CN106181406A - Lamp holder high frequency circle device for automatically molding - Google Patents
Lamp holder high frequency circle device for automatically molding Download PDFInfo
- Publication number
- CN106181406A CN106181406A CN201610689668.0A CN201610689668A CN106181406A CN 106181406 A CN106181406 A CN 106181406A CN 201610689668 A CN201610689668 A CN 201610689668A CN 106181406 A CN106181406 A CN 106181406A
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- guide rail
- cylinder mould
- slide
- surpasses
- forming cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Engineering & Computer Science (AREA)
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Abstract
A kind of lamp holder high frequency circle device for automatically molding, it is characterized in that: include support, the first guide rail, slide, molding supporting rod, forming cylinder mould, writing that surpasses all the others mechanism, spot-welding mechanism, extend about described first guide rail horizontal direction, described first guide rail is fixed on support, and described slide is arranged on the first guide rail；Described forming cylinder mould is vertically fixed on support, the end of described molding supporting rod be provided with mate with forming cylinder mould have holding tank cylinder tooth mouth；Described writing that surpasses all the others mechanism includes two writings that surpasses all the others wheel and the 3rd guide rail, the wheel face pressing of two writing that surpasses all the others wheels on the two side of molding supporting rod, the semi worked pieces welding fabrication that described spot-welding mechanism can will be coated on forming cylinder mould.The present invention can realize processing the action of high frequency circle, it is achieved that steel band section automatic winding spot welding moulding, and its working (machining) efficiency improves work efficiency more than 3 times than pressing processing, and passing rate of processing reaches more than 99.5%, and production cost reduces by 30%.
Description
Technical field
The present invention relates to the production equipment of LED electricity-saving lamp, the high frequency circle used in a kind of LED energy-saving lamp holder
Device for automatically molding.
Background technology
High frequency circle is to add hot weld mud during the assembling of LED energy-saving lamp holder to realize the part that lamp holder is connected with fluorescent tube, and high frequency circle is
Cylindrical shape steel sleeve structure.Due to the needs that coordinate of high frequency circle with lamp holder endoporus, high frequency circle outside dimension is the biggest or the least all can not
Meet matching requirements.Therefore, outside dimension precision and the dimensional uniformity of high frequency circle is the basic demand manufacturing high frequency circle.Tradition
Process uses punch process mode to carry out spot welding operation again after carrying out volume circle.Its formed precision is poor, efficiency is low, cost is high.
During batch production, it is badly in need of a kind of reliable device for automatically molding of efficient stable.
Summary of the invention
The problem to be solved in the present invention is to provide a kind of lamp holder high frequency circle device for automatically molding, can realize steel band section automatic
Volume circle spot welding moulding.
The present invention adopt the following technical scheme that include support, the first guide rail, slide, molding supporting rod, forming cylinder mould,
Writing that surpasses all the others mechanism, spot-welding mechanism；1) extending about described first guide rail horizontal direction, described first guide rail is fixed on support, institute
State slide to be arranged on the first guide rail；2) described forming cylinder mould is vertically fixed on support；3) described molding supporting rod level
Extend about direction, described molding supporting rod by linear bearing, the second guide rail, spring is movable is located on slide, described the
Two guide rails are fixed on slide, and described second guide rail is parallel with the bearing of trend of the first guide rail, and the end of molding supporting rod is provided with
Mate with forming cylinder mould has holding tank cylinder tooth mouth；4) described writing that surpasses all the others mechanism includes two writing that surpasses all the others wheels and the 3rd guide rail, institute
Stating the 3rd guide rail to be fixed on slide, the bearing of trend of described 3rd guide rail and the first guide rail is perpendicular, on the 3rd guide rail side by side
Being provided with two fixing seats of writing that surpasses all the others wheel, two fixing seats of writing that surpasses all the others wheel are connected by stretching spring, under stretching spring effect, and two
The wheel face pressing of individual writing that surpasses all the others wheel, on the two side of molding supporting rod, also includes a slide drive mechanism；5) described mash welder
Structure includes spot welding head and soldering tip drive mechanism, and soldering tip drive mechanism can drive spot welding head to become be coated on forming cylinder mould half
Product workpiece welding fabrication.
Its principle is: coiled strip steel band is processed to the steel band of preseting length through feed mechanism, aligning mechanism, shut-off mechanism
Section, in the holding tank subsequently into this device molding supporting rod, now, slide drive mechanism drives slide to slide to the right, slide
Driving molding supporting rod to move to right, the cylinder tooth mouth of molding supporting rod is fitted with forming cylinder mould, and slide stress continues to move to right, molding
The spring of supporting rod afterbody can play buffering and compress the effect of binding face, makes cylinder tooth mouth and forming cylinder mould keep laminating shape
State, slide continues to slide to the right, and slide drives two writings that surpasses all the others wheel to move to right and leaves the two side of molding supporting rod and press to steel band section (this
During, spring is compressed), simultaneously under stretching spring effect, steel band section is pressed on forming cylinder mould also by two writing that surpasses all the others wheels
Along cylindrical rolling just one-step forming (in the course of processing, holding tank does not comes off in steel band is maintained at holding tank all the time), finally, weldering
Head drive mechanism drives semi worked pieces welding fabrication (the forming cylinder mould now that spot welding head will be coated on forming cylinder mould
An electrode as electric welding).The most i.e. complete the processing of a molding high frequency circle workpiece, such work process, move in circles.
A kind of improvement is that described slide drive mechanism is the first cam mechanism, and soldering tip drive mechanism is the second cam mechanism,
First cam mechanism, the second cam mechanism are arranged on main shaft, and described main shaft is arranged on support by a reducing motor.This
Plant simple in construction, low cost, it is easy to manufacture processing.
Another kind of improvement is that described slide drive mechanism is the first cylinder mechanism, and soldering tip drive mechanism is the second cylinder machine
Structure drives, and also includes that a PLC, described PLC can control the first cylinder mechanism and the action of the second cylinder mechanism.
Present invention have the advantage that 1, structure deft design.This device passes through slide, molding supporting rod, forming cylinder
Mould, writing that surpasses all the others mechanism, the ingenious combination of spot-welding mechanism, it is achieved the action of processing high frequency circle, it is achieved that steel band section automatic winding
And spot welding moulding.2, working (machining) efficiency is high.This device improves work efficiency more than 3 times than pressing processing.3, dependable performance.This device is high
The passing rate of processing of frequency circle reaches more than 99.5%, the qualification rate only 90% of pressing processing.4, compared with pressing, production cost
Reduce by 30%.
Accompanying drawing explanation
Fig. 1 is an embodiment of the present invention perspective view.
Fig. 2 is an embodiment of the present invention main TV structure (being not drawn into support) schematic diagram.
Fig. 3 is the schematic top plan view of Fig. 2.
Fig. 4 is the molding supporting rod schematic diagram of an embodiment of the present invention.
Fig. 5 is the molding supporting rod perspective view of an embodiment of the present invention.
Fig. 6 is the perspective view of the cylinder tooth mouth of the molding supporting rod of an embodiment of the present invention.
Fig. 7 is the spot-welding mechanism structural representation of an embodiment of the present invention.
Fig. 8 is the drawing mechanism structural representation of an embodiment of the present invention.
Fig. 9 is the sectional structure schematic diagram of Fig. 8.
In figure: the first guide rail 1, slide 2, molding supporting rod 3, forming cylinder mould 4, writing that surpasses all the others mechanism 5, spot-welding mechanism 6, straight line
Bearing 7, the second guide rail 8, spring 9, holding tank 10, cylinder tooth mouth 11, writing that surpasses all the others wheel 12, the 3rd guide rail 13, the fixing seat 14 of writing that surpasses all the others wheel,
Stretching spring 15, slide drive mechanism 16, steel band section 18, drawing mechanism 19, discharging depression bar 20, briquetting 21, vertical notch 22, convex
Rib 23, molding high frequency circle workpiece 24.
Detailed description of the invention
As shown in Figures 1 to 9, an embodiment of the present invention include support, the first guide rail 1, slide 2, molding supporting rod 3,
Forming cylinder mould 4, writing that surpasses all the others mechanism 5, spot-welding mechanism 6；1) extend about described first guide rail 1 horizontal direction, described first guide rail 1
Being fixed on support, described slide 2 is arranged on the first guide rail 1；2) described forming cylinder mould 4 is vertically fixed on support；3)
Extending about described molding supporting rod 3 horizontal direction, described molding supporting rod 3 is by linear bearing the 7, second guide rail 8, spring 9
Movable being located on slide 2, described second guide rail 8 is fixed on slide 2, described second guide rail 8 and the extension side of the first guide rail 1
To parallel, the end of molding supporting rod 3 is provided with the cylinder tooth mouth 11 having holding tank 10 mated with forming cylinder mould 4；4) described
Writing that surpasses all the others mechanism 5 includes two writing that surpasses all the others wheels 12 and the 3rd guide rail 13, and described 3rd guide rail 13 is fixed on slide 2, and the described 3rd leads
Rail 13 is perpendicular with the bearing of trend of the first guide rail 1, and the 3rd guide rail 13 is set side by side with the fixing seats 14 of two writings that surpasses all the others wheel, two
The fixing seat 14 of writing that surpasses all the others wheel is connected by stretching spring 15, under stretching spring 15 effect, and the wheel face pressing of two writing that surpasses all the others wheels 12
On the two side of molding supporting rod 3, also include a slide drive mechanism 16；5) described spot-welding mechanism 6 includes spot welding head 17
With soldering tip drive mechanism, soldering tip drive mechanism can drive the semi worked pieces welding that spot welding head will be coated on forming cylinder mould 4
Molding.
Its principle is: coiled strip steel band is processed to the steel band of preseting length through feed mechanism, aligning mechanism, shut-off mechanism
Section 18, in the holding tank 10 subsequently into this device molding supporting rod 3, now, slide drive mechanism 16 drives slide 2 to slide to the right
Dynamic, slide 2 drives molding supporting rod 3 to move to right, and the cylinder tooth mouth 11 of molding supporting rod 3 is fitted with forming cylinder mould 4, and slide 2 is subject to
Power continues to move to right, and the spring 9 of molding supporting rod 3 afterbody can play buffering and compress the effect of binding face, make cylinder tooth mouth 11 with
Forming cylinder mould 4 keeps fit-state, slide 2 to continue to slide to the right, and slide 2 drives two writing that surpasses all the others wheels 2 to move to right and leaves molding folder
The two side holding bar 3 presses to steel band section 18 (during this, spring 9 is compressed), simultaneously under stretching spring 15 effect, and two pressures
Steel band section 18 is pressed on forming cylinder mould 4 by rolling wheel 12 and (in the course of processing, holding tank 10 is all the time along cylindrical rolling just one-step forming
Do not come off in steel band section 18 is maintained at holding tank 10), finally, soldering tip drive mechanism drives spot welding head 17 will be coated on molding
Semi worked pieces welding fabrication (forming cylinder mould 4 now is as an electrode of electric welding) in cylinder mold 4.The most i.e. complete
The processing of one molding high frequency circle workpiece 24, such work process, moves in circles.
A kind of improvement is that described slide drive mechanism 16 is the first cam mechanism, and soldering tip drive mechanism is the second cam machine
Structure, the first cam mechanism, the second cam mechanism be arranged on main shaft, and described main shaft is arranged at support by a reducing motor
On.Two cam mechanisms are arranged on same main shaft, and linking and the coordination of fore-aft motion step are easily achieved.The letter of this structure
Single, low cost, it is easy to manufacture processing.
Another kind of improvement is that described slide drive mechanism 16 is the first cylinder mechanism, and soldering tip drive mechanism is the second cylinder
Mechanism drives, and also includes that a PLC, described PLC can control the first cylinder mechanism and the action of the second cylinder mechanism.
As shown in Figure 8, Figure 9, also having one to improve is also to include that a drawing mechanism 19, described drawing mechanism 19 include
Being located at a discharging depression bar 20 of forming cylinder mould 4 upper end, described forming cylinder mould 4 is cylindrical structure, discharging depression bar 20 times
End connection has briquetting 21, the cylindrical wall of forming cylinder mould 4 to be provided with vertical notch 22, and briquetting 21 slidingtype is sheathed on forming cylinder
In mould 4, briquetting 21 is provided with the fin 23 matched with vertical notch 22, and described discharging depression bar 20 is driven by depression bar drive mechanism and realizes
Pressing action, discharging depression bar is pressed for 20 times, drives briquetting to press for 21 times, and the fin 23 of briquetting 21 vertically notch 22 moves down, fin 23
I.e. driving molding high frequency circle workpiece 24 to move down abjection forming cylinder mould 4, enter subsequent processing, described depression bar drive mechanism is the 3rd
Cam mechanism, described 3rd cam mechanism is arranged on main shaft.Setting up drawing mechanism 19, can to realize molding high frequency circle workpiece 24 suitable
The profit demoulding, hereafter, depression bar drive mechanism can drive discharging depression bar 20 and the up return of briquetting 21, enters next cycle of operation.
Three cam mechanisms are arranged on same main shaft, the linking of fore-aft motion step and coordinate equally easy to implement.
Improve again and be, a kind of change on the basis of Fig. 8 and embodiment illustrated in fig. 9.That is: slide drive mechanism 16 is
First cylinder mechanism, soldering tip drive mechanism is that the second cylinder mechanism drives, and depression bar drive mechanism is the 3rd cylinder mechanism, also wraps
Including a PLC, described PLC can control the first cylinder mechanism, the second cylinder mechanism and the action of the 3rd cylinder mechanism, other structure
With Fig. 7 and embodiment illustrated in fig. 8.This is a kind of demolding structure using air cylinder driven.Before three cylinders can being realized by PLC
The linking of rear action step and coordination.
The present invention is not limited to the concrete structure of above-described embodiment, and the equivalent transformation of other homogeneous structure each falls within the present invention
Protection domain within.
Claims (5)
1. a lamp holder high frequency circle device for automatically molding, it is characterised in that: include support, the first guide rail, slide, molding clamping
Bar, forming cylinder mould, writing that surpasses all the others mechanism, spot-welding mechanism；
1) extending about described first guide rail horizontal direction, described first guide rail is fixed on support, and described slide is arranged at the
On one guide rail；
2) described forming cylinder mould is vertically fixed on support；
3) extending about described molding supporting rod horizontal direction, described molding supporting rod passes through linear bearing, the second guide rail, spring
Movable being located on slide, described second guide rail is fixed on slide, and the bearing of trend of described second guide rail and the first guide rail is put down
OK, the end of molding supporting rod be provided with mate with forming cylinder mould have holding tank cylinder tooth mouth；
4) described writing that surpasses all the others mechanism includes two writing that surpasses all the others wheels and the 3rd guide rail, and described 3rd guide rail is fixed on slide, the described 3rd
The bearing of trend of guide rail and the first guide rail is perpendicular, and the 3rd guide rail is set side by side with two fixing seats of writing that surpasses all the others wheel, two writings that surpasses all the others
The fixing seat of wheel is connected by stretching spring, and under stretching spring effect, the wheel face pressing of two writing that surpasses all the others wheels is in molding supporting rod
Two side on, also include a slide drive mechanism；
5) described spot-welding mechanism includes spot welding head and soldering tip drive mechanism, and soldering tip drive mechanism can drive spot welding head to be coated on into
Semi worked pieces welding fabrication in type cylinder mold.
A kind of lamp holder high frequency circle shaped device the most according to claim 1, it is characterised in that: described slide drive mechanism is
First cam mechanism, soldering tip drive mechanism is the second cam mechanism, and the first cam mechanism, the second cam mechanism are arranged at main shaft
On, described main shaft is arranged on support by a reducing motor.
A kind of lamp holder high frequency circle shaped device the most according to claim 1, it is characterised in that: described slide drive mechanism is
First cylinder mechanism, soldering tip drive mechanism is that the second cylinder mechanism drives, and also includes that a PLC, described PLC can control the first gas
Cylinder mechanism and the action of the second cylinder mechanism.
A kind of lamp holder high frequency circle shaped device the most according to claim 2, it is characterised in that: also include a discharging dress
Putting, described drawing mechanism includes the discharging depression bar being located at forming cylinder mould upper end, and described forming cylinder mould is cylindrical structure,
The lower end of discharging depression bar couples has briquetting, the cylindrical wall of forming cylinder mould to be provided with vertical notch, and briquetting slidingtype is sheathed on into
In type cylinder mold, briquetting is provided with the fin matched with vertical notch, and described discharging depression bar is driven by depression bar drive mechanism under realizing
Pressing work, press under discharging depression bar, drive and press under briquetting, the fin of briquetting vertically notch moves down, and fin i.e. drives the height of molding
Frequency circle workpiece moves down abjection forming cylinder mould, enters subsequent processing, and described depression bar drive mechanism is the 3rd cam mechanism, and described the
Three cam mechanisms are arranged on main shaft.
A kind of lamp holder high frequency circle shaped device the most according to claim 3, it is characterised in that: also include a discharging dress
Putting, described drawing mechanism includes the discharging depression bar being located at forming cylinder mould upper end, and described forming cylinder mould is cylindrical structure,
The lower end of discharging depression bar couples has briquetting, the cylindrical wall of forming cylinder mould to be provided with vertical notch, and briquetting slidingtype is sheathed on into
In type cylinder mold, briquetting is provided with the fin matched with vertical notch, and described discharging depression bar is driven by depression bar drive mechanism under realizing
Pressing work, press under discharging depression bar, drive and press under briquetting, the fin of briquetting vertically notch moves down, and fin i.e. drives the height of molding
Frequency circle workpiece moves down abjection forming cylinder mould, enters subsequent processing, and described depression bar drive mechanism is the 3rd cylinder mechanism, described
PLC can control the action of the 3rd cylinder mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610689668.0A CN106181406B (en) | 2016-08-19 | 2016-08-19 | Lamp cap high-frequency ring device for automatically molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610689668.0A CN106181406B (en) | 2016-08-19 | 2016-08-19 | Lamp cap high-frequency ring device for automatically molding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106181406A true CN106181406A (en) | 2016-12-07 |
| CN106181406B CN106181406B (en) | 2018-05-11 |
Family
ID=57522235
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610689668.0A Active CN106181406B (en) | 2016-08-19 | 2016-08-19 | Lamp cap high-frequency ring device for automatically molding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106181406B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570974A (en) * | 2019-01-17 | 2019-04-05 | 零八电子集团四川天源机械有限公司 | The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner |
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| CN104551676A (en) * | 2015-02-09 | 2015-04-29 | 沈阳金刚工业自动化有限公司 | Tube close welding all-in-one machine |
| CN205927849U (en) * | 2016-08-19 | 2017-02-08 | 零八一电子集团四川天源机械有限公司 | Lamp holder high frequency circle automatic forming device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US4513596A (en) * | 1979-10-09 | 1985-04-30 | Eagle Precision Tool Ltd. | Apparatus and method for forming seamed tube |
| CN2123387U (en) * | 1991-07-23 | 1992-12-02 | 北京市煤气用具厂 | Protective cover rolling machine for gasified petroleum gas steel bottle |
| JP2000202531A (en) * | 1999-01-12 | 2000-07-25 | Nkk Corp | Pre-fin guide roll |
| US7669448B1 (en) * | 2005-07-20 | 2010-03-02 | Mohamed Gharib | Lockseaming process and apparatus for same |
| CN201089085Y (en) * | 2007-10-10 | 2008-07-23 | 刘尚诠 | Multiple circle-curling spot welder |
| RU2422230C1 (en) * | 2009-12-14 | 2011-06-27 | Николай Павлович Игнатьев | Device to produce annular tension member for flexible hoses from band billet with lateral flanging and central toothed path |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570974A (en) * | 2019-01-17 | 2019-04-05 | 零八电子集团四川天源机械有限公司 | The automatic press mounting device of the lamp cap high-frequency ring loading crown top of burner |
| CN109570974B (en) * | 2019-01-17 | 2023-09-29 | 零八一电子集团四川天源机械有限公司 | Automatic press-fitting device for mounting high-frequency ring of lamp cap into lamp cap |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106181406B (en) | 2018-05-11 |
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