CN102699678A - Fast assembly device for micro-seal ring - Google Patents
Fast assembly device for micro-seal ring Download PDFInfo
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- CN102699678A CN102699678A CN2012101789824A CN201210178982A CN102699678A CN 102699678 A CN102699678 A CN 102699678A CN 2012101789824 A CN2012101789824 A CN 2012101789824A CN 201210178982 A CN201210178982 A CN 201210178982A CN 102699678 A CN102699678 A CN 102699678A
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Abstract
A fast assembly device for a micro-seal ring comprises a frame, a multi-station rotary table and a rotary table climbing mechanism, wherein the multi-station rotary table is fixed on an index driving device, and comprises a loading station, a micro-seal ring assembly station and a blanking station; each station of the multi-station rotary table is fixedly connected with a clamping air claw through a fine-tuning device; the rotary table climbing mechanism is fixed on the frame; the index driving device is fixed on the rotary table climbing mechanism; a placing plate is mounted on a placing plate cylinder; ring supporting sleeves are symmetrically fixed at two ends of the placing plate, and are thin-walled sleeve pieces; a cross recess is formed in the upper end of the ring supporting sleeve; a micro-seal ring ferrule structure comprises a ring supporting tapered point rod and a cross pressure head; a cross recess is formed in the ring supporting tapered point rod; the ring supporting tapered point rod is connected with a tapered point rod cylinder; and the cross pressure head is arranged above the ring supporting tapered point rod, and is connected with a pressure head cylinder. The fast assembly device has the advantages that the structure is simple; the realization method is smart; the operation is reliable; and fatigue rupture on the micro-seal ring can be avoided.
Description
Technical field
The invention belongs to the automatic assembly machine field, especially a kind of miniature sealing ring quick-fitting device.
Background technology
Along with China's rapid economy development, the continuous lifting of domestic labor cost has become a significant consideration of enterprise cost accounting, the difficult important restraining factors that become medium-sized and small enterprises maintenance steady production of recruitment.Meanwhile; Production from enormous quantities, super large in batches to the transition of many kinds, small batch; And improving constantly to the product quality requirement; The manufacturing assembly system that make to adapt to many kinds, small batch, can produce assembling has in groups become a kind of Development Trend, is progressively accepted by the domestic a lot of medium-sized and small enterprises of China.Research has the automation mounting technology of independent intellectual property right and the expansion technology of associated core module, simultaneously, through the developmental research of relative commonality key technology, will help the tremendous development of China's flexible automation mounting technology.
Investigate discovery according to the author, there are family more than 300 in warm tableland district industrial pipeline, hot-water heating valve type enterprise, and the output value surpasses 20,000,000,000 yuan, and wherein the Taizhou Prefecture is main with hot-water heating class ceramic cartridge manufacturing enterprise.A tame enterprise that reaches more than 100,000,000 with annual value of production is an example; The production of its spool part has realized automation and semi-automatic manufacturing basically; And 80% in addition above enterprise production workman accomplish the assembly work of hot-water heating spool, assembling cost of labor input has accounted for more than 30% of product totle drilling cost; And artificial efficiency of assembling and product assembly quality can not guarantee that assembling is difficult to catch up with the fast beat of manufacturing; Add the quick growth that " recruitment waste " that continue to bring out in recent years and China get into cost of labor after the middle income country, lacking corresponding high-efficiency automatic flexible assembly equipment has become the important bottleneck that product yield, quality improve in restriction enterprise.
Automation assembly technology for the hot-water heating spool decomposes the back discovery; Two quick mounting technologies of O RunddichtringO of valve-rod body are one of core key technologies of flexible spool automatic assembling machine; The difficult point of valve-rod body O RunddichtringO mounting technology is: first; O type circle small-sized is miniature O type circle, and bulging is difficult than stock size O type circle; The second, realize the assembling of O type circle efficiently; The 3rd, assembling process can not produce O type circle and destroy.Based on this, the author has also done a large amount of market surveys and document inquiry, and finding has the miniature sealing ring automatic mounting machine of high speed of selling import on the market; But this kind device structure complicacy; Cost an arm and a leg, the maintenance and repair job requirement in later stage is higher, is not suitable for the job requirement of flexible spool automatic assembling machine; And at home, the quick mounting technology of miniature sealing ring is not settled properly always.
Summary of the invention
In order to overcome the various shortcoming of the miniature sealing ring of the artificial assembling of tradition; Simultaneously slowly fail the situation that effectively is resolved in order to remedy domestic miniature sealing ring mounting technology, the present invention proposes a kind of simple in structure, implementation is ingenious, reliable, the miniature sealing ring quick-fitting device that can not cause fatigue rupture to miniature sealing ring.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of miniature sealing ring quick-fitting device; Comprise frame, station dial, rotating disk lifting body; Said station dial is fixed on the drive device of index, and said station dial comprises a material loading station, a miniature sealing ring assembling station and a blanking station, and each station of said station dial is fixedly connected with clamping gas pawl through micromatic setting; Said rotating disk lifting body is fixed on the frame; Said drive device of index is fixed on the said rotating disk lifting body, and said miniature sealing ring quick-fitting device also comprises miniature sealing ring lasso module, and said miniature sealing ring lasso module comprises assembling-type support, balance structure, miniature sealing ring ferrule arrangement and miniature sealing ring pan feeding structure; Said balance structure comprises balance cylinder, balance, support ring sleeve; Said balance is installed on the said balance cylinder, and said support ring sleeve is fixed on the two ends of said balance symmetrically, and said support ring sleeve is a thin walled cylinder body spare; The upper end of said support ring sleeve has cross recess; Said miniature sealing ring ferrule arrangement comprises that support ring bores sharp bar and cross pressure head, and said support ring is bored sharp bar and had cross recess, and said support ring is bored sharp bar and is connected with the awl point bar cylinder that is used to drive the inwall that inserts said support ring sleeve from lower to upper; Said cross pressure head is positioned at the top that support ring is bored sharp bar, said cross pressure head be connected in order to the pressure head cylinder that drives down in the cross recess that is pressed into cross recess that said support ring bores sharp bar and support ring sleeve from top to bottom.
Further, also be symmetrically fixed with two stripping circle cylinders on the said balance, the fixing stripping of the push rod of said stripping circle cylinder girth sheets, said stripping girth sheets is sleeved on the outer wall of said support ring sleeve.
Further again; The upper end of said support ring sleeve outer wall is the conical surface; The tapering of the said conical surface divides tapering identical with the cone tip part that said support ring is bored sharp bar; Said support ring is bored sharp bar when the sharp bar air cylinder driven of said awl reaches the limes superiors position, and said support ring is bored the cone tip part branch of sharp bar and the conical surface of said support ring sleeve outer wall agrees with, and the cross recess that said support ring is bored sharp bar aligns with the cross recess of said support ring sleeve; Said support ring is bored sharp bar when the sharp bar air cylinder driven of said awl reaches the limit inferior position, and said support ring is bored sharp bar and broken away from said support ring sleeve.
Further, sharp bar cylinder of said awl and said pressure head cylinder are fixed in the stand of said assembling-type support through adjustable plate.
Preferably; Said miniature sealing ring pan feeding structure is fixed in the said stand; Said miniature sealing ring pan feeding structure comprise pan feeding push pedal, vibrating disk and, accumulator; Said accumulator has the vertical storage hole of miniature sealing ring, said pan feeding push pedal with do back and forth the reciprocating aciculiform cylinder of feed along said accumulator and be connected in order to drive the pan feeding push pedal.
Further, the front end of said pan feeding push pedal has stair-stepping U type hole.
Preferred again, said assembling-type support comprises balance cylinder support, stand and base plate, and the balance cylinder support of said assembling-type support and stand scalable are fixed on the said base plate, and said assembling-type support connects with screw or bolt through adjustment hole; Said miniature sealing ring lasso module is fixed on the frame through the whole scalable of said splice type support.
Said micromatic setting is the fine position plate; Adjustable orifice and adjustable orifice up and down before and after having on the said fine position plate; Said clamping gas pawl is fixed on the said fine position plate through screw or bolt scalable, and said fine position plate is through screw or be bolted on the said station dial.
The drive device of index of said station dial is pneumatic dispenser, numerical control scale-division dish or mechanical dispenser, and said clamping gas pawl is parallel clamping gas pawl or swing clamping gas pawl, is fixedly connected with grip block on the cleft hand of said clamping gas pawl.
Said rotating disk lifting body comprises jacking cylinder, riser guide and gripper shoe; Said jacking cylinder is fixed on the frame; The push rod of said jacking cylinder is fixed through the bottom surface of adapter sleeve and said gripper shoe; But said gripper shoe is fixed with said drive device of index through the riser guide oscilaltion on the said gripper shoe.
Beneficial effect of the present invention mainly shows: a kind of miniature sealing ring quick-fitting device that the present invention proposes, be used to form a kind of spool flexible automation assembly machine, and also can be used for the sealing ring automation assembling occasion of other bar classes, tube kind part certainly.This miniature sealing ring quick-fitting device decomposes the step of sealing ring assembly technology, has improved the sealing ring efficient of assembling automatically greatly, to meet the overall operation beat of automation equipment.
Description of drawings
Fig. 1 is the overall diagram of the miniature sealing ring quick-fitting device of the present invention.
Fig. 2 is the integral layout figure that the miniature sealing ring quick-fitting device of the present invention forms the spool automatic assembling machine.
Fig. 3 is miniature sealing ring lasso modular structure figure in the miniature sealing ring quick-fitting device of the present invention.
Fig. 4 is the cross pressure head of the miniature sealing ring lasso of the present invention module and the work sketch map that support ring is bored sharp bar.
Fig. 5 is the miniature sealing ring pan feeding structural representation of the miniature sealing ring lasso of the present invention module.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further specified.
With reference to figure 1 ~ Fig. 5; A kind of miniature sealing ring quick-fitting device that present embodiment proposes; Be used to form a kind of spool automated assembly machine; This miniature sealing ring quick-fitting device is realized the quick assembling to two miniature O type circles of valve-rod body, and the right protection scope of the present invention's proposition not only is confined to present embodiment certainly.
A kind of miniature sealing ring quick-fitting device; Comprise frame, station dial 201, rotating disk lifting body, said station dial 201 is fixed on the drive device of index 202, and said station dial 201 comprises a material loading station, a miniature sealing ring assembling station and a blanking station at least; And in the present embodiment; Said station dial 201 is eight station rotating disks, comprising 301, two miniature sealing ring assembling stations 302 of a valve rod material loading station; A valve rod oiling station 303; And valve rod is assembled to the station 304 of spool, because the restriction of space layout designs eight station rotating disks and makes the Straight line unit of vibrating disk can realize the pan feeding of each station smoothly; Said station dial 201 each station are fixedly connected with clamping gas pawl 204 through micromatic setting 203; Said rotating disk lifting body is fixed on the frame, and said drive device of index 202 is fixed on the said rotating disk lifting body, and said miniature sealing ring quick-fitting device also comprises miniature sealing ring lasso module; Said miniature sealing ring lasso module comprises assembling-type support 101, balance structure 102, miniature sealing ring ferrule arrangement 103 and miniature sealing ring pan feeding structure 104; Said balance structure comprises balance cylinder 105, balance 106, support ring sleeve 107, and said balance 106 is installed on the said balance cylinder 105, and said support ring sleeve 107 is fixed on the two ends of said balance 106 symmetrically; Said support ring sleeve 107 is a thin walled cylinder body spare; The upper end of said support ring sleeve 107 has cross recess, and said miniature sealing ring ferrule arrangement comprises that support ring bores sharp bar 108 and cross pressure head 109, and said support ring is bored sharp bar 108 and had cross recess; Said support ring is bored sharp bar 108 and is driven by the sharp bar cylinder of awl 110 and cooperate the inwall that inserts said support ring sleeve from lower to upper, and said cross pressure head 109 is pressed into said support ring from top to bottom and bores in the cross recess of cross recess and support ring sleeve of sharp bar under said pressure head cylinder 111 drives;
Also be symmetrically fixed with two stripping circle cylinders 112 on the said balance; The fixing stripping of the push rod of said stripping circle cylinder 112 girth sheets 113; Said stripping girth sheets 113 is sleeved on the outer wall of said support ring sleeve 107; Under said stripping circle cylinder drives, on said support ring sleeve, accomplished the miniature sealing ring of support ring and peeled off the support ring sleeve by stripping girth sheets 113, be assembled into valve rod and formulate the position;
The upper end of said support ring sleeve 107 outer walls is the conical surface; The tapering of the said conical surface divides tapering identical with the cone tip part that said support ring is bored sharp bar 108; Said support ring is bored sharp bar 108 when the sharp bar air cylinder driven of said awl reaches the limes superiors position, and said support ring is bored the cone tip part branch of sharp bar and the conical surface of said support ring sleeve outer wall agrees with, and the cross recess that said support ring is bored sharp bar aligns with the cross recess of said support ring sleeve; Only under this kind state; Be fed to support ring and bore miniature sealing ring on the sharp bar 108 awl points under the suppressing action of cross pressure head, could successfully strut and be installed on the outer wall of said support ring sleeve 107, wait be stripped from; Said support ring is bored sharp bar when the sharp bar air cylinder driven of said awl reaches the limit inferior position, and said support ring is bored sharp bar and broken away from said support ring sleeve;
The sharp bar cylinder 110 of said awl is fixed in the stand of said assembling-type support with said pressure head cylinder 111 through adjustable plate;
Said miniature sealing ring pan feeding structure 104 is fixed in the said stand; It comprises pan feeding push pedal 114, vibrating disk, accumulator 115; Said accumulator has the vertical storage hole 116 of miniature sealing ring; Said pan feeding push pedal 114 is made back and forth feed in face of said accumulator and is moved back and forth under the aciculiform air cylinder driven, the front end of said pan feeding push pedal has stepped U type hole 117, and a miniature sealing ring is released in each pan feeding push pedal from vertical storage hole 116; The stepped U type hole 117 of said pan feeding push pedal just holds miniature O RunddichtringO according to the size design of miniature sealing ring;
Said assembling-type support 101 comprises balance cylinder support 118, stand 119 and base plate 120; The balance cylinder support of said assembling-type support 101 and stand scalable are fixed on the said base plate, and said assembling-type support connects with screw or bolt through adjustment hole; Said miniature sealing ring lasso module is fixed on the frame through said splice type support 101 whole scalable;
Said micromatic setting 203 is the fine position plate; Adjustable orifice and adjustable orifice up and down before and after having on the said fine position plate; Said clamping gas pawl 204 is fixed on the said fine position plate through screw or bolt scalable, and said fine position plate is through screw or be bolted on the said station dial 201;
The drive device of index 202 of said station dial can adopt pneumatic dispenser, also can adopt other drive device of index such as numerical control scale-division dish, mechanical dispenser to realize;
Said clamping gas pawl can 204 is parallel clamping gas pawl, also can be swing clamping gas pawl, is fixedly connected with grip block on the cleft hand of said clamping gas pawl, and the structure of said grip block is according to the outer contour shape design of clamping part;
Said rotating disk lifting body comprises jacking cylinder 205, riser guide 206, gripper shoe 207; Said jacking cylinder 205 is fixed on the frame; The push rod of said jacking cylinder is fixed through the bottom surface of adapter sleeve and said gripper shoe 207; But said gripper shoe is fixed with said drive device of index 202 through riser guide 206 oscilaltions on the said gripper shoe.
The working method of embodiment that the present invention is used to form the flexible automatic assembling machine of spool is following: at first; Introduce miniature sealing ring lasso module; It is fixed on the frame through assembling-type support 101; Said assembling-type support 101 is a structural design very easily for the assembling of said miniature each parts of sealing ring lasso module and positional precision adjustment, and this also is that the welding integral type directly is beyond one's reach.During this miniature sealing ring lasso module work, balance air cylinder driven balance is to assigned address, a side of balance; Supportted on the support ring sleeve outer wall miniature sealing ring has been housed; When treating that executing agency is transported to the specified altitude assignment of support ring sleeve 107 endoporus with valve rod, move on the stripping girth sheets 113, the miniature sealing ring stripping on the support ring sleeve outer wall is delivered to the assigned address of valve rod; The stripping girth sheets moves down and resets, and executing agency transports out of valve rod from support ring sleeve endoporus; And the opposite side of balance; When balance 106 arrived the appointment position location, the pan feeding push pedal 114 of said miniature sealing ring pan feeding structure 104 was pushed to the operating position with miniature sealing ring, bored sharp bar cylinder 110 driving support rings and bored the inwall that sharp bar 108 enters into support ring sleeve 107; When awl moves on on the sharp bar cylinder 110 after the limes superiors position puts in place; Miniature sealing ring just can be enclosed within support ring and bore on the awl point of sharp bar, and next feed is waited in pan feeding push pedal 114 travelling backwards then, and pressure head cylinder 111 driving cross pressure heads 109 press down thereafter; Miniature sealing ring is pressed on the outer wall of support ring sleeve, cross pressure head and support ring are bored sharp bar and are all restored and put in place after accomplishing; Thereafter, balance is 180 ° of reciprocally swingings under the driving of oscillating cylinder, realize the process of miniature ring set and material stripping.
This miniature sealing ring lasso module is used to form miniature sealing ring quick-fitting device; The station dial 201 of said miniature sealing ring quick-fitting device is eight station rotating disks, comprising 301, two miniature sealing ring assembling stations 302 of a valve rod material loading station; A valve rod oiling station 303; And valve rod is assembled to the station 304 of spool, because the restriction of space layout designs eight station rotating disks and makes the Straight line unit of vibrating disk can realize the pan feeding of each station smoothly; Said station dial by rotating disk lifting body top hand after, under the driving of drive device of index, said eight station rotating disks turn over a station; The jacking cylinder of said then rotating disk lifting body descends, and drives clamping gas pawl on the eight station rotating disks to the operating position, at valve rod material loading station 301 by clamping gas pawl clamping valve rod; At two miniature sealing ring assembling stations 302, accomplish the sealing ring assembly working at valve rod two places respectively, at valve rod oiling station; Valve rod is accomplished oiling, be assembled to the station of spool, valve stem sleeve is installed in the spool at valve rod; Said spool is fixed on the anchor clamps of complete machine rotating disk, periodic duty successively.
Claims (10)
1. miniature sealing ring quick-fitting device; It is characterized in that: comprise frame, station dial, rotating disk lifting body; Said station dial is fixed on the drive device of index, and said station dial comprises a material loading station, a miniature sealing ring assembling station and a blanking station, and each station of said station dial is fixedly connected with clamping gas pawl through micromatic setting; Said rotating disk lifting body is fixed on the frame; Said drive device of index is fixed on the said rotating disk lifting body, and said miniature sealing ring quick-fitting device also comprises miniature sealing ring lasso module, and said miniature sealing ring lasso module comprises assembling-type support, balance structure, miniature sealing ring ferrule arrangement and miniature sealing ring pan feeding structure; Said balance structure comprises balance cylinder, balance, support ring sleeve; Said balance is installed on the said balance cylinder, and said support ring sleeve is fixed on the two ends of said balance symmetrically, and said support ring sleeve is a thin walled cylinder body spare; The upper end of said support ring sleeve has cross recess; Said miniature sealing ring ferrule arrangement comprises that support ring bores sharp bar and cross pressure head, and said support ring is bored sharp bar and had cross recess, and said support ring is bored sharp bar and is connected with the awl point bar cylinder that is used to drive the inwall that inserts said support ring sleeve from lower to upper; Said cross pressure head is positioned at the top that support ring is bored sharp bar, said cross pressure head be connected in order to the pressure head cylinder that drives down in the cross recess that is pressed into cross recess that said support ring bores sharp bar and support ring sleeve from top to bottom.
2. miniature sealing ring quick-fitting device as claimed in claim 1 is characterized in that: also be symmetrically fixed with two stripping circle cylinders on the said balance, and the fixing stripping of the push rod of said stripping circle cylinder girth sheets, said stripping girth sheets is sleeved on the outer wall of said support ring sleeve.
3. according to claim 1 or claim 2 miniature sealing ring quick-fitting device; It is characterized in that: the upper end of said support ring sleeve outer wall is the conical surface; The tapering of the said conical surface divides tapering identical with the cone tip part that said support ring is bored sharp bar; Said support ring is bored sharp bar when the sharp bar air cylinder driven of said awl reaches the limes superiors position, and said support ring is bored the cone tip part branch of sharp bar and the conical surface of said support ring sleeve outer wall agrees with, and the cross recess that said support ring is bored sharp bar aligns with the cross recess of said support ring sleeve; Said support ring is bored sharp bar when the sharp bar air cylinder driven of said awl reaches the limit inferior position, and said support ring is bored sharp bar and broken away from said support ring sleeve.
4. according to claim 1 or claim 2 miniature sealing ring quick-fitting device, it is characterized in that: sharp bar cylinder of said awl and said pressure head cylinder are fixed in the stand of said assembling-type support through adjustable plate.
5. according to claim 1 or claim 2 miniature sealing ring quick-fitting device; It is characterized in that: said miniature sealing ring pan feeding structure is fixed in the said stand; Said miniature sealing ring pan feeding structure comprise pan feeding push pedal, vibrating disk and, accumulator; Said accumulator has the vertical storage hole of miniature sealing ring, said pan feeding push pedal with do back and forth the reciprocating aciculiform cylinder of feed along said accumulator and be connected in order to drive the pan feeding push pedal.
6. miniature sealing ring quick-fitting device as claimed in claim 5 is characterized in that: the front end of said pan feeding push pedal has stair-stepping U type hole.
7. according to claim 1 or claim 2 miniature sealing ring quick-fitting device; It is characterized in that: said assembling-type support comprises balance cylinder support, stand and base plate; The balance cylinder support of said assembling-type support and stand scalable are fixed on the said base plate, and said assembling-type support connects with screw or bolt through adjustment hole; Said miniature sealing ring lasso module is fixed on the frame through the whole scalable of said splice type support.
8. according to claim 1 or claim 2 miniature sealing ring quick-fitting device; It is characterized in that: said micromatic setting is the fine position plate; Adjustable orifice and adjustable orifice up and down before and after having on the said fine position plate; Said clamping gas pawl is fixed on the said fine position plate through screw or bolt scalable, and said fine position plate is through screw or be bolted on the said station dial.
9. according to claim 1 or claim 2 miniature sealing ring quick-fitting device; It is characterized in that: the drive device of index of said station dial is pneumatic dispenser, numerical control scale-division dish or mechanical dispenser; Said clamping gas pawl is parallel clamping gas pawl or swing clamping gas pawl, is fixedly connected with grip block on the cleft hand of said clamping gas pawl.
10. according to claim 1 or claim 2 miniature sealing ring quick-fitting device; It is characterized in that: said rotating disk lifting body comprises jacking cylinder, riser guide and gripper shoe; Said jacking cylinder is fixed on the frame; The push rod of said jacking cylinder is fixed through the bottom surface of adapter sleeve and said gripper shoe, but said gripper shoe is fixed with said drive device of index through the riser guide oscilaltion on the said gripper shoe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210178982.4A CN102699678B (en) | 2012-05-30 | 2012-05-30 | Fast assembly device for micro-seal ring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210178982.4A CN102699678B (en) | 2012-05-30 | 2012-05-30 | Fast assembly device for micro-seal ring |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102699678A true CN102699678A (en) | 2012-10-03 |
| CN102699678B CN102699678B (en) | 2014-09-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210178982.4A Expired - Fee Related CN102699678B (en) | 2012-05-30 | 2012-05-30 | Fast assembly device for micro-seal ring |
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| CN113894539A (en) * | 2021-10-25 | 2022-01-07 | 宁波华源精特金属制品有限公司 | Automatic press fitting equipment for rubber sleeve of automobile swing arm aluminum seat |
| CN114669987A (en) * | 2022-04-30 | 2022-06-28 | 力创科技股份有限公司 | Automatic water meter O-shaped ring assembling device and assembling method |
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