CN109570345A - A kind of spare tyre reinforcer process units - Google Patents
A kind of spare tyre reinforcer process units Download PDFInfo
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- CN109570345A CN109570345A CN201910039295.6A CN201910039295A CN109570345A CN 109570345 A CN109570345 A CN 109570345A CN 201910039295 A CN201910039295 A CN 201910039295A CN 109570345 A CN109570345 A CN 109570345A
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- workbench
- cylinder
- raised
- cutting
- crimping
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- 238000000034 method Methods 0.000 title claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims abstract description 92
- 238000005520 cutting process Methods 0.000 claims abstract description 56
- 238000002788 crimping Methods 0.000 claims abstract description 53
- 238000005452 bending Methods 0.000 claims description 38
- 238000003825 pressing Methods 0.000 claims description 38
- 210000003746 feather Anatomy 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000004080 punching Methods 0.000 abstract description 9
- 238000009434 installation Methods 0.000 abstract description 3
- 230000006641 stabilisation Effects 0.000 abstract description 2
- 238000011105 stabilization Methods 0.000 abstract description 2
- 238000005457 optimization Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001754 anti-pyretic effect Effects 0.000 description 1
- 239000002221 antipyretic Substances 0.000 description 1
- 230000009514 concussion Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/08—Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
- B21D22/04—Stamping using rigid devices or tools for dimpling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
Abstract
The invention discloses a kind of spare tyre reinforcer process units, including the cutting mechanism set gradually, curling mechanism and raised organisation of working, the cutting mechanism includes cutting workbench, cutting positioning groove is provided on the cutting workbench, the curling mechanism includes crimping workbench, crimping groove is provided on the crimping workbench, two station stamping mechanisms are provided with above the cutting workbench and the crimping workbench, two station stamping mechanism includes bracket, the bracket is vertically provided with hydraulic cylinder, hydraulic cylinder extension end level is fixedly connected on crossbeam, slide plate is slidably fitted on the crossbeam, the slide plate level side is connect with the telescopic end of the first cylinder, there are two formed punch mounting plates for the slide plate lower surface fixed installation, the protrusion organisation of working includes the first raised organisation of working and the second raised processing machine Structure.The present invention has the advantages that Continuous maching, punching press stabilization, high production efficiency, useless part rate are low.
Description
Technical field
The present invention relates to stamping technology fields, and in particular to a kind of spare tyre reinforcer process units.
Background technique
Connector of the spare tyre reinforcer in automobile trunk for being supported and fixing to automobile spare tire, can guarantee
Spare tyre does not generate shaking and concussion during automobile normal running, reduces the impact that spare tyre generates boot.
Existing " zigzag " spare tyre reinforcer, is to be process by rectangle plate 1, wherein the quadrangle of rectangle plate 1 is rushed
It cuts, which is classified as upper section, middle section and lower section by two bending parts, and wherein upper section is provided with through-hole 11, this is logical
Hole 11 is provided with the first protrusion 12, the second protrusion is provided between middle section and lower section for being attached between upper section and middle section
13, it is described first protrusion 12 and second protrusion 13 it is contrary, the side in upper section and middle section is rolled, and the spare tyre reinforcer is in life
It needs during producing by multiple processes, wherein having punching press, crimping, bending and protrusion processing etc., the flexible change of whole process
Change and variation in rigidity, its physical property is identical for same rectangle plate, therefore is easy to produce fracture and is crushed,
Production efficiency is reduced, processing cost is increased.
Summary of the invention
In view of the above shortcomings of the prior art, continuously add the technical problems to be solved by the present invention are: how to provide one kind
The low spare tyre reinforcer process units of work, punching press stabilization, high production efficiency, useless part rate.
A kind of spare tyre reinforcer process units, including the cutting mechanism, curling mechanism and raised organisation of working set gradually,
The cutting mechanism includes cutting workbench, is provided with cutting positioning groove, the curling mechanism packet on the cutting workbench
Crimping workbench is included, is provided with crimping groove on the crimping workbench, on the cutting workbench and the crimping workbench
Side is provided with two station stamping mechanisms, and two station stamping mechanism includes bracket, and the bracket is vertically provided with hydraulic cylinder, institute
State hydraulic cylinder extension end level and be fixedly connected on crossbeam, be slidably fitted with slide plate on the crossbeam, the slide plate level side with
The telescopic end of first cylinder connects, and the fixing end of first cylinder is fixedly mounted on the crossbeam, the slide plate lower surface
It is fixedly mounted there are two formed punch mounting plate, passes through bindiny mechanism's connection, two formed punches between two formed punch mounting plates
Mounting plate lower end, which is separately installed with, cuts formed punch and curling punch, the protrusion organisation of working include the first raised organisation of working and
Second raised organisation of working.
When in use, rectangle plate is mounted in the cutting positioning groove for cutting workbench, hydraulic cylinder, which drives, cuts punching
Head cuts rectangle plate, the rectangle plate after cutting is placed in the crimping groove on crimping workbench, the first gas
Cylinder drives slide plate to move on crossbeam, so that curling punch face crimping groove, rectangle plate is carried out crimping by hydraulic cylinder movement,
Two station stamping mechanisms occupy little space, and can be realized press and complete two processes, at the same two formed punch mounting plates it
Between by bindiny mechanism connect so that a pressure head is at work, another pressure head will not generate shearing force, ensure pressure head
Stability, after completing crimping, by rectangle plate successively pass through the first raised organisation of working and the second raised organisation of working to its into
Row processing, the present invention use the production method of pipeline system, have ensured processing efficiency, can be effective using two station stamping mechanisms
The guarantee quality of production, shorten processing process time while, saved the energy.
As optimization, cutting the distance between the formed punch and curling punch are less than the cutting workbench and the crimping
The distance between workbench, the cutting positioning groove is apart from the cutting workbench close to the side of the crimping workbench
Distance is less than the distance between the cutting formed punch and the curling punch, and the crimping groove is leaned on apart from the crimping workbench
The distance of the nearly side for cutting workbench is less than the distance between the cutting formed punch and the curling punch.
In this way, idle formed punch will not touch any workbench when carrying out cutting any one procedure with crimping,
It has ensured that formed punch is injury-free, has also avoided influencing ongoing process processing quality.
As optimization, the crossbeam lower surface is embedded in the upper surface of the slide plate, in the two side walls of the crossbeam inwardly
Recess has sliding slot, and the side of sliding slot described in the slide plate face is provided with convex block, and the convex block is embedded in the sliding slot, described convex
It is provided with idler wheel between block and the sliding slot, guiding is provided between the lower surface of the crossbeam and the upper surface of the slide plate
Slot is combined with feather key in the guide groove.
In this way, slide plate can be suspended on crossbeam, the stability of connection is improved, slide plate is avoided to fall off, feather key is being led
It is slided into slot, not only improves the guiding of slide plate, improves punching precision, and can be avoided formed punch and fall off, improve stability.
As optimization, the first raised organisation of working includes the first workbench, and the is provided on first workbench
One fixing groove, first fixing groove are penetrated through close to one end of the curling mechanism to outside first workbench, and described first
Fixing groove bottom is vertically provided with positioning pin, and the positioning pin and the through-hole cooperate, and the is provided on first workbench
One hold-down mechanism, first workbench are provided with the first flame gun, first fire close to the end of the curling mechanism
Vertically upward, first flame gun is provided with the first bar folder far from one end of first workbench to the pipette tips of flame spray gun
Structure, first bending mechanism are provided with the first raised pressing mechanism far from one end of first flame gun.
In this way, rectangle plate is fixed in the first fixing groove by positioning pin, the first hold-down mechanism compresses it, first by the
One flame gun carries out high-temperature process to the bending part, reduces the brittleness of rectangle plate, is easily deformed it, then first is curved
Folding mechanism is bent, and after the completion of bending action, the first raised pressing mechanism carries out the first protrusion of bending part at this
Processing will not cause workpiece to be broken and be crushed, have in this way when rectangle plate is extended because of its own intensity and brittleness
The guarantee of effect production success rate.
As optimization, first hold-down mechanism includes the second cylinder being arranged on first workbench, and described
Two cylinder tops are fixedly connected by transverse slat, and the transverse slat lower surface is fixedly connected with the first briquetting, and first briquetting is close
The side of described first raised pressing mechanism is recessed the first raised pressing mold.
In this way, the first briquetting carries out fastening extruding to the rectangle plate after fixation, ensure that it produces precision, the first protrusion pressure
Mould is cooperated with the first raised pressing mechanism, it is ensured that the shape and intensity of the first protrusion.
As optimization, first bending mechanism includes vertically arranged third cylinder, the telescopic end of the third cylinder
It sets up, the telescopic end of the third cylinder is fixedly connected with the first pinch roller.
In this way, third cylinder extends, the first pinch roller is driven to bend rectangle plate, one end of rectangle plate is fixed,
The elongation of third cylinder can ensure that the angle of bending part is accurate.
As optimization, the described first raised pressing mechanism includes horizontally disposed 4th cylinder, and the 4th cylinder is stretched
Contracting is rectified to first fixing groove, and the telescopic end of the 4th cylinder is fixedly installed with the first raised pressure head, and described first is convex
The surface for playing the first workbench described in pressure head face is the curved surface that is obliquely installed of forward downward, the described first raised pressure head with it is described
First raised pressing mold matching is arranged, and the first raised pressure head described in the described first raised pressing mold face is provided with matched lack
Mouthful.
In this way, the raised pressure head of the 4th cylinder undetermined first squeezes the bending part Jing Guo high-temperature process, and with first
Raised pressing mold carries out cooperatively forming the first protrusion, has ensured the molding of the success rate and the first protrusion of processing.
As optimization, the described second raised organisation of working includes being arranged in first workbench far from the curling mechanism
Second workbench of one end is provided with the second fixing groove on second workbench, and second fixing groove is far from described first
One end of workbench is penetrated through to outside second workbench, and second workbench is arranged far from the end face of first workbench
There is the second raised pressing mold, the second hold-down mechanism is provided with above second fixing groove, second hold-down mechanism includes vertical
The 5th cylinder on mounting rack is set, and the 5th Telescopic-cylinder end is down-set, and the telescopic end of the 5th cylinder is fixed
There is the second briquetting, second fixing groove is set to the second flame gun far from one end of first workbench, and described second
The pipette tips of flame gun are arranged vertically upward, are fixedly mounted on the 6th cylinder below second flame gun, the installation
Second flame gun described in frame face is provided with the second bending mechanism, and second flame gun is far from second workbench
One end is provided with the second raised pressing mechanism.
In this way, the one end for being not provided with through-hole is placed in the second fixing groove, the second briquetting compresses it,
Under the drive of six cylinders, the second flame gun heats rectangle plate, and then the second bending mechanism carries out rectangle plate
Bending, second raised the second protrusion of pressing mechanism processing.
As optimization, the second bending mechanism includes the 7th vertically arranged cylinder, and the telescopic end of the 7th cylinder is downward
Setting, the telescopic end of the 7th cylinder are fixedly connected with the second pinch roller.
In this way, the 7th cylinder drives the second pinch roller to move downward, the bending to rectangle plate is realized, under high temperature action,
It can ensure the quality of production.
As optimization, the described second raised pressing mechanism includes horizontally disposed 8th cylinder, and the 8th cylinder is stretched
Contracting is rectified to second fixing groove, and the telescopic end of the 8th cylinder is fixedly installed with the second raised pressure head, and described second is convex
The surface for playing the second workbench described in pressure head face is the curved surface that is obliquely installed of forward downward, the described second raised pressure head with it is described
Second raised pressing mold matching is arranged, and the second raised pressure head described in the described second raised pressing mold face is provided with matched lack
Mouthful.
In this way, the 8th cylinder drives the second raised pressure head to process the bending part of rectangle plate, ensure that second is convex
The ratio of briquetting risen.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of spare tyre reinforcer process units described in the specific embodiment of the invention.
Fig. 2 is the workpiece figure of the spare tyre reinforcer.
Fig. 3 is the left view sectional view of Fig. 1 middle cross beam and sliding block.
Fig. 4 is the structural schematic diagram for carrying out bending process in Fig. 1 in the first raised organisation of working.
Fig. 5 is the raised structural schematic diagram squeezed of progress first after the raised organisation of working bending of Fig. 4 first.
Fig. 6 is the structural schematic diagram of the second raised organisation of working in Fig. 1.
Fig. 7 is the structural schematic diagram of spare tyre reinforcer bending forming in Fig. 6, wherein the second protrusion is unformed.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawing.
When it is implemented, as shown in Fig. 1-Fig. 7, a kind of spare tyre reinforcer process units, including the guillotine set gradually
Structure, curling mechanism and raised organisation of working, the cutting mechanism include cutting workbench 14, are arranged on the cutting workbench 14
Have and cut positioning groove 15, the curling mechanism includes crimping workbench 16, and it is recessed to be provided with crimping on the crimping workbench 16
Slot 17 is provided with two station stamping mechanisms, the two stations punching above the cutting workbench 14 and the crimping workbench 16
Press mechanism includes bracket, and the bracket is vertically provided with hydraulic cylinder 18, and the 18 telescopic end level of hydraulic cylinder is fixedly connected on cross
Beam 19 is slidably fitted with slide plate 2 on the crossbeam 19, and the horizontal side of the slide plate 2 is connect with the telescopic end of the first cylinder 21, institute
The fixing end for stating the first cylinder 21 is fixedly mounted on the crossbeam 19, and there are two formed punches for 2 lower surface of the slide plate fixed installation
Mounting plate 22 passes through bindiny mechanism between two formed punch mounting plates 22 and connects, two 22 lower ends of formed punch mounting plate point
It is not equipped with and cuts formed punch 23 and curling punch 24, the protrusion organisation of working includes the first raised organisation of working and the second protrusion
Organisation of working.
When in use, rectangle plate is mounted in the cutting positioning groove for cutting workbench, hydraulic cylinder, which drives, cuts punching
Head cuts rectangle plate, the rectangle plate after cutting is placed in the crimping groove on crimping workbench, the first gas
Cylinder drives slide plate to move on crossbeam, so that curling punch face crimping groove, rectangle plate is carried out crimping by hydraulic cylinder movement,
Two station stamping mechanisms occupy little space, and can be realized press and complete two processes, at the same two formed punch mounting plates it
Between by bindiny mechanism connect so that a pressure head is at work, another pressure head will not generate shearing force, ensure pressure head
Stability, after completing crimping, by rectangle plate successively pass through the first raised organisation of working and the second raised organisation of working to its into
Row processing, the present invention use the production method of pipeline system, have ensured processing efficiency, can be effective using two station stamping mechanisms
The guarantee quality of production, shorten processing process time while, saved the energy.
In addition, the bottom for cutting positioning groove 15 has the quadrangle for needing to cut with the rectangle plate 1, bending
The matched holding tank in portion and through-hole institute is not only cleared up convenient for useless part recycling but also can ensure the cutting punching press effect for cutting formed punch.
In addition, the bottom of crimping groove 17 has set up fixed block 25, the fixed block 25 and the crimping groove
There is gap, such curling punch can complete crimping movement, the crimping of rectangle plate is depressed into gap between 17.
In addition, bindiny mechanism is connecting rod 26 hinged with two formed punch mounting plates respectively, and connecting rod 26 has itself
Intensity will not be broken easily.
In the present embodiment, the distance between the cutting formed punch 23 and curling punch 24 are less than 14 He of cutting workbench
The distance between described crimping workbench 16, the cutting positioning groove 15 is apart from the cutting workbench 14 close to the crimping
The distance of the side of workbench 16 is less than the distance between the cutting formed punch 23 and described curling punch 24, the crimping groove
17 distance apart from the crimping workbench 16 close to the side for cutting workbench 14 is less than the cutting formed punch 23 and institute
State the distance between curling punch 24.
In this way, idle formed punch will not touch any workbench when carrying out cutting any one procedure with crimping,
It has ensured that formed punch is injury-free, has also avoided influencing ongoing process processing quality.
In the present embodiment, 19 lower surface of crossbeam is embedded in the upper surface of the slide plate 2, the two side walls of the crossbeam 19
On be recessed inwardly and have sliding slot, the side of sliding slot described in 2 face of slide plate is provided with convex block 27, and the convex block 27 is embedded in the cunning
In slot, idler wheel, the upper surface of the lower surface of the crossbeam 19 and the slide plate 2 are provided between the convex block 27 and the sliding slot
Between be provided with guide groove, feather key 28 is combined in the guide groove.
In this way, slide plate can be suspended on crossbeam, the stability of connection is improved, slide plate is avoided to fall off, feather key is being led
It is slided into slot, not only improves the guiding of slide plate, improves punching precision, and can be avoided formed punch and fall off, improve stability.
In the present embodiment, the described first raised organisation of working includes the first workbench 29, is set on first workbench 29
It is equipped with the first fixing groove 3, first fixing groove 3 is penetrated through close to one end of the curling mechanism to first workbench 29
Outside, 3 bottom of the first fixing groove is vertically provided with positioning pin 31, and the positioning pin 31 cooperates with the through-hole 11, and described the
The first hold-down mechanism is provided on one workbench 29, first workbench 29 is provided with close to the end of the curling mechanism
One flame gun 32, vertically upward, first flame gun 32 is far from described first for the pipette tips of first flame gun 32
One end of workbench 29 is provided with the first bending mechanism, the one end of first bending mechanism far from first flame gun 32
It is provided with the first raised pressing mechanism.
In this way, rectangle plate is fixed in the first fixing groove by positioning pin, the first hold-down mechanism compresses it, first by the
One flame gun carries out high-temperature process to the bending part, reduces the brittleness of rectangle plate, is easily deformed it, then first is curved
Folding mechanism is bent, and after the completion of bending action, the first raised pressing mechanism carries out the first protrusion of bending part at this
Processing will not cause workpiece to be broken and be crushed, have in this way when rectangle plate is extended because of its own intensity and brittleness
The guarantee of effect production success rate.
In the present embodiment, first hold-down mechanism includes the second cylinder 33 being arranged on first workbench 29,
Second cylinder, 33 top is fixedly connected by transverse slat 34, and 34 lower surface of transverse slat is fixedly connected with the first briquetting 35, institute
It states the first briquetting 35 and is recessed the first raised pressing mold 36 close to the side of the described first raised pressing mechanism.
In this way, the first briquetting carries out fastening extruding to the rectangle plate after fixation, ensure that it produces precision, the first protrusion pressure
Mould is cooperated with the first raised pressing mechanism, it is ensured that the shape and intensity of the first protrusion.
In the present embodiment, first bending mechanism includes vertically arranged third cylinder 37, the third cylinder 37
Telescopic end is set up, and the telescopic end of the third cylinder 37 is fixedly connected with the first pinch roller 38.
In this way, third cylinder extends, the first pinch roller is driven to bend rectangle plate, one end of rectangle plate is fixed,
The elongation of third cylinder can ensure that the angle of bending part is accurate.
In the present embodiment, the described first raised pressing mechanism includes horizontally disposed 4th cylinder 39, the 4th cylinder
First fixing groove 3 described in 39 telescopic end face, the telescopic end of the 4th cylinder 39 are fixedly installed with the first raised pressure head 4,
The curved surface that the surface of first workbench 29 described in described first 4 face of raised pressure head is obliquely installed for forward downward, described first
Raised pressure head 4 matches setting, the first raised pressure head 4 described in the described first 36 face of raised pressing mold with the described first raised pressing mold 36
It is provided with matched notch.
In this way, the raised pressure head of the 4th cylinder undetermined first squeezes the bending part Jing Guo high-temperature process, and with first
Raised pressing mold carries out cooperatively forming the first protrusion, has ensured the molding of the success rate and the first protrusion of processing.
In the present embodiment, the described second raised organisation of working includes being arranged in first workbench 29 far from the crimping
Second workbench 41 of mechanism one end is provided with the second fixing groove on second workbench 41, and second fixing groove is separate
One end of first workbench 41 is penetrated through to outside second workbench 41, and second workbench 41 is far from first work
The end face for making platform 29 is provided with the second raised pressing mold 43, is provided with the second hold-down mechanism above second fixing groove, and described the
Two hold-down mechanisms include the 5th cylinder 44 being vertically provided on mounting rack, and 44 telescopic end of the 5th cylinder is down-set, institute
The telescopic end for stating the 5th cylinder 44 is fixed with the second briquetting 45, the one end of second fixing groove far from first workbench 29
It is set to the second flame gun 46, the pipette tips of second flame gun 46 are arranged vertically upward, second flame gun 46
Lower section is fixedly mounted on the 6th cylinder 47, and the second flame gun 46 described in the mounting rack face is provided with the second bar folder
Structure, second flame gun 46 are provided with the second raised pressing mechanism far from one end of second workbench 41.
In this way, the one end for being not provided with through-hole is placed in the second fixing groove, the second briquetting compresses it,
Under the drive of six cylinders, the second flame gun heats rectangle plate, and then the second bending mechanism carries out rectangle plate
Bending, second raised the second protrusion of pressing mechanism processing.
In the present embodiment, the second bending mechanism includes the 7th vertically arranged cylinder 48, and the 7th cylinder 48 stretches
Hold down-set, the telescopic end of the 7th cylinder 48 is fixedly connected with the second pinch roller 49.
In this way, the 7th cylinder drives the second pinch roller to move downward, the bending to rectangle plate is realized, under high temperature action,
It can ensure the quality of production.
In the present embodiment, the described second raised pressing mechanism includes horizontally disposed 8th cylinder 5, the 8th cylinder 5
Telescopic end face described in the second fixing groove 42, the telescopic end of the 8th cylinder 5 is fixedly installed with the second raised pressure head 51, institute
The curved surface that the surface of the second workbench 41 described in the second 51 face of raised pressure head is obliquely installed for forward downward is stated, described second is convex
It plays pressure head 51 and matches setting, the second raised pressure head 51 described in the described second 43 face of raised pressing mold with the described second raised pressing mold 43
It is provided with matched notch.
In this way, the 8th cylinder drives the second raised pressure head to process the bending part of rectangle plate, ensure that second is convex
The ratio of briquetting risen.
The working principle of the invention: rectangle plate is placed in the cutting positioning groove cut on workbench, hydraulic cylinder
Cutting formed punch is driven to cut rectangle plate, cutting has matched holding tank in positioning groove, cut and take out after the completion
Rectangle plate is placed in crimping groove, while taking out the waste material in holding tank, and the first cylinder pushes slide plate to move on crossbeam,
Until curling punch face crimping groove, carries out crimping processing to rectangle plate, the rectangle plate that crimping is completed is taken out, is placed on
In the first fixing groove on first workbench, so that through-hole and detent fit position, the second cylinder drives the first pressure fastly to square
Shape plate is compressed, and the first flame gun heats rectangle plate, and after the completion of heating, third cylinder drives the first pinch roller
Rectangle plate is bent, after the completion of bending, third cylinder recycling, the 4th cylinder drives the first raised pressure head to rectangle plate
It is squeezed, forms the first protrusion, rectangle plate is removed after the completion, is placed in the second fixing groove on the second workbench,
Second briquetting compresses rectangle plate, and the 6th cylinder drives the second flame gun to heat rectangle plate, antipyretic complete
Six cylinder of Cheng Hou is shunk, and the 7th cylinder drives the second pinch roller to bend rectangle plate, and after the completion of bending, the 7th cylinder is received
Contracting, the 8th cylinder drive the second raised pressure head to squeeze rectangle plate, form the second protrusion, complete production.
Electric-control system is additionally provided in the present apparatus, all electric control elements being directed to are electrically connected with the electric-control system
It connects, wherein electric-control system includes PLC controller or MCU, generally selects PLC controller, model S7-200, wherein the first gas
Cylinder, the second cylinder, third cylinder, the 4th cylinder, the 5th cylinder, the 6th phase steel, the 7th cylinder and the 8th cylinder with the PLC
Controller is electrically connected and is controlled by it and acted, and improves reliability and stability.The specific control mode category of PLC controller
It is not repeated to describe in the prior art, present patent application.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that；It still may be used
To modify to technical solution documented by previous embodiment, or some or all of the technical features are equal
Replacement；And these are modified or replaceed, the model for technical solution of the embodiment of the present invention that it does not separate the essence of the corresponding technical solution
It encloses, should all cover within the scope of the claims and the description of the invention.
Claims (10)
1. a kind of spare tyre reinforcer process units, which is characterized in that including the cutting mechanism, curling mechanism and protrusion set gradually
Organisation of working, the cutting mechanism include cutting workbench, are provided with cutting positioning groove, the volume on the cutting workbench
Side mechanism includes crimping workbench, and crimping groove, the cutting workbench and the crimping are provided on the crimping workbench
Two station stamping mechanisms are provided with above workbench, two station stamping mechanism includes bracket, and the bracket is vertically provided with
Hydraulic cylinder, hydraulic cylinder extension end level are fixedly connected on crossbeam, and slide plate, the slide plate water are slidably fitted on the crossbeam
Flat side is connect with the telescopic end of the first cylinder, and the fixing end of first cylinder is fixedly mounted on the crossbeam, the cunning
Plate lower surface is fixedly mounted there are two formed punch mounting plate, by bindiny mechanism's connection between two formed punch mounting plates, two
Formed punch mounting plate lower end, which is separately installed with, cuts formed punch and curling punch, and the protrusion organisation of working includes that the first protrusion adds
Work mechanism and the second raised organisation of working.
2. a kind of spare tyre reinforcer process units according to claim 1, which is characterized in that the cutting formed punch and crimping
The distance between formed punch be less than the distance between the cutting workbench and the crimping workbench, the cutting positioning groove away from
It is less than the cutting formed punch and the curling punch with a distance from the side of the crimping workbench from the cutting workbench
The distance between, distance of the crimping groove apart from the crimping workbench close to the side for cutting workbench is less than institute
It states and cuts the distance between formed punch and the curling punch.
3. a kind of spare tyre reinforcer process units according to claim 1, which is characterized in that the crossbeam lower surface insertion
The upper surface of the slide plate, being recessed inwardly in the two side walls of the crossbeam has sliding slot, the side of sliding slot described in the slide plate face
Face is provided with convex block, and the convex block is embedded in the sliding slot, and idler wheel, the crossbeam are provided between the convex block and the sliding slot
Lower surface and the slide plate upper surface between be provided with guide groove, be combined with feather key in the guide groove.
4. a kind of spare tyre reinforcer process units according to claim 1, which is characterized in that the described first raised processing machine
Structure includes the first workbench, is provided with the first fixing groove on first workbench, first fixing groove is close to the crimping
One end of mechanism is penetrated through to outside first workbench, and first fixing groove bottom is vertically provided with positioning pin, the positioning
Pin cooperates with through-hole, is provided with the first hold-down mechanism on first workbench, first workbench is close to the crimping machine
The end of structure is provided with the first flame gun, and vertically upward, first flame gun is remote for the pipette tips of first flame gun
One end from first workbench is provided with the first bending mechanism, and first bending mechanism is far from first flame gun
One end be provided with the first raised pressing mechanism.
5. a kind of spare tyre reinforcer process units according to claim 4, which is characterized in that the first hold-down mechanism packet
The second cylinder being arranged on first workbench is included, second cylinder top is fixedly connected by transverse slat, the transverse slat
Lower surface is fixedly connected with the first briquetting, and first briquetting is recessed the close to the side of the described first raised pressing mechanism
One raised pressing mold.
6. a kind of spare tyre reinforcer process units according to claim 5, which is characterized in that the first bending mechanism packet
Vertically arranged third cylinder is included, the telescopic end of the third cylinder is set up, and the telescopic end of the third cylinder is fixed to be connected
It is connected to the first pinch roller.
7. a kind of spare tyre reinforcer process units according to claim 6, which is characterized in that the described first raised extruder
Structure includes horizontally disposed 4th cylinder, the first fixing groove described in the telescopic end face of the 4th cylinder, the 4th cylinder
Telescopic end be fixedly installed with the first raised pressure head, the surface of the first workbench described in the described first raised pressure head face is forward
The curved surface of inclined downward setting, the described first raised pressure head match setting, the first protrusion pressure with the described first raised pressing mold
First raised pressure head described in mould face is provided with matched notch.
8. a kind of spare tyre reinforcer process units according to claim 7, which is characterized in that the described second raised processing machine
Structure includes that second workbench of first workbench far from described curling mechanism one end is arranged in, and is set on second workbench
It is equipped with the second fixing groove, second fixing groove is penetrated through far from one end of first workbench to outside second workbench,
Second workbench is provided with the second raised pressing mold far from the end face of first workbench, sets above second fixing groove
It is equipped with the second hold-down mechanism, second hold-down mechanism includes the 5th cylinder being vertically provided on mounting rack, the 5th gas
Cylinder telescopic end is down-set, and the telescopic end of the 5th cylinder is fixed with the second briquetting, and second fixing groove is far from described
One end of one workbench is set to the second flame gun, and the pipette tips of second flame gun are arranged vertically upward, and described second
It is fixedly mounted on the 6th cylinder below flame gun, the second flame gun described in the mounting rack face is provided with the second bending
Mechanism, second flame gun are provided with the second raised pressing mechanism far from one end of second workbench.
9. a kind of spare tyre reinforcer process units according to claim 8, which is characterized in that the described second raised extruder
Structure includes horizontally disposed 8th cylinder, the second fixing groove described in the telescopic end face of the 8th cylinder, the 8th cylinder
Telescopic end be fixedly installed with the second raised pressure head, the surface of the second workbench described in the described second raised pressure head face is forward
The curved surface of inclined downward setting, the described second raised pressure head match setting, the second protrusion pressure with the described second raised pressing mold
Second raised pressure head described in mould face is provided with matched notch.
10. a kind of spare tyre reinforcer process units according to claim 9, which is characterized in that second protrusion squeezes
Mechanism includes horizontally disposed 8th cylinder, the second fixing groove described in the telescopic end face of the 8th cylinder, the 8th gas
The telescopic end of cylinder is fixedly installed with the second raised pressure head, and the described second raised pressure head matches setting with the described second raised pressing mold.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910039295.6A CN109570345B (en) | 2019-01-16 | 2019-01-16 | Spare tire reinforcement production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910039295.6A CN109570345B (en) | 2019-01-16 | 2019-01-16 | Spare tire reinforcement production device |
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| CN109570345A true CN109570345A (en) | 2019-04-05 |
| CN109570345B CN109570345B (en) | 2023-10-31 |
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| CN201910039295.6A Active CN109570345B (en) | 2019-01-16 | 2019-01-16 | Spare tire reinforcement production device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110788236A (en) * | 2019-11-12 | 2020-02-14 | 扬中市国鹰电器有限公司 | Continuous processing equipment for U-shaped heating pipe |
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| Publication number | Publication date |
|---|---|
| CN109570345B (en) | 2023-10-31 |
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