Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a manufacturing process and equipment of a mandarin duck pot.
In order to solve the technical problems, the invention is solved by the following technical scheme: the utility model provides a preparation equipment of mandarin duck pot, is provided with punching press portion and die in the punch press main part, punching press portion sets up with the die cooperation, be provided with the welding set who is used for pressing from both sides tight semi-manufactured goods clamping device and is used for welding two semi-manufactured goods gaps on the die, punching press portion sets up with die, clamping device and welding set cooperation, the die includes first chamber and second chamber at least, process the semi-manufactured goods that first chamber and second chamber shaping produced can make up and form mandarin duck pot, and the semi-manufactured goods is the complete pot body alone.
In the above-mentioned scheme, it is preferred, the punch press includes the frame base, the die still includes jacking piece, jacking spring and die carrier, the jacking piece slides and sets up in the die carrier, and the jacking spring setting provides ascending effort for the jacking piece in jacking piece below, is provided with 2 ejector pins on the jacking piece at least, and the bottom plane of first chamber and second chamber is regarded as to its plane when stamping forming on it, when accomplishing the punching press for jacking semi-manufactured goods rise, the die sets up on the base.
The automatic semi-finished product jacking device has the beneficial effects that after the stamping is finished, the semi-finished product can be automatically jacked out.
In the above scheme, preferably, the punch press includes a punch press guide pillar and a punch press moving plate, the punch press part includes at least a first punch and a second punch, the first punch and the second punch are disposed on the punch press moving plate, the first punch is connected with the first cavity in a punching fit manner, the second punch is connected with the second cavity in a punching fit manner, and the punch press moving plate is slidably connected to the punch press guide pillar.
The stamping machine has the beneficial effects that the stamping of the left semi-finished pot body and the right semi-finished pot body can be completed by stamping each time.
In the above scheme, preferably, clamping device includes mounting panel, first sloping block guide arm, first spring, first sloping block, presss from both sides tight piece and second compression spring, it is provided with the second guide arm to press from both sides tight piece rear end, and the front end is provided with the arc surface that agrees with mandarin duck pot and is used for spacing mandarin duck pot's stopper, the second guide arm slides and sets up on first sloping block, first sloping block slides and sets up on first sloping block guide arm.
In the above scheme, preferably, the welding device includes a first welding gun for welding, a fifth spring for resetting the welding gun, a limiting sleeve for limiting and guiding the first welding gun up and down, and a chute guide plate, the first welding gun is arranged in the limiting sleeve, a first limiting ring is arranged at the middle position of the first welding gun, the fifth spring is sleeved on the first welding gun, the tail part of the fifth spring is abutted against the first limiting ring, the front part of the fifth spring is abutted against the limiting sleeve, and the limiting sleeve is slidably arranged in the chute of the chute guide plate.
The stamping part further comprises a first linkage plate and a second linkage plate, the first linkage plate and the second linkage plate are both arranged on the stamping movable plate, the first inclined block is connected with the first linkage plate in a matched mode, the first linkage plate is designed to be used for pushing a first inclined plane of the first inclined block, a long slotted hole is formed in the middle of the second linkage plate, the tail portion of the first welding gun is arranged in the long slotted hole in a sliding mode, the long slotted hole is in a closed design, the bottom of the first welding gun is touched on the wall of the first welding gun after a certain height is lifted, the first limiting ring on the first welding gun is pressed on the plane of the second linkage plate, and the second linkage plate is designed with a second inclined plane used for pushing the first welding gun.
The automatic welding device has the beneficial effects that when the stamping movable plate ascends after stamping is finished every time, the first linkage plate and the second linkage plate can be driven to be linked, so that automatic welding is carried out after two semi-finished products are automatically clamped.
A manufacturing process of a double-taste pot comprises the following steps:
and S1, placing two formed plates above the first cavity and the second cavity respectively.
And S2, the punching part starts to work and is matched with the first cavity and the second cavity to form two independent pot bodies.
And S3, lifting the stamping part upwards, automatically moving the clamping devices along with the stamping part, and pushing the left and right independent pot bodies towards the middle by the left and right clamping devices to enable the two independent pot bodies to be mutually propped and clamped.
S4: when the clamping device clamps the two independent pot bodies, the first welding guns on the front welding device and the rear welding device are pushed inwards to the working position to be aligned with the contact gaps of the two independent pot bodies.
And S5, continuously lifting the stamping part upwards, keeping the clamping device in a clamping state, driving the first welding guns on the front and rear welding devices to slide upwards, and welding the two independent pot bodies into an integral mandarin duck pot.
The invention has the beneficial effects that: the manufacturing process of the mandarin duck pot and the manufacturing equipment for realizing the process greatly shorten the processing time and reduce the steps of the manufacturing process, thereby improving the production efficiency and reducing the production cost.
Detailed Description
The first embodiment is as follows:
the invention is described in further detail below with reference to the following detailed description and accompanying drawings: referring to fig. 1-6, a manufacturing device of a mandarin duck pan comprises a punch press main body 1, a die 2 and a punching part 5, wherein the punch press main body 1 comprises a rack base 11, a punch press guide post 12 and a punching moving plate 13, the punching part 5 comprises a first punch 51, a second punch 52, a first linkage plate 53 and a second linkage plate 54, the first punch 51, the second punch 52, the first linkage plate 53 and the second linkage plate 54 are all arranged on the punching moving plate 13, the punching moving plate 13 is arranged on the punch press guide post 12 in a sliding manner, and a hydraulic cylinder for pressing and lifting the punching moving plate 13 is arranged above the punching moving plate 13.
The die 2 comprises a first cavity 21, a second cavity 22, a jacking block 23, a jacking spring 24 and a die frame 25, wherein the jacking block 23 is slidably arranged in the die frame 25, and the bottom of the jacking block 23 is propped against a jacking spring 24, the other end of the jacking spring 24 is propped against the bottom of a sliding hole of the die carrier 25, the upper part of the jacking block 23 is provided with 2 mandrils which are used as the bottom surfaces of the first cavity 21 and the second cavity 22 in the mould, when punching, the jacking block 23 is pressed downwards to slide downwards, when the jacking spring 24 is compressed to the lowest position, the upper planes of the two jacking rods on the jacking block 23 just serve as the bottom surfaces of the first cavity 21 and the second cavity 22, when the semi-finished product is pressed and lifted upwards, the two ejector rods on the jacking block 23 jack the formed semi-finished product upwards, when the jacking block 23 jacks to a limit position, the bottom surface of the semi-finished product is higher than the upper plane of the mold, and the position higher than the upper plane of the mold provides a welding working area for welding two semi-finished product pot bodies together.
The clamping device 3 comprises a mounting plate 31, a first inclined block guide rod 32, a first spring 33, a first inclined block 34, a clamping block 35 and a second compression spring 36, wherein a second guide rod 352 is arranged at the rear end of the clamping block 35, an arc surface 353 matched with the double-taste pot is arranged at the front end of the clamping block 35, the clamping block 35 is connected to the first inclined block 34 in a sliding manner through the second guide rod 352, a second compression spring 36 is sleeved on the second guide rod 352, two ends of the second compression spring are respectively abutted to the rear end surface of the clamping block 35 and the front end surface of the first inclined block 34, the first inclined block 34 is arranged on the first inclined block guide rod 32 in a sliding manner, the first spring 33 is sleeved on the first inclined block guide rod 32, two ends of the first spring are respectively abutted to the rear end surface of the first inclined block guide rod 32 and the first inclined block 34, the rear end surface of the first inclined block 34 is provided with an inclined surface, the first linkage plate 53 is provided with a first inclined surface, and when the first linkage plate 53 slides upwards, on the inclined plane of first sloping block 34 was touched on its first inclined plane top, promoted first sloping block 34 and slided along first sloping block guide arm 32 forward to make circular arc 353 top on the clamp piece 35 touch the semi-manufactured goods side that stamping forming accomplished, clamping device 3 has 2 groups at least, and on setting up die carrier 25 about, clamping device 3 about admittedly acted on to the center simultaneously, made two semi-manufactured goods be close to the center, finally pressed from both sides two semi-manufactured goods and tightly made up into a complete mandarin duck pot.
The welding device 4 comprises a first welding gun 48, a chute guide plate 44, a limit sleeve 45 and a fifth spring 47, wherein the first welding gun 48 is provided with a first limit ring 481, the front end of the first welding gun 48 is slidably arranged in the limit sleeve 45, the limit sleeve 45 is slidably arranged in a chute of the chute guide plate 44, the chute is aligned with a gap on the side surface formed by combining two semi-finished products and can only slide up and down, the first welding gun 48 is limited on the chute guide plate 44 through a convex block on the limit sleeve 45 from left to right, the fifth spring 47 is sleeved on the first welding gun 48, and two ends of the fifth spring respectively abut against one end of the first limit ring 481 and one end of the limit sleeve 45, so that when the first limit ring 481 on the first welding gun 48 is subjected to forward pressure, the first welding gun 48 is pushed to slide forward on the limit sleeve 45, the fifth spring 47 is compressed, and under the action of the fifth spring 47 when the pressure disappears, the initial position is restored, and the first welding gun 48 is subjected to upward pulling force, so that the limiting sleeve 45 can be driven to slide in the chute guide plate 44, and when the pulling force disappears, the initial position is slowly restored under the action of self gravity.
The second linkage plate 54 is provided with a second inclined surface, when the second linkage plate 54 ascends, the second inclined surface of the second linkage plate pushes against the first limit ring 481 on the first welding gun 48 to push the first welding gun 48 to slide forwards on the limit sleeve 45, when the second linkage plate slides to the end of the second inclined surface, the first welding gun 48 reaches a working position, in the process that the first welding gun 48 slides forwards, the first limit ring 481 slides forwards to compress the fifth spring 47, at the moment, the left semi-finished product and the right semi-finished product are closed towards the middle under the action of the clamping device 3 to form a complete double-taste pot, when the two semi-finished products are clamped, the second linkage plate 54 continues to ascend, the bottom surface of the long groove in the middle of the second linkage plate contacts the surface of the first welding gun 48, an upward pulling force is generated on the first welding gun 48, so that the first welding gun 48 slides upwards in the chute guide plate 44 in cooperation with the limit sleeve 45, and the welding gun starts to work in the sliding process, will control two semi-manufactured goods welding together, just welding set 4 is provided with two sets ofly around, welds the gap on both sides simultaneously, and then will control the semi-manufactured goods pot and weld into a complete mandarin duck pot.
The working principle or the manufacturing process is as follows:
when the forming operation is required, the hydraulic cylinder is made to move downwards to a certain position, the clamping device 3 is made to be in an unlocking state, then the raw material plate is placed, the hydraulic press is started, the stamping moving plate 13 is made to drive the stamping part 5 to move downwards to perform integrated stamping forming on the raw material plate, two semi-finished products are stamped, when the stamping moving plate 13 drives the stamping part 5 to be separated from the stamping die 2, the jacking spring 24 in a compression state jacks the jacking blocks 23 upwards, so that the two semi-finished products are jacked out of the die cavity, and when the jacking blocks 23 reach an upper limit position, the bottom surfaces of the two semi-finished products are higher than the upper plane of the die.
At this time, the first inclined plane on the first linkage plate 53 on the stamping part 5 starts to act on the inclined plane of the first inclined block 34, the first inclined block 34 is pushed to slide forwards along the first inclined block guide rod 32, so that the arc surface 353 on the clamping block 35 is in contact with the side wall of the semi-finished product, the clamping block 35 is enabled to push the semi-finished product to slide towards the center, the clamping devices 3 are arranged on the left and right sides, the left and right sides are fixed and simultaneously pushed to be clamped towards the center, finally, when the first inclined plane on the first linkage plate 53 is in contact with the first inclined block 34, the two semi-finished products are clamped, then the stamping part 5 continues to move upwards, the first inclined block 34 is in contact with the straight plate on the lower portion of the first linkage plate 53, and the first inclined block 34 is enabled to keep in a clamping state.
When the second linkage plate 54 ascends, the second inclined surface of the second linkage plate pushes against the first limit ring 481 on the first welding gun 48 to push the first welding gun 48 to slide forwards on the limit sleeve 45, when the second linkage plate slides to the end of the second inclined surface, the first welding gun 48 reaches a working position, in the process that the first welding gun 48 slides forwards, the first limit ring 481 slides forwards to compress the fifth spring 47, at the moment, the left semi-finished product and the right semi-finished product are closed towards the middle under the action of the clamping device 3 to form a complete double-taste pot, after the two semi-finished products are clamped, the second linkage plate 54 continuously ascends, the bottom surface of the long groove in the middle of the second linkage plate contacts the surface of the first welding gun 48, an upward pulling force is generated on the first welding gun 48, so that the first welding gun 48 slides upwards in the chute guide plate 44 in cooperation with the limit sleeve 45, the welding gun starts to work in the sliding process to weld the left semi-finished product and the right semi-finished product together, and the welding devices 4 are arranged in front and at the back, and simultaneously weld the gaps on the two sides, so that the left semi-finished product pot and the right semi-finished product pot are welded into a complete mandarin duck pot.
Example two:
the invention is described in further detail below with reference to the following detailed description and accompanying drawings: referring to fig. 1-4 and 7, a mandarin duck pot manufacturing device comprises a punch press main body 1, a die 2 and a stamping part 5, wherein the punch press main body 1 comprises a rack base 11, a punch press guide post 12 and a stamping moving plate 13, the stamping part 5 comprises a first punch 51, a second punch 52, a first linkage plate 53 and a second linkage plate 54, the first punch 51, the second punch 52, the first linkage plate 53 and the second linkage plate 54 are all arranged on the stamping moving plate 13, the stamping moving plate 13 is arranged on the punch press guide post 12 in a sliding manner, and a hydraulic cylinder for pressing and lifting the stamping moving plate 13 is arranged above the stamping moving plate 13.
The die 2 comprises a first cavity 21, a second cavity 22, a jacking block 23, a jacking spring 24 and a die frame 25, wherein the jacking block 23 is slidably arranged in the die frame 25, and the bottom of the jacking block 23 is propped against a jacking spring 24, the other end of the jacking spring 24 is propped against the bottom of a sliding hole of the die carrier 25, the upper part of the jacking block 23 is provided with 2 mandrils which are used as the bottom surfaces of the first cavity 21 and the second cavity 22 in the mould, when punching, the jacking block 23 is pressed downwards to slide downwards, when the jacking spring 24 is compressed to the lowest position, the upper planes of the two jacking rods on the jacking block 23 just serve as the bottom surfaces of the first cavity 21 and the second cavity 22, when the semi-finished product is pressed and lifted upwards, the two ejector rods on the jacking block 23 jack the formed semi-finished product upwards, when the jacking block 23 jacks to a limit position, the bottom surface of the semi-finished product is higher than the upper plane of the mold, and the position higher than the upper plane of the mold provides a welding working area for welding two semi-finished product pot bodies together.
The clamping device 3 comprises a mounting plate 31, a first inclined block guide rod 32, a first spring 33, a first inclined block 34, a clamping block 35 and a second compression spring 36, wherein a second guide rod 352 is arranged at the rear end of the clamping block 35, an arc surface 353 matched with the double-taste pot is arranged at the front end of the clamping block 35, the clamping block 35 is connected to the first inclined block 34 in a sliding manner through the second guide rod 352, a second compression spring 36 is sleeved on the second guide rod 352, two ends of the second compression spring are respectively abutted to the rear end surface of the clamping block 35 and the front end surface of the first inclined block 34, the first inclined block 34 is arranged on the first inclined block guide rod 32 in a sliding manner, the first spring 33 is sleeved on the first inclined block guide rod 32, two ends of the first spring are respectively abutted to the rear end surface of the first inclined block guide rod 32 and the first inclined block 34, the rear end surface of the first inclined block 34 is provided with an inclined surface, the first linkage plate 53 is provided with a first inclined surface, and when the first linkage plate 53 slides upwards, on the inclined plane of first sloping block 34 was touched on its first inclined plane top, promoted first sloping block 34 and slided along first sloping block guide arm 32 forward to make circular arc 353 top on the clamp piece 35 touch the semi-manufactured goods side that stamping forming accomplished, clamping device 3 has 2 groups at least, and on setting up die carrier 25 about, clamping device 3 about admittedly acted on to the center simultaneously, made two semi-manufactured goods be close to the center, finally pressed from both sides two semi-manufactured goods and tightly made up into a complete mandarin duck pot.
The welding device 4 comprises a welding gun 41, a chute guide plate 44, a third spring 42, a fourth spring 43, an adjusting nut 46 and a limit sleeve 45, wherein the welding gun 41 is arranged in the limit sleeve 45 in a left-right sliding manner, the limit sleeve 45 is arranged in a chute of the chute guide plate 44 in a sliding manner, the chute is aligned with a gap on the side surface formed by combining two semi-finished products, the adjusting nut 46 is connected to the welding gun 41 in a threaded manner and can move left and right through rotation, the third spring 42 and the fourth spring 43 are both sleeved on the welding gun 41, two ends of the fourth spring 43 are abutted against one end of the adjusting nut 46 and the limit sleeve 45 and are mainly used for returning the welding gun 41 to an initial position when external force disappears, a long groove is arranged in the middle of the second coupling plate 54, the tail end of the welding gun 41 penetrates through the long groove to be arranged on the long groove in a sliding manner, two ends of the third spring 42 are respectively abutted against the other end of the adjusting nut 46 and the second coupling plate 54, when the adjusting nut 46 is screwed, the distance between the nut 46 and the head of the welding gun 41 can be adjusted, because the compression amount of the fourth spring 43 is a fixed value, when the acting force of the third spring 42 acting on the adjusting nut 46 reaches the limit compression force of the fourth spring 43, the welding gun 41 can not move forwards any more, and the distance between the head of the welding gun and a gap during working can be controlled by the adjusting nut 46, so that the welding gun 41 can keep a good welding distance.
The second linkage plate 54 is provided with a second inclined surface, when the second linkage plate 54 ascends, the second inclined surface of the second linkage plate pushes against the third spring 42, so that the third spring 42 is compressed, an inward pressure is provided for the adjusting nut 46, the adjusting nut 46 is in threaded connection with the welding gun 41, the welding gun 41 is pushed to slide on the limiting sleeve 45 to reach a working position, at the moment, the left semi-finished product and the right semi-finished product are closed towards the middle under the action of the clamping device 3 to form a complete double-pot, when the two semi-finished products are clamped, the second linkage plate 54 continuously ascends, the bottom surface of a middle long groove of the second linkage plate is in contact with the welding gun 41, so that the welding gun 41 is driven to move upwards, the welding gun 41 slides upwards along the chute of the chute guide plate 44, the welding gun starts to work in the sliding process, the left semi-finished product and the right semi-finished product are welded together, and the welding device 4 is provided with two groups in front and back, and meanwhile, welding the gaps at the two sides, and further welding the left semi-finished product pot and the right semi-finished product pot into a complete mandarin duck pot.
The working principle or the manufacturing process is as follows:
when the forming operation is required, the hydraulic cylinder is made to move downwards to a certain position, the clamping device 3 is made to be in an unlocking state, then the raw material plate is placed, the hydraulic press is started, the stamping moving plate 13 is made to drive the stamping part 5 to move downwards to perform integrated stamping forming on the raw material plate, two semi-finished products are stamped, when the stamping moving plate 13 drives the stamping part 5 to be separated from the stamping die 2, the jacking spring 24 in a compression state jacks the jacking blocks 23 upwards, so that the two semi-finished products are jacked out of the die cavity, and when the jacking blocks 23 reach an upper limit position, the bottom surfaces of the two semi-finished products are higher than the upper plane of the die.
At this time, the first inclined plane on the first linkage plate 53 on the stamping part 5 starts to act on the inclined plane of the first inclined block 34, the first inclined block 34 is pushed to slide forwards along the first inclined block guide rod 32, so that the arc surface 353 on the clamping block 35 is in contact with the side wall of the semi-finished product, the clamping block 35 is enabled to push the semi-finished product to slide towards the center, the clamping devices 3 are arranged on the left and right sides, the left and right sides are fixed and simultaneously pushed to be clamped towards the center, finally, when the first inclined plane on the first linkage plate 53 is in contact with the first inclined block 34, the two semi-finished products are clamped, then the stamping part 5 continues to move upwards, the first inclined block 34 is in contact with the straight plate on the lower portion of the first linkage plate 53, and the first inclined block 34 is enabled to keep in a clamping state.
The second inclined plane on the second linkage plate 54 pushes against the third spring 42 while the first linkage plate 53 moves upwards, so that the third spring 42 is compressed, an inward pressure is provided for the adjusting nut 46, the adjusting nut 46 is in threaded connection with the welding gun 41, the welding gun 41 is pushed to slide on the limiting sleeve 45 to reach a working position, at the moment, the left semi-finished product and the right semi-finished product are drawn together towards the middle under the action of the clamping device 3 to form a complete double-pot, after the two semi-finished products are clamped, the second linkage plate 54 continues to ascend, the bottom surface of the long groove in the middle of the second linkage plate contacts the welding gun 41, so that the welding gun 41 is driven to move upwards, the welding gun 41 slides along the chute of the chute guide plate 44, the welding gun starts to work in the sliding process, the left semi-finished product and the right semi-finished product are welded together, two groups are arranged at the front and the back of the welding device 4, and gaps at two sides are welded simultaneously, and then welding the left semi-finished product pot and the right semi-finished product pot into a complete double-taste pot, adjusting the distance between the nut 46 and the gun head of the welding gun 41 by screwing the adjusting nut 46, wherein the compression amount of the fourth spring 43 is a fixed value, when the acting force of the third spring 42 acting on the adjusting nut 46 reaches the limit compression force of the fourth spring 43, the welding gun 41 can not move forwards any more, and the distance between the gun head and a gap during working can be controlled by fixing the adjusting nut 46, so that the welding gun 41 keeps a good welding distance.
The difference between the first embodiment and the second embodiment is that the welding device 4 is different, and the rest is the same.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.