CN109572505A - 一种牛皮热复合型面套及其生产工艺 - Google Patents

一种牛皮热复合型面套及其生产工艺 Download PDF

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CN109572505A
CN109572505A CN201811476621.1A CN201811476621A CN109572505A CN 109572505 A CN109572505 A CN 109572505A CN 201811476621 A CN201811476621 A CN 201811476621A CN 109572505 A CN109572505 A CN 109572505A
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surface cover
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accommodating chamber
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王晶
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Dongtai Jizhong Automobile Interior Decoration Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/58—Seat coverings
    • B60N2/60—Removable protective coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/046—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/728—Hydrophilic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00—Vehicles
    • B32B2605/08—Cars

Abstract

本发明提供一种牛皮热复合型面套及其生产工艺，具体涉及汽车面套技术领域，牛皮热复合型面套包括座垫部分和后背部分，所述座垫部分和所述后背部分的侧边具有收缩部，所述座垫部分和所述后背部分均由牛皮热复合型面料制成，所述牛皮热复合型面料由内到外依次包括海绵层、第一牛皮层、无纺布层、吸水层和第二牛皮层。牛皮热复合型面套的生产工艺是通过复合机将海绵层、第一牛皮层和无纺布层压合，无纺布层和第二牛皮层的侧边进行压合连接并形成容纳腔，容纳腔内填充有吸水层。本发明使得该面套具有吸水能力，及时吸走人体的臀部排出的汗液，保持裤子干燥，增加舒适感。

Description

一种牛皮热复合型面套及其生产工艺
技术领域
本发明属于汽车面套技术领域，具体涉及牛皮热复合型面套及其生产工艺。
背景技术
汽车座椅在使用过程中，会套上面套，一来防止座椅脏掉，二来人们坐着也比较舒适，现有的面套不具有吸水能力，人们在温度较高时，久坐在座椅上，由于排出的汗液无法被吸收，会使得人们感觉裤子比较潮湿，会有不适感。
因此急需一种能够解决现有问题的牛皮热复合型面套及其生产工艺。
发明内容
本发明的目的是提供一种牛皮热复合型面套及其生产工艺，使得该面套具有吸水能力，及时吸走人体的臀部排出的汗液，保持裤子干燥，增加舒适感。
本发明提供了如下的技术方案：
一种牛皮热复合型面套，包括座垫部分和后背部分，所述座垫部分和所述后背部分的侧边具有收缩部，所述座垫部分和所述后背部分均由牛皮热复合型面料制成，所述牛皮热复合型面料由内到外依次包括海绵层、第一牛皮层、无纺布层、吸水层和第二牛皮层。
优选的，所述第二牛皮层的侧边和所述无纺布层的侧边相连接，所述第二牛皮层和所述无纺布层之间形成容纳腔，所述容纳腔设有开口，所述容纳腔内填充有所述吸水层，所述吸水层通过所述开口进入或者离开所述容纳腔内。
优选的，所述第二牛皮层表面设有若干透气透水孔。
优选的，所述吸水层由棉纤维或者竹纤维制成。
优选的，所述座垫部分的前侧面和后侧面缝制有魔术贴，所述魔术贴的勾面与所述座垫部分相贴。
一种牛皮热复合型面套的生产工艺，包括如下步骤：
S1、选取大小相同的海绵、牛皮和无纺布，并将海绵放置在最下方，牛皮放置在中间，无纺布放置在最上方，使用复合机将三者进行压合，得到基层面料；
S2、选取长和宽均大于步骤S1中的无纺布的牛皮，将牛皮的侧边和步骤S1中的基层面料上的无纺布的侧边进行压合，牛皮和基层面料之间形成容纳腔，得到牛皮热复合型面料母料；
S3、将步骤S2中获得的牛皮热复合型面料母料进行裁剪得到与座垫部分和后背部分形状相同的雏形，并使得容纳腔留有开口；
S4、将吸水层从开口处装入容纳腔内，得到座垫部分和后背部分。
优选的，所述开口处缝制拉链。
本发明的有益效果是：
吸水层能够吸水，使得该面套具有吸水能力，及时吸走人体的臀部排出的汗液，保持裤子干燥，增加舒适感。
附图说明
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，与本发明的实施例一起用于解释本发明，并不构成对本发明的限制。在附图中：
图1是本发明的牛皮热复合型面套的结构示意图；
图2是本发明的牛皮热复合型面料的结构示意图。
其中图中标记为：1、座垫部分；2、后背部分；3、收缩部；4、牛皮热复合型面料；5、海绵层；6、第一牛皮层；7、无纺布层；8、吸水层；9、第二牛皮层；10、魔术贴。
具体实施方式
如图1-2所示，一种牛皮热复合型面套，包括座垫部分1和后背部分2，座垫部分1和后背部分2的侧边具有收缩部3，座垫部分1和后背部分2均由牛皮热复合型面料4制成，牛皮热复合型面料4由内到外依次包括海绵层5、第一牛皮层6、无纺布层7、吸水层8和第二牛皮层9。温度较高时久坐在汽车座椅上，会产生大量汗液，汗液会顺着第二牛皮层9被吸水层8吸收，保持第二牛皮层9的干爽，使得坐着的人感觉舒适，而无纺布层7具有防水功效，可以防止吸水层8吸收的汗液进入到第一牛皮层6和海绵层5中，第一牛皮层6和海绵层5使得整个面套比较有弹性同时结实。不使用时，可以将牛皮热复合型面套进行晾晒以去除吸水层8的湿气。
具体的，第二牛皮层9的侧边和无纺布层7的侧边相连接，第二牛皮层9和无纺布层7之间形成容纳腔，容纳腔设有开口，容纳腔内填充有吸水层8，吸水层8通过开口进入或者离开容纳腔内。可以单独的将吸水层8取出来进行晾晒或者吸水层8吸水能力不行时，可以直接更换新的吸水层8。
具体的，第二牛皮层9表面设有若干透气透水孔。增加透气透水性，使产生的汗液能够快速的进入到吸水层8。
具体的，吸水层8由棉纤维或者竹纤维制成。
具体的，座垫部分1的前侧面和后侧面缝制有魔术贴10，魔术贴10的勾面与座垫部分1相贴。也就是说使得魔术贴10的毛面露在外面可见。在温度较高的时候，可以根据需要通过魔术贴10黏贴竹席垫。
一种牛皮热复合型面套的生产工艺，包括如下步骤：
S1、选取大小相同的海绵、牛皮和无纺布，并将海绵放置在最下方，牛皮放置在中间，无纺布放置在最上方，使用复合机将三者进行压合，得到基层面料；
S2、选取长和宽均大于步骤S1中的无纺布的牛皮，将牛皮的侧边和步骤S1中的基层面料上的无纺布的侧边进行压合，牛皮和基层面料之间形成容纳腔，得到牛皮热复合型面料母料；
S3、将步骤S2中获得的牛皮热复合型面料母料进行裁剪得到与座垫部分1和后背部分2形状相同的雏形，并使得容纳腔留有开口，可以在开口处缝制拉链，防止吸水层8露出容纳腔；
S4、将吸水层8从开口处装入容纳腔内，得到座垫部分1和后背部分2。
采用复合机通过胶水将多层材料压合，无线缝制，生产效率高，裁剪得到与座垫部分1和后背部分2形状相同的雏形后，再填充吸水层8，节约吸水层8的使用。
以上仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (7)

1.一种牛皮热复合型面套，其特征在于，包括座垫部分和后背部分，所述座垫部分和所述后背部分的侧边具有收缩部，所述座垫部分和所述后背部分均由牛皮热复合型面料制成，所述牛皮热复合型面料由内到外依次包括海绵层、第一牛皮层、无纺布层、吸水层和第二牛皮层。
2.根据权利要求1所述的牛皮热复合型面套，其特征在于，所述第二牛皮层的侧边和所述无纺布层的侧边相连接，所述第二牛皮层和所述无纺布层之间形成容纳腔，所述容纳腔设有开口，所述容纳腔内填充有所述吸水层，所述吸水层通过所述开口进入或者离开所述容纳腔内。
3.根据权利要求1所述的牛皮热复合型面套，其特征在于，所述第二牛皮层表面设有若干透气透水孔。
4.根据权利要求1-3任意一项所述的牛皮热复合型面套，其特征在于，所述吸水层由棉纤维或者竹纤维制成。
5.根据权利要求1所述的牛皮热复合型面套，其特征在于，所述座垫部分的前侧面和后侧面缝制有魔术贴，所述魔术贴的勾面与所述座垫部分相贴。
6.一种牛皮热复合型面套的生产工艺，其特征在于，包括如下步骤：
S1、选取大小相同的海绵、牛皮和无纺布，并将海绵放置在最下方，牛皮放置在中间，无纺布放置在最上方，使用复合机将三者进行压合，得到基层面料；
S2、选取长和宽均大于步骤S1中的无纺布的牛皮，将牛皮的侧边和步骤S1中的基层面料上的无纺布的侧边进行压合，牛皮和基层面料之间形成容纳腔，得到牛皮热复合型面料母料；
S3、将步骤S2中获得的牛皮热复合型面料母料进行裁剪得到与座垫部分和后背部分形状相同的雏形，并使得容纳腔留有开口；
S4、将吸水层从开口处装入容纳腔内，得到座垫部分和后背部分。
7.根据权利要求6所述的牛皮热复合型面套的生产工艺，其特征在于，所述开口处缝制拉链。
CN201811476621.1A 2018-12-05 2018-12-05 一种牛皮热复合型面套及其生产工艺 Pending CN109572505A (zh)

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