CN109570974A - The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner - Google Patents

The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner Download PDF

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Publication number
CN109570974A
CN109570974A CN201910044862.7A CN201910044862A CN109570974A CN 109570974 A CN109570974 A CN 109570974A CN 201910044862 A CN201910044862 A CN 201910044862A CN 109570974 A CN109570974 A CN 109570974A
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CN
China
Prior art keywords
burner
crown top
molding sleeve
binder block
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910044862.7A
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Chinese (zh)
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CN109570974B (en
Inventor
康洪
舒雪琴
刘培
吴红军
刘文军
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LINGBAYI ELECTRONIC GROUP SICHUAN TIANYUAN MACHINERY CO Ltd
Original Assignee
LINGBAYI ELECTRONIC GROUP SICHUAN TIANYUAN MACHINERY CO Ltd
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Priority to CN201910044862.7A priority Critical patent/CN109570974B/en
Publication of CN109570974A publication Critical patent/CN109570974A/en
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Publication of CN109570974B publication Critical patent/CN109570974B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/002Article feeders for assembling machines orientating the articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Common Detailed Techniques For Electron Tubes Or Discharge Tubes (AREA)
  • Powder Metallurgy (AREA)

Abstract

A kind of lamp cap high-frequency ring is packed into the automatic press mounting device of the crown top of burner, including base, cylinder, molding sleeve, binder block, guide rod, crown top of burner seat;The wall body of molding sleeve is equipped with vertical notch;The binder block slidingtype is sheathed in molding sleeve, and binder block is equipped with the fin to match with vertical notch;The crown top of burner seat is set on a rotary disk on the downside of molding sleeve, and the guide rod is driven by the cylinder realization pressing action, and guide rod pushes, and binder block, which moves down, drives high-frequency ring workpiece to be transferred in the crown top of burner from molding sleeve;It further include a PLC, the PLC can control the movement of cylinder and rotary disk.The movement for being automatically loaded the crown top of burner of high-frequency ring can be achieved in the present invention, and processing efficiency improves 1.5 times of work efficiency or more than the processing of mechanical gimmick, and passing rate of processing reaches 99.7% or more, and production cost reduces by 30%.

Description

The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner
Technical field
The present invention relates to the production equipment of LED energy-saving lamp, the lamp cap high-frequency ring of especially a kind of LED energy-saving lamp is packed into the crown top of burner Automatic press mounting device.
Background technique:
Heating weldering mud realizes the part that lamp cap is connect with fluorescent tube when high-frequency ring is the assembling of LED energy-saving lamp holder, and high-frequency ring is thin-walled Cylinder-shaped steel sleeve structure.Since the cooperation of high-frequency ring and crown top of burner inner hole needs, high-frequency ring outer diameter is too big or too small cannot It is packed into the crown top of burner, high-frequency ring is put into the crown top of burner by Conventional processing methods using manipulator, because the clamping of manipulator will lead to high frequency Circle is deformed into ellipse, causes product disqualification rate to get higher, is low efficiency, at high cost.In addition, high-frequency ring belongs to thin-walled iron hoop part, Light weight is also easy to produce magnetism, is easy after being packed into the crown top of burner because magnetic clamped part takes the crown top of burner out of.When batch production, it is badly in need of one kind Efficient stable is reliably automatically by the device of the high-frequency ring indentation crown top of burner.
Summary of the invention
The problem to be solved in the present invention be to provide a kind of lamp cap high-frequency ring be packed into the crown top of burner automatic press mounting device, it can be achieved that Molding high-frequency ring is automatically loaded in the crown top of burner from mold.
The present invention adopts the following technical scheme: including base, cylinder, molding sleeve, binder block, guide rod, crown top of burner seat;It is described at Jacket is cylindrical structure, and the wall body of molding sleeve is equipped with vertical notch;The binder block slidingtype is sheathed in molding sleeve, binder Block is equipped with the fin to match with vertical notch;The crown top of burner seat is set as multiple, and multiple crown top of burner seats are set on the downside of molding sleeve On one rotary disk;The lower end of the guide rod is connect with binder block, and the guide rod is driven by the cylinder realization pressing action, under guide rod Pressure drives binder block to push, and vertically notch moves down high-frequency ring workpiece is driven from molding sleeve to be transferred to the crown top of burner fin of binder block It is interior;It further include a PLC, the PLC can control the movement of cylinder and rotary disk.
Its principle is: coiled strip steel band is processed to the steel band of setting length by feeding mechanism, aligning mechanism, cutting mechanism Steel coil strip on the molding sleeve described in the present apparatus, is then passed through welding mechanism for steel band point after molding by molding machine by section It is welded into high-frequency ring, at this point, high-frequency ring is wrapped on molding sleeve described in the present apparatus.Binder block is mounted in lower end of the guide rod, binder block sliding Formula is sheathed in molding sleeve, and binder block is equipped with the fin to match with the vertical notch of molding sleeve, and cylinder pushes down on dynamic pressure by guide rod Expect block, the fin of binder block is will be in the crown top of burner of the high-frequency ring indentation downside on molding sleeve.After the crown top of burner is packed into high-frequency ring, rotary disk Rotation, next crown top of burner enter press fitting station, and the crown top of burner for being packed into high-frequency ring is transferred to next procedure.It loops back and forth like this.
A kind of improvement is that the molding sleeve includes matrix part, brass ring set and cylinder chromium-zirconium-copper electrode tip;The weldering of brass ring set It is connected to the lower end of matrix part, the matrix part corresponding to the solder joint of high-frequency ring molding welding is equipped with and cylinder chromium-zirconium-copper electrode tip The pilot hole matched, cylinder chromium-zirconium-copper electrode tip interference type are pressed into pilot hole, and the making material of described matrix portion is Cr12MoV. The molding sleeve of this structure is a kind of composite structure.The matrix part selection Cr12MoV material production of molding sleeve, Cr12MoV material Have the characteristics that not generate magnetism and surface abrasion resistance is good, matrix part long-time service is indeformable, is conducive to roll forming and produces in batches High-frequency ring product consistency.Matrix part has ensured welding gun contact point by the cylinder chromium-zirconium-copper electrode of interference fit indentation Excellent conductive capability.It is welded in the brass ring set of matrix part lower end, further enhances the required of high-frequency ring welding procedure Electric conductivity.Matrix part, cylinder chromium-zirconium-copper electrode, the brass ring set of Cr12MoV material do not generate magnetism, avoid high-frequency ring and exist Magnetism is led to the problem of on molding sleeve.
It is that the binder block is made of stainless steel material that another kind, which improves,.Stainless steel material does not generate magnetism, avoids pressure Material block leads to the problem of the magnetic high-frequency ring that may will be pressed into the crown top of burner and takes the crown top of burner out of.
The present invention has the advantage that 1, structure deft design.The present apparatus, as driving force, realizes high frequency by cylinder The automatic batch press fitting of the circle indentation crown top of burner.2, high in machining efficiency.The present apparatus is packed into than manipulator and improves 1.5 times of work efficiency or more.3, Reliable performance.The passing rate of processing of present apparatus high-frequency ring reaches 99.7% or more, and manipulator is packed into the qualification rate of method only 90%.4, at This is low.Compared with manipulator is packed into method, production cost reduces by 30%.
Detailed description of the invention
Fig. 1 is an embodiment of the present invention schematic perspective view (being not drawn into crown top of burner seat, revolution disc portion).
Fig. 2 is the front view schematic diagram (being not drawn into crown top of burner seat, revolution disc portion) of an embodiment of the present invention.
Fig. 3 is the principle schematic diagram of an embodiment of the present invention.
Fig. 4 is the molding sleeve structural schematic diagram of an embodiment of the present invention.
Fig. 5 is the present invention looks up structural representation of Fig. 4.
Fig. 6 is an embodiment of the present invention binder block structural schematic diagram.
In figure: base 1, cylinder 2, molding sleeve 3, binder block 4, guide rod 5, crown top of burner seat 6, vertical notch 7, fin 8, rotary disk 9, high-frequency ring workpiece 10, the crown top of burner 11, brass ring set 12, cylinder chromium-zirconium-copper electrode tip 13, matrix part 14.
Specific embodiment
As shown in Figures 1 to 6, an embodiment of the present invention include base 1, cylinder 2, molding sleeve 3, binder block 4, guide rod 5, Crown top of burner seat 6;The molding sleeve 3 is cylindrical structure, and the wall body of molding sleeve 3 is equipped with vertical notch 7;4 slidingtype of binder block It is sheathed in molding sleeve 3, binder block 4 is equipped with the fin 8 to match with vertical notch 7;The crown top of burner seat 6 is set as multiple, multiple Crown top of burner seat 6 is set on a rotary disk 9 of 3 downside of molding sleeve;The lower end of the guide rod 5 is connect with binder block 4, the guide rod 5 are driven by cylinder 2 and realize pressing action, and guide rod 5 pushes, and drives binder block 4 to push, the fin 8 of binder block 4 vertically notch 7 It moves down and high-frequency ring workpiece 10 is driven to be transferred in the crown top of burner 11 from molding sleeve 3;It further include a PLC, the PLC can control cylinder 2 With the movement of rotary disk 9.
Its principle is: coiled strip steel band is processed to the steel band of setting length by feeding mechanism, aligning mechanism, cutting mechanism Steel coil strip on the molding sleeve 3 described in the present apparatus, is then passed through welding mechanism for steel band point after molding by molding machine by section It is welded into high-frequency ring, at this point, high-frequency ring is wrapped on molding sleeve 3 described in the present apparatus.Binder block 4 is mounted in 5 lower end of guide rod, binder block 4 Slidingtype is sheathed in molding sleeve 3, and binder block 4 is equipped with the fin 8 to match with the vertical notch 7 of molding sleeve 3, and cylinder 2 is by leading Bar 5 pushes down on binder block 4, and the fin 8 of binder block 4 is will be in the crown top of burner 11 of the high-frequency ring indentation downside on molding sleeve 3.The crown top of burner After 11 are packed into high-frequency ring, disc spins are turned round, next crown top of burner enters press fitting station, and the crown top of burner for being packed into high-frequency ring is transferred to lower road work Sequence.It loops back and forth like this.
A kind of improvement is that the molding sleeve 3 includes matrix part 14, brass ring set 12 and cylinder chromium-zirconium-copper electrode tip 13;It is yellow Lower end that copper ring set 12 is welded in matrix part 14 (a kind of embodiment welded by silver soldering), in the solder joint of high-frequency ring molding welding Corresponding matrix part 14 is equipped with and the matched pilot hole of cylinder chromium-zirconium-copper electrode tip 13,13 interference type of cylinder chromium-zirconium-copper electrode tip It is pressed into pilot hole, the making material of described matrix portion 14 is 14 material of Cr12MoV(matrix part selection Cr12MoV, a kind of implementation Example is to add grinding by high-frequency quenching, further enhances its surface abrasion resistance).The molding sleeve 3 of this structure is a kind of combination Structure.The matrix part 14 of molding sleeve 3 selects the production of Cr12MoV material, and Cr12MoV material, which has, does not generate magnetic and surface abrasion resistance Property good feature, matrix part 14 be used for a long time it is indeformable, conducive to the consistency of the high-frequency ring product of roll forming batch production.Base Body portion 14 has ensured the excellent conductive capability of welding gun contact point by the cylinder chromium-zirconium-copper electrode 13 of interference fit indentation.Welding Brass ring set 12 in 14 lower end of matrix part further enhances the required electric conductivity of high-frequency ring welding procedure.Cr12MoV material Matrix part 14, cylinder chromium-zirconium-copper electrode 13, the brass ring set 12 of material do not generate magnetism, avoid high-frequency ring on molding sleeve 3 Lead to the problem of magnetism.
It is that the binder block 4 is made of stainless steel material that another kind, which improves,.Stainless steel material does not generate magnetism, avoids Binder block 4 leads to the problem of the magnetic high-frequency ring that may will be pressed into the crown top of burner 11 and takes the crown top of burner 11 out of.
The equivalent transformation of the specific structure that the present invention is not limited to the above embodiment, other homogeneous structures each falls within the present invention Protection scope within.

Claims (3)

1. the automatic press mounting device that a kind of lamp cap high-frequency ring is packed into the crown top of burner, it is characterised in that: including base, cylinder, molding sleeve, pressure Expect block, guide rod, crown top of burner seat;The molding sleeve is cylindrical structure, and the wall body of molding sleeve is equipped with vertical notch;The binder block is sliding Dynamic formula is sheathed in molding sleeve, and binder block is equipped with the fin to match with vertical notch;The crown top of burner seat is set as multiple, multiple lamps Cap seat is set on a rotary disk on the downside of molding sleeve;The lower end of the guide rod is connect with binder block, and the guide rod is by cylinder Driving realizes that pressing action, guide rod push, and drives binder block to push, vertically notch moves down drive high-frequency ring to the fin of binder block Workpiece is transferred in the crown top of burner from molding sleeve;It further include a PLC, the PLC can control the movement of cylinder and rotary disk.
2. the automatic press mounting device that a kind of lamp cap high-frequency ring according to claim 1 is packed into the crown top of burner, it is characterised in that: described Molding sleeve includes matrix part, brass ring set and cylinder chromium-zirconium-copper electrode tip;Brass ring set is welded in the lower end of matrix part, in high frequency Matrix part corresponding to the solder joint of circle molding welding is equipped with and the matched pilot hole of cylinder chromium-zirconium-copper electrode tip, cylinder chromium-zirconium-copper electricity Cartridge interference type is pressed into pilot hole, and the making material of described matrix portion is Cr12MoV.
3. the automatic press mounting device that a kind of lamp cap high-frequency ring according to claim 2 is packed into the crown top of burner, it is characterised in that: described Binder block is made of stainless steel material.
CN201910044862.7A 2019-01-17 2019-01-17 Automatic press-fitting device for mounting high-frequency ring of lamp cap into lamp cap Active CN109570974B (en)

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CN201910044862.7A CN109570974B (en) 2019-01-17 2019-01-17 Automatic press-fitting device for mounting high-frequency ring of lamp cap into lamp cap

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Application Number Priority Date Filing Date Title
CN201910044862.7A CN109570974B (en) 2019-01-17 2019-01-17 Automatic press-fitting device for mounting high-frequency ring of lamp cap into lamp cap

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CN109570974B CN109570974B (en) 2023-09-29

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Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000094235A (en) * 1998-09-29 2000-04-04 Nissan Diesel Motor Co Ltd Press fitting equipment
JP2002144165A (en) * 2000-11-10 2002-05-21 Mitsubishi Motors Corp Automatic assembling device for seat ring
JP2002263967A (en) * 2001-03-12 2002-09-17 Nissan Motor Co Ltd Press fit method and press fit device for rubber bush
CN102699678A (en) * 2012-05-30 2012-10-03 台州联方机电科技有限公司 Fast assembly device for micro-seal ring
CN205111122U (en) * 2015-11-10 2016-03-30 滁州市新康达金属制品有限公司 A spot welder for lampblack absorber cup that economizes on fuel
CN105817868A (en) * 2016-05-25 2016-08-03 零八电子集团四川天源机械有限公司 Automatic press fitting device for oil hole plug of cam shaft
CN106181406A (en) * 2016-08-19 2016-12-07 零八电子集团四川天源机械有限公司 Lamp holder high frequency circle device for automatically molding
CN106945999A (en) * 2017-05-05 2017-07-14 兰溪新力五金工具有限公司 It is a kind of to be used for the automatic assembling mechanism of sleeve conversion head and steel ball spring
CN108098297A (en) * 2018-02-02 2018-06-01 权星精机(上海)股份有限公司 A kind of interior card press mounting structure
CN207900527U (en) * 2017-12-23 2018-09-25 无锡威孚力达催化净化器有限责任公司 One kind prevent adhesion automobile post-processing welding tooling
CN109014895A (en) * 2018-08-27 2018-12-18 东莞市益汇知识产权服务有限公司 The magnet automatic assembling mechanism and its assembly technology of circular ring shape magnetic plate block toy
CN209364046U (en) * 2019-01-17 2019-09-10 零八一电子集团四川天源机械有限公司 The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000094235A (en) * 1998-09-29 2000-04-04 Nissan Diesel Motor Co Ltd Press fitting equipment
JP2002144165A (en) * 2000-11-10 2002-05-21 Mitsubishi Motors Corp Automatic assembling device for seat ring
JP2002263967A (en) * 2001-03-12 2002-09-17 Nissan Motor Co Ltd Press fit method and press fit device for rubber bush
CN102699678A (en) * 2012-05-30 2012-10-03 台州联方机电科技有限公司 Fast assembly device for micro-seal ring
CN205111122U (en) * 2015-11-10 2016-03-30 滁州市新康达金属制品有限公司 A spot welder for lampblack absorber cup that economizes on fuel
CN105817868A (en) * 2016-05-25 2016-08-03 零八电子集团四川天源机械有限公司 Automatic press fitting device for oil hole plug of cam shaft
CN106181406A (en) * 2016-08-19 2016-12-07 零八电子集团四川天源机械有限公司 Lamp holder high frequency circle device for automatically molding
CN106945999A (en) * 2017-05-05 2017-07-14 兰溪新力五金工具有限公司 It is a kind of to be used for the automatic assembling mechanism of sleeve conversion head and steel ball spring
CN207900527U (en) * 2017-12-23 2018-09-25 无锡威孚力达催化净化器有限责任公司 One kind prevent adhesion automobile post-processing welding tooling
CN108098297A (en) * 2018-02-02 2018-06-01 权星精机(上海)股份有限公司 A kind of interior card press mounting structure
CN109014895A (en) * 2018-08-27 2018-12-18 东莞市益汇知识产权服务有限公司 The magnet automatic assembling mechanism and its assembly technology of circular ring shape magnetic plate block toy
CN209364046U (en) * 2019-01-17 2019-09-10 零八一电子集团四川天源机械有限公司 The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner

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