CN109570974A - The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner - Google Patents
The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner Download PDFInfo
- Publication number
- CN109570974A CN109570974A CN201910044862.7A CN201910044862A CN109570974A CN 109570974 A CN109570974 A CN 109570974A CN 201910044862 A CN201910044862 A CN 201910044862A CN 109570974 A CN109570974 A CN 109570974A
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- China
- Prior art keywords
- burner
- crown top
- molding sleeve
- binder block
- cylinder
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
Abstract
A kind of lamp cap high-frequency ring is packed into the automatic press mounting device of the crown top of burner, including base, cylinder, molding sleeve, binder block, guide rod, crown top of burner seat；The wall body of molding sleeve is equipped with vertical notch；The binder block slidingtype is sheathed in molding sleeve, and binder block is equipped with the fin to match with vertical notch；The crown top of burner seat is set on a rotary disk on the downside of molding sleeve, and the guide rod is driven by the cylinder realization pressing action, and guide rod pushes, and binder block, which moves down, drives high-frequency ring workpiece to be transferred in the crown top of burner from molding sleeve；It further include a PLC, the PLC can control the movement of cylinder and rotary disk.The movement for being automatically loaded the crown top of burner of high-frequency ring can be achieved in the present invention, and processing efficiency improves 1.5 times of work efficiency or more than the processing of mechanical gimmick, and passing rate of processing reaches 99.7% or more, and production cost reduces by 30%.
Description
Technical field
The present invention relates to the production equipment of LED energy-saving lamp, the lamp cap high-frequency ring of especially a kind of LED energy-saving lamp is packed into the crown top of burner
Automatic press mounting device.
Background technique:
Heating weldering mud realizes the part that lamp cap is connect with fluorescent tube when high-frequency ring is the assembling of LED energy-saving lamp holder, and high-frequency ring is thin-walled
Cylinder-shaped steel sleeve structure.Since the cooperation of high-frequency ring and crown top of burner inner hole needs, high-frequency ring outer diameter is too big or too small cannot
It is packed into the crown top of burner, high-frequency ring is put into the crown top of burner by Conventional processing methods using manipulator, because the clamping of manipulator will lead to high frequency
Circle is deformed into ellipse, causes product disqualification rate to get higher, is low efficiency, at high cost.In addition, high-frequency ring belongs to thin-walled iron hoop part,
Light weight is also easy to produce magnetism, is easy after being packed into the crown top of burner because magnetic clamped part takes the crown top of burner out of.When batch production, it is badly in need of one kind
Efficient stable is reliably automatically by the device of the high-frequency ring indentation crown top of burner.
Summary of the invention
The problem to be solved in the present invention be to provide a kind of lamp cap high-frequency ring be packed into the crown top of burner automatic press mounting device, it can be achieved that
Molding high-frequency ring is automatically loaded in the crown top of burner from mold.
The present invention adopts the following technical scheme: including base, cylinder, molding sleeve, binder block, guide rod, crown top of burner seat；It is described at
Jacket is cylindrical structure, and the wall body of molding sleeve is equipped with vertical notch；The binder block slidingtype is sheathed in molding sleeve, binder
Block is equipped with the fin to match with vertical notch；The crown top of burner seat is set as multiple, and multiple crown top of burner seats are set on the downside of molding sleeve
On one rotary disk；The lower end of the guide rod is connect with binder block, and the guide rod is driven by the cylinder realization pressing action, under guide rod
Pressure drives binder block to push, and vertically notch moves down high-frequency ring workpiece is driven from molding sleeve to be transferred to the crown top of burner fin of binder block
It is interior；It further include a PLC, the PLC can control the movement of cylinder and rotary disk.
Its principle is: coiled strip steel band is processed to the steel band of setting length by feeding mechanism, aligning mechanism, cutting mechanism
Steel coil strip on the molding sleeve described in the present apparatus, is then passed through welding mechanism for steel band point after molding by molding machine by section
It is welded into high-frequency ring, at this point, high-frequency ring is wrapped on molding sleeve described in the present apparatus.Binder block is mounted in lower end of the guide rod, binder block sliding
Formula is sheathed in molding sleeve, and binder block is equipped with the fin to match with the vertical notch of molding sleeve, and cylinder pushes down on dynamic pressure by guide rod
Expect block, the fin of binder block is will be in the crown top of burner of the high-frequency ring indentation downside on molding sleeve.After the crown top of burner is packed into high-frequency ring, rotary disk
Rotation, next crown top of burner enter press fitting station, and the crown top of burner for being packed into high-frequency ring is transferred to next procedure.It loops back and forth like this.
A kind of improvement is that the molding sleeve includes matrix part, brass ring set and cylinder chromium-zirconium-copper electrode tip；The weldering of brass ring set
It is connected to the lower end of matrix part, the matrix part corresponding to the solder joint of high-frequency ring molding welding is equipped with and cylinder chromium-zirconium-copper electrode tip
The pilot hole matched, cylinder chromium-zirconium-copper electrode tip interference type are pressed into pilot hole, and the making material of described matrix portion is Cr12MoV.
The molding sleeve of this structure is a kind of composite structure.The matrix part selection Cr12MoV material production of molding sleeve, Cr12MoV material
Have the characteristics that not generate magnetism and surface abrasion resistance is good, matrix part long-time service is indeformable, is conducive to roll forming and produces in batches
High-frequency ring product consistency.Matrix part has ensured welding gun contact point by the cylinder chromium-zirconium-copper electrode of interference fit indentation
Excellent conductive capability.It is welded in the brass ring set of matrix part lower end, further enhances the required of high-frequency ring welding procedure
Electric conductivity.Matrix part, cylinder chromium-zirconium-copper electrode, the brass ring set of Cr12MoV material do not generate magnetism, avoid high-frequency ring and exist
Magnetism is led to the problem of on molding sleeve.
It is that the binder block is made of stainless steel material that another kind, which improves,.Stainless steel material does not generate magnetism, avoids pressure
Material block leads to the problem of the magnetic high-frequency ring that may will be pressed into the crown top of burner and takes the crown top of burner out of.
The present invention has the advantage that 1, structure deft design.The present apparatus, as driving force, realizes high frequency by cylinder
The automatic batch press fitting of the circle indentation crown top of burner.2, high in machining efficiency.The present apparatus is packed into than manipulator and improves 1.5 times of work efficiency or more.3,
Reliable performance.The passing rate of processing of present apparatus high-frequency ring reaches 99.7% or more, and manipulator is packed into the qualification rate of method only 90%.4, at
This is low.Compared with manipulator is packed into method, production cost reduces by 30%.
Detailed description of the invention
Fig. 1 is an embodiment of the present invention schematic perspective view (being not drawn into crown top of burner seat, revolution disc portion).
Fig. 2 is the front view schematic diagram (being not drawn into crown top of burner seat, revolution disc portion) of an embodiment of the present invention.
Fig. 3 is the principle schematic diagram of an embodiment of the present invention.
Fig. 4 is the molding sleeve structural schematic diagram of an embodiment of the present invention.
Fig. 5 is the present invention looks up structural representation of Fig. 4.
Fig. 6 is an embodiment of the present invention binder block structural schematic diagram.
In figure: base 1, cylinder 2, molding sleeve 3, binder block 4, guide rod 5, crown top of burner seat 6, vertical notch 7, fin 8, rotary disk
9, high-frequency ring workpiece 10, the crown top of burner 11, brass ring set 12, cylinder chromium-zirconium-copper electrode tip 13, matrix part 14.
Specific embodiment
As shown in Figures 1 to 6, an embodiment of the present invention include base 1, cylinder 2, molding sleeve 3, binder block 4, guide rod 5,
Crown top of burner seat 6；The molding sleeve 3 is cylindrical structure, and the wall body of molding sleeve 3 is equipped with vertical notch 7；4 slidingtype of binder block
It is sheathed in molding sleeve 3, binder block 4 is equipped with the fin 8 to match with vertical notch 7；The crown top of burner seat 6 is set as multiple, multiple
Crown top of burner seat 6 is set on a rotary disk 9 of 3 downside of molding sleeve；The lower end of the guide rod 5 is connect with binder block 4, the guide rod
5 are driven by cylinder 2 and realize pressing action, and guide rod 5 pushes, and drives binder block 4 to push, the fin 8 of binder block 4 vertically notch 7
It moves down and high-frequency ring workpiece 10 is driven to be transferred in the crown top of burner 11 from molding sleeve 3；It further include a PLC, the PLC can control cylinder 2
With the movement of rotary disk 9.
Its principle is: coiled strip steel band is processed to the steel band of setting length by feeding mechanism, aligning mechanism, cutting mechanism
Steel coil strip on the molding sleeve 3 described in the present apparatus, is then passed through welding mechanism for steel band point after molding by molding machine by section
It is welded into high-frequency ring, at this point, high-frequency ring is wrapped on molding sleeve 3 described in the present apparatus.Binder block 4 is mounted in 5 lower end of guide rod, binder block 4
Slidingtype is sheathed in molding sleeve 3, and binder block 4 is equipped with the fin 8 to match with the vertical notch 7 of molding sleeve 3, and cylinder 2 is by leading
Bar 5 pushes down on binder block 4, and the fin 8 of binder block 4 is will be in the crown top of burner 11 of the high-frequency ring indentation downside on molding sleeve 3.The crown top of burner
After 11 are packed into high-frequency ring, disc spins are turned round, next crown top of burner enters press fitting station, and the crown top of burner for being packed into high-frequency ring is transferred to lower road work
Sequence.It loops back and forth like this.
A kind of improvement is that the molding sleeve 3 includes matrix part 14, brass ring set 12 and cylinder chromium-zirconium-copper electrode tip 13；It is yellow
Lower end that copper ring set 12 is welded in matrix part 14 (a kind of embodiment welded by silver soldering), in the solder joint of high-frequency ring molding welding
Corresponding matrix part 14 is equipped with and the matched pilot hole of cylinder chromium-zirconium-copper electrode tip 13,13 interference type of cylinder chromium-zirconium-copper electrode tip
It is pressed into pilot hole, the making material of described matrix portion 14 is 14 material of Cr12MoV(matrix part selection Cr12MoV, a kind of implementation
Example is to add grinding by high-frequency quenching, further enhances its surface abrasion resistance).The molding sleeve 3 of this structure is a kind of combination
Structure.The matrix part 14 of molding sleeve 3 selects the production of Cr12MoV material, and Cr12MoV material, which has, does not generate magnetic and surface abrasion resistance
Property good feature, matrix part 14 be used for a long time it is indeformable, conducive to the consistency of the high-frequency ring product of roll forming batch production.Base
Body portion 14 has ensured the excellent conductive capability of welding gun contact point by the cylinder chromium-zirconium-copper electrode 13 of interference fit indentation.Welding
Brass ring set 12 in 14 lower end of matrix part further enhances the required electric conductivity of high-frequency ring welding procedure.Cr12MoV material
Matrix part 14, cylinder chromium-zirconium-copper electrode 13, the brass ring set 12 of material do not generate magnetism, avoid high-frequency ring on molding sleeve 3
Lead to the problem of magnetism.
It is that the binder block 4 is made of stainless steel material that another kind, which improves,.Stainless steel material does not generate magnetism, avoids
Binder block 4 leads to the problem of the magnetic high-frequency ring that may will be pressed into the crown top of burner 11 and takes the crown top of burner 11 out of.
The equivalent transformation of the specific structure that the present invention is not limited to the above embodiment, other homogeneous structures each falls within the present invention
Protection scope within.
Claims (3)
1. the automatic press mounting device that a kind of lamp cap high-frequency ring is packed into the crown top of burner, it is characterised in that: including base, cylinder, molding sleeve, pressure
Expect block, guide rod, crown top of burner seat；The molding sleeve is cylindrical structure, and the wall body of molding sleeve is equipped with vertical notch；The binder block is sliding
Dynamic formula is sheathed in molding sleeve, and binder block is equipped with the fin to match with vertical notch；The crown top of burner seat is set as multiple, multiple lamps
Cap seat is set on a rotary disk on the downside of molding sleeve；The lower end of the guide rod is connect with binder block, and the guide rod is by cylinder
Driving realizes that pressing action, guide rod push, and drives binder block to push, vertically notch moves down drive high-frequency ring to the fin of binder block
Workpiece is transferred in the crown top of burner from molding sleeve；It further include a PLC, the PLC can control the movement of cylinder and rotary disk.
2. the automatic press mounting device that a kind of lamp cap high-frequency ring according to claim 1 is packed into the crown top of burner, it is characterised in that: described
Molding sleeve includes matrix part, brass ring set and cylinder chromium-zirconium-copper electrode tip；Brass ring set is welded in the lower end of matrix part, in high frequency
Matrix part corresponding to the solder joint of circle molding welding is equipped with and the matched pilot hole of cylinder chromium-zirconium-copper electrode tip, cylinder chromium-zirconium-copper electricity
Cartridge interference type is pressed into pilot hole, and the making material of described matrix portion is Cr12MoV.
3. the automatic press mounting device that a kind of lamp cap high-frequency ring according to claim 2 is packed into the crown top of burner, it is characterised in that: described
Binder block is made of stainless steel material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910044862.7A CN109570974B (en) | 2019-01-17 | 2019-01-17 | Automatic press-fitting device for mounting high-frequency ring of lamp cap into lamp cap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910044862.7A CN109570974B (en) | 2019-01-17 | 2019-01-17 | Automatic press-fitting device for mounting high-frequency ring of lamp cap into lamp cap |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109570974A true CN109570974A (en) | 2019-04-05 |
| CN109570974B CN109570974B (en) | 2023-09-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910044862.7A Active CN109570974B (en) | 2019-01-17 | 2019-01-17 | Automatic press-fitting device for mounting high-frequency ring of lamp cap into lamp cap |
Country Status (1)
| Country | Link |
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| CN (1) | CN109570974B (en) |
Citations (12)
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| JP2002144165A (en) * | 2000-11-10 | 2002-05-21 | Mitsubishi Motors Corp | Automatic assembling device for seat ring |
| JP2002263967A (en) * | 2001-03-12 | 2002-09-17 | Nissan Motor Co Ltd | Press fit method and press fit device for rubber bush |
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| CN105817868A (en) * | 2016-05-25 | 2016-08-03 | 零八电子集团四川天源机械有限公司 | Automatic press fitting device for oil hole plug of cam shaft |
| CN106181406A (en) * | 2016-08-19 | 2016-12-07 | 零八电子集团四川天源机械有限公司 | Lamp holder high frequency circle device for automatically molding |
| CN106945999A (en) * | 2017-05-05 | 2017-07-14 | 兰溪新力五金工具有限公司 | It is a kind of to be used for the automatic assembling mechanism of sleeve conversion head and steel ball spring |
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| CN207900527U (en) * | 2017-12-23 | 2018-09-25 | 无锡威孚力达催化净化器有限责任公司 | One kind prevent adhesion automobile post-processing welding tooling |
| CN109014895A (en) * | 2018-08-27 | 2018-12-18 | 东莞市益汇知识产权服务有限公司 | The magnet automatic assembling mechanism and its assembly technology of circular ring shape magnetic plate block toy |
| CN209364046U (en) * | 2019-01-17 | 2019-09-10 | 零八一电子集团四川天源机械有限公司 | The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner |
-
2019
- 2019-01-17 CN CN201910044862.7A patent/CN109570974B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000094235A (en) * | 1998-09-29 | 2000-04-04 | Nissan Diesel Motor Co Ltd | Press fitting equipment |
| JP2002144165A (en) * | 2000-11-10 | 2002-05-21 | Mitsubishi Motors Corp | Automatic assembling device for seat ring |
| JP2002263967A (en) * | 2001-03-12 | 2002-09-17 | Nissan Motor Co Ltd | Press fit method and press fit device for rubber bush |
| CN102699678A (en) * | 2012-05-30 | 2012-10-03 | 台州联方机电科技有限公司 | Fast assembly device for micro-seal ring |
| CN205111122U (en) * | 2015-11-10 | 2016-03-30 | 滁州市新康达金属制品有限公司 | A spot welder for lampblack absorber cup that economizes on fuel |
| CN105817868A (en) * | 2016-05-25 | 2016-08-03 | 零八电子集团四川天源机械有限公司 | Automatic press fitting device for oil hole plug of cam shaft |
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| CN106945999A (en) * | 2017-05-05 | 2017-07-14 | 兰溪新力五金工具有限公司 | It is a kind of to be used for the automatic assembling mechanism of sleeve conversion head and steel ball spring |
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| CN209364046U (en) * | 2019-01-17 | 2019-09-10 | 零八一电子集团四川天源机械有限公司 | The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner |
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| Publication number | Publication date |
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| CN109570974B (en) | 2023-09-29 |
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