CN111049339B - Full-automatic double-station series excitation stator winding mechanism and working method - Google Patents
Full-automatic double-station series excitation stator winding mechanism and working method Download PDFInfo
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- CN111049339B CN111049339B CN201911386859.XA CN201911386859A CN111049339B CN 111049339 B CN111049339 B CN 111049339B CN 201911386859 A CN201911386859 A CN 201911386859A CN 111049339 B CN111049339 B CN 111049339B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/085—Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
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Abstract
A full-automatic double-station series excitation stator winding mechanism and a working method thereof comprise the following steps: first wire winding aircraft nose, second wire winding aircraft nose, graduated disk, rotating electrical machines, installation pole, first wire winding aircraft nose and second wire winding aircraft nose symmetry set up in the both sides of graduated disk, and the rotating electrical machines sets up in the top of graduated disk, the graduated disk sets up on the installation pole. The first winder head includes: the winding device comprises a winding motor, a transmission shaft, a conical inner gear, a winding rod, a coil and a fixed seat, wherein the winding motor is arranged inside the fixed seat, the transmission shaft is connected with the winding motor in a matched manner, the transmission shaft is provided with a conical gear, and the conical gear is connected with the conical inner gear in a matched manner; the winding rod is fixedly arranged on the periphery of the conical inner gear; the coil is arranged at the end part of the fixed seat. The invention has simple structure and design and is easy to manufacture and use; the structure is small and exquisite, and occupies small space; and the double-station design is adopted, and the winding operation is simultaneously carried out on double stations, so that the production efficiency is greatly improved.
Description
Technical Field
The invention belongs to the technical field of motor production, and particularly relates to a full-automatic double-station series excitation stator winding mechanism and a working method.
Background
At present, after a motor stator is wound, workers are required to bind and tighten the wound wire in a stator slot of a sleeving machine, and the production mode is low in efficiency, and the surface of a copper wire can be damaged in the tightening process; the manual operation consistency is poor, and the labor cost is high.
Disclosure of Invention
The purpose of the invention is as follows: the invention aims to provide a full-automatic double-station series excited stator winding mechanism and a working method, which are simple in structural design and easy to manufacture and use; the structure is small and exquisite, and occupies small space; and the double-station design is adopted, and the winding operation is simultaneously carried out on double stations, so that the production efficiency is greatly improved.
The technical scheme is as follows: the invention provides a full-automatic double-station series excited stator winding mechanism and a working method, wherein the full-automatic double-station series excited stator winding mechanism comprises the following steps: first wire winding aircraft nose, second wire winding aircraft nose, graduated disk, rotating electrical machines, installation pole, first wire winding aircraft nose and second wire winding aircraft nose symmetry set up the both sides at the graduated disk, the rotating electrical machines sets up the top at the graduated disk, the graduated disk sets up on the installation pole, first wire winding aircraft nose includes: the winding device comprises a winding motor, a transmission shaft, a conical inner gear, a winding rod, a coil and a fixed seat, wherein the winding motor is arranged inside the fixed seat, the transmission shaft is connected with the winding motor in a matched manner, the transmission shaft is provided with a conical gear, and the conical gear is connected with the conical inner gear in a matched manner; the winding rod is fixedly arranged on the periphery of the conical inner gear; the coil is arranged at the end part of the fixed seat and is matched with the winding rod. The full-automatic double-station series excitation stator winding mechanism and the working method have the advantages that the structural design is simple, and the manufacturing and the use are easy; the structure is small and exquisite, and occupies small space; and the double-station design is adopted, and the winding operation is simultaneously carried out on double stations, so that the production efficiency is greatly improved.
Further, according to the full-automatic double-station series excitation stator winding mechanism and the working method, the fixing seat is provided with the first cavity and the second cavity, the winding motor is arranged in the first cavity, and the transmission shaft is arranged in the second cavity. The structure design is simple, and the manufacture and the use are easy.
Further, according to the full-automatic double-station series excitation stator winding mechanism and the working method, the rotor of the winding motor penetrates through the side wall of the first cavity and is provided with the first gear, and the first gear is arranged in the second cavity; and a second gear is arranged on the transmission shaft, and the first gear is connected with the second gear in a matching way. The structure design is simple, and the use is convenient.
Further, according to the full-automatic double-station series excitation stator winding mechanism and the working method, the first bearing is arranged on the inner periphery of the conical inner gear. The rotation is smoother and more stable, and meanwhile, the friction and the abrasion during the rotation are prevented.
Further, according to the full-automatic double-station series excitation stator winding mechanism and the working method, the plane bearing is arranged on one side, away from the conical gear, of the conical internal gear. Further, the rotation is smoother and more stable, and friction and abrasion during rotation are prevented.
Further, according to the full-automatic double-station series excitation stator winding mechanism and the working method, the first winding machine head is further provided with the maintenance device, and the maintenance device is arranged on the side wall of the second cavity. Can inject into lubricating oil through the maintenance device, the maintenance is convenient, reduces the birthday cost.
Further, above-mentioned full-automatic duplex position series excitation stator wire winding mechanism and operating method, maintenance device includes: the end parts of the first spring and the second spring are matched and connected with the sealing ball, the first spring is vertically arranged, and the first spring and the second spring are perpendicular to each other; the upper portion of seal ball is provided with the oil inlet, just the oil inlet slope sets up. The double-spring design effectively prevents the lubricating oil inside from overflowing, and meanwhile, when the lubricating oil is injected, the sealing ball is pushed open conveniently.
Further, the fully-automatic double-station series excitation stator winding mechanism and the working method thereof comprise the following steps: 1) mounting the mounting rod on a winding machine device, and placing the full-automatic double-station series excitation stator winding mechanism in the stator; 2) aligning the ends of the winding rods with the stator slots; 3) copper wires on the coils are wound around the winding rods, and the ends of the copper wires are connected with the stator slots; 4) starting a winding motor, rotating a winding rod through the matching of a first gear, a second gear, a conical gear and a conical inner gear, and picking copper wires to wind into stator slots; 5) after one stator slot is wound, the rotating motor is started, and the first winding machine head and the second winding machine head are driven to rotate to the next stator slot under the control of the dividing plate; 6) and repeating the steps 2-5 until all the stator slots are completely wound.
The technical scheme shows that the invention has the following beneficial effects: the full-automatic double-station series excitation stator winding mechanism and the working method have the advantages that the structural design is simple, and the manufacturing and the use are easy; the structure is small and exquisite, and occupies small space; and the double-station design is adopted, and the winding operation is simultaneously carried out on double stations, so that the production efficiency is greatly improved, and the popularization value is very high.
Drawings
Fig. 1 is a schematic structural diagram of a full-automatic double-station series excitation stator winding mechanism according to the invention;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1;
fig. 3 is an enlarged schematic view of a structure at B in fig. 1.
In the figure: the winding machine comprises a first winding machine head 1, a winding motor 11, a first gear 111, a transmission shaft 12, a conical gear 121, a second gear 122, a conical internal gear 13, a first bearing 131, a planar bearing 132, a winding rod 14, a coil 15, a fixed seat 16, a first cavity 161, a second cavity 162, a maintenance device 17, a first spring 171, a second spring 172, a sealing ball 173, an oil inlet 174, a second winding machine head 2, a dividing disc 3, a rotating motor 4 and a mounting rod 5.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Examples
The full-automatic double-station series excitation stator winding mechanism and the working method shown in fig. 1 comprise the following steps: first wire winding aircraft nose 1, second wire winding aircraft nose 2, graduated disk 3, rotating electrical machines 4, installation pole 5, first wire winding aircraft nose 1 sets up in the both sides of graduated disk 3 with second wire winding aircraft nose 2 symmetry, rotating electrical machines 4 sets up in the top of graduated disk 3, graduated disk 3 sets up on installation pole 5. The first winder head 1 includes: the winding motor 11 is arranged inside the fixed seat 16, the transmission shaft 12 is connected with the winding motor 11 in a matched mode, the transmission shaft 12 is provided with a conical gear 121, and the conical gear 121 is connected with the conical inner gear 13 in a matched mode; the winding rod 14 is fixedly arranged on the periphery of the conical internal gear 13; the coil 15 is arranged at the end of the fixed seat 16, and the coil 15 is matched with the winding rod 14. The fixing seat 16 is provided with a first cavity 161 and a second cavity 162, the winding motor 11 is disposed inside the first cavity 161, and the transmission shaft 12 is disposed inside the second cavity 162. A rotor of the winding motor 11 is provided with a first gear 111 through the side wall of the first cavity 161, and the first gear 111 is arranged in the second cavity 162; the transmission shaft 12 is provided with a second gear 122, and the first gear 111 is connected with the second gear 122 in a matching manner. The inner periphery of the conical internal gear 13 is provided with a first bearing 131. The side of the conical internal gear 13 remote from the conical gear 121 is provided with a flat bearing 132. Still be provided with maintenance device 17 on first winder head 1, just maintenance device 17 sets up on the lateral wall of second cavity 162. The maintenance device 17 includes: the spring comprises a first spring 171, a second spring 172 and a sealing ball 173, wherein the ends of the first spring 171 and the second spring 172 are respectively connected with the sealing ball in a matching way, the first spring 171 is vertically arranged, and the first spring 171 and the second spring 172 are perpendicular to each other; an oil inlet 174 is provided at an upper portion of the sealing ball 173, and the oil inlet 174 is inclined.
During working, 1) the mounting rod 5 is mounted on a winding machine device, and the full-automatic double-station series excitation stator winding mechanism is arranged in the stator; 2) aligning the ends of the winding rods 14 with the stator slots; 3) the copper wire on the coil 15 is wound around the winding rod 14 and connects the end of the copper wire with the stator slot; 4) starting a winding motor 11, rotating a winding rod 14 through the matching of a first gear 111, a second gear 122, a conical gear 121 and a conical internal gear 13, and picking copper wires to wind into stator slots; 5) when the winding of one stator slot is finished, the rotating motor 4 is started, and the first winding machine head 1 and the second winding machine head 2 are driven to rotate to the next stator slot under the control of the dividing plate 3; 6) and repeating the steps 2) to 5) until all the stator slots are completely wound.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.
Claims (2)
1. A full-automatic double-station series excitation stator winding mechanism and a working method are characterized by comprising the following steps: first wire winding aircraft nose (1), second wire winding aircraft nose (2), graduated disk (3), rotating electrical machines (4), installation pole (5), first wire winding aircraft nose (1) sets up the both sides in graduated disk (3) with second wire winding aircraft nose (2) symmetry, rotating electrical machines (4) set up the top in graduated disk (3), graduated disk (3) set up on installation pole (5), first wire winding aircraft nose (1) includes: the winding device comprises a winding motor (11), a transmission shaft (12), a conical internal gear (13), a winding rod (14), a coil (15) and a fixed seat (16), wherein the winding motor (11) is arranged inside the fixed seat (16), the transmission shaft (12) is connected with the winding motor (11) in a matched mode, a conical gear (121) is arranged on the transmission shaft (12), and the conical gear (121) is connected with the conical internal gear (13) in a matched mode; the winding rod (14) is fixedly arranged on the periphery of the conical internal gear (13); the coil (15) is arranged at the end part of the fixed seat (16), and the coil (15) is matched with the winding rod (14); the fixed seat (16) is provided with a first cavity (161) and a second cavity (162), the winding motor (11) is arranged in the first cavity (161), and the transmission shaft (12) is arranged in the second cavity (162); a rotor of the winding motor (11) is provided with a first gear (111) through the side wall of the first cavity (161), and the first gear (111) is arranged in the second cavity (162); a second gear (122) is arranged on the transmission shaft (12), and the first gear (111) is connected with the second gear (122) in a matching manner; a first bearing (131) is arranged on the inner periphery of the conical inner gear (13); a plane bearing (132) is arranged on one side of the conical internal gear (13) far away from the conical gear (121); the first winding machine head (1) is also provided with a maintenance device (17), and the maintenance device (17) is arranged on the side wall of the second cavity (162); the maintenance device (17) includes: the sealing device comprises a first spring (171), a second spring (172) and a sealing ball (173), wherein the end parts of the first spring (171) and the second spring (172) are matched and connected with the sealing ball, the first spring (171) is vertically arranged, and the first spring (171) and the second spring (172) are perpendicular to each other; an oil inlet (174) is arranged at the upper part of the sealing ball (173), and the oil inlet (174) is obliquely arranged.
2. The full-automatic double-station series-excited stator winding mechanism and the working method according to claim 1, wherein the working method comprises the following steps:
1) the mounting rod (5) is mounted on a winding machine device, and the full-automatic double-station series excitation stator winding mechanism is arranged inside a stator;
2) aligning the ends of the winding rods (14) with the stator slots;
3) copper wire on the coil (15) is wound around the winding rod (14) and the end of the copper wire is connected with the stator slot;
4) starting a winding motor (11), rotating a winding rod (14) through the matching of a first gear (111), a second gear (122), a conical gear (121) and a conical internal gear (13), and picking copper wires to wind into stator slots;
5) when the winding of one stator slot is finished, the rotating motor (4) is started, and the first winding machine head (1) and the second winding machine head (2) are driven to rotate to the next stator slot under the control of the dividing disc (3);
6) and repeating the steps 2) to 5) until all the stator slots are completely wound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911386859.XA CN111049339B (en) | 2019-12-29 | 2019-12-29 | Full-automatic double-station series excitation stator winding mechanism and working method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911386859.XA CN111049339B (en) | 2019-12-29 | 2019-12-29 | Full-automatic double-station series excitation stator winding mechanism and working method |
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| Publication Number | Publication Date |
|---|---|
| CN111049339A CN111049339A (en) | 2020-04-21 |
| CN111049339B true CN111049339B (en) | 2021-02-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911386859.XA Active CN111049339B (en) | 2019-12-29 | 2019-12-29 | Full-automatic double-station series excitation stator winding mechanism and working method |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60245453A (en) * | 1984-05-21 | 1985-12-05 | Chuo Denki Seisakusho:Kk | Winding machine of stator core |
| CN105141079A (en) * | 2015-08-27 | 2015-12-09 | 苏州市圣玛特电机设备制造有限公司 | Vertical coil winding machine rotating disk transposition mechanism |
| CN108768108A (en) * | 2018-07-20 | 2018-11-06 | 宣化钢铁集团有限责任公司 | A kind of electrical-coil coiling device |
-
2019
- 2019-12-29 CN CN201911386859.XA patent/CN111049339B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60245453A (en) * | 1984-05-21 | 1985-12-05 | Chuo Denki Seisakusho:Kk | Winding machine of stator core |
| CN105141079A (en) * | 2015-08-27 | 2015-12-09 | 苏州市圣玛特电机设备制造有限公司 | Vertical coil winding machine rotating disk transposition mechanism |
| CN108768108A (en) * | 2018-07-20 | 2018-11-06 | 宣化钢铁集团有限责任公司 | A kind of electrical-coil coiling device |
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| CN111049339A (en) | 2020-04-21 |
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