slowly with stirring in the above-mentioned silicone oil-calcium chloride solution being configured to, and is stirred while adding, Addition finishes, and adds 0.5 part of defoaming agent, and system is warming up to 55-65 DEG C, is stirred at reflux reaction 24.0h, adds deionized water, Stop heating, slowly stir evenly, cool down phase inversion, and it is de- to obtain the silicone oil nanometer calcium carbonate lotion concrete isolation that solid content is about 30% Mould agent.The average grain diameter of transmission electron microscope method measurement nanometer calcium carbonate are as follows: 40-100nm.
Embodiment 3:
Weigh 35 parts of silicone oil that average viscosity is 500cp, 7 parts of Tween 80s of emulsifier, 7 parts of Arlacel-80s, 0.5 part of Tween-20,0.5 Part Arlacel-20, measures 15 parts of deionized waters, weighs 3 parts of ethyl alcohol, 2 parts of stearic acid, 0.5 part of odium stearate, 3 parts of anhydrous calcium chlorides It is made into the calcium chloride water that concentration is 2M with deionized water, band is added and is stirred at reflux in the reactor of device, 50 DEG C stir into Clear solution.It is 1:1 according to the molar ratio of calcium ion and carbanion, by the sodium carbonate of natrium carbonicum calcinatum powder or 2.5M Solution is added slowly with stirring in the above-mentioned silicone oil-calcium chloride solution being configured to, and is stirred while adding, and addition finishes, then plus Enter 0.8 part of defoaming agent, system is warming up to 65-75 DEG C, is stirred at reflux reaction 20.0h, adds deionized water, stops heating, slowly It stirs evenly, cool down phase inversion, obtains the silicone oil nanometer calcium carbonate lotion concrete separating releasing agent that solid content is about 35%.Transmission electron microscope The average grain diameter of method measurement nanometer calcium carbonate are as follows: 40-100nm.
Comparative example 1:
20 parts of silicone oil that average viscosity is 1000cp are weighed, average viscosity is 20 parts of silicone oil of 500cp, 8 parts of tweens-of emulsifier 60,8 parts of Arlacel-60s, measure 16 parts of deionized waters, and band is added and is stirred at reflux in the reaction vessel of device, 45 DEG C stir into it is transparent Solution.1 part of defoaming agent is added, system is warming up to 45-55 DEG C, and it is stirred at reflux reaction 36h, adds deionized water, stops heating, It slowly stirs evenly, cool down phase inversion, obtains the silicone oil emulsion concrete separating releasing agent that solid content is about 40%.
Comparative example 2:
Weigh 30 parts of silicone oil that average viscosity is 1000cp, 1.5 parts of Tween-60s of emulsifier, 1.5 parts of Arlacel-60s, 0.5 part of tween- 20,0.5 part of Arlacel-20, measures 8 parts of deionized waters, and band is added and is stirred at reflux in the reactor of device, 50 DEG C stir into it is transparent molten Liquid.0.5 part of defoaming agent is added, system is warming up to 55-65 DEG C, is stirred at reflux reaction 24.0h, adds deionized water, stops adding Heat slowly stirs evenly, and cool down phase inversion, obtains the silicone oil emulsion concrete separating releasing agent that solid content is about 30%.
Comparative example 3:
Weigh 35 parts of silicone oil that average viscosity is 500cp, 7 parts of Tween 80s of emulsifier, 7 parts of Arlacel-80s, 0.5 part of Tween-20,0.5 Part Arlacel-20, measures 15 parts of deionized waters, and band is added and is stirred at reflux in the reactor of device, 50 DEG C stir into clear solution.Again 0.8 part of defoaming agent is added, system is warming up to 65-75 DEG C, is stirred at reflux reaction 20.0h, adds deionized water, stop heating, delays Slowly it stirs evenly, cool down phase inversion, obtains the silicone oil emulsion concrete separating releasing agent that solid content is about 35%.
Isolating film as demolding film test: by taking concrete formation metal die as an example, using effect is as in the attached table.
Subordinate list:
The description of product:
The unmodified silicone oil emulsion concrete of the nono calcium carbonate modified silicone oil emulsion concrete parting agent of the present invention and same formula Release agent is compared, and is sprayed primary release times and is significantly improved, the mold clean period is obviously prolonged, and defect rate is remarkably decreased, together When release agent resting period be obviously prolonged, be conducive to transport and store.There is micro- hole etc. to lack especially for soon superseded surface Sunken metal die, since Modified silicon oil emulsion concrete parting agent nanometer calcium carbonate of the present invention has the average grain of 40-100nm Diameter, the nanometer calcium carbonate of different-grain diameter can repair micro- hole defect on metal die surface in use, prepare surface Bright and clean qualified concrete product extends die life.

Claims (3)

1. a kind of concrete product separating releasing agent, it is characterised in that: be prepared via a method which, each parts by weight of raw materials is matched Than as follows:
Silicone oil 30---40
Modifying agent 1-10
Calcium chloride 0.3-5
Sodium carbonate 0.3-5
Diluent 9-55.9
Emulsifier 4---20
Defoaming agent 0.5-1
The modifying agent in ethyl alcohol, polyvinyl alcohol, stearic acid and its sodium salt at least two;The calcium chloride be go from Sub- water is formulated the calcium chloride water that concentration is 0.5--2.5mol/L;The sodium carbonate be natrium carbonicum calcinatum powder or Concentration is the aqueous sodium carbonate of 0.5-2.5mol/L;The diluent is deionized water;The emulsifier be Tween-20, At least one of Tween-60, Tween-80, Arlacel-20, Arlacel-80, Arlacel-60;The defoaming agent is silicon oil foam killer;
(1) according to said ratio, silicone oil-chlorination is made in silicone oil, emulsifier, modifying agent, calcium chloride, deionized water mixing Calcium solution;(2) natrium carbonicum calcinatum powder or aqueous sodium carbonate are added slowly with stirring the above-mentioned silicone oil-chlorination being configured to In calcium solution, the molar ratio of calcium ion and carbanion is 1:1, and addition finishes, and defoaming agent is added, is warming up to 45-75 DEG C and stirs Reaction is mixed, the nono calcium carbonate modified silicone oil emulsion of w/o type is obtained;(3) deionized water is added, is stirred evenly, cool down phase inversion, O/W is obtained Type silicone oil nanometer calcium carbonate lotion.
2. concrete product separating releasing agent as described in claim 1, it is characterised in that: diluent is made into solid Content is the concrete product separating releasing agent of 30%-40%.
3. a kind of method for preparing concrete product separating releasing agent as described in claim 1, it is characterised in that: by as follows Method is realized:
(1) system is mixed in silicone oil, emulsifier, modifying agent, calcium chloride, deionized water by proportion described in accordance with the claim 1 At silicone oil-calcium chloride solution;(2) it is molten that aqueous sodium carbonate is slowly dropped into the above-mentioned silicone oil-calcium chloride being configured under stiring In liquid, the molar ratio of calcium ion and carbanion is 1:1, and addition finishes, and defoaming agent is added, and it is anti-to be warming up to 45-75 DEG C of stirrings It answers, obtains the nono calcium carbonate modified silicone oil emulsion of w/o type;(3) deionized water is added, is stirred evenly, cool down phase inversion, O/W type silicon is obtained Oily nanometer calcium carbonate lotion;
The modifying agent in ethyl alcohol, polyvinyl alcohol, stearic acid and its sodium salt at least two;The calcium chloride be go from Sub- water is formulated the calcium chloride water that concentration is 0.5--2.5mol/L;The sodium carbonate be natrium carbonicum calcinatum powder or Concentration is the aqueous sodium carbonate of 0.5-2.5mol/L;The diluent is deionized water;The emulsifier be Tween-20, At least one of Tween-60, Tween-80, Arlacel-20, Arlacel-80, Arlacel-60;The defoaming agent is silicon oil foam killer.
CN201811485085.1A 2018-12-06 2018-12-06 Concrete product isolation release agent and preparation method thereof Expired - Fee Related CN109576043B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112266621A (en) * 2020-11-09 2021-01-26 浙江宇翔生物科技有限公司 Rubber internal mold release agent and preparation method thereof
CN113667527A (en) * 2021-08-20 2021-11-19 卓链化工(上海)有限公司 Preparation method of plastic release agent containing isoparaffin
CN115418260A (en) * 2022-08-31 2022-12-02 珠海度铖材料科技有限公司 Efficient concrete release agent for concrete products and preparation method thereof

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CN103042169A (en) * 2013-01-08 2013-04-17 上海尤希路化学工业有限公司 High-dilution-rate and environment-friendly release agent for aluminum alloy
CN103450995A (en) * 2013-09-16 2013-12-18 马清浩 Oily solid releasing agent and preparation method thereof
CN104479835A (en) * 2014-12-18 2015-04-01 蒙城县科技创业服务中心 Concrete releasing agent prepared from rapeseed oil and preparation method of concrete releasing agent
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112266621A (en) * 2020-11-09 2021-01-26 浙江宇翔生物科技有限公司 Rubber internal mold release agent and preparation method thereof
CN112266621B (en) * 2020-11-09 2022-07-01 浙江巍翔科技集团有限公司 Rubber internal mold release agent and preparation method thereof
CN113667527A (en) * 2021-08-20 2021-11-19 卓链化工(上海)有限公司 Preparation method of plastic release agent containing isoparaffin
CN115418260A (en) * 2022-08-31 2022-12-02 珠海度铖材料科技有限公司 Efficient concrete release agent for concrete products and preparation method thereof

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