CN109551770A - 一种钢辊加热式复合机结构 - Google Patents

一种钢辊加热式复合机结构 Download PDF

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Publication number
CN109551770A
CN109551770A CN201811552602.2A CN201811552602A CN109551770A CN 109551770 A CN109551770 A CN 109551770A CN 201811552602 A CN201811552602 A CN 201811552602A CN 109551770 A CN109551770 A CN 109551770A
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unit
heating
film
composite aircraft
heated
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郭景松
秦启雄
余杉
洪家乐
吴文秋
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Zhongshan Songde Printing Machinery Co Ltd
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Zhongshan Songde Printing Machinery Co Ltd
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Publication of CN109551770A publication Critical patent/CN109551770A/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • B29C65/54—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive between pre-assembled parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/041—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using liquids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/06—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam for articles of indefinite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
    • B29C65/26—Hot fluid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45—Joining of substantially the whole surface of the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/041—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using liquids
    • B29C2035/042—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using liquids other than water
    • B29C2035/043—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using liquids other than water oil

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

本发明公开了一种钢辊加热式复合机结构，包括有依次设置的纸放卷单元、复合单元、膜放卷单元、膜收卷单元、剥离单元、上光单元、背涂单元、冷却单元和纸收卷单元，所述膜放卷单元和膜收卷单元之间设置有能在膜和纸经过时能对两者加热的加热单元，所述的加热单元包括有水平设置的加热辊。本发明的复合机结构，取消了传统的桥式风箱、热风干燥的方式，采用两条加热辊，内部通导热油的加热方式。将复合后的基材包在辊面上，实现加热干燥。由于基材直接贴合在加热辊表面，基材温度控制非常精准，干燥效率也大大提高，设备总能耗降低，降低生产成本，提高生产效率。

Description

一种钢辊加热式复合机结构
【技术领域】
本发明涉及一种钢辊加热式复合机结构。
【背景技术】
现有的纸塑复合机，通常工艺是为：膜放卷经过复合单元涂胶后，与经过纸放卷的纸张进行复合，然后经过放卷单元的顶部桥式风箱进行热风干燥，在经过后续的上光单元、背涂单元进行正反面处理，最后经过冷却单元冷却，在收卷完成整个工艺流程。由于桥式风箱安装在放卷单元的顶部，整个设备所需的空间尺寸通常在5500mm以上。现有的客户工业厂房大多在4200mm以内。难以满足客户要求。同时，即使客户厂房空间高度足够，由于热风干燥在上面，不可避免的漏风。
因此，本发明正是基于以上的不足而产生的。
【发明内容】
本发明要解决的技术问题在于针对上述现有技术中的不足，提供一种钢辊加热式复合机结构。
为解决上述技术问题，本发明采用了下述技术方案：一种钢辊加热式复合机结构，包括有依次设置的纸放卷单元、复合单元、膜放卷单元、膜收卷单元、剥离单元、上光单元、背涂单元、冷却单元和纸收卷单元，其特征在于，所述膜放卷单元和膜收卷单元之间设置有能在膜和纸经过时能对两者加热的加热单元，所述的加热单元包括有水平设置的加热辊。
如上所述的一种钢辊加热式复合机结构，其特征在于，所述的加热辊为两个，且两个加热辊位于同一竖直平面内。
如上所述的一种钢辊加热式复合机结构，其特征在于，所述加热辊内设置有加热通道，加热通道内通有导热油。
如上所述的一种钢辊加热式复合机结构，其特征在于，所述的复合单元包括有复合机架，复合机架上设置有复合辊和若干固定辊，所述的膜放卷单元设置在所述复合支架上。
与现有技术相比，本发明的一种钢辊加热式复合机结构，达到了如下效果：
本发明的复合机结构，取消了传统的桥式风箱、热风干燥的方式，采用两条加热辊，内部通导热油的加热方式。将复合后的基材包在辊面上，实现加热干燥。由于基材直接贴合在加热辊表面，基材温度控制非常精准，干燥效率也大大提高，设备总能耗降低，降低生产成本，提高生产效率。
【附图说明】
下面结合附图对本发明的具体实施方式作进一步详细说明，其中：
图1为本发明的结构图。
【具体实施方式】
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述。
如图1所示，一种钢辊加热式复合机结构，包括有依次设置的纸放卷单元1、复合单元2、膜放卷单元3、膜收卷单元5、剥离单元6、上光单元7、背涂单元8、冷却单元9和纸收卷单元10，所述膜放卷单元3和膜收卷单元5之间设置有能在膜和纸经过时能对两者加热的加热单元4，所述的加热单元4包括有水平设置的加热辊41。本发明的复合机结构，取消了传统的桥式风箱、热风干燥的方式，采用两条加热辊，内部通导热油的加热方式；将复合后的基材包在辊面上，实现加热干燥；由于基材直接贴合在加热辊表面，基材温度控制非常精准，干燥效率也大大提高，设备总能耗降低，降低生产成本，提高生产效率。
如图1所示，在本实施例中，所述的加热辊41为两个，且两个加热辊41位于同一竖直平面内，干燥效率高，而且大大降低设备的整体高度，满足客户大多数客户需求，节省空间。
如图1所示，所述加热辊41内设置有加热通道，加热通道内通有导热油。
如图1所示，在本实施例中，所述的复合单元2包括有复合机架21，复合机架21上设置有复合辊22和若干固定辊23，所述的膜放卷单元3设置在所述复合支架21上。

Claims (4)

1.一种钢辊加热式复合机结构，包括有依次设置的纸放卷单元(1)、复合单元(2)、膜放卷单元(3)、膜收卷单元(5)、剥离单元(6)、上光单元(7)、背涂单元(8)、冷却单元(9)和纸收卷单元(10)，其特征在于，所述膜放卷单元(3)和膜收卷单元(5)之间设置有能在膜和纸经过时能对两者加热的加热单元(4)，所述的加热单元(4)包括有水平设置的加热辊(41)。
2.根据权利要求1所述的一种钢辊加热式复合机结构，其特征在于，所述的加热辊(41)为两个，且两个加热辊(41)位于同一竖直平面内。
3.根据权利要求2所述的一种钢辊加热式复合机结构，其特征在于，所述加热辊(41)内设置有加热通道，加热通道内通有导热油。
4.根据权利要求1所述的一种钢辊加热式复合机结构，其特征在于，所述的复合单元(2)包括有复合机架(21)，复合机架(21)上设置有复合辊(22)和若干固定辊(23)，所述的膜放卷单元(3)设置在所述复合支架(21)上。
CN201811552602.2A 2018-12-19 2018-12-19 一种钢辊加热式复合机结构 Pending CN109551770A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110053354A (zh) * 2019-04-30 2019-07-26 中山松德印刷机械有限公司 一种后背涂式双工位复合机及其工作方法

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Publication number Priority date Publication date Assignee Title
CN202727513U (zh) * 2012-07-18 2013-02-13 叶志勇 一种节能覆膜机
CN103061195A (zh) * 2011-10-18 2013-04-24 美卓造纸机械公司 导热辊及其制造方法
CN205262098U (zh) * 2015-12-22 2016-05-25 吉安市三江超纤无纺有限公司 一种无纺布烘干箱
CN107639919A (zh) * 2016-07-22 2018-01-30 上海宏利药用包装材料有限公司 一种膜专用复合机
CN209504954U (zh) * 2018-12-19 2019-10-18 中山松德印刷机械有限公司 一种钢辊加热式复合机

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103061195A (zh) * 2011-10-18 2013-04-24 美卓造纸机械公司 导热辊及其制造方法
CN202727513U (zh) * 2012-07-18 2013-02-13 叶志勇 一种节能覆膜机
CN205262098U (zh) * 2015-12-22 2016-05-25 吉安市三江超纤无纺有限公司 一种无纺布烘干箱
CN107639919A (zh) * 2016-07-22 2018-01-30 上海宏利药用包装材料有限公司 一种膜专用复合机
CN209504954U (zh) * 2018-12-19 2019-10-18 中山松德印刷机械有限公司 一种钢辊加热式复合机

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110053354A (zh) * 2019-04-30 2019-07-26 中山松德印刷机械有限公司 一种后背涂式双工位复合机及其工作方法

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Application publication date: 20190402