CN209364046U - The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner - Google Patents
The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner Download PDFInfo
- Publication number
- CN209364046U CN209364046U CN201920077845.9U CN201920077845U CN209364046U CN 209364046 U CN209364046 U CN 209364046U CN 201920077845 U CN201920077845 U CN 201920077845U CN 209364046 U CN209364046 U CN 209364046U
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- China
- Prior art keywords
- burner
- crown top
- molding sleeve
- binder block
- cylinder
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Abstract
A kind of lamp cap high-frequency ring is packed into the automatic press mounting device of the crown top of burner, including base, cylinder, molding sleeve, binder block, guide rod, crown top of burner seat；The wall body of molding sleeve is equipped with vertical notch；The binder block slidingtype is sheathed in molding sleeve, and binder block is equipped with the fin to match with vertical notch；The crown top of burner seat is set on a rotary disk on the downside of molding sleeve, and the guide rod is driven by the cylinder realization pressing action, and guide rod pushes, and binder block, which moves down, drives high-frequency ring workpiece to be transferred in the crown top of burner from molding sleeve；It further include a PLC, the PLC can control the movement of cylinder and rotary disk.The utility model can realize the movement for being automatically loaded the crown top of burner of high-frequency ring, and processing efficiency improves 1.5 times of work efficiency or more than the processing of mechanical gimmick, and passing rate of processing reaches 99.7% or more, and production cost reduces by 30%.
Description
Technical field
The utility model relates to the production equipment of LED energy-saving lamp, the lamp cap high-frequency ring of especially a kind of LED energy-saving lamp is packed into
The automatic press mounting device of the crown top of burner.
Background technique:
Heating weldering mud realizes the part that lamp cap is connect with fluorescent tube when high-frequency ring is the assembling of LED energy-saving lamp holder, and high-frequency ring is
Thin wall cylinder-shaped steel sleeve structure.Since the cooperation of high-frequency ring and crown top of burner inner hole needs, high-frequency ring outer diameter is too big or too small
It cannot be packed into the crown top of burner, high-frequency ring is put into the crown top of burner by Conventional processing methods using manipulator, because the clamping of manipulator will lead to
High-frequency ring is deformed into ellipse, causes product disqualification rate to get higher, is low efficiency, at high cost.In addition, high-frequency ring belongs to thin-walled iron hoop zero
Part, light weight are also easy to produce magnetism, are easy after being packed into the crown top of burner because magnetic clamped part takes the crown top of burner out of.When batch production, it is badly in need of one
Kind efficient stable is reliably automatically by the device of the high-frequency ring indentation crown top of burner.
Summary of the invention
Problem to be solved in the utility model is to provide the automatic press mounting device that a kind of lamp cap high-frequency ring is packed into the crown top of burner, can
Molding high-frequency ring is automatically loaded in the crown top of burner by realization from mold.
The utility model adopts the following technical solution: including base, cylinder, molding sleeve, binder block, guide rod, crown top of burner seat；Institute
Stating molding sleeve is cylindrical structure, and the wall body of molding sleeve is equipped with vertical notch；The binder block slidingtype is sheathed in molding sleeve,
Binder block is equipped with the fin to match with vertical notch；The crown top of burner seat is set as multiple, and multiple crown top of burner seats are set under molding sleeve
On one rotary disk of side；The lower end of the guide rod is connect with binder block, and the guide rod is driven by the cylinder realization pressing action, is led
Bar push, drive binder block push, the fin of binder block vertically notch move down drive high-frequency ring workpiece be transferred to from molding sleeve
In the crown top of burner；It further include a PLC, the PLC can control the movement of cylinder and rotary disk.
Its principle is: coiled strip steel band is processed to the steel band of setting length by feeding mechanism, aligning mechanism, cutting mechanism
Steel coil strip on the molding sleeve described in the present apparatus, is then passed through welding mechanism for steel band point after molding by molding machine by section
It is welded into high-frequency ring, at this point, high-frequency ring is wrapped on molding sleeve described in the present apparatus.Binder block is mounted in lower end of the guide rod, binder block sliding
Formula is sheathed in molding sleeve, and binder block is equipped with the fin to match with the vertical notch of molding sleeve, and cylinder pushes down on dynamic pressure by guide rod
Expect block, the fin of binder block is will be in the crown top of burner of the high-frequency ring indentation downside on molding sleeve.After the crown top of burner is packed into high-frequency ring, rotary disk
Rotation, next crown top of burner enter press fitting station, and the crown top of burner for being packed into high-frequency ring is transferred to next procedure.It loops back and forth like this.
A kind of improvement is that the molding sleeve includes matrix part, brass ring set and cylinder chromium-zirconium-copper electrode tip；The weldering of brass ring set
It is connected to the lower end of matrix part, the matrix part corresponding to the solder joint of high-frequency ring molding welding is equipped with and cylinder chromium-zirconium-copper electrode tip
The pilot hole matched, cylinder chromium-zirconium-copper electrode tip interference type are pressed into pilot hole, and the making material of described matrix portion is Cr12MoV.
The molding sleeve of this structure is a kind of composite structure.The matrix part selection Cr12MoV material production of molding sleeve, Cr12MoV material
Have the characteristics that not generate magnetism and surface abrasion resistance is good, matrix part long-time service is indeformable, is conducive to roll forming and produces in batches
High-frequency ring product consistency.Matrix part has ensured welding gun contact point by the cylinder chromium-zirconium-copper electrode of interference fit indentation
Excellent conductive capability.It is welded in the brass ring set of matrix part lower end, further enhances the required of high-frequency ring welding procedure
Electric conductivity.Matrix part, cylinder chromium-zirconium-copper electrode, the brass ring set of Cr12MoV material do not generate magnetism, avoid high-frequency ring and exist
Magnetism is led to the problem of on molding sleeve.
It is that the binder block is made of stainless steel material that another kind, which improves,.Stainless steel material does not generate magnetism, avoids pressure
Material block leads to the problem of the magnetic high-frequency ring that may will be pressed into the crown top of burner and takes the crown top of burner out of.
The utility model has the advantages that 1, structure deft design.The present apparatus, as driving force, is realized by cylinder
High-frequency ring is pressed into the automatic batch press fitting of the crown top of burner.2, high in machining efficiency.The present apparatus than manipulator be packed into improve work efficiency 1.5 again with
On.3, reliable performance.The passing rate of processing of present apparatus high-frequency ring reaches 99.7% or more, and manipulator is packed into the qualification rate of method only
90%.4, at low cost.Compared with manipulator is packed into method, production cost reduces by 30%.
Detailed description of the invention
Fig. 1 is a kind of embodiment schematic perspective view of the utility model (being not drawn into crown top of burner seat, revolution disc portion).
Fig. 2 is a kind of front view schematic diagram of embodiment of the utility model (being not drawn into crown top of burner seat, revolution disc portion).
Fig. 3 is a kind of principle schematic diagram of embodiment of the utility model.
Fig. 4 is a kind of molding sleeve structural schematic diagram of embodiment of the utility model.
Fig. 5 is the present invention looks up structural representation of Fig. 4.
Fig. 6 is a kind of embodiment binder block structural schematic diagram of the utility model.
In figure: base 1, cylinder 2, molding sleeve 3, binder block 4, guide rod 5, crown top of burner seat 6, vertical notch 7, fin 8, rotary disk
9, high-frequency ring workpiece 10, the crown top of burner 11, brass ring set 12, cylinder chromium-zirconium-copper electrode tip 13, matrix part 14.
Specific embodiment
As shown in Figures 1 to 6, a kind of embodiment of the utility model includes base 1, cylinder 2, molding sleeve 3, binder block 4, leads
Bar 5, crown top of burner seat 6；The molding sleeve 3 is cylindrical structure, and the wall body of molding sleeve 3 is equipped with vertical notch 7；The binder block 4 is sliding
Dynamic formula is sheathed in molding sleeve 3, and binder block 4 is equipped with the fin 8 to match with vertical notch 7；The crown top of burner seat 6 is set as multiple,
Multiple crown top of burner seats 6 are set on a rotary disk 9 of 3 downside of molding sleeve；The lower end of the guide rod 5 is connect with binder block 4, described
Guide rod 5 is driven by cylinder 2 realizes pressing action, and guide rod 5 pushes, and drives binder block 4 to push, the fin 8 of binder block 4 vertically slot
Mouth 7, which moves down, drives high-frequency ring workpiece 10 to be transferred in the crown top of burner 11 from molding sleeve 3；It further include a PLC, the PLC can control gas
The movement of cylinder 2 and rotary disk 9.
Its principle is: coiled strip steel band is processed to the steel band of setting length by feeding mechanism, aligning mechanism, cutting mechanism
Steel coil strip on the molding sleeve 3 described in the present apparatus, is then passed through welding mechanism for steel band point after molding by molding machine by section
It is welded into high-frequency ring, at this point, high-frequency ring is wrapped on molding sleeve 3 described in the present apparatus.Binder block 4 is mounted in 5 lower end of guide rod, binder block 4
Slidingtype is sheathed in molding sleeve 3, and binder block 4 is equipped with the fin 8 to match with the vertical notch 7 of molding sleeve 3, and cylinder 2 is by leading
Bar 5 pushes down on binder block 4, and the fin 8 of binder block 4 is will be in the crown top of burner 11 of the high-frequency ring indentation downside on molding sleeve 3.The crown top of burner
After 11 are packed into high-frequency ring, disc spins are turned round, next crown top of burner enters press fitting station, and the crown top of burner for being packed into high-frequency ring is transferred to lower road work
Sequence.It loops back and forth like this.
A kind of improvement is that the molding sleeve 3 includes matrix part 14, brass ring set 12 and cylinder chromium-zirconium-copper electrode tip 13；It is yellow
Lower end that copper ring set 12 is welded in matrix part 14 (a kind of embodiment welded by silver soldering), in the solder joint of high-frequency ring molding welding
Corresponding matrix part 14 is equipped with and the matched pilot hole of cylinder chromium-zirconium-copper electrode tip 13,13 interference type of cylinder chromium-zirconium-copper electrode tip
It is pressed into pilot hole, the making material of described matrix portion 14 is 14 material of Cr12MoV(matrix part selection Cr12MoV, a kind of implementation
Example is to add grinding by high-frequency quenching, further enhances its surface abrasion resistance).The molding sleeve 3 of this structure is a kind of combination
Structure.The matrix part 14 of molding sleeve 3 selects the production of Cr12MoV material, and Cr12MoV material, which has, does not generate magnetic and surface abrasion resistance
Property good feature, matrix part 14 be used for a long time it is indeformable, conducive to the consistency of the high-frequency ring product of roll forming batch production.Base
Body portion 14 has ensured the excellent conductive capability of welding gun contact point by the cylinder chromium-zirconium-copper electrode 13 of interference fit indentation.Welding
Brass ring set 12 in 14 lower end of matrix part further enhances the required electric conductivity of high-frequency ring welding procedure.Cr12MoV material
Matrix part 14, cylinder chromium-zirconium-copper electrode 13, the brass ring set 12 of material do not generate magnetism, avoid high-frequency ring on molding sleeve 3
Lead to the problem of magnetism.
It is that the binder block 4 is made of stainless steel material that another kind, which improves,.Stainless steel material does not generate magnetism, avoids
Binder block 4 leads to the problem of the magnetic high-frequency ring that may will be pressed into the crown top of burner 11 and takes the crown top of burner 11 out of.
The specific structure that the utility model is not limited to the above embodiment, the equivalent transformation of other homogeneous structures each fall within this
Within the protection scope of utility model.
Claims (3)
1. the automatic press mounting device that a kind of lamp cap high-frequency ring is packed into the crown top of burner, it is characterised in that: including base, cylinder, molding sleeve, pressure
Expect block, guide rod, crown top of burner seat；The molding sleeve is cylindrical structure, and the wall body of molding sleeve is equipped with vertical notch；The binder block is sliding
Dynamic formula is sheathed in molding sleeve, and binder block is equipped with the fin to match with vertical notch；The crown top of burner seat is set as multiple, multiple lamps
Cap seat is set on a rotary disk on the downside of molding sleeve；The lower end of the guide rod is connect with binder block, and the guide rod is by cylinder
Driving realizes that pressing action, guide rod push, and drives binder block to push, vertically notch moves down drive high-frequency ring to the fin of binder block
Workpiece is transferred in the crown top of burner from molding sleeve；It further include a PLC, the PLC can control the movement of cylinder and rotary disk.
2. the automatic press mounting device that a kind of lamp cap high-frequency ring according to claim 1 is packed into the crown top of burner, it is characterised in that: described
Molding sleeve includes matrix part, brass ring set and cylinder chromium-zirconium-copper electrode tip；Brass ring set is welded in the lower end of matrix part, in high frequency
Matrix part corresponding to the solder joint of circle molding welding is equipped with and the matched pilot hole of cylinder chromium-zirconium-copper electrode tip, cylinder chromium-zirconium-copper electricity
Cartridge interference type is pressed into pilot hole, and the making material of described matrix portion is Cr12MoV.
3. the automatic press mounting device that a kind of lamp cap high-frequency ring according to claim 2 is packed into the crown top of burner, it is characterised in that: described
Binder block is made of stainless steel material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920077845.9U CN209364046U (en) | 2019-01-17 | 2019-01-17 | The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920077845.9U CN209364046U (en) | 2019-01-17 | 2019-01-17 | The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209364046U true CN209364046U (en) | 2019-09-10 |
Family
ID=67825909
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920077845.9U Withdrawn - After Issue CN209364046U (en) | 2019-01-17 | 2019-01-17 | The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209364046U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570974A (en) * | 2019-01-17 | 2019-04-05 | 零八电子集团四川天源机械有限公司 | The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner |
-
2019
- 2019-01-17 CN CN201920077845.9U patent/CN209364046U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570974A (en) * | 2019-01-17 | 2019-04-05 | 零八电子集团四川天源机械有限公司 | The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner |
| CN109570974B (en) * | 2019-01-17 | 2023-09-29 | 零八一电子集团四川天源机械有限公司 | Automatic press-fitting device for mounting high-frequency ring of lamp cap into lamp cap |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20190910 Effective date of abandoning: 20230929 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20190910 Effective date of abandoning: 20230929 |