CN109546814A - A kind of motor stator insulated groove wedge automatic-inserting device - Google Patents
A kind of motor stator insulated groove wedge automatic-inserting device Download PDFInfo
- Publication number
- CN109546814A CN109546814A CN201811563691.0A CN201811563691A CN109546814A CN 109546814 A CN109546814 A CN 109546814A CN 201811563691 A CN201811563691 A CN 201811563691A CN 109546814 A CN109546814 A CN 109546814A
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- Prior art keywords
- motor stator
- temporary
- temporary storage
- hole
- slot wedge
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- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 238000003780 insertion Methods 0.000 claims abstract description 21
- 230000037431 insertion Effects 0.000 claims abstract description 21
- 238000009434 installation Methods 0.000 claims description 16
- 238000005138 cryopreservation Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 7
- 238000012797 qualification Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 9
- 238000013138 pruning Methods 0.000 description 6
- 238000009966 trimming Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/0018—Applying slot closure means in the core; Manufacture of slot closure means
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/32—Windings characterised by the shape, form or construction of the insulation
- H02K3/325—Windings characterised by the shape, form or construction of the insulation for windings on salient poles, such as claw-shaped poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/022—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with salient poles or claw-shaped poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
Abstract
The present invention relates to motor stator for compressor field, specially a kind of motor stator insulated groove wedge automatic-inserting device, including workpiece mounting disc, control unit and the feeding device being connect with control unit, pre-inserted indexing mechanism and interposer；Workpiece mounting disc is for installing motor stator；Pre-inserted indexing mechanism includes apparatus for temporary storage, is equipped on apparatus for temporary storage with motor stator slot wedge mounting hole corresponding position and keeps in hole, and feeding device is used to for slot wedge being packed into temporary hole；Apparatus for temporary storage is equipped with the turntable that itself can be made to revolve and turntable is connect with control unit；Interposer is used to drive the slot wedge in temporary hole to be inserted into motor stator slot wedge mounting hole.Slot wedge is packed into temporary hole by feeding device, then turntable rotation makes temporary hole and motor stator slot wedge mounting hole face on apparatus for temporary storage, interposer drives in the slot wedge insertion motor stator slot wedge mounting hole in temporary hole, high production efficiency, be not in the situation that slot wedge leaks that slot wedge is pliable in slotting and insertion process, improve the qualification rate of motor stator.
Description
Technical field
The present invention relates to motor stator for compressor fields, certainly more particularly, to a kind of motor stator insulated groove wedge
Dynamic insertion apparatus.
Background technique
Motor includes that stator and the rotor being arranged in stator are constituted, and stator includes stator core and stator winding, is determined
Sub- iron core is made of rear magnetic yoke and tooth, and the rear magnetic yoke constitutes the cylindrical portion of outer rim, and the tooth is set to the interior of rear magnetic yoke
Side simultaneously winds stator winding.In order to increase the electromagnetic conversion efficiency of the insulating properties of stator and then raising motor, need to motor
Insulating slot wedge is inserted into the slot wedge mounting hole of stator.In the prior art, general by the way that insulating slot wedge is manually inserted into motor stator
Slot wedge mounting hole in, not only production efficiency is low for artificial mode, and due to there is multiple slot wedge mounting holes to need to install insulation
Slot wedge often will appear the slotting situation of leakage, in addition, manually insertion insulating slot wedge when, due to manually exert a force it is improper be easy to appear it is slotting
During insulating slot wedge bend the case where, this can all reduce the qualification rate of motor stator.
Summary of the invention
The present invention is directed to overcome above-mentioned at least one defect in the prior art, provide a kind of motor stator insulated groove wedge from
Dynamic insertion apparatus, high production efficiency are not in leak the case where inserting insulating slot wedge, and insulating slot wedge is less prone in insertion process
The case where bending, improves the qualification rate of motor stator.
In order to achieve the above objectives, the technical solution adopted by the present invention is that: a kind of motor stator insulated groove wedge is provided and is inserted automatically
Enter device, including workpiece mounting disc, control unit and the feeding device connecting with control unit, pre-inserted indexing mechanism and insertion machine
Structure；Workpiece mounting disc is for installing motor stator；Pre-inserted indexing mechanism includes apparatus for temporary storage, on apparatus for temporary storage with motor stator slot
Wedge mounting hole corresponding position is equipped with temporary hole, and feeding device is used to for slot wedge being packed into temporary hole；Apparatus for temporary storage is equipped with energy
The turntable and turntable for so that itself is revolved are connect with control unit；Interposer is used to drive the slot wedge in temporary hole to be inserted into motor
In stator slot wedge mounting hole.
Turntable rotates so that apparatus for temporary storage revolves, and the temporary hole and motor after apparatus for temporary storage revolution in place on apparatus for temporary storage are fixed
Pilot trench wedge mounting hole face.
Preferably, feeding device includes slot wedge placement mechanism, slot wedge traction mechanism, feeding port, pruning mechanism and press
Structure is equipped with slot wedge guiding mechanism, is equipped with slot wedge tapping channel, slot in slot wedge guiding mechanism between slot wedge placement mechanism and feeding port
It wedges on slot wedge placement mechanism, slot wedge traction mechanism connect with control unit and is used to draw the supreme material mouth of slot wedge, trimmer
Structure is set at feeding port and is connect with control unit for trimming slot wedge, and it is convex some slot wedge after pruning mechanism trimming slot wedge
Hole is kept in out, and flatten unit connect with control unit and is used to protrude in the temporary hole of slot wedge indentation in temporary hole, pruning mechanism
It can be scissors, flatten unit may include flattening driving device and flattening block, flattens driving device driving and flattens block movement with will be convex
The slot wedge for keeping in hole out is pressed into temporary hole.
Preferably, interposer includes contact pin, contact pin fixed plate, guide rod, guide rod fixing plate and contact pin driving device,
Contact pin is fixed below contact pin fixed plate, and guide rod is for connecting guide rod fixing plate and contact pin fixed plate, contact pin driving device
With control unit connects and is used to drive together with contact pin fixed plate and contact pin and moves up and down along guide rod, contact pin exerts a force when declining
In on the slot wedge in temporary hole, slot wedge is inserted into motor stator slot wedge mounting hole under the action of contact pin, contact pin driving device
It can be cylinder.
In above scheme, slot wedge is packed into the temporary hole on apparatus for temporary storage by feeding device, is then turned by turntable
It moves so that apparatus for temporary storage rotates, the temporary hole and motor stator slot wedge mounting hole after apparatus for temporary storage revolution in place on apparatus for temporary storage are just
It is right, drive the slot wedge in temporary hole to be inserted into motor stator slot wedge mounting hole by interposer, the slot wedge automatic-inserting device
High production efficiency is not in leak the case where inserting insulating slot wedge, and the case where insulating slot wedge is bent is less prone in insertion process,
Improve the qualification rate of motor stator.
Preferably, turntable generally Y-shaped structure is respectively equipped with an apparatus for temporary storage in three head portions of Y-shaped structure.This
Sample is arranged so that feeding device and interposer are simultaneously operable, and improves production efficiency.The disk edge of Y-shaped structure is smooth
Structure.
Preferably, center of turntable is equipped with the driving structure of rotary disk connecting with control unit, and driving structure of rotary disk is torque electricity
Machine；The turntable mounting seat for installing driving structure of rotary disk is equipped with below turntable.Driving structure of rotary disk driving turntable rotate into
And apparatus for temporary storage is driven to revolve.
Preferably, feeding device is equipped with a feeding port；Pre-inserted indexing mechanism further include connect with control unit it is temporary
Driving is temporary when device Autorotation driving device, apparatus for temporary storage Autorotation driving device and apparatus for temporary storage are detachably connected and are used to connect
Device rotation.Slot wedge is packed into temporary hole by setting in this way convenient for feeding device；Feeding device is once built-in to a temporary hole
Enter slot wedge, the driving apparatus for temporary storage rotation of apparatus for temporary storage Autorotation driving device makes temporary hole successively corresponding with feeding port, keeps in dress
It sets from the feeding device that circles and is packed into slot wedge into all temporary holes and finishes.Apparatus for temporary storage Autorotation driving device is torque motor.
Preferably, apparatus for temporary storage includes swivel plate and sequentially connected temporary cylinder and positioning disk, keeps in hole and runs through temporary cylinder
It is arranged with positioning disk；Swivel plate is connect with turntable, and keeping in cylinder simultaneously can the rotation of relative rotation plate in swivel plate with positioning disk；It inserts
Positioning disk is for guiding in temporary hole in slot wedge insertion motor stator slot wedge mounting hole when entering mechanism work；Positioning disk and temporary dress
Autorotation driving device is set to be detachably connected.The setting of swivel plate is so that apparatus for temporary storage is connect with turntable, to realize that turntable rotates band
Dynamic apparatus for temporary storage revolution, drives positioning disk rotation when apparatus for temporary storage Autorotation driving device is connect with positioning disk, positioning disk rotates band
Dynamic temporary cylinder rotation, and positioning disk and the rotation of temporary cylinder relative rotation plate, to realize apparatus for temporary storage rotation, and apparatus for temporary storage rotation
While turntable do not rotate.
Preferably, apparatus for temporary storage further includes the top plate above temporary cylinder, temporary hole sequentially pass through top plate, temporary cylinder and
Positioning disk setting；Top plate connect with temporary cylinder and is used to guide feeding device that slot wedge is packed into temporary hole.
Preferably, top plate edge is circumferentially with top plate notch, and it is fixed that turntable is equipped with the apparatus for temporary storage connecting with control unit
Position driving structure, apparatus for temporary storage Locating driver structure are equipped with and the matched apparatus for temporary storage positioning device of top plate notch；Temporary dress
Locating driver structure driving apparatus for temporary storage positioning device is set to rise, so that apparatus for temporary storage positioning device and top plate notch are detached from, this
Enable apparatus for temporary storage rotation；Apparatus for temporary storage Locating driver structure drives the decline of apparatus for temporary storage positioning device, so that apparatus for temporary storage
In conjunction with top plate notch, this positions apparatus for temporary storage to be unable to rotation positioning device, this facilitates insertion into mechanism and drives temporary hole
In interior slot wedge insertion motor stator slot wedge mounting hole.
Preferably, apparatus for temporary storage positioning device is convex shape structure, and boss is matched with top plate notch, this further makes
The rotation relative to swivel plate will not be occurred during revolution by obtaining apparatus for temporary storage.
Preferably, apparatus for temporary storage further includes roller bearing, a roller bearing be sheathed on positioning disk be placed in positioning disk and
Between swivel plate, a roller bearing is sheathed on temporary cylinder and is placed between top plate and swivel plate.The setting of roller bearing so that
Apparatus for temporary storage rotation is smooth.
Preferably, apparatus for temporary storage Autorotation driving device is equipped with the apparatus for temporary storage rotation driving for driving its own to go up and down
Device lifting structure, apparatus for temporary storage Autorotation driving device lifting structure are connect with control unit；Positioning disk is equipped with pin hole, temporarily
Cryopreservation device Autorotation driving device is equipped with bolt corresponding with pin hole.The driving of apparatus for temporary storage Autorotation driving device lifting structure is temporary
Cryopreservation device Autorotation driving device rises, so that in bolt insertion pin hole, to realize positioning disk and apparatus for temporary storage rotation driving dress
The connection and then realization apparatus for temporary storage Autorotation driving device driving apparatus for temporary storage rotation set；The lifting of apparatus for temporary storage Autorotation driving device
Structure drives the decline of apparatus for temporary storage Autorotation driving device, so that bolt is detached from pin hole, to realize positioning disk and apparatus for temporary storage certainly
The disengaging of rotary driving device.
Preferably, workpiece mounting disc is equipped with rough positioning device, and motor stator is equipped with matched thick with rough positioning device
Locating slot.The positioning of setting realization motor stator in this way when so that apparatus for temporary storage being revolved in place, keeps in hole and motor stator slot wedge
Mounting hole face, being easy to implement interposer will be in the slot wedge insertion motor stator slot wedge mounting hole in temporary hole；Coarse positioning dress
Setting can be the coarse positioning convex block being fixed in workpiece mounting disc, and coarse positioning slot can be for set on the coarse positioning of motor stator outer wall bottom
Groove, when motor stator is mounted in workpiece mounting disc, coarse positioning convex block is inserted into from bottom to top in coarse positioning groove.
Preferably, workpiece mounting disc is equipped with the motor stator lifting drive for the lifting of driving motor stator, electricity
Machine stator lifting drive is connect with control unit；Be oriented to pan bottom be equipped with precision positioning device, motor stator be equipped with
The matched precision positioning slot of precision positioning device.Motor stator lifting drive driving motor stator rises, so that coarse positioning
Device and coarse positioning slot are detached from, while precision positioning device is in conjunction with precision positioning slot, to realize positioning disk and motor stator
Positioning；Precision positioning device can be the precision positioning convex block for being fixed on guiding pan bottom, and precision positioning slot can be fixed set on motor
Precision positioning groove at the top of sub- outer wall, when motor stator lifting drive driving motor stator rises, precision positioning convex block
It is inserted into precision positioning groove from the top down.
Preferably, the temporary hole in positioning disk is to be obliquely installed, and inclined direction is to lead from separate to close from top to bottom
To disk center direction；The outlet port in the temporary hole in positioning disk corresponds to the setting of motor stator slot wedge mounting hole.Being obliquely installed makes
It obtains slot wedge to be easier to come out in insertion motor stator slot wedge mounting hole from positioning disk, and slot wedge is less susceptible to bend in insertion process.
Preferably, multiple motor stators are installed in workpiece mounting disc；Workpiece mounting disc, which is equipped with, drives its own rotation
Workpiece install disk drive device, workpiece installation disk drive device connect with control unit.In this way convenient for raising production efficiency.
Preferably, workpiece installation disk drive device is torque motor, and workpiece installation disk drive device is mounted on workpiece installation
Disk center；The workpiece mounting disc pedestal for installing workpiece mounting disc driving device is equipped with below workpiece mounting disc.Workpiece installation
Disk drive device drives workpiece mounting disc to rotate and then drives motor stator revolution, the revolution of apparatus for temporary storage and motor stator so that
The two quickly revolves in place, and in place when apparatus for temporary storage on temporary hole and motor stator slot wedge mounting hole face.
Preferably, motor stator mounting portion is fixed in workpiece mounting disc, motor stator is installed on motor stator mounting portion
On, rough positioning device is set on motor stator mounting portion.
Preferably, motor stator mounting portion includes positioning tool structure and stator mounting structure, and positioning tool structure is fixed
In in workpiece mounting disc, rough positioning device is set in positioning tool structure；Stator mounting structure is set to positioning tool structure 3031
Interior and can move up and down in positioning tool structure, motor stator is placed on stator mounting structure；In workpiece mounting disc with
The position of stator mounting structure face offers tooling through-hole, and tooling through-hole is less than stator mounting structure size, motor stator
Lifting drive can drive stator mounting structure lifting to drive the lifting of electronics stator by tooling through-hole.
Preferably, stator mounting structure includes stator mounting seat, and stator mounting seat center is equipped with lug boss, and electronics is fixed
Sub-set is set on lug boss and is supported by stator mounting seat, is arranged in this way so that motor stator is in 3031 He of positioning tool structure
In the space that lug boss surrounds, prevent motor stator from arbitrarily shaking.
Preferably, lug boss is hollow structure.Setting is convenient for motor stator convenient for reducing stator mounting structure weight in this way
Lifting drive driving motor stator moves up and down.
Preferably, the top of positioning tool structure wall portion is equipped with notch, and setting is convenient for motor stator in motor stator in this way
It installation on mounting portion and takes away.
Compared with prior art, the invention has the benefit that slot wedge is packed on apparatus for temporary storage by feeding device
In temporary hole, then rotated by turntable so that apparatus for temporary storage rotates, apparatus for temporary storage revolves temporary on rear apparatus for temporary storage in place
Hole and motor stator slot wedge mounting hole face drive the slot wedge in temporary hole to be inserted into motor stator slot wedge installation by interposer
In hole, which is not in leak the case where inserting insulating slot wedge, and be not easy in insertion process
There is the case where insulating slot wedge bending, improves the qualification rate of motor stator.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of motor stator insulated groove wedge automatic-inserting device of the present embodiment.
Fig. 2 is the connection schematic diagram of motor stator, workpiece mounting disc and motor stator lifting drive in the present embodiment.
Fig. 3 is that a motor stator is mounted on the schematic diagram in workpiece mounting disc in the present embodiment.
Fig. 4 is the schematic diagram of pre-inserted indexing mechanism in the present embodiment.
Fig. 5 is the schematic diagram of apparatus for temporary storage and apparatus for temporary storage Autorotation driving device in the present embodiment, and wherein apparatus for temporary storage is
Explosive state.
Fig. 6 is the top view of top plate in the present embodiment.
Fig. 7 is the top view of positioning disk in the present embodiment.
Fig. 8 is the enlarged drawing of A in Fig. 7.
The schematic diagram of feeding device in Fig. 9 the present embodiment.
Figure 10 is the schematic diagram that slot wedge is inserted into motor stator slot wedge mounting hole by interposer, wherein for clear signal,
Apparatus for temporary storage only shows top plate and positioning disk.
Figure 11 is the connection schematic diagram of pre-inserted indexing mechanism and feeding device, interposer and motor stator.
Figure 12 is the schematic diagram of slot wedge.
Figure 13 is that the automatic-inserting device of the present embodiment is inserted into the procedure declaration figure of slot wedge.
Appended drawing reference: pre-inserted indexing mechanism 100；Apparatus for temporary storage Autorotation driving device 101；Bolt 1011；Apparatus for temporary storage is certainly
Rotary driving device lifting structure 1012；Apparatus for temporary storage 102；Temporary hole 1021；Turntable 1022；Top plate 1023；Temporary cylinder 1024；Rotation
Rotating plate 1025；Positioning disk 1026；Roller bearing 1027；Precision positioning device 1028；Rough positioning device 1029；Driving structure of rotary disk
1031；Turntable mounting seat 1032；Top plate notch 1033；Apparatus for temporary storage Locating driver structure 1034；Apparatus for temporary storage positioning device
1035；Interposer 200；Contact pin 201；Contact pin fixed plate 202；Guide rod 203；Guide rod fixing plate 204；Contact pin driving device
205；Workpiece mounting disc 300；Motor stator lifting drive 301；Workpiece installs disk drive device 302；Motor stator installation
Portion 303；Workpiece mounting disc pedestal 304；Positioning tool structure 3031；Stator mounting structure 3032；Stator mounting seat 3033；It is convex
Play portion 3034；Notch 3035；Motor stator 400；Slot wedge mounting hole 401；Feeding device 500；Slot wedge traction mechanism 501；Trimming
Mechanism 502；Flatten unit 503；Slot wedge guiding mechanism 504；Slot wedge 600.
Specific embodiment
Attached drawing of the present invention only for illustration, is not considered as limiting the invention.It is following in order to more preferably illustrate
Embodiment, the certain components of attached drawing have omission, zoom in or out, and do not represent the size of actual product；For art technology
For personnel, the omitting of some known structures and their instructions in the attached drawings are understandable.
Embodiment
As shown in Figures 1 to 12, a kind of motor stator insulated groove wedge automatic-inserting device, including work are present embodiments provided
Part mounting disc 300, control unit and the feeding device 500 being connect with control unit, pre-inserted indexing mechanism 100 and interposer
200；Workpiece mounting disc 300 is for installing motor stator 400；Pre-inserted indexing mechanism 100 includes apparatus for temporary storage 102, apparatus for temporary storage
Temporary hole 1021 is equipped on 102 with 400 slot wedge mounting hole of motor stator, 401 corresponding position, feeding device 500 is used for slot wedge
600 are packed into temporary hole 1021；Apparatus for temporary storage 102 is equipped with the turntable 1022 and turntable 1022 and control that itself can be made to revolve
Unit connection；Interposer 200 is used to drive the slot wedge 600 in temporary hole 1021 to be inserted into 400 slot wedge mounting hole 401 of motor stator
It is interior.
Turntable 1022 rotates so that apparatus for temporary storage 102 revolves, after the revolution in place of apparatus for temporary storage 102 on apparatus for temporary storage 102
Temporary 401 face of hole 1021 and 400 slot wedge mounting hole of motor stator.
Wherein, as shown in figure 9, feeding device 500 includes slot wedge placement mechanism, slot wedge traction mechanism 501, feeding port, repairs
Shearing machine structure 502 and flatten unit 503 are equipped with slot wedge guiding mechanism 504, slot wedge Guiding machine between slot wedge placement mechanism and feeding port
Slot wedge tapping channel is equipped in structure 504, slot wedge 600 is set on slot wedge placement mechanism, and slot wedge traction mechanism 501 and control unit connect
It connects and is used to draw slot wedge 600 to feeding port, pruning mechanism 502 is set at feeding port and connect with control unit for trimming groove
Wedge 600, pruning mechanism understand the temporary hole 1021 of some slot wedge 600 protrusion, flatten unit and control unit after trimming slot wedge 600
It connects and the slot wedge 600 for being used to protrude temporary hole 1021 is pressed into temporary hole 1021, pruning mechanism 502 can be scissors, flatten
Mechanism 503 may include flattening driving device and flattening block, flattens driving device driving and flattens block movement will protrude temporary hole
1021 slot wedge 600 is pressed into temporary hole 1021.
In addition, as shown in Figure 10, interposer 200 includes contact pin 201, contact pin fixed plate 202, guide rod 203, guide rod
Fixed plate 204 and contact pin driving device 205, contact pin 201 are fixed on 201 lower section of contact pin fixed plate, and guide rod 203 is led for connecting
To bar fixed plate 204 and contact pin fixed plate 202, contact pin driving device 205 connect with control unit and is used to that contact pin to be driven to fix
Plate 202 and contact pin 201 are moved up and down along guide rod 203 together, and contact pin 201 forces in the slot wedge in temporary hole 1021 when declining
On 600, slot wedge 600 is inserted into motor stator slot wedge mounting hole 401 under the action of contact pin 201, and contact pin driving device 205 can
For cylinder.
As shown in Fig. 1, Figure 11 and Figure 13, when using the slot wedge automatic-inserting device, by feeding device 500 by slot wedge
500 are packed into the temporary hole 1021 on apparatus for temporary storage 102, are then rotated by turntable 1022 so that apparatus for temporary storage 102 rotates, temporarily
401 face of temporary hole 1021 and 400 slot wedge mounting hole of motor stator after the revolution in place of cryopreservation device 102 on apparatus for temporary storage 102, leads to
Crossing interposer 200 drives the slot wedge 600 in temporary hole 1021 to be inserted into 400 slot wedge mounting hole 401 of motor stator, and the slot wedge is certainly
Dynamic insertion apparatus high production efficiency is not in leak the case where inserting insulating slot wedge, and insulating slot wedge is less prone in insertion process
The case where bending, improves the qualification rate of motor stator.
In the present embodiment, as shown in figure 4, the generally Y-shaped structure of turntable 1022, in three head parts of Y-shaped structure
It She You not an apparatus for temporary storage 102.So that feeding device 500 and interposer 200 are simultaneously operable, raising production is imitated for setting in this way
Rate.1022 edge of turntable of Y-shaped structure is smooth structure.
Wherein, 1022 center of turntable is equipped with the driving structure of rotary disk 1031 connecting with control unit, driving structure of rotary disk
1031 be torque motor；The turntable mounting seat 1032 for installing driving structure of rotary disk 1031 is equipped with below turntable 1022.Turn
Dish driving structure 1031 drives turntable 1022 to rotate and then apparatus for temporary storage 102 is driven to revolve.
In addition, as shown in Figure 1, Figure 4 and Figure 5, feeding device 500 is equipped with a feeding port；Pre-inserted indexing mechanism 100 also wraps
Include the apparatus for temporary storage Autorotation driving device 101 connecting with control unit, apparatus for temporary storage Autorotation driving device 101 and apparatus for temporary storage
102 are detachably connected and for driving 102 rotation of apparatus for temporary storage when connecting.Setting is convenient for feeding device 500 by slot wedge 600 in this way
It is packed into temporary hole 1021；Feeding device 500 is once packed into slot wedge 600 into a temporary hole 1021, and apparatus for temporary storage rotation is driven
Dynamic device 101 drives 102 rotation of apparatus for temporary storage to make temporary hole 1021 successively corresponding with feeding port, 102 rotation one of apparatus for temporary storage
All feeding devices 500 are packed into slot wedge 600 into all temporary holes 1021 and finish.Apparatus for temporary storage Autorotation driving device 101 is torque
Motor.
Wherein, as shown in figure 5, apparatus for temporary storage 102 includes swivel plate 1025 and sequentially connected temporary cylinder 1024 and guiding
Disk 1026 keeps in hole 1021 and runs through temporary cylinder 1024 and the setting of positioning disk 1026；Swivel plate 1025 is connect with turntable 1022, is kept in
Cylinder 1024 and positioning disk 1026 are set in swivel plate 1025 and can 1025 rotations of relative rotation plate；Interposer 200 is led when working
To disk 1026 for guiding slot wedge 600 in temporary hole 1021 to be inserted into 400 slot wedge mounting hole 401 of motor stator；Positioning disk 1026
It is detachably connected with apparatus for temporary storage Autorotation driving device 101.The setting of swivel plate 1025 is so that apparatus for temporary storage 102 and turntable 1022
Connection, to realize that the rotation of turntable 1022 drives apparatus for temporary storage 102 to revolve；Apparatus for temporary storage Autorotation driving device 101 and positioning disk
Driving positioning disk 1026 rotates when 1026 connection, and the rotation of positioning disk 1026 drives temporary cylinder 1024 to rotate, and 1026 He of positioning disk
Temporary 1024 relative rotation plate 1025 of cylinder rotation to realize 102 rotation of apparatus for temporary storage, and turns while 102 rotation of apparatus for temporary storage
Disk 1022 does not rotate.
In addition, apparatus for temporary storage 102 further includes the top plate 1023 set on temporary 1024 top of cylinder, temporary hole 1021 is sequentially passed through
Top plate 1023, temporary cylinder 1024 and positioning disk 1026 are arranged；Top plate 1023 connect with temporary cylinder 1024 and for guiding feeding to fill
It sets 500 slot wedge 600 is packed into temporary hole 1021.
In the present embodiment, as shown in figure 4,1023 edge of top plate is circumferentially with top plate notch 1033, turntable 1022 is equipped with
The apparatus for temporary storage Locating driver structure 1034 connecting with control unit, apparatus for temporary storage Locating driver structure 1034 is equipped with and top plate
The matched apparatus for temporary storage positioning device 1035 of notch 1033；Apparatus for temporary storage Locating driver structure 1034 drives apparatus for temporary storage positioning dress
Set 1035 risings so that apparatus for temporary storage positioning device 1035 and top plate notch 1033 are detached from, this enable apparatus for temporary storage 102 oneself
Turn；Apparatus for temporary storage Locating driver structure 1034 drives apparatus for temporary storage positioning device 1035 to decline, so that apparatus for temporary storage positioning device
1035 are combined with top plate notch 1033, this prevents apparatus for temporary storage 102 by positioning from rotation, this facilitates insertion into the driving of mechanism 200
Slot wedge 600 in temporary hole 1021 is inserted into 400 slot wedge mounting hole 401 of motor stator.
In the present embodiment, apparatus for temporary storage positioning device 1035 be convex shape structure, boss with top plate notch 1033
Match, this is further such that the rotation relative to swivel plate 1025 will not occur during revolution for apparatus for temporary storage 102.
Wherein, apparatus for temporary storage 102 further includes roller bearing 1027, and a roller bearing 1027 is sheathed on positioning disk 1026 simultaneously
It is placed between positioning disk 1026 and swivel plate 1025, a roller bearing 1027 is sheathed on temporary cylinder 1024 and is placed in top plate 1023
Between swivel plate 1025.The setting of roller bearing 1027 is so that 102 rotation of apparatus for temporary storage is smooth.
In addition, as shown in figure 5, apparatus for temporary storage Autorotation driving device 101 is equipped with for driving the temporary of its own lifting
Device Autorotation driving device lifting structure 1012, apparatus for temporary storage Autorotation driving device lifting structure 1012 are connect with control unit；
Positioning disk 1026 is equipped with pin hole, and apparatus for temporary storage Autorotation driving device 101 is equipped with bolt 1011 corresponding with pin hole.Temporarily
Cryopreservation device Autorotation driving device lifting structure 1012 drives apparatus for temporary storage Autorotation driving device 101 to rise, so that bolt 1011 is inserted
Enter in pin hole, to realize the connection of positioning disk 1026 and apparatus for temporary storage Autorotation driving device 101 and then realize apparatus for temporary storage certainly
Rotary driving device 101 drives 102 rotation of apparatus for temporary storage；Apparatus for temporary storage Autorotation driving device lifting structure 1012 drives apparatus for temporary storage
Autorotation driving device 101 declines, so that bolt 1011 is detached from pin hole, to realize positioning disk 1026 and apparatus for temporary storage rotation driving
The disengaging of device 101.
Wherein, as shown in Figures 2 and 3, workpiece mounting disc 300 is equipped with rough positioning device 1029, sets on motor stator 400
Have and the matched coarse positioning slot of rough positioning device 1029.The positioning of setting realization motor stator 400 in this way, so that apparatus for temporary storage
102 revolution in place when, keep in 401 face of hole 1021 and 400 slot wedge mounting hole of motor stator, be easy to implement interposer 200 will
Slot wedge 600 in temporary hole 1021 is inserted into motor stator slot wedge mounting hole 401；Rough positioning device 1029 can be to be fixed on workpiece
Coarse positioning convex block in mounting disc 300, coarse positioning slot can be the coarse positioning groove set on 400 outer wall bottom of motor stator, will be electric
When machine stator 400 is mounted in workpiece mounting disc 300, coarse positioning convex block is inserted into from bottom to top in coarse positioning groove.
In addition, workpiece mounting disc 300 is equipped with for the lifting of driving motor stator 400 as shown in Fig. 2, Fig. 5 and Figure 11
Motor stator lifting drive 301, motor stator lifting drive 301 are connect with control unit；1026 bottom of positioning disk
Equipped with precision positioning device 1028, motor stator 400 is equipped with and the matched precision positioning slot of precision positioning device 1028.Motor
301 driving motor stator 400 of stator lifting drive rises, so that rough positioning device 1029 and coarse positioning slot are detached from, simultaneously
Precision positioning device 1028 is in conjunction with precision positioning slot, and to realize the positioning of positioning disk 1026 Yu motor stator 400, this is convenient for slotting
Enter mechanism 200 slot wedge 600 in temporary hole 1021 is inserted into 400 slot wedge mounting hole 401 of motor stator；Motor stator lifting is driven
When dynamic device 301 does not work, rough positioning device 1029 realizes the positioning of motor stator 400 in conjunction with coarse positioning slot；Precision is fixed
Position device 1028 can be the precision positioning convex block for being fixed on 1026 bottom of positioning disk, and precision positioning slot can be for set on motor stator
Precision positioning groove at the top of 400 outer walls, when 301 driving motor stator 400 of motor stator lifting drive rises, precision is fixed
Position convex block is inserted into from the top down in precision positioning groove.
Wherein, as depicted in figure 10 and figure 13, the temporary hole 1021 in positioning disk 1026 is to be obliquely installed, and incline from top to bottom
Tilted direction is from far to close to 1026 center position of positioning disk；The outlet port in the temporary hole 1021 in positioning disk 1026 is corresponding
The setting of 400 slot wedge mounting hole 401 of motor stator.It is obliquely installed so that slot wedge 600, which is easier to come out from positioning disk 1026, is inserted into motor
In 400 slot wedge mounting hole 401 of stator, and slot wedge 600 is less pliable in insertion process.
In the present embodiment, as shown in Fig. 2, being equipped with multiple motor stators 400 in workpiece mounting disc 300；Workpiece mounting disc
300 are equipped with the workpiece installation disk drive device 302 for driving its own rotation, and workpiece installs disk drive device 302 and control is single
Member connection.In this way convenient for raising production efficiency.
In addition, workpiece installation disk drive device 302 is torque motor, workpiece installation disk drive device 302 is mounted on workpiece
300 center of mounting disc；The workpiece mounting disc for installing workpiece mounting disc driving device 302 is equipped with below workpiece mounting disc 300
Pedestal 304.Workpiece installs disk drive device 302 and drives workpiece mounting disc 300 to rotate and then motor stator 400 is driven to revolve, temporarily
The revolution of cryopreservation device 102 and motor stator 400 so that the two quickly revolves in place, and in place when apparatus for temporary storage 102 on it is temporary
401 face of hole 1021 and 400 slot wedge mounting hole of motor stator.
In the present embodiment, as shown in Fig. 2, being fixed with motor stator mounting portion 303, motor stator in workpiece mounting disc 300
400 are installed on motor stator mounting portion 303, and rough positioning device 1029 is set on motor stator mounting portion 303.
Wherein, motor stator mounting portion 303 includes positioning tool structure 3031 and stator mounting structure 3032, positioning tool
Structure 3031 is fixed in workpiece mounting disc 300, and rough positioning device 1029 is set in positioning tool structure 3031；Stator installation knot
Structure 3032 is set in positioning tool structure 3031 and can move up and down in positioning tool structure 3031, and motor stator 400 is put
It is placed on stator mounting structure 3032；Position in workpiece mounting disc 300 with 3032 face of stator mounting structure offers tooling
Through-hole, and tooling through-hole is less than 3032 size of stator mounting structure, motor stator lifting drive 301 can pass through tooling through-hole
It drives stator mounting structure 3032 to go up and down and then electronics stator 400 is driven to go up and down.
In addition, stator mounting structure 3032 includes stator mounting seat 3033,3033 center of stator mounting seat is equipped with convex
Portion 3034 is played, electronics stator 400 is sheathed on lug boss 3034 and is supported by stator mounting seat 3033, and setting is so that electricity in this way
Machine stator 400 prevents motor stator 400 from arbitrarily shaking in the space that positioning tool structure 3031 and lug boss 3034 surround.
In the present embodiment, lug boss 3034 is hollow structure.Setting is convenient for reducing by 3032 weight of stator mounting structure in this way,
It is moved up and down convenient for 301 driving motor stator 400 of motor stator lifting drive.
In the present embodiment, the top of 3031 wall portion of positioning tool structure is equipped with notch 3035, and it is fixed convenient for motor to be arranged in this way
It 400 installation on motor stator mounting portion 303 of son and takes away.
Obviously, the above embodiment of the present invention is only intended to clearly illustrate technical solution of the present invention example, and
It is not the restriction to a specific embodiment of the invention.It is all made within the spirit and principle of claims of the present invention
Any modifications, equivalent replacements, and improvements etc., should all be included in the scope of protection of the claims of the present invention.
Claims (10)
1. a kind of motor stator insulated groove wedge automatic-inserting device, which is characterized in that single including workpiece mounting disc (300), control
Member and feeding device (500), pre-inserted indexing mechanism (100) and the interposer (200) being connect with control unit；Workpiece mounting disc
(300) for installing motor stator (400)；Pre-inserted indexing mechanism (100) includes apparatus for temporary storage (102), on apparatus for temporary storage (102)
It is equipped with temporary hole (1021) with motor stator (400) slot wedge mounting hole (401) corresponding position, feeding device (500) is used for will
Slot wedge (600) is packed into temporary hole (1021)；Apparatus for temporary storage (102) is equipped with the turntable (1022) that itself can be made to revolve and turns
Disk (1022) is connect with control unit；Interposer (200) is used to drive the slot wedge (600) in temporary hole (1021) to be inserted into motor
In stator (400) slot wedge mounting hole (401).
2. a kind of motor stator insulated groove wedge automatic-inserting device according to claim 1, which is characterized in that feeding device
(500) it is equipped with a feeding port；Pre-inserted indexing mechanism (100) further includes the apparatus for temporary storage rotation driving dress connecting with control unit
It sets (101), apparatus for temporary storage Autorotation driving device (101) and apparatus for temporary storage (102) are detachably connected and for driving temporarily when connecting
Cryopreservation device (102) rotation.
3. a kind of motor stator insulated groove wedge automatic-inserting device according to claim 2, which is characterized in that apparatus for temporary storage
It (102) include swivel plate (1025) and sequentially connected temporary cylinder (1024) and positioning disk (1026), temporary hole (1021) are run through
Temporary cylinder (1024) and positioning disk (1026) setting；Swivel plate (1025) is connect with turntable (1022), is kept in cylinder (1024) and is led
It is set in swivel plate (1025) to disk (1026) and energy relative rotation plate (1025) rotates；Interposer (200) is oriented to when working
Disk (1026) is for guiding in temporary hole (1021) interior slot wedge (600) insertion motor stator (400) slot wedge mounting hole (401)；It leads
It is detachably connected to disk (1026) and apparatus for temporary storage Autorotation driving device (101).
4. a kind of motor stator insulated groove wedge automatic-inserting device according to claim 3, which is characterized in that apparatus for temporary storage
It (102) further include top plate (1023) above temporary cylinder (1024), temporary hole (1021) sequentially pass through top plate (1023), temporarily
Deposit cylinder (1024) and positioning disk (1026) setting；Top plate (1023) connect with temporary cylinder (1024) and for guiding feeding device
(500) slot wedge (600) are packed into temporary hole (1021).
5. a kind of motor stator insulated groove wedge automatic-inserting device according to claim 4, which is characterized in that apparatus for temporary storage
It (102) further include roller bearing (1027), a roller bearing (1027) is sheathed on positioning disk (1026) and is placed in positioning disk
(1026) between swivel plate (1025), a roller bearing (1027), which is sheathed on temporary cylinder (1024), is placed in top plate (1023)
Between swivel plate (1025).
6. a kind of motor stator insulated groove wedge automatic-inserting device according to claim 3, which is characterized in that apparatus for temporary storage
Autorotation driving device (101) is equipped with the apparatus for temporary storage Autorotation driving device lifting structure for driving its own to go up and down
(1012), apparatus for temporary storage Autorotation driving device lifting structure (1012) is connect with control unit；Positioning disk (1026), which is equipped with, to be inserted
Pin hole, apparatus for temporary storage Autorotation driving device (101) are equipped with bolt (1011) corresponding with pin hole.
7. a kind of motor stator insulated groove wedge automatic-inserting device according to claim 3, which is characterized in that workpiece installation
Disk (300) is equipped with rough positioning device (1029), and motor stator (400) is equipped with matched thick fixed with rough positioning device (1029)
Position slot.
8. a kind of motor stator insulated groove wedge automatic-inserting device according to claim 7, which is characterized in that workpiece installation
Disk (300) is equipped with the motor stator lifting drive (301) for driving motor stator (400) lifting, motor stator liter
Drop driving device (301) is connect with control unit；Positioning disk (1026) bottom is equipped with precision positioning device (1028), motor stator
(400) it is equipped with and the matched precision positioning slot of precision positioning device (1028).
9. a kind of motor stator insulated groove wedge automatic-inserting device according to claim 3, which is characterized in that positioning disk
(1026) the temporary hole (1021) in is to be obliquely installed, and inclined direction is from far to close to positioning disk (1026) from top to bottom
Center position；The outlet port in the temporary hole (1021) in positioning disk (1026) corresponds to motor stator (400) slot wedge mounting hole
(401) it is arranged.
10. a kind of motor stator insulated groove wedge automatic-inserting device according to claim 1, which is characterized in that workpiece peace
Multiple motor stators (400) are installed in sabot (300)；Workpiece mounting disc (300) is equipped with the workpiece for driving its own rotation
It installs disk drive device (302), workpiece installation disk drive device (302) is connect with control unit.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811563691.0A CN109546814B (en) | 2018-12-20 | 2018-12-20 | Automatic inserting device for insulating slot wedge of motor stator |
| DE212019000126.2U DE212019000126U1 (en) | 2018-12-20 | 2019-12-18 | Automatic insertion device for a motor stator isolation slot wedge |
| PCT/CN2019/126313 WO2020125680A1 (en) | 2018-12-20 | 2019-12-18 | Automatic insertion device for insulation slot wedge of motor stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811563691.0A CN109546814B (en) | 2018-12-20 | 2018-12-20 | Automatic inserting device for insulating slot wedge of motor stator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109546814A true CN109546814A (en) | 2019-03-29 |
| CN109546814B CN109546814B (en) | 2023-11-10 |
Family
ID=65855776
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811563691.0A Active CN109546814B (en) | 2018-12-20 | 2018-12-20 | Automatic inserting device for insulating slot wedge of motor stator |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN109546814B (en) |
| DE (1) | DE212019000126U1 (en) |
| WO (1) | WO2020125680A1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020125680A1 (en) * | 2018-12-20 | 2020-06-25 | 广州市卓易精密机械有限公司 | Automatic insertion device for insulation slot wedge of motor stator |
| WO2020125681A1 (en) * | 2018-12-20 | 2020-06-25 | 广州市卓易精密机械有限公司 | Pre-insertion indexing mechanism for insulation slot wedges of motor stator |
| CN111562093A (en) * | 2020-04-03 | 2020-08-21 | 东方电气集团东方电机有限公司 | Method for judging damage of ultralong metal slot wedge of large motor rotor |
| CN112769302A (en) * | 2020-06-28 | 2021-05-07 | 温州职业技术学院 | Motor rapid Assembly system based on cam manipulator |
| CN116117398A (en) * | 2023-03-07 | 2023-05-16 | 昆山佐菲机电科技有限公司 | Motor stator welding equipment |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114131329B (en) * | 2021-12-10 | 2024-03-26 | 福建艺达电驱动股份有限公司 | Magnetic steel sheet cartridge dispensing equipment |
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| JP2005184889A (en) * | 2003-12-16 | 2005-07-07 | Nissan Motor Co Ltd | Wedge inserting device |
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| JPS62285647A (en) * | 1986-06-02 | 1987-12-11 | Hitachi Ltd | Wedge inserted for armature |
| CN201557027U (en) * | 2009-06-25 | 2010-08-18 | 章宏亮 | Rotor slot wedge ring automatic insertion machine |
| CN109546814B (en) * | 2018-12-20 | 2023-11-10 | 国网江苏省电力有限公司响水县供电分公司 | Automatic inserting device for insulating slot wedge of motor stator |
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2018
- 2018-12-20 CN CN201811563691.0A patent/CN109546814B/en active Active
-
2019
- 2019-12-18 WO PCT/CN2019/126313 patent/WO2020125680A1/en active Application Filing
- 2019-12-18 DE DE212019000126.2U patent/DE212019000126U1/en not_active Expired - Lifetime
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| JP2005184889A (en) * | 2003-12-16 | 2005-07-07 | Nissan Motor Co Ltd | Wedge inserting device |
| CN105762993A (en) * | 2016-03-29 | 2016-07-13 | 杭州九维电机有限公司 | Motor stator slot-sealing mechanism and motor stator slot-sealing machine |
| CN106100262A (en) * | 2016-08-19 | 2016-11-09 | 宁波海得工业控制系统有限公司 | For the device that insulating paper is inserted in slot wedge |
| CN107070111A (en) * | 2017-05-04 | 2017-08-18 | 深圳市立昌机电设备有限公司 | A kind of motor slot key automatic insert equipment |
| CN108631524A (en) * | 2018-07-12 | 2018-10-09 | 江苏本格自动化科技有限公司 | One kind is automatically around embedding equipment integrating |
| CN209283044U (en) * | 2018-12-20 | 2019-08-20 | 广州市卓易精密机械有限公司 | A kind of motor stator insulated groove wedge automatic-inserting device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020125680A1 (en) * | 2018-12-20 | 2020-06-25 | 广州市卓易精密机械有限公司 | Automatic insertion device for insulation slot wedge of motor stator |
| WO2020125681A1 (en) * | 2018-12-20 | 2020-06-25 | 广州市卓易精密机械有限公司 | Pre-insertion indexing mechanism for insulation slot wedges of motor stator |
| CN111562093A (en) * | 2020-04-03 | 2020-08-21 | 东方电气集团东方电机有限公司 | Method for judging damage of ultralong metal slot wedge of large motor rotor |
| CN112769302A (en) * | 2020-06-28 | 2021-05-07 | 温州职业技术学院 | Motor rapid Assembly system based on cam manipulator |
| CN116117398A (en) * | 2023-03-07 | 2023-05-16 | 昆山佐菲机电科技有限公司 | Motor stator welding equipment |
| CN116117398B (en) * | 2023-03-07 | 2023-08-29 | 昆山佐菲机电科技有限公司 | Motor stator welding equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109546814B (en) | 2023-11-10 |
| WO2020125680A1 (en) | 2020-06-25 |
| DE212019000126U1 (en) | 2020-06-29 |
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