WO2020125680A1 - Automatic insertion device for insulation slot wedge of motor stator - Google Patents

Automatic insertion device for insulation slot wedge of motor stator Download PDF

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Publication number
WO2020125680A1
WO2020125680A1 PCT/CN2019/126313 CN2019126313W WO2020125680A1 WO 2020125680 A1 WO2020125680 A1 WO 2020125680A1 CN 2019126313 W CN2019126313 W CN 2019126313W WO 2020125680 A1 WO2020125680 A1 WO 2020125680A1
Authority
WO
WIPO (PCT)
Prior art keywords
temporary storage
motor stator
slot wedge
hole
storage device
Prior art date
Application number
PCT/CN2019/126313
Other languages
French (fr)
Chinese (zh)
Inventor
卓奇周
郑礼仁
康亿
Original Assignee
广州市卓易精密机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广州市卓易精密机械有限公司 filed Critical 广州市卓易精密机械有限公司
Priority to DE212019000126.2U priority Critical patent/DE212019000126U1/en
Publication of WO2020125680A1 publication Critical patent/WO2020125680A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/0018Applying slot closure means in the core; Manufacture of slot closure means
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/325Windings characterised by the shape, form or construction of the insulation for windings on salient poles, such as claw-shaped poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/022Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with salient poles or claw-shaped poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans

Definitions

  • the present invention relates to the field of compressor motor stators, and more particularly, to a motor stator insulating slot wedge automatic insertion device.
  • the electric motor includes a stator and a rotor provided in the stator.
  • the stator includes a stator core and a stator winding.
  • the stator core is composed of a rear yoke and teeth.
  • the rear yoke constitutes a cylindrical portion of the outer edge.
  • the teeth are provided inside the rear yoke and wind the stator winding.
  • the present invention aims to overcome at least one of the above-mentioned defects in the prior art, and provides an automatic insertion device for an insulating slot wedge of a motor stator, which has high production efficiency and does not cause a situation where the insulating slot wedges are missed and the insertion process It is not easy to bend the insulating slot wedge, which improves the pass rate of the motor stator.
  • the technical solution adopted by the present invention is: to provide a motor stator insulating slot wedge automatic insertion device, including a workpiece mounting disk, a control unit and a feeding device connected to the control unit, a pre-insertion indexing mechanism and an insertion mechanism;
  • the installation disk is used to install the motor stator;
  • the pre-insertion indexing mechanism includes a temporary storage device, and the temporary storage device is provided with a temporary storage hole at a position corresponding to the motor stator slot wedge installation hole, and the feeding device is used to load the slot wedge into the temporary storage In the hole;
  • the temporary storage device is provided with a turntable capable of revolving itself and the turntable is connected with the control unit;
  • the insertion mechanism is used to drive the slot wedge in the temporary storage hole to be inserted into the stator wedge mounting hole of the motor.
  • the beneficial effects of the present invention are: loading the slot wedge into the temporary storage hole on the temporary storage device through the feeding device, and then rotating the rotary device to rotate the temporary storage device and rotating the temporary storage device
  • the temporary storage hole on the temporary storage device is in direct alignment with the motor stator slot wedge mounting hole after being in place, and the slot wedge in the temporary storage hole is driven into the motor stator slot wedge mounting hole by the insertion mechanism, the slot wedge automatic insertion device has high production efficiency, There will be no leakage insertion of insulating slot wedges, and it is not easy to bend the insulating slot wedges during the insertion process, which improves the pass rate of the motor stator.
  • FIG. 1 is a schematic structural view of an automatic insertion device for an insulating slot wedge of a motor stator according to this embodiment.
  • FIG. 2 is a connection schematic diagram of a motor stator, a workpiece mounting disk, and a motor stator lifting drive device in this embodiment.
  • FIG. 3 is a schematic diagram of a motor stator mounted on a workpiece mounting plate in this embodiment.
  • FIG. 4 is a schematic diagram of a pre-insertion indexing mechanism in this embodiment.
  • FIG. 5 is a schematic diagram of a temporary storage device and a rotation storage device of the temporary storage device in this embodiment, wherein the temporary storage device is in an explosive state.
  • FIG. 6 is a top view of the top tray in this embodiment.
  • FIG. 7 is a top view of the guide disk in this embodiment.
  • FIG. 8 is an enlarged view of A in FIG. 7.
  • FIG. 9 is a schematic diagram of the feeding device in this embodiment.
  • FIG. 10 is a schematic diagram of the insertion mechanism inserting the slot wedge into the slot hole of the stator slot of the motor.
  • the temporary storage device only shows the top plate and the guide plate.
  • FIG. 11 is a schematic diagram of the connection of the pre-insertion indexing mechanism with the feeding device, the insertion mechanism and the motor stator.
  • FIG. 12 is a schematic diagram of a slot wedge.
  • FIG. 13 is an explanatory diagram of a process of inserting a slot wedge by the automatic insertion device of this embodiment.
  • this embodiment provides a motor stator insulating slot wedge automatic insertion device, including a workpiece mounting plate 300, a control unit and a feeding device 500 connected to the control unit, pre-insertion points Degree mechanism 100 and insertion mechanism 200; workpiece mounting plate 300 is used to install the motor stator 400; pre-insertion indexing mechanism 100 includes a temporary storage device 102, the temporary storage device 102 and the motor stator 400 slot wedge mounting hole 401 corresponding to the position There is a temporary storage hole 1021, and the loading device 500 is used to install the slot wedge 600 into the temporary storage hole 1021; the temporary storage device 102 is provided with a turntable 1022 capable of revolving itself and the turntable 1022 is connected to the control unit; an insertion mechanism 200 The slot wedge 600 for driving the temporary storage hole 1021 is inserted into the slot wedge mounting hole 401 of the motor stator 400.
  • the rotation of the turntable 1022 makes the temporary storage device 102 revolve. After the temporary storage device 102 revolves, the temporary storage hole 1021 on the temporary storage device 102 and the motor stator 400 slot wedge mounting hole 401 face each other.
  • the loading device 500 includes a slot wedge placement mechanism, a slot wedge traction mechanism 501, a loading port, a trimming mechanism 502 and a flattening mechanism 503, between the slot wedge placement mechanism and the loading port
  • a slot wedge guide mechanism 504 is provided.
  • the slot wedge guide mechanism 504 is provided with a slot wedge discharge channel.
  • the slot wedge 600 is provided on the slot wedge placement mechanism.
  • the slot wedge traction mechanism 501 is connected to the control unit and is used to draw the slot wedge 600 to the feed
  • the trimming mechanism 502 is provided at the feeding port and connected to the control unit for trimming the groove wedge 600.
  • the trimming mechanism 502 may be scissors
  • the flattening mechanism 503 may include a flattening driving device and a flattening block
  • the flattening driving device drives the flattening The block moves to press the slot wedge 600 protruding from the temporary storage hole 1021 into the temporary storage hole 1021.
  • the insertion mechanism 200 includes a pin 201, a pin fixing plate 202, a guide rod 203, a guide rod fixing plate 204, and a pin driving device 205, and the pin 201 is fixed to the pin fixing plate Below 201, the guide rod 203 is used to connect the guide rod fixing plate 204 and the pin fixing plate 202, and the pin drive device 205 is connected to the control unit and is used to drive the pin fixing plate 202 and the pin 201—to move up and down along the guide rod 203 Movement, plug
  • the pin drive device 205 may be an air cylinder.
  • the slot wedge 500 is loaded into the temporary storage hole 1021 on the temporary storage device 102 through the feeding device 500, and then passed through the turntable
  • the rotation of 1022 causes the temporary storage device 102 to rotate.
  • the temporary storage hole 1021 on the temporary storage device 102 and the motor stator 40 slot mounting hole 401 face each other, and the temporary storage hole 1021 is driven by the insertion mechanism 200
  • the slot wedge 600 is inserted into the slot wedge mounting hole 401 of the motor stator 400.
  • the automatic insertion device of the slot wedge has high production efficiency, and the insulating slot wedge is not missed, and the insulating slot wedge is not easily bent during the insertion process.
  • the pass rate of the motor stator is used to rotate.
  • the turntable 1022 has a Y-shaped structure as a whole, and a temporary storage device 102 is provided at each of the three heads of the Y-shaped structure.
  • This arrangement allows the loading device 500 and the insertion mechanism 200 to work simultaneously, improving production efficiency.
  • the Y-shaped structure of the turntable 1022 has a smooth edge.
  • a turntable drive structure 1031 connected to the control unit is provided at the center of the turntable 1022, and the turntable drive structure 1031 is a torque motor; a turntable mounting base 1032 for installing the turntable drive structure 1031 is provided below the turntable 1022.
  • the turntable driving structure 1031 drives the turntable 1022 to rotate to drive the temporary storage device 102 to revolve.
  • the feeding device 500 is provided with a feeding port; the pre-insertion indexing mechanism 100 further includes a temporary storage device rotation drive device 101 connected to the control unit, The temporary storage device rotation driving device 101 is detachably connected to the temporary storage device 102 and is used to drive the temporary storage device 102 to rotate when connected.
  • This arrangement facilitates the loading device 500 to install the slot wedge 600 into the temporary storage hole 1021; the loading device 500 loads the slot wedge 600 into one temporary storage hole 10 21 at a time, and the temporary storage device rotation drive device 101 drives the temporary storage device 102 The rotation causes the temporary storage holes 1021 to correspond to the feeding ports in turn, and the temporary storage device 102 rotates one revolution and the loading device 500 completes loading the slot wedge 600 into all the temporary storage holes 1021.
  • the temporary storage device rotation driving device 101 is a torque motor.
  • the temporary storage device 102 includes a rotary plate 1025 and a temporary storage barrel 1024 and a guide disk 1026 connected in sequence, and a temporary storage hole 1021 is provided through the temporary storage barrel 1024 and the guide disk 1026; the rotary plate 1025 Connected to the turntable 1 022, the temporary storage tube 1024 and the guide disk 1026 are set in the rotating plate 1025 and can rotate relative to the rotating plate 1025; when the insertion mechanism 200 works, the guide disk 1026 is used to guide the slot wedge 600 in the temporary storage hole 1021 into the motor stator 4 00 slot wedge mounting hole 401; the guide plate 1026 and the temporary storage device rotation drive device 101 are detachably connected.
  • the setting of the rotating plate 1025 enables the temporary storage device 102 to be connected to the turntable 1022 to realize the rotation of the turntable 1022 to drive the temporary
  • the storage device 102 revolves; when the temporary storage device rotation drive device 101 is connected to the guide plate 1026, the guide plate 102 6 rotates, and the rotation of the guide plate 1026 causes the temporary storage barrel 1024 to rotate, and the guide plate 1026 and the temporary storage barrel 1024 rotate relative to the rotating plate 1025 In order to realize the rotation of the temporary storage device 102, and the turntable 1022 does not rotate while the temporary storage device 102 rotates.
  • the temporary storage device 102 further includes a top tray 1023 disposed above the temporary storage barrel 1024, and the temporary storage hole 1021 is sequentially provided through the top tray 1023, the temporary storage barrel 1024, and the guide disk 1026; the top disk 1023 and the temporary storage barrel 1024 is connected and used to guide the loading device 500 to install the slot wedge 600 into the temporary storage hole 1021.
  • the top disk 1023 is circumferentially provided with a top disk notch 1033, and the turntable 1022 is provided with a temporary storage device positioning drive structure 10 34 connected to the control unit.
  • the temporary storage device positioning drive structure 103 4 is provided with a temporary storage device positioning device 1035 matching the top plate gap 1033; a temporary storage device positioning drive structure 1034 drives the temporary storage device positioning device 1035 to rise, so that the temporary storage device positioning device 1035 is separated from the top plate gap 1 033, This enables the temporary storage device 102 to rotate; the temporary storage device positioning driving structure 1034 drives the temporary storage device positioning device 1035 to fall, so that the temporary storage device positioning device 1035 is combined with the top plate gap 1033, which makes the temporary storage device 102 positioned to be unable to rotate, This facilitates the insertion mechanism 200 to drive the slot wedge 600 in the temporary storage hole 1021 into the slot wedge mounting hole 401 of the motor stator 400.
  • the temporary storage device positioning device 1035 is a convex structure, and the convex portion matches the top plate notch 1033, which further prevents the temporary storage device 102 from rotating relative to the rotating plate 1025 during the revolution rotation.
  • the temporary storage device 102 further includes a roller bearing 1027, a roller bearing 1027 is sleeved on the guide plate 1026 and placed between the guide plate 1026 and the rotating plate 1025, a roller bearing 1027 is sleeved on the temporary
  • the storage tube 1024 is placed between the top plate 1023 and the rotating plate 1025. The provision of the roller bearing 1027 makes the temporary storage device 102 rotate smoothly.
  • the temporary storage device rotation drive device 101 is provided with a temporary storage device rotation drive device lifting structure 1012 for driving itself to rise and fall, and the temporary storage device rotation drive device lifting structure 1012 is connected to the control unit ;
  • the guide disk 1026 is provided with a pin hole, and the temporary storage device rotation driving device 101 is provided with a pin 1011 corresponding to the pin hole.
  • the temporary storage device rotation drive device lifting structure 1012 drives the temporary storage device rotation drive device 101 to rise, so that the latch 1011 is inserted into the latch hole to realize the connection between the guide disk 1026 and the temporary storage device rotation drive device 101 and then the temporary storage device rotation drive device 101 drives the temporary storage device 102 Rotation; the temporary storage device rotation drive device lifting structure 1012 drives the temporary storage device rotation drive device 101 down, so that the latch 1011 is detached from the latch hole, so as to achieve the separation of the guide disk 1026 and the temporary storage device rotation drive device 101.
  • a rough positioning device 1029 is provided on the workpiece mounting plate 300, and a rough positioning slot matching the rough positioning device 1029 is provided on the motor stator 400.
  • the coarse positioning device 1029 can be a coarse positioning projection fixed on the workpiece mounting plate 300.
  • the coarse positioning slot can be a coarse positioning groove provided at the bottom of the outer wall of the motor stator 400 to place the motor stator When 400 is mounted on the workpiece mounting tray 300, the coarse positioning projection is inserted into the coarse positioning groove from bottom to top.
  • the workpiece mounting tray 300 is provided with a motor stator lifting drive device 301 for driving the motor stator 400 to move up and down.
  • the motor stator lifting drive device 301 is connected to the control unit;
  • a precision positioning device 1028 is provided at the bottom of the disk 1026, and a precision positioning slot matching the precision positioning device 10 28 is provided on the motor stator 400.
  • the motor stator lifting drive device 301 drives the motor stator 400 upward, so that the coarse positioning device 1029 is separated from the coarse positioning groove, and at the same time, the precision positioning device 1028 is combined with the precision positioning groove to achieve the positioning of the guide plate 1026 and the motor stator 400, which facilitates the insertion mechanism 200 Insert the slot wedge 600 in the temporary storage hole 1021 into the slot wedge mounting hole 401 of the motor stator 400; when the motor stator lifting drive device 301 is not working, the coarse positioning device 1029 is combined with the coarse positioning slot to achieve the positioning of the motor stator 400; precision
  • the positioning device 1028 may be a precision positioning projection fixed to the bottom of the guide plate 1026.
  • the precision positioning groove may be a precision positioning groove provided on the top of the outer wall of the motor stator 400.
  • the motor stator lifting drive device 301 drives the motor stator 400 to ascend for precise positioning The projection is inserted into the precision positioning groove from top to bottom.
  • the temporary storage hole 1021 in the guide plate 1026 is provided obliquely, and the direction of inclination from top to bottom is the direction from away to close to the center of the guide plate 1026;
  • the exit position of the temporary storage hole 1021 is set corresponding to the slot mounting hole 401 of the motor stator 400.
  • the inclined setting makes it easier for the slot wedge 600 to come out of the guide plate 1026 and be inserted into the slot wedge mounting hole 401 of the motor stator 400, and the slot wedge 600 is less likely to bend during the insertion process.
  • a plurality of motor stators 400 are mounted on the workpiece mounting plate 300; the workpiece mounting plate 300 is provided with a workpiece mounting plate drive device 302 that drives its own rotation, and the workpiece mounting plate is driven Outfit The device 302 is connected to the control unit. This is convenient for improving production efficiency.
  • the workpiece mounting disk drive device 302 is a torque motor, and the workpiece mounting disk drive device 302 is installed at the center of the workpiece mounting disk 300; a workpiece mounting disk base 304 for mounting the workpiece mounting disk drive device 302 is provided below the workpiece mounting disk 300 .
  • the workpiece mounting disk drive device 302 drives the workpiece mounting disk 300 to rotate and thereby drives the motor stator 400 to revolve.
  • the revolution of the temporary storage device 102 and the motor stator 400 makes the two rapidly revolve, and the temporary storage hole 1021 on the temporary storage device 102 when in place
  • the motor stator 400 slot wedge mounting hole 401 is directly opposite.
  • a motor stator mounting portion 303 is fixed to the workpiece mounting plate 300, a motor stator 400 is mounted on the motor stator mounting portion 303, and a rough positioning device 1029 is provided on the motor stator mounting portion 303 on.
  • the motor stator mounting portion 303 includes a positioning tooling structure 3031 and a stator mounting structure 3032, the positioning tooling structure 3031 is fixed on the workpiece mounting tray 300, the rough positioning device 1029 is provided on the positioning tooling structure 3031; the stator mounting structure 3032 is provided Within the positioning tooling structure 3031 and capable of moving up and down within the positioning tooling structure 3031, the motor stator 400 is placed on the stator mounting structure 3032; the tool mounting plate 300 is provided with a tooling through hole at a position directly opposite the stator mounting structure 3032, and The tooling through hole is smaller than the size of the stator mounting structure 3032.
  • the motor stator lifting drive device 301 can drive the stator mounting structure 3032 to move up and down through the tooling through hole to drive the electronic stator 400 to move up and down.
  • stator mounting structure 3032 includes a stator mounting base 3033, a protrusion 3034 is provided at the center of the stator mounting base 3033, and the electronic stator 400 is sleeved on the protrusion 3034 and supported by the stator mounting base 3033.
  • the stator 400 is in the space enclosed by the positioning tooling structure 3031 and the protrusion 3034 to prevent the motor stator 400 from shaking randomly.
  • the raised portion 3034 is a hollow structure. This arrangement is convenient for reducing the weight of the stator mounting structure 3032, and for the motor stator lifting drive device 301 to drive the motor stator 400 for lifting movement.
  • the top of the wall portion of the positioning tooling structure 3031 is provided with a notch 3035. This arrangement facilitates the installation and removal of the motor stator 400 on the motor stator mounting portion 303.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

An automatic insertion device for an insulation slot wedge (600) of a motor stator (400), comprising a workpiece mounting plate (300), a control unit and a feeding device (500) connected to the control unit, a pre-insertion indexing mechanism (100) and an insertion mechanism (200). The workpiece mounting plate (300) is used to mount the motor stator (400); the pre-insertion indexing mechanism (100) comprises a temporary storage device (102), a temporary storage hole (1021) arranged at a position corresponding to a wedge mounting hole (401) of the motor stator (400) is provided on the temporary storage device (102), and the feeding device (500) is used to mount the slot wedge (600) into the temporary storage hole (1021); a turntable (1022) capable of making itself revolve is provided on the temporary storage device (102), and the turntable (1022) is connected to the control unit; and the insertion mechanism (200) is used to drive the slot wedge (600) in the temporary storage hole (1021) to be inserted into the wedge mounting hole (401) of the motor stator (400). The present automatic insertion device has high production efficiency, situations in which the slot wedge (600) is not inserted or the slot wedge (600) is easily bent during the insertion process will not occur, and the first pass yield of the motor stator (400) is thus improved.

Description

一种电机定子绝缘槽楔自动插入装置 技术领域 Automatic insertion device for insulating slot wedge of motor stator Technical field
[0001] 本发明涉及压缩机用电动机定子领域, 更具体地, 涉及一种电机定子绝缘槽楔 自动插入装置。 [0001] The present invention relates to the field of compressor motor stators, and more particularly, to a motor stator insulating slot wedge automatic insertion device.
背景技术 Background technique
[0002] 电动机包括定子和设置在定子内的转子构成, 定子包括定子铁芯和定子绕组, 定子铁芯由后磁轭和齿构成, 所述后磁轭构成外缘的圆筒形部分, 所述齿设置 于后磁轭的内侧并卷绕定子绕组。 为了增加定子的绝缘性进而提高电动机的电 磁转换效率, 需要向电机定子的槽楔安装孔内插入绝缘槽楔。 5见有技术中, 一 般通过人工将绝缘槽楔插入电机定子的槽楔安装孔内, 人工的方式不但生产效 率低, 而且由于有多个槽楔安装孔需要安装绝缘槽楔, 经常会出现漏插的情况 , 另外, 人工插入绝缘槽楔时, 由于人工施力不当容易出现插的过程中绝缘槽 楔弯折的情况, 这都会降低电机定子的合格率。 [0002] The electric motor includes a stator and a rotor provided in the stator. The stator includes a stator core and a stator winding. The stator core is composed of a rear yoke and teeth. The rear yoke constitutes a cylindrical portion of the outer edge. The teeth are provided inside the rear yoke and wind the stator winding. In order to increase the insulation of the stator and improve the electromagnetic conversion efficiency of the motor, it is necessary to insert an insulating slot wedge into the slot mounting hole of the motor stator. 5 In the prior art, the insulating slot wedges are usually inserted into the slot mounting holes of the motor stator manually. The manual method not only produces low efficiency, but also has multiple slot wedge mounting holes to install the insulating slot wedges. In the case of insertion, in addition, when manually inserting the insulating slot wedge, due to improper manual force, the insulating slot wedge may be bent during the insertion process, which will reduce the qualification rate of the motor stator.
发明概述 Summary of the invention
技术问题 technical problem
[0003] 本发明旨在克服上述现有技术中的至少一种缺陷, 提供一种电机定子绝缘槽楔 自动插入装置, 生产效率高, 不会出现漏插绝缘槽楔的情况, 且插入过程中不 易出现绝缘槽楔弯折的情况, 提高电机定子的合格率。 [0003] The present invention aims to overcome at least one of the above-mentioned defects in the prior art, and provides an automatic insertion device for an insulating slot wedge of a motor stator, which has high production efficiency and does not cause a situation where the insulating slot wedges are missed and the insertion process It is not easy to bend the insulating slot wedge, which improves the pass rate of the motor stator.
问题的解决方案 Solution to the problem
技术解决方案 Technical solution
[0004] 本发明采取的技术方案是: 提供一种电机定子绝缘槽楔自动插入装置, 包括工 件安装盘、 控制单元和与控制单元连接的上料装置、 预插分度机构及插入机构 ; 工件安装盘用于安装电机定子; 预插分度机构包括暂存装置, 暂存装置上与 电机定子槽楔安装孔对应位置处设有暂存孔, 上料装置用于将槽楔装入暂存孔 内; 暂存装置上设有能使其本身公转的转盘且转盘与控制单元连接; 插入机构 用于驱动暂存孔内的槽楔插入电机定子槽楔安装孔内。 发明的有益效果 [0004] The technical solution adopted by the present invention is: to provide a motor stator insulating slot wedge automatic insertion device, including a workpiece mounting disk, a control unit and a feeding device connected to the control unit, a pre-insertion indexing mechanism and an insertion mechanism; The installation disk is used to install the motor stator; the pre-insertion indexing mechanism includes a temporary storage device, and the temporary storage device is provided with a temporary storage hole at a position corresponding to the motor stator slot wedge installation hole, and the feeding device is used to load the slot wedge into the temporary storage In the hole; the temporary storage device is provided with a turntable capable of revolving itself and the turntable is connected with the control unit; the insertion mechanism is used to drive the slot wedge in the temporary storage hole to be inserted into the stator wedge mounting hole of the motor. Beneficial effects of invention
有益效果 Beneficial effect
[0005] 与现有技术相比, 本发明的有益效果为: 通过上料装置将槽楔装入暂存装置上 的暂存孔内, 然后通过转盘转动使得暂存装置转动, 暂存装置公转到位后暂存 装置上的暂存孔和电机定子槽楔安装孔正对, 通过插入机构驱动暂存孔内的槽 楔插入电机定子槽楔安装孔内, 该槽楔自动插入装置生产效率高, 不会出现漏 插绝缘槽楔的情况, 且插入过程中不易出现绝缘槽楔弯折的情况, 提高电机定 子的合格率。 [0005] Compared with the prior art, the beneficial effects of the present invention are: loading the slot wedge into the temporary storage hole on the temporary storage device through the feeding device, and then rotating the rotary device to rotate the temporary storage device and rotating the temporary storage device The temporary storage hole on the temporary storage device is in direct alignment with the motor stator slot wedge mounting hole after being in place, and the slot wedge in the temporary storage hole is driven into the motor stator slot wedge mounting hole by the insertion mechanism, the slot wedge automatic insertion device has high production efficiency, There will be no leakage insertion of insulating slot wedges, and it is not easy to bend the insulating slot wedges during the insertion process, which improves the pass rate of the motor stator.
对附图的简要说明 Brief description of the drawings
附图说明 BRIEF DESCRIPTION
[0006] 图 1为本实施例一种电机定子绝缘槽楔自动插入装置的结构示意图。 [0006] FIG. 1 is a schematic structural view of an automatic insertion device for an insulating slot wedge of a motor stator according to this embodiment.
[0007] 图 2为本实施例中电机定子、 工件安装盘及电机定子升降驱动装置的连接示意 图。 [0007] FIG. 2 is a connection schematic diagram of a motor stator, a workpiece mounting disk, and a motor stator lifting drive device in this embodiment.
[0008] 图 3为本实施例中一电机定子安装在工件安装盘上的示意图。 [0008] FIG. 3 is a schematic diagram of a motor stator mounted on a workpiece mounting plate in this embodiment.
[0009] 图 4为本实施例中预插分度机构的示意图。 [0009] FIG. 4 is a schematic diagram of a pre-insertion indexing mechanism in this embodiment.
[0010] 图 5为本实施例中暂存装置和暂存装置自转驱动装置的示意图, 其中暂存装置 为爆炸状态。 [0010] FIG. 5 is a schematic diagram of a temporary storage device and a rotation storage device of the temporary storage device in this embodiment, wherein the temporary storage device is in an explosive state.
[0011] 图 6为本实施例中顶盘的俯视图。 [0011] FIG. 6 is a top view of the top tray in this embodiment.
[0012] 图 7为本实施例中导向盘的俯视图。 [0012] FIG. 7 is a top view of the guide disk in this embodiment.
[0013] 图 8为图 7中 A的放大图。 [0013] FIG. 8 is an enlarged view of A in FIG. 7.
[0014] 图 9本实施例中上料装置的示意图。 [0014] FIG. 9 is a schematic diagram of the feeding device in this embodiment.
[0015] 图 10为插入机构将槽楔插入电机定子槽楔安装孔的示意图, 其中为了清楚示意 , 暂存装置只示出顶盘和导向盘。 [0015] FIG. 10 is a schematic diagram of the insertion mechanism inserting the slot wedge into the slot hole of the stator slot of the motor. For clarity, the temporary storage device only shows the top plate and the guide plate.
[0016] 图 11为预插分度机构与上料装置、 插入机构和电机定子的连接示意图。 [0016] FIG. 11 is a schematic diagram of the connection of the pre-insertion indexing mechanism with the feeding device, the insertion mechanism and the motor stator.
[0017] 图 12为槽楔的示意图。 [0017] FIG. 12 is a schematic diagram of a slot wedge.
[0018] 图 13为本实施例的自动插入装置插入槽楔的过程说明图。 [0018] FIG. 13 is an explanatory diagram of a process of inserting a slot wedge by the automatic insertion device of this embodiment.
发明实施例 本发明的实施方式 Invention Example Embodiments of the invention
[0019] 本发明附图仅用于示例性说明, 不能理解为对本发明的限制。 为了更好说明以 下实施例, 附图某些部件会有省略、 放大或缩小, 并不代表实际产品的尺寸; 对于本领域技术人员来说, 附图中某些公知结构及其说明可能省略是可以理解 的。 [0019] The drawings of the present invention are for illustrative purposes only, and cannot be construed as limiting the present invention. In order to better illustrate the following embodiments, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the actual product size; for those skilled in the art, some well-known structures and descriptions in the drawings may be omitted. Understandable.
实施例 Examples
[0020] 如图 1至图 12所示, 本实施例提供了一种电机定子绝缘槽楔自动插入装置, 包 括工件安装盘 300、 控制单元和与控制单元连接的上料装置 500、 预插分度机构 1 00及插入机构 200; 工件安装盘 300用于安装电机定子 400; 预插分度机构 100包 括暂存装置 102, 暂存装置 102上与电机定子 400槽楔安装孔 401对应位置处设有 暂存孔 1021, 上料装置 500用于将槽楔 600装入暂存孔 1021内; 暂存装置 102上设 有能使其本身公转的转盘 1022且转盘 1022与控制单元连接; 插入机构 200用于驱 动暂存孔 1021内的槽楔 600插入电机定子 400槽楔安装孔 401内。 [0020] As shown in FIGS. 1 to 12, this embodiment provides a motor stator insulating slot wedge automatic insertion device, including a workpiece mounting plate 300, a control unit and a feeding device 500 connected to the control unit, pre-insertion points Degree mechanism 100 and insertion mechanism 200; workpiece mounting plate 300 is used to install the motor stator 400; pre-insertion indexing mechanism 100 includes a temporary storage device 102, the temporary storage device 102 and the motor stator 400 slot wedge mounting hole 401 corresponding to the position There is a temporary storage hole 1021, and the loading device 500 is used to install the slot wedge 600 into the temporary storage hole 1021; the temporary storage device 102 is provided with a turntable 1022 capable of revolving itself and the turntable 1022 is connected to the control unit; an insertion mechanism 200 The slot wedge 600 for driving the temporary storage hole 1021 is inserted into the slot wedge mounting hole 401 of the motor stator 400.
[0021] 转盘 1022转动使得暂存装置 102公转, 暂存装置 102公转到位后暂存装置 102上 的暂存孔 1021和电机定子 400槽楔安装孔 401正对。 [0021] The rotation of the turntable 1022 makes the temporary storage device 102 revolve. After the temporary storage device 102 revolves, the temporary storage hole 1021 on the temporary storage device 102 and the motor stator 400 slot wedge mounting hole 401 face each other.
[0022] 其中, 如图 9所示, 上料装置 500包括槽楔放置机构、 槽楔牵引机构 501、 上料 口、 修剪机构 502和压平机构 503, 槽楔放置机构和上料口之间设有槽楔导向机 构 504, 槽楔导向机构 504内设有槽楔出料通道, 槽楔 600设于槽楔放置机构上, 槽楔牵引机构 501与控制单元连接并用于牵引槽楔 600至上料口, 修剪机构 502设 于上料口处并与控制单元连接用于修剪槽楔 600, 修剪机构修剪槽楔 600后会有 一部分槽楔 600凸出暂存孔 1021, 压平机构与控制单元连接并用于将凸出暂存孔 1021的槽楔 600压入暂存孔 1021内, 修剪机构 502可为剪刀, 压平机构 503可包括 压平驱动装置和压平块, 压平驱动装置驱动压平块运动以将凸出暂存孔 1021的 槽楔 600压入暂存孔 1021内。 [0022] Wherein, as shown in FIG. 9, the loading device 500 includes a slot wedge placement mechanism, a slot wedge traction mechanism 501, a loading port, a trimming mechanism 502 and a flattening mechanism 503, between the slot wedge placement mechanism and the loading port A slot wedge guide mechanism 504 is provided. The slot wedge guide mechanism 504 is provided with a slot wedge discharge channel. The slot wedge 600 is provided on the slot wedge placement mechanism. The slot wedge traction mechanism 501 is connected to the control unit and is used to draw the slot wedge 600 to the feed The trimming mechanism 502 is provided at the feeding port and connected to the control unit for trimming the groove wedge 600. After trimming the groove wedge 600, a part of the groove wedge 600 protrudes from the temporary storage hole 1021, and the flattening mechanism is connected to the control unit And used to press the slot wedge 600 protruding from the temporary storage hole 1021 into the temporary storage hole 1021, the trimming mechanism 502 may be scissors, the flattening mechanism 503 may include a flattening driving device and a flattening block, and the flattening driving device drives the flattening The block moves to press the slot wedge 600 protruding from the temporary storage hole 1021 into the temporary storage hole 1021.
[0023] 另外, 如图 10所示, 插入机构 200包括插针 201、 插针固定板 202、 导向杆 203、 导向杆固定板 204和插针驱动装置 205, 插针 201固定于插针固定板 201下方, 导 向杆 203用于连接导向杆固定板 204和插针固定板 202, 插针驱动装置 205与控制 单元连接并用于驱动插针固定板 202和插针 201—起沿导向杆 203做升降运动, 插 针 201下降时施力于暂存孔 1021内的槽楔 600上, 槽楔 600在插针 201的作用下被 插入电机定子槽楔安装孔 401内, 插针驱动装置 205可为气缸。 [0023] In addition, as shown in FIG. 10, the insertion mechanism 200 includes a pin 201, a pin fixing plate 202, a guide rod 203, a guide rod fixing plate 204, and a pin driving device 205, and the pin 201 is fixed to the pin fixing plate Below 201, the guide rod 203 is used to connect the guide rod fixing plate 204 and the pin fixing plate 202, and the pin drive device 205 is connected to the control unit and is used to drive the pin fixing plate 202 and the pin 201—to move up and down along the guide rod 203 Movement, plug When the needle 201 descends, a force is applied to the slot wedge 600 in the temporary storage hole 1021. The slot wedge 600 is inserted into the stator wedge mounting hole 401 of the motor under the action of the pin 201. The pin drive device 205 may be an air cylinder.
[0024] 如图 1、 图 11和图 13所示, 使用该槽楔自动插入装置时, 通过上料装置 500将槽 楔 500装入暂存装置 102上的暂存孔 1021内, 然后通过转盘 1022转动使得暂存装 置 102转动, 暂存装置 102公转到位后暂存装置 102上的暂存孔 1021和电机定子 40 0槽楔安装孔 401正对, 通过插入机构 200驱动暂存孔 1021内的槽楔 600插入电机 定子 400槽楔安装孔 401内, 该槽楔自动插入装置生产效率高, 不会出现漏插绝 缘槽楔的情况, 且插入过程中不易出现绝缘槽楔弯折的情况, 提高电机定子的 合格率。 [0024] As shown in FIG. 1, FIG. 11 and FIG. 13, when using the slot wedge automatic insertion device, the slot wedge 500 is loaded into the temporary storage hole 1021 on the temporary storage device 102 through the feeding device 500, and then passed through the turntable The rotation of 1022 causes the temporary storage device 102 to rotate. After the temporary storage device 102 is repositioned, the temporary storage hole 1021 on the temporary storage device 102 and the motor stator 40 slot mounting hole 401 face each other, and the temporary storage hole 1021 is driven by the insertion mechanism 200 The slot wedge 600 is inserted into the slot wedge mounting hole 401 of the motor stator 400. The automatic insertion device of the slot wedge has high production efficiency, and the insulating slot wedge is not missed, and the insulating slot wedge is not easily bent during the insertion process. The pass rate of the motor stator.
[0025] 本实施例中, 如图 4所示, 转盘 1022整体为 Y字型结构, 在 Y字型结构的三个头 部分别设有一暂存装置 102。 这样设置使得上料装置 500和插入机构 200可同时工 作, 提高生产效率。 Y字型结构的转盘 1022边缘为光滑结构。 [0025] In this embodiment, as shown in FIG. 4, the turntable 1022 has a Y-shaped structure as a whole, and a temporary storage device 102 is provided at each of the three heads of the Y-shaped structure. This arrangement allows the loading device 500 and the insertion mechanism 200 to work simultaneously, improving production efficiency. The Y-shaped structure of the turntable 1022 has a smooth edge.
[0026] 其中, 转盘 1022中心设有与控制单元连接的转盘驱动结构 1031, 转盘驱动结构 1031为力矩电机; 转盘 1022下方设有用于安装转盘驱动结构 1031的转盘安装底 座 1032。 转盘驱动结构 1031驱动转盘 1022转动进而带动暂存装置 102公转。 [0026] Among them, a turntable drive structure 1031 connected to the control unit is provided at the center of the turntable 1022, and the turntable drive structure 1031 is a torque motor; a turntable mounting base 1032 for installing the turntable drive structure 1031 is provided below the turntable 1022. The turntable driving structure 1031 drives the turntable 1022 to rotate to drive the temporary storage device 102 to revolve.
[0027] 另外, 如图 1、 图 4和图 5所示, 上料装置 500设有一个上料口; 预插分度机构 10 0还包括与控制单元连接的暂存装置自转驱动装置 101, 暂存装置自转驱动装置 1 01与暂存装置 102可拆卸连接并用于连接时驱动暂存装置 102自转。 这样设置便 于上料装置 500将槽楔 600装入暂存孔 1021内; 上料装置 500—次向一个暂存孔 10 21内装入槽楔 600, 暂存装置自转驱动装置 101驱动暂存装置 102自转使得暂存孔 1021依次与上料口对应, 暂存装置 102自转一周上料装置 500向所有暂存孔 1021 内装入槽楔 600完毕。 暂存装置自转驱动装置 101为力矩电机。 [0027] In addition, as shown in FIGS. 1, 4 and 5, the feeding device 500 is provided with a feeding port; the pre-insertion indexing mechanism 100 further includes a temporary storage device rotation drive device 101 connected to the control unit, The temporary storage device rotation driving device 101 is detachably connected to the temporary storage device 102 and is used to drive the temporary storage device 102 to rotate when connected. This arrangement facilitates the loading device 500 to install the slot wedge 600 into the temporary storage hole 1021; the loading device 500 loads the slot wedge 600 into one temporary storage hole 10 21 at a time, and the temporary storage device rotation drive device 101 drives the temporary storage device 102 The rotation causes the temporary storage holes 1021 to correspond to the feeding ports in turn, and the temporary storage device 102 rotates one revolution and the loading device 500 completes loading the slot wedge 600 into all the temporary storage holes 1021. The temporary storage device rotation driving device 101 is a torque motor.
[0028] 其中, 如图 5所示, 暂存装置 102包括旋转板 1025和依次连接的暂存筒 1024及导 向盘 1026, 暂存孔 1021贯穿暂存筒 1024和导向盘 1026设置; 旋转板 1025与转盘 1 022连接, 暂存筒 1024与导向盘 1026设于旋转板 1025内并能相对旋转板 1025转动 ; 插入机构 200工作时导向盘 1026用于引导暂存孔 1021内槽楔 600插入电机定子 4 00槽楔安装孔 401内; 导向盘 1026与暂存装置自转驱动装置 101可拆卸连接。 旋 转板 1025的设置使得暂存装置 102与转盘 1022连接, 以实现转盘 1022转动带动暂 存装置 102公转; 暂存装置自转驱动装置 101与导向盘 1026连接时驱动导向盘 102 6转动, 导向盘 1026转动带动暂存筒 1024转动, 且导向盘 1026和暂存筒 1024相对 旋转板 1025转动, 以实现暂存装置 102自转, 且暂存装置 102自转的同时转盘 102 2不转动。 [0028] Wherein, as shown in FIG. 5, the temporary storage device 102 includes a rotary plate 1025 and a temporary storage barrel 1024 and a guide disk 1026 connected in sequence, and a temporary storage hole 1021 is provided through the temporary storage barrel 1024 and the guide disk 1026; the rotary plate 1025 Connected to the turntable 1 022, the temporary storage tube 1024 and the guide disk 1026 are set in the rotating plate 1025 and can rotate relative to the rotating plate 1025; when the insertion mechanism 200 works, the guide disk 1026 is used to guide the slot wedge 600 in the temporary storage hole 1021 into the motor stator 4 00 slot wedge mounting hole 401; the guide plate 1026 and the temporary storage device rotation drive device 101 are detachably connected. The setting of the rotating plate 1025 enables the temporary storage device 102 to be connected to the turntable 1022 to realize the rotation of the turntable 1022 to drive the temporary The storage device 102 revolves; when the temporary storage device rotation drive device 101 is connected to the guide plate 1026, the guide plate 102 6 rotates, and the rotation of the guide plate 1026 causes the temporary storage barrel 1024 to rotate, and the guide plate 1026 and the temporary storage barrel 1024 rotate relative to the rotating plate 1025 In order to realize the rotation of the temporary storage device 102, and the turntable 1022 does not rotate while the temporary storage device 102 rotates.
[0029] 另外, 暂存装置 102还包括设于暂存筒 1024上方的顶盘 1023, 暂存孔 1021依次 贯穿顶盘 1023、 暂存筒 1024和导向盘 1026设置; 顶盘 1023与暂存筒 1024连接并 用于引导上料装置 500将槽楔 600装入暂存孔 1021内。 [0029] In addition, the temporary storage device 102 further includes a top tray 1023 disposed above the temporary storage barrel 1024, and the temporary storage hole 1021 is sequentially provided through the top tray 1023, the temporary storage barrel 1024, and the guide disk 1026; the top disk 1023 and the temporary storage barrel 1024 is connected and used to guide the loading device 500 to install the slot wedge 600 into the temporary storage hole 1021.
[0030] 本实施例中, 如图 4所示, 顶盘 1023边缘周向设有顶盘缺口 1033, 转盘 1022上 设有与控制单元连接的暂存装置定位驱动结构 1034, 暂存装置定位驱动结构 103 4上设有与顶盘缺口 1033匹配的暂存装置定位装置 1035 ; 暂存装置定位驱动结构 1034驱动暂存装置定位装置 1035上升, 使得暂存装置定位装置 1035与顶盘缺口 1 033脱离, 这使得暂存装置 102能自转; 暂存装置定位驱动结构 1034驱动暂存装 置定位装置 1035下降, 使得暂存装置定位装置 1035与顶盘缺口 1033结合, 这使 得暂存装置 102被定位不能自转, 这便于插入机构 200驱动暂存孔 1021内的槽楔 6 00插入电机定子 400槽楔安装孔 401内。 [0030] In this embodiment, as shown in FIG. 4, the top disk 1023 is circumferentially provided with a top disk notch 1033, and the turntable 1022 is provided with a temporary storage device positioning drive structure 10 34 connected to the control unit. The temporary storage device positioning drive structure 103 4 is provided with a temporary storage device positioning device 1035 matching the top plate gap 1033; a temporary storage device positioning drive structure 1034 drives the temporary storage device positioning device 1035 to rise, so that the temporary storage device positioning device 1035 is separated from the top plate gap 1 033, This enables the temporary storage device 102 to rotate; the temporary storage device positioning driving structure 1034 drives the temporary storage device positioning device 1035 to fall, so that the temporary storage device positioning device 1035 is combined with the top plate gap 1033, which makes the temporary storage device 102 positioned to be unable to rotate, This facilitates the insertion mechanism 200 to drive the slot wedge 600 in the temporary storage hole 1021 into the slot wedge mounting hole 401 of the motor stator 400.
[0031] 本实施例中, 暂存装置定位装置 1035为凸字形结构, 凸起部位与顶盘缺口 1033 匹配, 这进一步使得暂存装置 102在公转的过程中不会发生相对于旋转板 1025的 自转。 [0031] In this embodiment, the temporary storage device positioning device 1035 is a convex structure, and the convex portion matches the top plate notch 1033, which further prevents the temporary storage device 102 from rotating relative to the rotating plate 1025 during the revolution rotation.
[0032] 其中, 暂存装置 102还包括滚子轴承 1027, 一滚子轴承 1027套设于导向盘 1026 上并置于导向盘 1026和旋转板 1025之间, 一滚子轴承 1027套设于暂存筒 1024上 并置于顶盘 1023和旋转板 1025之间。 滚子轴承 1027的设置使得暂存装置 102自转 顺畅。 [0032] Among them, the temporary storage device 102 further includes a roller bearing 1027, a roller bearing 1027 is sleeved on the guide plate 1026 and placed between the guide plate 1026 and the rotating plate 1025, a roller bearing 1027 is sleeved on the temporary The storage tube 1024 is placed between the top plate 1023 and the rotating plate 1025. The provision of the roller bearing 1027 makes the temporary storage device 102 rotate smoothly.
[0033] 另外, 如图 5所示, 暂存装置自转驱动装置 101上设有用于驱动其自身升降的暂 存装置自转驱动装置升降结构 1012, 暂存装置自转驱动装置升降结构 1012与控 制单元连接; 导向盘 1026上设有插销孔, 暂存装置自转驱动装置 101上设有与插 销孔对应的插销 1011。 暂存装置自转驱动装置升降结构 1012驱动暂存装置自转 驱动装置 101上升, 使得插销 1011插入插销孔内, 以实现导向盘 1026和暂存装置 自转驱动装置 101的连接进而实现暂存装置自转驱动装置 101驱动暂存装置 102自 转; 暂存装置自转驱动装置升降结构 1012驱动暂存装置自转驱动装置 101下降, 使得插销 1011脱离插销孔, 以实现导向盘 1026和暂存装置自转驱动装置 101的脱 离。 [0033] In addition, as shown in FIG. 5, the temporary storage device rotation drive device 101 is provided with a temporary storage device rotation drive device lifting structure 1012 for driving itself to rise and fall, and the temporary storage device rotation drive device lifting structure 1012 is connected to the control unit ; The guide disk 1026 is provided with a pin hole, and the temporary storage device rotation driving device 101 is provided with a pin 1011 corresponding to the pin hole. The temporary storage device rotation drive device lifting structure 1012 drives the temporary storage device rotation drive device 101 to rise, so that the latch 1011 is inserted into the latch hole to realize the connection between the guide disk 1026 and the temporary storage device rotation drive device 101 and then the temporary storage device rotation drive device 101 drives the temporary storage device 102 Rotation; the temporary storage device rotation drive device lifting structure 1012 drives the temporary storage device rotation drive device 101 down, so that the latch 1011 is detached from the latch hole, so as to achieve the separation of the guide disk 1026 and the temporary storage device rotation drive device 101.
[0034] 其中, 如图 2和图 3所示, 工件安装盘 300上设有粗定位装置 1029, 电机定子 400 上设有与粗定位装置 1029匹配的粗定位槽。 这样设置实现电机定子 400的定位, 以使暂存装置 102公转到位时, 暂存孔 1021和电机定子 400槽楔安装孔 401正对, 便于实现插入机构 200将暂存孔 1021内的槽楔 600插入电机定子槽楔安装孔 401内 ; 粗定位装置 1029可为固定于工件安装盘 300上的粗定位凸块, 粗定位槽可为设 于电机定子 400外壁底部的粗定位凹槽, 将电机定子 400安装在工件安装盘 300上 时, 粗定位凸块从下向上插入粗定位凹槽内。 [0034] Among them, as shown in FIG. 2 and FIG. 3, a rough positioning device 1029 is provided on the workpiece mounting plate 300, and a rough positioning slot matching the rough positioning device 1029 is provided on the motor stator 400. In this way, the positioning of the motor stator 400 is realized, so that when the temporary storage device 102 revolves, the temporary storage hole 1021 and the motor stator 400 slot wedge mounting hole 401 are directly opposed, which is convenient for the insertion mechanism 200 to store the slot wedge 600 in the temporary storage hole 1021 Insert into the motor stator slot wedge mounting hole 401; the coarse positioning device 1029 can be a coarse positioning projection fixed on the workpiece mounting plate 300. The coarse positioning slot can be a coarse positioning groove provided at the bottom of the outer wall of the motor stator 400 to place the motor stator When 400 is mounted on the workpiece mounting tray 300, the coarse positioning projection is inserted into the coarse positioning groove from bottom to top.
[0035] 另外, 如图 2、 图 5和图 11所示, 工件安装盘 300上设有用于驱动电机定子 400升 降的电机定子升降驱动装置 301, 电机定子升降驱动装置 301与控制单元连接; 导向盘 1026底部设有精密定位装置 1028, 电机定子 400上设有与精密定位装置 10 28匹配的精密定位槽。 电机定子升降驱动装置 301驱动电机定子 400上升, 使得 粗定位装置 1029与粗定位槽脱离, 同时精密定位装置 1028与精密定位槽结合, 以实现导向盘 1026与电机定子 400的定位, 这便于插入机构 200将暂存孔 1021内 的槽楔 600插入电机定子 400槽楔安装孔 401内; 电机定子升降驱动装置 301不工 作时, 粗定位装置 1029与粗定位槽结合以实现电机定子 400的定位; 精密定位装 置 1028可为固定于导向盘 1026底部的精密定位凸块, 精密定位槽可为设于电机 定子 400外壁顶部的精密定位凹槽, 电机定子升降驱动装置 301驱动电机定子 400 上升时, 精密定位凸块从上向下插入精密定位凹槽内。 [0035] In addition, as shown in FIG. 2, FIG. 5 and FIG. 11, the workpiece mounting tray 300 is provided with a motor stator lifting drive device 301 for driving the motor stator 400 to move up and down. The motor stator lifting drive device 301 is connected to the control unit; A precision positioning device 1028 is provided at the bottom of the disk 1026, and a precision positioning slot matching the precision positioning device 10 28 is provided on the motor stator 400. The motor stator lifting drive device 301 drives the motor stator 400 upward, so that the coarse positioning device 1029 is separated from the coarse positioning groove, and at the same time, the precision positioning device 1028 is combined with the precision positioning groove to achieve the positioning of the guide plate 1026 and the motor stator 400, which facilitates the insertion mechanism 200 Insert the slot wedge 600 in the temporary storage hole 1021 into the slot wedge mounting hole 401 of the motor stator 400; when the motor stator lifting drive device 301 is not working, the coarse positioning device 1029 is combined with the coarse positioning slot to achieve the positioning of the motor stator 400; precision The positioning device 1028 may be a precision positioning projection fixed to the bottom of the guide plate 1026. The precision positioning groove may be a precision positioning groove provided on the top of the outer wall of the motor stator 400. The motor stator lifting drive device 301 drives the motor stator 400 to ascend for precise positioning The projection is inserted into the precision positioning groove from top to bottom.
[0036] 其中, 如图 10和图 13所示, 导向盘 1026内的暂存孔 1021为倾斜设置, 且从上到 下倾斜方向为从远离到靠近导向盘 1026中心方向; 导向盘 1026内的暂存孔 1021 的出口位置对应电机定子 400槽楔安装孔 401设置。 倾斜设置使得槽楔 600更易从 导向盘 1026出来插入电机定子 400槽楔安装孔 401内, 且插入过程中槽楔 600更不 易弯折。 [0036] Wherein, as shown in FIG. 10 and FIG. 13, the temporary storage hole 1021 in the guide plate 1026 is provided obliquely, and the direction of inclination from top to bottom is the direction from away to close to the center of the guide plate 1026; The exit position of the temporary storage hole 1021 is set corresponding to the slot mounting hole 401 of the motor stator 400. The inclined setting makes it easier for the slot wedge 600 to come out of the guide plate 1026 and be inserted into the slot wedge mounting hole 401 of the motor stator 400, and the slot wedge 600 is less likely to bend during the insertion process.
[0037] 本实施例中, 如图 2所示, 工件安装盘 300上安装有多个电机定子 400; 工件安 装盘 300上设有驱动其自身自转的工件安装盘驱动装置 302, 工件安装盘驱动装 置 302与控制单元连接。 这样便于提高生产效率。 [0037] In this embodiment, as shown in FIG. 2, a plurality of motor stators 400 are mounted on the workpiece mounting plate 300; the workpiece mounting plate 300 is provided with a workpiece mounting plate drive device 302 that drives its own rotation, and the workpiece mounting plate is driven Outfit The device 302 is connected to the control unit. This is convenient for improving production efficiency.
[0038] 另外, 工件安装盘驱动装置 302为力矩电机, 工件安装盘驱动装置 302安装在工 件安装盘 300中心; 工件安装盘 300下方设有用于安装工件安装盘驱动装置 302的 工件安装盘底座 304。 工件安装盘驱动装置 302驱动工件安装盘 300转动进而带动 电机定子 400公转, 暂存装置 102和电机定子 400的公转使得两者快速公转到位, 且到位时暂存装置 102上的暂存孔 1021和电机定子 400槽楔安装孔 401正对。 [0038] In addition, the workpiece mounting disk drive device 302 is a torque motor, and the workpiece mounting disk drive device 302 is installed at the center of the workpiece mounting disk 300; a workpiece mounting disk base 304 for mounting the workpiece mounting disk drive device 302 is provided below the workpiece mounting disk 300 . The workpiece mounting disk drive device 302 drives the workpiece mounting disk 300 to rotate and thereby drives the motor stator 400 to revolve. The revolution of the temporary storage device 102 and the motor stator 400 makes the two rapidly revolve, and the temporary storage hole 1021 on the temporary storage device 102 when in place The motor stator 400 slot wedge mounting hole 401 is directly opposite.
[0039] 本实施例中, 如图 2所示, 工件安装盘 300上固定有电机定子安装部 303, 电机 定子 400安装于电机定子安装部 303上, 粗定位装置 1029设于电机定子安装部 303 上。 [0039] In this embodiment, as shown in FIG. 2, a motor stator mounting portion 303 is fixed to the workpiece mounting plate 300, a motor stator 400 is mounted on the motor stator mounting portion 303, and a rough positioning device 1029 is provided on the motor stator mounting portion 303 on.
[0040] 其中, 电机定子安装部 303包括定位工装结构 3031和定子安装结构 3032, 定位 工装结构 3031固定于工件安装盘 300上, 粗定位装置 1029设于定位工装结构 3031 上; 定子安装结构 3032设于定位工装结构 3031内并能在定位工装结构 3031内做 升降运动, 电机定子 400放置于定子安装结构 3032上; 工件安装盘 300上与定子 安装结构 3032正对的位置开设有工装通孔, 且工装通孔小于定子安装结构 3032 尺寸, 电机定子升降驱动装置 301能通过工装通孔驱动定子安装结构 3032升降进 而带动电子定子 400升降。 [0040] Among them, the motor stator mounting portion 303 includes a positioning tooling structure 3031 and a stator mounting structure 3032, the positioning tooling structure 3031 is fixed on the workpiece mounting tray 300, the rough positioning device 1029 is provided on the positioning tooling structure 3031; the stator mounting structure 3032 is provided Within the positioning tooling structure 3031 and capable of moving up and down within the positioning tooling structure 3031, the motor stator 400 is placed on the stator mounting structure 3032; the tool mounting plate 300 is provided with a tooling through hole at a position directly opposite the stator mounting structure 3032, and The tooling through hole is smaller than the size of the stator mounting structure 3032. The motor stator lifting drive device 301 can drive the stator mounting structure 3032 to move up and down through the tooling through hole to drive the electronic stator 400 to move up and down.
[0041] 另外, 定子安装结构 3032包括定子安装底座 3033, 定子安装底座 3033中心设有 凸起部 3034, 电子定子 400套设于凸起部 3034上并由定子安装底座 3033支撑, 这 样设置使得电机定子 400在定位工装结构 3031和凸起部 3034围成的空间内, 防止 电机定子 400随意晃动。 [0041] In addition, the stator mounting structure 3032 includes a stator mounting base 3033, a protrusion 3034 is provided at the center of the stator mounting base 3033, and the electronic stator 400 is sleeved on the protrusion 3034 and supported by the stator mounting base 3033. The stator 400 is in the space enclosed by the positioning tooling structure 3031 and the protrusion 3034 to prevent the motor stator 400 from shaking randomly.
[0042] 本实施例中, 凸起部 3034为空心结构。 这样设置便于降低定子安装结构 3032重 量, 便于电机定子升降驱动装置 301驱动电机定子 400做升降运动。 [0042] In this embodiment, the raised portion 3034 is a hollow structure. This arrangement is convenient for reducing the weight of the stator mounting structure 3032, and for the motor stator lifting drive device 301 to drive the motor stator 400 for lifting movement.
[0043] 本实施例中, 定位工装结构 3031壁部的顶部设有缺口 3035, 这样设置便于电机 定子 400在电机定子安装部 303上的安装和取走。 [0043] In this embodiment, the top of the wall portion of the positioning tooling structure 3031 is provided with a notch 3035. This arrangement facilitates the installation and removal of the motor stator 400 on the motor stator mounting portion 303.
[0044] 显然, 本发明的上述实施例仅仅是为清楚地说明本发明技术方案所作的举例, 而并非是对本发明的具体实施方式的限定。 凡在本发明权利要求书的精神和原 则之内所作的任何修改、 等同替换和改进等, 均应包含在本发明权利要求的保 护范围之内。 [0044] Obviously, the above-mentioned embodiments of the present invention are merely examples for clearly illustrating the technical solutions of the present invention, rather than limiting the specific implementation of the present invention. Any modification, equivalent replacement and improvement made within the spirit and principle of the claims of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

权利要求书 Claims
[权利要求 1] 一种电机定子绝缘槽楔自动插入装置, 其特征在于, 包括工件安装盘 [Claim 1] An automatic insertion device for an insulating slot wedge of a motor stator, characterized in that it includes a workpiece mounting disk
(300) 、 控制单元和与控制单元连接的上料装置 (500) 、 预插分度 机构 (100) 及插入机构 (200) ; 工件安装盘 (300) 用于安装电机 定子 (400) ; 预插分度机构 (100) 包括暂存装置 (102) , 暂存装 置 (102) 上与电机定子 (400) 槽楔安装孔 (401) 对应位置处设有 暂存孔 (1021) , 上料装置 (500) 用于将槽楔 (600) 装入暂存孔 ( 1021) 内; 暂存装置 (102) 上设有能使其本身公转的转盘 (1022) 且转盘 (1022) 与控制单元连接; 插入机构 (200) 用于驱动暂存孔 (1021) 内的槽楔 (600) 插入电机定子 (400) 槽楔安装孔 (401) 内。 (300), the control unit and the loading device (500), pre-insertion indexing mechanism (100) and insertion mechanism (200) connected to the control unit; the workpiece mounting disk (300) is used to install the motor stator (400); pre The insertion indexing mechanism (100) includes a temporary storage device (102), a temporary storage hole (1021) is provided at a position corresponding to the slot storage hole (401) of the motor stator (400) on the temporary storage device (102), and the loading device (500) It is used to install the slot wedge (600) into the temporary storage hole (1021); the temporary storage device (102) is provided with a turntable (1022) capable of revolving itself, and the turntable (1022) is connected to the control unit; The insertion mechanism (200) is used to drive the slot wedge (600) in the temporary storage hole (1021) into the slot wedge mounting hole (401) of the motor stator (400).
[权利要求 2] 根据权利要求 1所述的一种电机定子绝缘槽楔自动插入装置, 其特征 在于, 上料装置 (500) 设有一个上料口; 预插分度机构 (100) 还包 括与控制单元连接的暂存装置自转驱动装置 (101) , 暂存装置自转 驱动装置 (101) 与暂存装置 (102) 可拆卸连接并用于连接时驱动暂 存装置 (102) 自转。 [Claim 2] An automatic insertion device for an insulating slot wedge of a motor stator according to claim 1, wherein the feeding device (500) is provided with a feeding port; the pre-inserting indexing mechanism (100) further includes It means temporary rotation driving device (101) connected to the control unit, the apparatus rotation driving device (101) and the temporary storage means temporarily storing (102) detachably connected to and for driving the temporary storage means (102) is connected rotation.
[权利要求 3] 根据权利要求 2所述的一种电机定子绝缘槽楔自动插入装置, 其特征 在于, 暂存装置 (102) 包括旋转板 (1025) 和依次连接的暂存筒 (1 024) 及导向盘 (1026) , 暂存孔 (1021) 贯穿暂存筒 (1024) 和导 向盘 (1026) 设置; 旋转板 (1025) 与转盘 (1022) 连接, 暂存筒 ( 1024) 与导向盘 (1026) 设于旋转板 (1025) 内并能相对旋转板 (10 25) 转动; 插入机构 (200) 工作时导向盘 (1026) 用于引导暂存孔 (1021) 内槽楔 (600) 插入电机定子 (400) 槽楔安装孔 (401) 内 ; 导向盘 (1026) 与暂存装置自转驱动装置 (101) 可拆卸连接。 [Claim 3] An automatic insertion device for an insulating slot wedge of a motor stator according to claim 2, wherein the temporary storage device (102) includes a rotating plate (1025) and a temporary storage cylinder (1 024) connected in sequence And the guide disc (1026), the temporary storage hole (1021) is provided through the temporary storage barrel (1024) and the guide disc (1026); the rotating plate (1025) is connected to the turntable (1022), the temporary storage barrel (1024) and the guide disc (1026) 1026) Set in the rotating plate (1025) and can rotate relative to the rotating plate (10 25); Inserting mechanism (200) Guide disc (1026) is used to guide the temporary storage hole (1021) When the inner slot wedge (600) is inserted into the motor The stator (400) is installed in the slot wedge mounting hole (401); the guide plate (1026) is detachably connected to the temporary storage device rotation driving device (101).
[权利要求 4] 根据权利要求 3所述的一种电机定子绝缘槽楔自动插入装置, 其特征 在于, 暂存装置 (102) 还包括设于暂存筒 (1024) 上方的顶盘 (102 3) , 暂存孔 (1021) 依次贯穿顶盘 (1023) 、 暂存筒 (1024) 和导 向盘 (1026) 设置; 顶盘 (1023) 与暂存筒 (1024) 连接并用于引导 上料装置 (500) 将槽楔 (600) 装入暂存孔 (1021) 内。 [Claim 4] An automatic insertion device for insulating slot wedges of a motor stator according to claim 3, characterized in that the temporary storage device (102) further comprises a top plate (102 3) provided above the temporary storage tube (1024) ), the temporary storage hole (1021) is set through the top plate (1023), the temporary storage barrel (1024) and the guide plate (1026) in sequence; the top plate (1023) is connected to the temporary storage barrel (1024) and used for guiding The loading device (500) installs the slot wedge (600) into the temporary storage hole (1021).
[权利要求 5] 根据权利要求 4所述的一种电机定子绝缘槽楔自动插入装置, 其特征 在于, 暂存装置 (102) 还包括滚子轴承 (1027) , 一滚子轴承 (102 7) 套设于导向盘 (1026) 上并置于导向盘 (1026) 和旋转板 (1025 ) 之间, 一滚子轴承 (1027) 套设于暂存筒 (1024) 上并置于顶盘 ( 1023) 和旋转板 (1025) 之间。 [Claim 5] An automatic insertion device for an insulating slot wedge of a motor stator according to claim 4, wherein the temporary storage device (102) further includes a roller bearing (1027) and a roller bearing (102 7) Set on the guide plate (1026) and placed between the guide plate (1026) and the rotating plate (1025), a roller bearing (1027) is set on the temporary storage barrel (1024) and placed on the top plate (1023) ) And the rotating plate (1025).
[权利要求 6] 根据权利要求 3所述的一种电机定子绝缘槽楔自动插入装置, 其特征 在于, 暂存装置自转驱动装置 (101) 上设有用于驱动其自身升降的 暂存装置自转驱动装置升降结构 (1012) , 暂存装置自转驱动装置升 降结构 (1012) 与控制单元连接; 导向盘 (1026) 上设有插销孔, 暂 存装置自转驱动装置 (101) 上设有与插销孔对应的插销 (1011) 。 [Claim 6] A motor stator insulating slot wedge automatic insertion device according to claim 3, characterized in that the temporary storage device rotation drive device (101) is provided with a temporary storage device rotation drive for driving its own lifting Device lifting structure (1012), temporary storage device rotation drive device lifting structure (1012) is connected to the control unit; the guide disk (1026) is provided with a latch hole, and the temporary storage device rotation drive device (101) is provided with a corresponding latch hole Of the bolt (1011).
PCT/CN2019/126313 2018-12-20 2019-12-18 Automatic insertion device for insulation slot wedge of motor stator WO2020125680A1 (en)

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