WO2023087573A1 - Insulating framework, stator, motor, compressor and refrigeration appliance - Google Patents

Insulating framework, stator, motor, compressor and refrigeration appliance Download PDF

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Publication number
WO2023087573A1
WO2023087573A1 PCT/CN2022/079419 CN2022079419W WO2023087573A1 WO 2023087573 A1 WO2023087573 A1 WO 2023087573A1 CN 2022079419 W CN2022079419 W CN 2022079419W WO 2023087573 A1 WO2023087573 A1 WO 2023087573A1
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WO
WIPO (PCT)
Prior art keywords
insulating
wire
slot
stator
yoke
Prior art date
Application number
PCT/CN2022/079419
Other languages
French (fr)
Chinese (zh)
Inventor
毛临书
邱小华
Original Assignee
广东美芝制冷设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东美芝制冷设备有限公司 filed Critical 广东美芝制冷设备有限公司
Publication of WO2023087573A1 publication Critical patent/WO2023087573A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/34Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
    • H02K3/345Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation between conductor and core, e.g. slot insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B17/00Pumps characterised by combination with, or adaptation to, specific driving engines or motors
    • F04B17/03Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • H02K1/148Sectional cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

Definitions

  • the present application relates to the technical field of motors, in particular, to an insulating frame, a stator, a motor, a compressor and a refrigeration device.
  • the high slot-fill rate of the block motor due to the high slot-fill rate of the block motor, it has been used more and more in the field of motors, and the high slot-fill rate is mainly due to the fact that the segmented motor has a lower wiring than a more integral motor structure.
  • the language can be more neat, so that more magnet wires can be placed in the slot of the same area.
  • the specific method is: the way of setting wire slots on the insulating frame of the motor, so that all the first wires in the winding can be arranged in the corresponding wire slots, so as to ensure that the wires of the motor are arranged more neatly.
  • each wire of the first row of wires has a corresponding wire slot on the insulating frame, and each magnet wire needs to be wound into the wire slot by means of machinery and equipment, this has a large impact on the diameter of each magnet wire.
  • the requirements are relatively high. It is necessary to ensure that the wire diameter of each electromagnetic wire must match the corresponding slot size in order to arrange the wires better. At the same time, the precision of the winding is also very high.
  • the machine equipment needs to arrange all the electromagnetic wires. In order to ensure that the magnet wires can be arranged better after the second layer, they must be placed in the corresponding slots.
  • the wire slots corresponding to the magnet wires are set on the insulation frame, which requires high matching dimensions between the magnet wires and the wire slots, limits the universal range of the insulation frame, and requires high precision in the winding process.
  • the magnetic wire does not correspond to the slot, it will lead to a series of mismatches in the follow-up, which will directly affect the normal wiring of other layers.
  • This application aims to solve at least one of the technical problems existing in the prior art or related art.
  • the first aspect of the present application is to propose an insulating frame.
  • a second aspect of the present application consists in proposing a stator.
  • the third aspect of the present application is to provide an electric motor.
  • the fourth aspect of the present application is to provide a compressor.
  • the fifth aspect of the present application is to provide a refrigeration device.
  • an insulating frame is provided, wherein the insulating frame is used for the stator, the insulating frame includes an insulating yoke and an insulating tooth, the insulating tooth is connected to the insulating yoke, and the insulating tooth
  • the part is used to set the stator winding of the stator, wherein the insulating tooth part includes a blank section, a first limiting section and a first wire slot, and the first limiting section is arranged between the insulating yoke and the blank section.
  • the first slot is arranged in the first limiting section, and the first part of the stator winding is located in the first slot.
  • the insulating frame provided by this application is used for the stator, the stator includes a stator core and a stator winding, the insulating frame is arranged on the stator core, the stator winding is arranged on the insulating frame, and the insulating frame can form insulation between the stator winding and the stator core barrier.
  • the stator core is a segmented stator core, and the stator core includes a plurality of core blocks, and each core block is spliced.
  • the insulating skeleton includes a connected insulating yoke and an insulating tooth, the shape of the insulating yoke and the insulating tooth are respectively adapted to the yoke of the core block parts and teeth, thus providing reliable insulation performance for the core block.
  • the insulated teeth are used to wind the stator windings, that is, the stator windings are wound on the insulated teeth, and along the winding of the stator winding, the insulated teeth include the head end and the end of the wires, that is, the windings can be wound along the In the direction from the head end of the cable to the end of the cable, it is wound on the insulating tooth part.
  • the insulating tooth part includes a blank section and a first limiting section, and the first limiting section is connected between the blank section and the insulating yoke, so that the stator winding starts winding from the end of the insulating tooth section close to the insulating yoke, Then the first limiting section is the head end of the cable. Since the first slot is provided in the first limiting section, when the magnet wire of the stator winding starts to be arranged, the magnet wire can be embedded at the beginning of the cable arrangement. In the first slot, the magnet wire is constrained and positioned accurately at the initial stage of wiring.
  • the blank section provides the wiring position for the electromagnetic wire, and there is no structure that constrains the electromagnetic wire in the blank section, that is, the blank section is a flat position, embedded in the first end of the cable.
  • Some of the magnet wires in the first line slot are used as the wiring reference, and the subsequent magnet wires can rely on the wiring reference to constrain each other to achieve positioning.
  • the degree of freedom of wiring is high, the difficulty of wiring is low, and the versatility is high.
  • the insulated teeth not only have the first wire slots that constrain the stator windings, but also have blank sections that provide the stator windings with a degree of freedom in wiring. By setting the first wire slots, the precise positioning of the stator windings during the wiring process is provided.
  • the blank section provides a higher degree of freedom for wiring. On the premise of ensuring accurate wiring, it significantly reduces the difficulty of stator winding wiring, improves the versatility and application range of the insulating frame, and at the same time, simplifies the insulation.
  • the skeleton structure is convenient for processing and preparation.
  • the ends of the magnet wires of the stator winding are used to cooperate with the first wire slot, that is, only a part of the wire diameter of the magnet wire needs to be considered to match the size of the first wire slot, which is less demanding and easy to popularize and apply.
  • the first wire slot is a first straight slot
  • the angle ⁇ between the center line of the first straight slot and the center line of the insulating tooth part is not equal to 90°.
  • the first wire groove is the first straight groove
  • the first straight groove is a groove body extending along a straight line, which is adapted to the characteristics of the magnet wire and facilitates the insertion of the magnet wire into the first straight groove.
  • the centerline of the first straight groove is the extending direction of the first straight groove.
  • the tooth portion because the shape of the insulating tooth portion is adapted to the shape of the tooth portion of the iron core block, the tooth portion includes a tooth root and a tooth shoe, and the tooth root is in a regular shape, such as a rectangle.
  • the insulating toothing then also has a center line of the insulating toothing parallel to the center line of the tooth root.
  • the center line of the first straight slot is the extension direction of the magnet wire in the first limiting section.
  • the center line of the first straight slot is not perpendicular to the center line of the insulating tooth, it indicates that the magnet wire is not perpendicular.
  • Installed on the insulated tooth part there can be a gap between the electromagnetic wire and the insulated yoke part, preventing a large extrusion force between the insulated yoke part or other insulated parts during the wiring process, which is easy to cause pulling and lead to insulation damage phenomenon.
  • the angle ⁇ between the centerline of the first straight groove and the centerline of the insulating tooth part satisfies 80° ⁇ 90°.
  • the center line of the first straight slot and the center line of the insulating tooth part meet the above angle range, which not only ensures the fullness of the slot, but also ensures a certain gap between the electromagnetic wire and the insulating yoke to prevent the wire from being arranged.
  • the insulating yoke includes a yoke inner edge line facing the insulating tooth portion, the yoke inner edge line and the center line of the insulating tooth portion are located in the same plane, and form an included angle ⁇ , which satisfies 80 ° ⁇ 100°.
  • the insulating yoke has a yoke inner edge line facing the insulating tooth, that is, the inner side of the insulating yoke has a yoke inner edge line, and the yoke inner edge line and the center line of the insulating tooth are located in the same plane. It can be the first plane extending along the axial direction, or the second plane perpendicular to the axial direction.
  • the insulating yoke When the angle between the inner edge line of the yoke and the center line of the insulating tooth part satisfies the above range, it is determined that the insulating yoke is relatively The relative position of the insulating teeth, and then the insulating yoke and the insulating teeth can form an ideal winding space for the stator winding, which is convenient for machines and equipment to wind, ensures winding efficiency, and simplifies winding difficulty.
  • the insulating tooth part further includes a second limiting section and a second slot, and the second limiting section is arranged at an end of the blank section away from the insulating yoke.
  • the second wire groove is arranged on the second limiting section, and the second wire groove is used for accommodating the second part of the stator winding.
  • the insulating tooth part further includes a second limiting section and a second slot
  • the first limiting section is set at the first end of the blank section close to the insulating yoke
  • the second limiting section is set at the blank section away from the first end of the insulating yoke.
  • the second segment of a limiting segment when the first limiting segment is the first end of the cable, the second limiting segment is the end of the cable, by setting the second slot on the second limiting segment, the first Both the head end and the end of the magnet wire on the first layer can be constrained by the first wire slot and the second wire slot respectively, so for the first layer of wiring, the head end of the magnet wire is fixed in the first wire slot and will not be in the first wire slot.
  • the subsequent magnet wires will be arranged based on the first wire, and the end magnet wires will be fixed through the second wire slot, so as to ensure that the first layer of wires is arranged neatly and fixedly, and at the same time it can also be used for
  • the second layer of cable arrangement provides a good foundation to achieve better cable arrangement and ensure that the motor cable arrangement is neat, thereby increasing the slot fill rate of the motor and improving the performance and capability of the motor.
  • the stator winding is obtained by winding the electromagnetic wire, wherein, a part of the electromagnetic wire is wound on the first limiting section of the insulated tooth part, and is located in the first slot, that is, this part of the electromagnetic wire is the stator winding. first part.
  • the magnet wire continues to be wound on the blank section of the insulated tooth portion, after the winding of the blank section is completed.
  • the first layer of wires located at the insulated tooth part is neatly and fixedly arranged, which can provide a good foundation for the second layer of wires, achieve better wires, and ensure motor arrangement
  • the lines are neat, thereby increasing the slot fullness of the motor and improving the performance and capability of the motor.
  • the insulating tooth portion further includes a stopper section connected to the second limiting section, and the stopper section and the insulating yoke are located on the same side of the blank section.
  • the insulating tooth part also includes a stop section, which is set at the end of the second limiting section away from the blank section, that is, for the insulating tooth part, the point from the head end of the cable to the end of the cable Direction, including the connected first limit section, blank section, second limit section and stop section in turn, the stator winding is set on the first limit section, blank section and second limit section, the stop section 1.
  • the insulating yoke is used to prevent the stator winding from protruding from the first limiting section, the second limiting section and the blank section, so as to ensure the positional stability of the stator winding.
  • the stopper section and the insulating yoke are located on the same side in the axial direction of the blank section, thereby forming a position-preventing structure on both sides.
  • the insulating skeleton is in the shape of a groove with an opening on one side of the axial direction as a whole, and the stator winding A part is located in the winding space formed by the insulating skeleton.
  • the second wire groove and the first wire groove are arranged in parallel.
  • the first wire slot and the second wire slot are arranged in parallel, so that the arrangement of the magnet wires is more compact and reliable, that is, the extension direction of the magnet wires in the first layer of wiring is consistent and the arrangement is compact.
  • the second wire slot and the first wire slot extending in the same direction can reduce the manufacturing difficulty and reduce the manufacturing cost.
  • the number of the first wire slot is at least one; the number of the second wire slot is at least one.
  • the number of the first wire slot and/or the second wire slot can be one or more, and corresponding settings are made according to actual wire arrangement requirements.
  • the number of the first wire slots is the same as that of the second wire slots, or the number of the first wire slots is different from the number of the second wire slots.
  • first wire slots or second wire slots when there are multiple first wire slots or second wire slots, the distances between two adjacent first wire slots may be equal or different. Likewise, the distances between two adjacent second slots can be equal or different.
  • a stator including the insulating frame provided by any of the above designs, and the stator winding, the stator winding is arranged on the insulating tooth part of the insulating frame, and a part of the stator winding is located on the insulating tooth part Inside the first trunking.
  • the stator provided by the present application includes the insulating frame provided by any of the above-mentioned designs, so it has all the beneficial effects of the insulating frame, and will not be repeated here.
  • the stator also includes a stator winding, the stator winding includes a plurality of magnet wires, a part of the plurality of magnet wires is located in the first wire slot, the first wire slot is used to fix the magnet wire, prevent the magnet wire from moving, and is located in the first wire slot.
  • the magnet wire in the groove is used as a reference, which can facilitate the subsequent arrangement of the magnet wire.
  • the stator winding includes a first magnet wire accommodated in a first wire slot, and at least a part of the first magnet wire is embedded in the first wire slot.
  • the stator winding includes a first magnet wire located in the first wire slot, and the first magnet wire is wound as a head end of the stator winding.
  • the first magnet wires are all located in the first slot along the length direction. From another point of view, that is, the wire diameter of the first magnet wire, at least a part of the first magnet wire is located in the first slot, that is, in the axial direction, a part of the first magnet wire is located in the first slot Inside, the other part of the first magnet wire is exposed in the first slot, so as to better provide a wiring reference for the subsequent wiring of the first layer of wiring and the second layer of wiring.
  • the maximum outer diameter of the first magnet wire is D1
  • a part of the first magnet wire is located in the first wire slot
  • another part of the first magnet wire passes through the first wire slot
  • the notch is exposed, and the protruding height H of the other part of the first magnet wire satisfies 0.3D1 ⁇ H ⁇ 0.9D1.
  • a part of the first magnet wire is located in the first slot, and another part of the first magnet wire is located outside the first slot, by making the embedded part and the exposed part of the first magnet wire It is partly associated with the maximum outer diameter of the first magnet wire.
  • it can ensure that the first magnet wire can be stably embedded in the first wire slot, preventing the first magnet wire from being easily inserted from the first wire slot due to too little embedded part.
  • the insulating frame includes a first frame and a second frame, and the axial height of the blank section of the insulating frame is D2.
  • the stator also includes slot insulation.
  • the slot insulation is arranged between the first frame and the second frame.
  • the slot insulation and the first frame and the second frame form an insulation cavity.
  • the axial height of the slot insulation is D4.
  • the stator core is located in the insulating cavity, and the axial height of the stator core is D3, wherein, 0.1D2 ⁇ (D4-D3) ⁇ 2D2 is satisfied.
  • the insulating frame includes a first frame and a second frame, the first frame and the second frame are respectively arranged at both axial ends of the stator core, and the first frame and the second frame provide the axial direction of the stator core. Insulated ends.
  • slot insulation between the first skeleton and the second skeleton the slot insulation, the first skeleton and the second skeleton can form an insulation cavity, the stator core is located in the insulation cavity, the thickness of the slot insulation is smaller than the thickness of the insulation skeleton, and the insulation is ensured
  • the space in the stator slot in the stator core is avoided as much as possible, so that more stator windings can be accommodated in a single stator slot.
  • the slot insulation and the insulating frame overlap in the axial direction, and the insulating frame is pressed on the slot insulation, which can not only realize the positioning of the slot insulation, but also ensure the overall insulation performance of the insulating cavity.
  • the position used for winding in the insulating tooth portion of the insulating skeleton includes a first limiting section, a second limiting section and a blank section, since the first limiting section and the second limiting section are respectively provided with first The wire slot and the second wire slot, then the axial height of the blank section is the maximum height D2 of the part of the insulating tooth portion used for winding.
  • the axial height D2 of the blank section satisfies 1mm ⁇ D2 ⁇ 6mm.
  • the axial height of the blank section satisfies the above range, which can minimize the unnecessary increase in the overall axial height of the stator on the premise of meeting the insulation requirements of the stator core.
  • a motor including the stator provided by any of the above-mentioned designs.
  • the motor provided by the present application includes the stator provided by any of the above-mentioned designs, so it has all the beneficial effects of the stator, and will not be repeated here.
  • a compressor including the motor provided by any of the above-mentioned designs.
  • the compressor provided by the present application includes the motor provided by any of the above-mentioned designs, so it has all the beneficial effects of the motor, and will not be repeated here.
  • a refrigeration device including the motor or the compressor provided by any of the above-mentioned designs.
  • the refrigerating equipment provided by the present application includes the motor or compressor provided by any of the above-mentioned designs, so it has all the beneficial effects of the motor or compressor, and will not be repeated here.
  • Fig. 1 shows a schematic structural view of an insulating skeleton according to a first embodiment of the present application
  • FIG. 2 shows a schematic diagram of a three-dimensional structure of an insulating skeleton according to an embodiment of the present application
  • Figure 3 shows a side view of an insulating frame according to an embodiment of the present application
  • FIG. 4 shows a schematic structural view of an insulating skeleton according to a second embodiment of the present application
  • Fig. 5 shows a schematic structural diagram of an insulating skeleton according to a third embodiment of the present application
  • Fig. 6 shows a schematic structural diagram of an insulating skeleton according to a fourth embodiment of the present application.
  • Fig. 7 shows a schematic diagram of a three-dimensional structure of a stator according to an embodiment of the present application
  • Fig. 8 shows a schematic structural view of a stator according to an embodiment of the present application.
  • Fig. 9 shows a schematic structural diagram of a motor according to an embodiment of the present application.
  • Fig. 10 shows a comparison chart of the motor efficiency and the click efficiency in the related art according to one embodiment of the present application
  • Fig. 11 shows a schematic structural diagram of a compressor according to an embodiment of the present application.
  • stator winding 210 stator winding, 211 first magnet wire,
  • the following describes an insulating frame 100 , a stator 200 , a motor 300 , a compressor 400 and a refrigeration device according to some embodiments of the present application with reference to FIGS. 1 to 11 .
  • some embodiments of the present application provide an insulating frame 100, wherein the insulating frame 100 is used
  • the insulating frame 100 includes an insulating yoke 110 and an insulating tooth 120
  • the insulating tooth 120 is connected to the insulating yoke 110
  • the insulating tooth 120 is used to set the stator winding 210 of the stator 200
  • the insulating tooth 120 includes The blank section 121 , the first limiting section 122 and the first wire slot 123
  • the first limiting section 122 is disposed between the insulating yoke 110 and the blank section 121 .
  • the first wire slot 123 is disposed on the first limiting section 122
  • the first part of the stator winding 210 is located in the first wire slot 123 .
  • the insulating frame 100 provided by this application is used for the stator 200, the stator 200 includes a stator core 230 and a stator winding 210, the insulating frame 100 is set on the stator core 230, the stator winding 210 is set on the insulating frame 100, the insulating frame 100 can be An insulation barrier is formed between the stator winding 210 and the stator core 230 .
  • the stator core 230 is a segmented stator core 230, and the stator core 230 includes a plurality of core blocks, and each core block is spliced. For each core block, it has a connected yoke and a tooth.
  • the insulating frame 100 includes a connected insulating yoke 110 and an insulating tooth 120.
  • the shapes of the insulating yoke 110 and the insulating tooth 120 are respectively adapted to The yoke and teeth of the core block provide reliable insulation for the core block.
  • the insulated tooth portion 120 is used to wind the stator winding 210, that is, the stator winding 210 is wound on the insulated tooth portion 120, and along the winding wire of the stator winding 210, the insulated tooth portion 120 includes the head end of the winding wire and the winding wire The end, that is, the winding can be wound on the insulating tooth portion 120 along the direction from the head end of the cable to the end of the cable.
  • the insulating tooth portion 120 includes a blank section 121 and a first limiting section 122, and the first limiting section 122 is connected between the blank section 121 and the insulating yoke portion 110, so that the stator winding 210 is insulated from the insulating tooth section 120.
  • One end of the yoke portion 110 starts winding, and the first limiting section 122 is the first end of the wire arrangement. Since the first wire slot 123 is provided in the first limiting section 122, when the electromagnetic wire of the stator winding 210 starts to be arranged , then the magnet wire can be embedded in the first wire groove 123 at the beginning of the wire arrangement, so that the magnet wire is constrained and accurately positioned at the initial stage of the wire arrangement.
  • the blank section 121 provides a wiring position for the electromagnetic wire, and there is no structure that constrains the electromagnetic wire in the blank section 121, that is, the blank section 121 is a flat position, and is embedded at the head end of the cable.
  • Part of the magnet wires arranged in the first slot 123 is used as a wiring reference, and the subsequent magnet wires can rely on the wiring reference to constrain each other to achieve positioning.
  • the degree of freedom of wiring is high, the difficulty of wiring is low, and the versatility is high.
  • the insulated tooth part 120 not only has the first wire slot 123 that constrains the stator winding 210, but also has a blank section 121 that provides the stator winding 210 with a degree of freedom of wire arrangement.
  • the stator winding 210 row Accurate positioning during the wiring process provides a higher degree of freedom for wiring through the blank section 121.
  • it significantly reduces the difficulty of wiring the stator winding 210 and improves the versatility and application of the insulating skeleton 100.
  • the structure of the insulating skeleton 100 can also be simplified to facilitate processing and preparation.
  • the end of the magnet wire of the stator winding 210 is used to cooperate with the first wire slot 123, that is, only a part of the wire diameter of the magnet wire needs to be considered to match the size of the first wire slot 123, which is relatively low and easy to Promote apps.
  • the first wire slot 123 is a first straight slot, and the angle ⁇ between the center line M of the first straight slot and the center line N of the insulating tooth portion 120 is not equal to 90°.
  • the first wire groove 123 is a first straight groove
  • the first straight groove is a groove extending along a straight line, which is adapted to the characteristics of the magnet wire and facilitates the insertion of the magnet wire into the first straight groove.
  • the centerline M of the first straight groove is the extending direction of the first straight groove.
  • the insulating tooth portion 120 is adapted to the shape of the tooth portion of the iron core block, the tooth portion includes a tooth root and a tooth shoe, and the tooth root is in a regular shape, such as a rectangle.
  • the insulating tooth 120 then also has a center line N of the insulating tooth 120 parallel to the center line of the tooth root.
  • the center line M of the first straight groove is represented as the extending direction of the magnet wire in the first limiting section 122, and when the center line M of the first straight groove is not perpendicular to the center line N of the insulating tooth portion 120, it indicates that The magnet wire is not vertically arranged on the insulating tooth part 120, so that there is a gap between the magnet wire and the insulating yoke part 110, so as to prevent a large extrusion force between the magnet wire and the insulating yoke part 110 or other insulating parts during the wiring process , and it is easy to cause pulling, resulting in damage to the insulation.
  • the angle ⁇ between the centerline M of the first straight groove and the centerline N of the insulating tooth portion 120 satisfies 80° ⁇ 90°.
  • the center line M of the first straight slot and the center line N of the insulating tooth portion 120 satisfy the above-mentioned angle range, which not only ensures the fullness of the slot, but also ensures a certain gap between the magnet wire and the insulating yoke portion 110 , to prevent the large extrusion force between the insulating yoke 110 or other insulating parts during the wiring process, which is easy to cause pulling and damage the insulation, so that as many cables as possible can be arranged on the insulating tooth 120 At the same time, it can also avoid the phenomenon of insulation damage caused by winding extrusion.
  • the insulating yoke 110 includes a yoke inner edge line O facing the insulating tooth portion 120, the yoke inner edge line O and the center line N of the insulating tooth portion 120 are located in the same plane and form an included angle ⁇ , satisfying 80° ⁇ 100°.
  • the insulating yoke portion 110 has a yoke inner edge line O facing the insulating tooth portion 120, that is, the inner side of the insulating yoke portion 110 has a yoke inner edge line O, and the yoke inner edge line O is aligned with the center line of the insulating tooth portion 120.
  • N is located in the same plane, which can be a first plane extending along the axial direction, or a second plane perpendicular to the axial direction, when the angle between the inner edge line O of the yoke and the centerline N of the insulating tooth portion 120 If the above range is met, the relative position of the insulating yoke 110 relative to the insulating tooth 120 is determined, and an ideal winding space can be formed for the stator winding 210 through the insulating yoke 110 and the insulating tooth 120, which facilitates winding of machines and equipment , to ensure winding efficiency and simplify winding difficulty.
  • the white segment 121 is away from one end of the insulating yoke 110 .
  • the second slot 125 is disposed on the second limiting section 124 , and the second slot 125 is used for accommodating the second part of the stator winding 210 .
  • the insulating tooth portion 120 further includes a second limiting section 124 and a second slot 125, the first limiting section 122 is arranged at the first end of the blank section 121 close to the insulating yoke 110, the second limiting section 124 is located in the second section of the blank section 121 away from the first limiting section 122.
  • the first limiting section 122 is the head end of the cable
  • the second limiting section 124 is the end of the cable.
  • the second wire groove 125 is set on the section 124, so that the head end and the end of the electromagnetic wire of the first layer can be respectively restrained by the first wire groove 123 and the second wire groove 125, so for the first layer of wiring, the electromagnetic The head end of the wire is fixed in the first wire slot 123, and will not slide in the first wire slot 123, the subsequent magnet wire will be arranged based on the first wire, and the end magnet wire will be fixed through the second wire slot 125, In this way, it can ensure that the first layer of cables is arranged neatly and fixedly, and at the same time, it can provide a good foundation for the second layer of cables, realize better cable arrangement, ensure that the motor 300 is neatly arranged, and thus improve the slot fill rate of the motor 300 , improving the motor 300 performance and capability.
  • the stator winding 210 is obtained by winding an electromagnetic wire, wherein a part of the electromagnetic wire is wound on the first limiting section 122 of the insulating tooth portion 120 and is located in the first slot 123, that is, this part of the electromagnetic wire is is the first part of the stator winding 210 .
  • the magnet wire continues to be wound on the blank section 121 of the insulating tooth portion 120 , after the winding of the blank section 121 is completed.
  • the first layer of wires located in the insulating tooth portion 120 is neatly and fixedly arranged, which can provide a good foundation for the second layer of wires and achieve better wires. It is ensured that the motor 300 is neatly arranged, thereby increasing the slot fullness rate of the motor 300 and improving the performance and capability of the motor 300 . Further, as shown in FIG. 1, FIG. 2, FIG. 3, FIG. 4, FIG. 5, FIG. 6, FIG. 7 and FIG.
  • the segment 124 is connected, and the stop segment 126 and the insulating yoke 110 are located on the same side of the blank segment 121 .
  • the insulating tooth portion 120 further includes a stop section 126, which is arranged at the end of the second limiting section 124 away from the blank section 121, that is, for the insulating tooth portion 120, the stop section 126 is formed by the cable head
  • the end points to the direction of the end of the cable, and sequentially includes the first limiting section 122, the blank section 121, the second limiting section 124 and the stop section 126, and the stator winding 210 is arranged on the first limiting section 122, the blank section On segment 121 and second limiting segment 124, stop segment 126 and insulating yoke 110 are used to prevent stator winding 210 from protruding from first limiting segment 122, second limiting segment 124 and blank segment 121, ensuring that stator winding 210 positional stability.
  • stopper section 126 and the insulating yoke 110 are located on the same side of the blank section 121 in the axial direction, thereby forming a position-preventing structure on both sides.
  • a part of the stator winding 210 is located in the winding space formed by the insulating frame 100 .
  • the second wire slot 125 and the first wire slot 123 are arranged in parallel.
  • the first wire slot 123 and the second wire slot 125 are arranged in parallel, so that the arrangement of the magnet wires is more compact and reliable, that is, the extension direction of the magnet wires in the first layer of wiring is consistent and the arrangement is compact.
  • the second wire groove 125 and the first wire groove 123 extending in the same direction can reduce the manufacturing difficulty and reduce the manufacturing cost.
  • the number of the first wire slot 123 is at least one; the number of the second wire slot 125 is at least one.
  • the number of the first wire slot 123 and/or the second wire slot 125 can be one or more, and corresponding settings are made according to actual wire arrangement requirements.
  • the number of the first wire slots 123 is the same as the number of the second wire slots 125 , or the number of the first wire slots 123 is different from the number of the second wire slots 125 .
  • first wire slots 123 or second wire slots 125 when there are multiple first wire slots 123 or second wire slots 125 , the distances between two adjacent first wire slots 123 may be equal or different. Likewise, the distances between two adjacent second slots 125 can be equal or different.
  • some embodiments of the present application provide a stator 200, including the insulating skeleton 100 provided by any of the above designs, and the stator winding 210, the stator winding 210 is disposed on the insulating tooth portion 120 of the insulating frame 100 , and a part of the stator winding 210 is located in the first slot 123 of the insulating tooth portion 120 .
  • the stator 200 provided in the present application includes the insulating frame 100 provided by any of the above-mentioned designs, so it has all the beneficial effects of the insulating frame 100 and will not be repeated here.
  • the stator 200 also includes a stator winding 210, the stator winding 210 includes a plurality of magnet wires, a part of the plurality of magnet wires is located in the first wire slot 123, and the first wire slot 123 is used to fix the electromagnetic wire.
  • the magnet wire located in the first wire groove 123 is used as a reference, which can facilitate the subsequent arrangement of the magnet wire.
  • the stator winding 210 includes a plurality of magnet wires, the number of the magnet wires arranged in the first layer among the plurality of magnet wires is at least one more than the number of wire slots, and the number of wire slots is the first wire slot 123 and the second wire slot 123. The total number of slots 125.
  • the first layer of magnet wire is the first row of wires.
  • the stator winding 210 includes a first magnet wire 211 accommodated in the first wire slot 123 , and at least a part of the first magnet wire 211 is embedded in the first wire slot 123 .
  • the stator winding 210 includes a first magnet wire 211 located in the first slot 123, and the first magnet wire 211 is wound as the head end of the stator winding 210.
  • the first magnet wires 211 are located in the first slot 123 along the length direction. From another point of view, that is, the wire diameter of the first magnet wire 211, at least a part of the first magnet wire 211 is located in the first slot 123, that is, in the axial direction, a part of the first magnet wire 211 is located in the In the first slot 123 , another part of the first magnet wire 211 is exposed to the first slot 123 , so as to better provide a wiring reference for the subsequent wiring of the first layer of wiring and the second layer of wiring.
  • the maximum outer diameter of the first magnet wire 211 is D1
  • a part of the first magnet wire 211 is located in the first wire slot 123
  • the other part of the first magnet wire 211 passes through the notch of the first wire slot 123 and is exposed.
  • the protrusion height H of another part of the first magnet wire 211 satisfies 0.3D1 ⁇ H ⁇ 0.9D1.
  • a part of the first magnet wire 211 is located in the first wire slot 123, and another part of the first magnet wire 211 is located outside the first wire slot 123, by making the first magnet wire 211
  • the embedded part and the exposed part of the first magnet wire 211 are associated with the maximum outer diameter.
  • it can ensure that the first magnet wire 211 can be stably embedded in the first wire slot 123, preventing the If it is too small, it is easy to come out of the first wire groove 123.
  • it can prevent the first magnet wire 211 from being embedded too deep and cannot be an effective wiring reference for subsequent wiring.
  • Excessive accommodating space for the stator core 230 causes the problem that the overall axial height of the stator 200 is too high, which is not conducive to the development trend of thinner and smaller products.
  • the insulating frame 100 includes a first frame 101 and a second frame 102 , and the axial height of the blank section 121 of the insulating frame 100 is D2.
  • the stator 200 also includes a slot insulation 220, the slot insulation 220 is arranged between the first skeleton 101 and the second skeleton 102, the slot insulation 220 forms an insulation cavity with the first skeleton 101 and the second skeleton 102, and the axial height of the slot insulation 220 is D4.
  • the stator core 230 is located in the insulating cavity, and the axial height of the stator core 230 is D3, wherein, 0.1D2 ⁇ (D4-D3) ⁇ 2D2 is satisfied.
  • the insulating frame 100 includes a first frame 101 and a second frame 102, the first frame 101 and the second frame 102 are respectively arranged at the axial ends of the stator core 230, the first frame 101 and the second frame 102 provides axial end insulation of the stator core 230 .
  • a slot insulation 220 is provided between the first frame 101 and the second frame 102, the slot insulation 220, the first frame 101 and the second frame 102 can form an insulation cavity, the stator core 230 is located in the insulation cavity, and the thickness of the slot insulation 220 is less than
  • the thickness of the insulating frame 100 avoids encroaching on the space in the stator 200 slot of the stator core 230 as much as possible under the premise of ensuring the insulation performance, so that more stator windings 210 can be accommodated in a single stator 200 slot.
  • the slot insulation 220 and the insulating framework 100 overlap in the axial direction, and the insulating framework 100 is pressed on the slot insulation 220, which can not only realize the positioning of the slot insulation 220, but also ensure the overall insulation performance of the insulation cavity.
  • the position for winding in the insulating tooth portion 120 of the insulating frame 100 includes a first limiting section 122, a second limiting section 124 and a blank section 121, because the first limiting section 122, the second limiting section 124 is respectively provided with a first wire slot 123 and a second wire slot 125 , then the axial height of the blank section 121 is the maximum height D2 of the part of the insulating tooth portion 120 used for winding wires.
  • the heights of the stator core 230 , the slot insulation 220 and the blank section 121 meet the above range, reliable insulation of the stator core 230 can be ensured, thereby ensuring the performance and efficiency of the motor 300 .
  • the axial height D2 of the blank section 121 satisfies 1mm ⁇ D2 ⁇ 6mm.
  • the axial height of the blank section 121 satisfies the above range, which can minimize unnecessary increase in the overall axial height of the stator 200 on the premise of meeting the insulation requirements of the stator core 230 .
  • the insulating frame 100 includes a connected insulating yoke 110 and an insulating tooth 120.
  • the shapes of the insulating yoke 110 and the insulating tooth 120 are respectively adapted to the yoke and the tooth of the core block, so as to provide reliable support for the core block. insulation properties.
  • the insulated tooth portion 120 is used to wind the stator winding 210, that is, the stator winding 210 is wound on the insulated tooth portion 120, and along the winding wire of the stator winding 210, the insulated tooth portion 120 includes the head end of the winding wire and the winding wire The end, that is, the winding can be wound on the insulating tooth portion 120 along the direction from the head end of the cable to the end of the cable.
  • the insulating tooth portion 120 includes a blank section 121 and a first limiting section 122, and the first limiting section 122 is connected between the blank section 121 and the insulating yoke portion 110, so that the stator winding 210 is insulated from the insulating tooth section 120.
  • One end of the yoke 110 starts winding, and the first limiting section 122 is the head end of the wire arrangement. Since the first wire slot 123 is arranged in the first limiting section 122, when the electromagnetic wire of the stator winding 210 starts to be arranged , then the magnet wire can be embedded in the first wire groove 123 at the beginning of the wire arrangement, so that the magnet wire is constrained and accurately positioned at the initial stage of the wire arrangement.
  • the blank section 121 provides a wiring position for the electromagnetic wire, and there is no structure that constrains the electromagnetic wire in the blank section 121, that is, the blank section 121 is a flat position, and is embedded at the head end of the cable.
  • Part of the magnet wires arranged in the first slot 123 is used as a wiring reference, and the subsequent magnet wires can rely on the wiring reference to constrain each other to achieve positioning.
  • the degree of freedom of wiring is high, the difficulty of wiring is low, and the versatility is high.
  • the insulated tooth part 120 not only has the first wire slot 123 that constrains the stator winding 210, but also has a blank section 121 that provides the stator winding 210 with a degree of freedom of wire arrangement.
  • the stator winding 210 row Accurate positioning during the wiring process provides a higher degree of freedom for wiring through the blank section 121.
  • it significantly reduces the difficulty of wiring the stator winding 210 and improves the versatility and application of the insulating skeleton 100.
  • the structure of the insulating skeleton 100 can also be simplified to facilitate processing and preparation.
  • the end of the magnet wire of the stator winding 210 is used to cooperate with the first wire slot 123, that is, only a part of the wire diameter of the magnet wire needs to be considered to match the size of the first wire slot 123, which is relatively low and easy to Promote apps.
  • the first wire groove 123 is a first straight groove
  • the first straight groove is a groove extending along a straight line, which is adapted to the characteristics of the magnet wire and facilitates the insertion of the magnet wire into the first straight groove.
  • the centerline M of the first straight groove is the extending direction of the first straight groove.
  • the insulating tooth portion 120 is adapted to the shape of the tooth portion of the iron core block, the tooth portion includes a tooth root and a tooth shoe, and the tooth root is in a regular shape, such as a rectangle.
  • the insulating tooth 120 then also has a center line N of the insulating tooth 120 parallel to the center line of the tooth root.
  • the center line M of the first straight groove is represented as the extending direction of the magnet wire in the first limiting section 122, and when the center line M of the first straight groove is not perpendicular to the center line N of the insulating tooth portion 120, it indicates that The magnet wire is not vertically arranged on the insulating tooth part 120, so that there is a gap between the magnet wire and the insulating yoke part 110, so as to prevent a large extrusion force between the magnet wire and the insulating yoke part 110 or other insulating parts during the wiring process , and it is easy to cause pulling, resulting in damage to the insulation.
  • the centerline M of the first straight slot and the centerline N of the insulating tooth portion 120 meet the above-mentioned angle range, which not only ensures the fullness of the slot, but also ensures the gap between the magnet wire and the insulating yoke portion 110.
  • the insulating yoke portion 110 has a yoke inner edge line O facing the insulating tooth portion 120, that is, the inner side of the insulating yoke portion 110 has a yoke inner edge line O, and the yoke inner edge line O is connected to the insulating tooth portion 120.
  • the centerline N of the yoke is located in the same plane. This plane can be a first plane extending along the axial direction, or a second plane perpendicular to the axial direction.
  • the included angle satisfies the above range, thereby determining the relative position of the insulating yoke 110 relative to the insulating tooth 120, and then an ideal winding space can be formed for the stator winding 210 through the insulating yoke 110 and the insulating tooth 120, which is convenient for machine equipment Perform winding to ensure winding efficiency and simplify winding difficulty.
  • the white section 121 is close to the first end of the insulating yoke 110, and the second limiting section 124 is set at the second section of the blank section 121 away from the first limiting section 122.
  • the first limiting section 122 is the head end of the cable
  • the second limiting section 124 is the end of the cable.
  • the head end and the end of the electromagnetic wire of the first layer can be respectively received by the first wire groove 123, Constrained by the second wire slot 125, then for the first layer of wiring, the head end of the magnet wire is fixed in the first wire slot 123 and will not slide in the first wire slot 123, and the subsequent magnet wires will be based on the first wire slot.
  • Wires are arranged, and the electromagnetic wires at the end will be fixed through the second wire groove 125, so as to ensure that the first layer of wires is arranged neatly and fixedly, and at the same time, it can also provide a good foundation for the second layer of wires to achieve better Arrange the wires to ensure that the wires of the motor 300 are neatly arranged, thereby increasing the slot fill rate of the motor 300 and improving the performance and capability of the motor 300.
  • the end of the bit section 124 away from the blank section 121 includes the connected first limiting section 122, the blank section 121, the second The limit section 124 and the stop section 126, the stator winding 210 is arranged on the first limit section 122, the blank section 121 and the second limit section 124, the stop section 126 and the insulating yoke 110 are used to prevent the stator winding 210 from It escapes from the first limiting section 122 , the second limiting section 124 and the blank section 121 to ensure the positional stability of the stator winding 210 .
  • stopper section 126 and the insulating yoke 110 are located on the same side of the blank section 121 in the axial direction, thereby forming a position-preventing structure on both sides.
  • a part of the stator winding 210 is located in the winding space formed by the insulating frame 100 .
  • the first wire groove 123 and the second wire groove 125 are arranged in parallel, so that the arrangement of the magnet wires is more compact and reliable, that is, the first The extension direction of the electromagnetic wires in the layer wiring is consistent and the arrangement is compact.
  • the second wire groove 125 and the first wire groove 123 extending in the same direction can reduce the manufacturing difficulty and reduce the manufacturing cost.
  • the number of the first wire slot 123 and/or the second wire slot 125 can be one or more, according to the actual wiring requirements Make corresponding settings.
  • the number of the first wire slots 123 is the same as the number of the second wire slots 125 , or the number of the first wire slots 123 is different from the number of the second wire slots 125 .
  • first wire slots 123 or second wire slots 125 when there are multiple first wire slots 123 or second wire slots 125 , the distances between two adjacent first wire slots 123 may be equal or different. Likewise, the distances between two adjacent second slots 125 can be equal or different.
  • some embodiments of the present application provide a motor 300, including the stator 200 provided by any of the above-mentioned designs.
  • the motor 300 provided in the present application includes the stator 200 provided by any of the above-mentioned designs, so it has all the beneficial effects of the stator 200 and will not be repeated here. As shown in FIG. 10 , the stator 200 provided by any of the above designs can effectively improve the efficiency of the motor 300 .
  • the efficiency of the motor in the related art is 94.5%, while the efficiency of the motor in the present application is increased to 94.75%.
  • the motor 300 further includes a rotor, and the rotor includes a rotor core 310 and a magnet 320 , and the magnet 320 is embedded in the rotor core 310 and rotates synchronously relative to the stator 200 .
  • some embodiments of the present application provide a compressor 400, including the motor 300 provided by any of the above designs.
  • the compressor 400 provided in the present application includes the motor 300 provided by any of the above-mentioned designs, and thus has all the beneficial effects of the motor 300 , which will not be repeated here.
  • the compressor 400 also includes a rotating shaft 420 and a power part 410, the rotating shaft 420 is installed in the rotor, the rotating shaft 420 is connected with the rotor, the power part 410 is connected with the rotating shaft 420, and the power part 410 is configured to drive the rotating shaft 420 to rotate, thereby driving The rotor turns.
  • some embodiments of the present application provide a refrigeration device, including the motor 300 or the compressor 400 provided by any of the above-mentioned designs.
  • the refrigerating equipment provided by the present application includes the motor 300 or the compressor 400 provided by any of the above-mentioned designs, so it has all the beneficial effects of the motor 300 or the compressor 400 and will not be repeated here.
  • connection means two or more, unless otherwise clearly defined.
  • connection can be fixed connection, detachable connection, or integral connection; “connection” can be directly or indirectly through an intermediary.

Abstract

The present invention provides an insulating framework, a stator, a motor, a compressor and a refrigeration appliance. The insulating framework is used for the stator, and comprises an insulating yoke and an insulating tooth which are connected. The insulating tooth is used for configuring a stator winding. The insulating tooth comprises a blank section, a first limiting section and a first wire slot. The first limiting section is arranged between the insulating yoke and the blank section. The first wire slot is formed in the first limiting section, and a first part of the stator winding is located in the first wire groove. In the present application, the insulating tooth is not only provided with a first wire slot that restrains the stator winding, but is also provided with a blank section that provides wire arranging freedom for the stator winding. The first wire slot is arranged to realize accurate positioning in the wire arranging process of the stator winding. The blank section provides greater wire arranging freedom. On the premise that the wire is accurately arranged, the wire arranging difficulty of the stator winding is significantly reduced, and the universality and the application scope of the insulating framework are improved.

Description

绝缘骨架、定子、电机、压缩机和制冷设备Insulation frame, stator, motor, compressor and refrigeration equipment
本申请要求于2021年11月19日提交中国专利局、申请号为“202111376076.0”、发明名称为“绝缘骨架、定子、电机、压缩机和制冷设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number "202111376076.0" and the title of the invention "insulation frame, stator, motor, compressor and refrigeration equipment" submitted to the China Patent Office on November 19, 2021, the entire content of which Incorporated in this application by reference.
技术领域technical field
本申请涉及电机技术领域,具体而言,涉及一种绝缘骨架、一种定子、一种电机、一种压缩机和一种制冷设备。The present application relates to the technical field of motors, in particular, to an insulating frame, a stator, a motor, a compressor and a refrigeration device.
背景技术Background technique
目前,由于分块电机具有高的槽满率,故而在电机领域得到越来越多的应用,而高的槽满率主要是由于分块电机在排线方面相较于较整体式电机结构而言能够更加整齐,从而实现在相同面积的槽内放入更多的电磁线。At present, due to the high slot-fill rate of the block motor, it has been used more and more in the field of motors, and the high slot-fill rate is mainly due to the fact that the segmented motor has a lower wiring than a more integral motor structure. The language can be more neat, so that more magnet wires can be placed in the slot of the same area.
在此基础上,为了进一步提升槽满率,常采用提升电机的排线整齐度。具体做法为:在电机的绝缘框架上设置线槽的方式,使得绕组中的第一排线可以全部设置在相应的线槽内,从而保证电机的排线更加整齐。On this basis, in order to further improve the slot full rate, it is often used to improve the uniformity of the motor's cable arrangement. The specific method is: the way of setting wire slots on the insulating frame of the motor, so that all the first wires in the winding can be arranged in the corresponding wire slots, so as to ensure that the wires of the motor are arranged more neatly.
然而,当第一排线的每根线在绝缘框架上均有与之对应的线槽,而每根电磁线均需要通过机器设备的方式绕进线槽,这对于每根电磁线的线径的要求比较高,需要保证每根电磁线的线径要与对应的线槽尺寸相对匹配,才能更好的排线,同时对绕线的精度要求也很高,机器设备需要将电磁线全部排到对应的线槽内,才能保证第二层之后电磁线能更好的排线。However, when each wire of the first row of wires has a corresponding wire slot on the insulating frame, and each magnet wire needs to be wound into the wire slot by means of machinery and equipment, this has a large impact on the diameter of each magnet wire. The requirements are relatively high. It is necessary to ensure that the wire diameter of each electromagnetic wire must match the corresponding slot size in order to arrange the wires better. At the same time, the precision of the winding is also very high. The machine equipment needs to arrange all the electromagnetic wires. In order to ensure that the magnet wires can be arranged better after the second layer, they must be placed in the corresponding slots.
也就是说,目前在绝缘框架上设置与电磁线一一对应的线槽,对电磁线与线槽的配合尺寸要求较高,限制绝缘框架的通用范围,对绕线过程的精度要求较高,一旦出现电磁线与线槽不对应的情况则会导致后续一系列的不匹配对应,直接影响其他层的正常排线。That is to say, at present, the wire slots corresponding to the magnet wires are set on the insulation frame, which requires high matching dimensions between the magnet wires and the wire slots, limits the universal range of the insulation frame, and requires high precision in the winding process. Once the magnetic wire does not correspond to the slot, it will lead to a series of mismatches in the follow-up, which will directly affect the normal wiring of other layers.
发明内容Contents of the invention
本申请旨在至少解决现有技术或相关技术中存在的技术问题之一。This application aims to solve at least one of the technical problems existing in the prior art or related art.
为此,本申请的第一个方面在于,提出一种绝缘骨架。Therefore, the first aspect of the present application is to propose an insulating frame.
本申请的第二个方面在于,提出一种定子。A second aspect of the present application consists in proposing a stator.
本申请的第三个方面在于,提出一种电机。The third aspect of the present application is to provide an electric motor.
本申请的第四个方面在于,提出一种压缩机。The fourth aspect of the present application is to provide a compressor.
本申请的第五个方面在于,提出一种制冷设备。The fifth aspect of the present application is to provide a refrigeration device.
有鉴于此,根据本申请的第一个方面,提供了一种绝缘骨架,其中,绝缘骨架用于定子,绝缘骨架包括绝缘轭部和绝缘齿部,绝缘齿部和绝缘轭部相连,绝缘齿部用于设置定子的定子绕组,其中,绝缘齿部包括留白段、第一限位段和第一线槽,第一限位段设置于绝缘轭部和留白段之间。第一线槽设于第一限位段,定子绕组的第一部分位于第一线槽内。In view of this, according to the first aspect of the present application, an insulating frame is provided, wherein the insulating frame is used for the stator, the insulating frame includes an insulating yoke and an insulating tooth, the insulating tooth is connected to the insulating yoke, and the insulating tooth The part is used to set the stator winding of the stator, wherein the insulating tooth part includes a blank section, a first limiting section and a first wire slot, and the first limiting section is arranged between the insulating yoke and the blank section. The first slot is arranged in the first limiting section, and the first part of the stator winding is located in the first slot.
本申请提供的绝缘骨架用于定子,定子包括定子铁芯和定子绕组,绝缘骨架设在定子铁芯上,定子绕组设在绝缘骨架上,绝缘骨架能够在定子绕组和定子铁芯之间形成绝缘屏障。定子铁芯为分块式定子铁芯,定子铁芯包括多个铁芯块,每个铁芯块拼接。对于每个铁芯块而言,其具有相连的轭部和齿部,绝缘骨架包括相连的绝缘轭部和绝缘齿部,绝缘轭部和绝缘齿部的形状分别适配于铁芯块的轭部和齿部,从而为铁芯块提供可靠的绝缘性能。进一步地,绝缘齿部用于绕制定子绕组,即定子绕组绕设在绝缘齿部,沿着定子绕组的排线而言,绝缘齿部包括排线首端和排线末端,即绕组可以沿着排线首端向排线末端的方向,绕制在绝缘齿部上。具体地,绝缘齿部包括留白段和第一限位段,第一限位段连接在留白段和绝缘轭部之间,令定子绕组自绝缘齿部靠近绝缘轭部的一端开始绕线,则第一限位段为排线首端,由于第一限位段内设有第一线槽,那么当定子绕组的电磁线开始排线时,则电磁线在排线一开始就可以嵌设在第一线槽内,使得在排线的初始阶段电磁线就受到约束,准确定位。在后续的排线过程中,留白段为电磁线提供排线位置,且留白段内不设置任何约束电磁线的结构,即留白段为平整位置,在排线首端嵌设在第一线槽内的部分电磁线作为排线基准,后续的电磁线可以依靠该排线基准相互约束以实现定位,排线自由度较高,排线难度低,通用性较高。本申请中绝缘齿部上不仅具有约束定子绕组的第一线槽,还具有为定子绕组提供排线自由度的留白段,通过 设置第一线槽提供定子绕组排线过程中的精准定位,通过留白段为排线提供更高的自由度,在确保排线准确的前提下,显著降低定子绕组的排线难度,提升绝缘骨架的通用性和应用范围,与此同时,也能够简化绝缘骨架的结构,方便加工制备。The insulating frame provided by this application is used for the stator, the stator includes a stator core and a stator winding, the insulating frame is arranged on the stator core, the stator winding is arranged on the insulating frame, and the insulating frame can form insulation between the stator winding and the stator core barrier. The stator core is a segmented stator core, and the stator core includes a plurality of core blocks, and each core block is spliced. For each core block, it has a connected yoke and a tooth, the insulating skeleton includes a connected insulating yoke and an insulating tooth, the shape of the insulating yoke and the insulating tooth are respectively adapted to the yoke of the core block parts and teeth, thus providing reliable insulation performance for the core block. Further, the insulated teeth are used to wind the stator windings, that is, the stator windings are wound on the insulated teeth, and along the winding of the stator winding, the insulated teeth include the head end and the end of the wires, that is, the windings can be wound along the In the direction from the head end of the cable to the end of the cable, it is wound on the insulating tooth part. Specifically, the insulating tooth part includes a blank section and a first limiting section, and the first limiting section is connected between the blank section and the insulating yoke, so that the stator winding starts winding from the end of the insulating tooth section close to the insulating yoke, Then the first limiting section is the head end of the cable. Since the first slot is provided in the first limiting section, when the magnet wire of the stator winding starts to be arranged, the magnet wire can be embedded at the beginning of the cable arrangement. In the first slot, the magnet wire is constrained and positioned accurately at the initial stage of wiring. In the subsequent wiring process, the blank section provides the wiring position for the electromagnetic wire, and there is no structure that constrains the electromagnetic wire in the blank section, that is, the blank section is a flat position, embedded in the first end of the cable. Some of the magnet wires in the first line slot are used as the wiring reference, and the subsequent magnet wires can rely on the wiring reference to constrain each other to achieve positioning. The degree of freedom of wiring is high, the difficulty of wiring is low, and the versatility is high. In this application, the insulated teeth not only have the first wire slots that constrain the stator windings, but also have blank sections that provide the stator windings with a degree of freedom in wiring. By setting the first wire slots, the precise positioning of the stator windings during the wiring process is provided. The blank section provides a higher degree of freedom for wiring. On the premise of ensuring accurate wiring, it significantly reduces the difficulty of stator winding wiring, improves the versatility and application range of the insulating frame, and at the same time, simplifies the insulation. The skeleton structure is convenient for processing and preparation.
值得说明的是,定子绕组的电磁线的端部用于与第一线槽配合,即仅需要考虑到一部分电磁线的线径与第一线槽的尺寸配合,要求较低,易于推广应用。It is worth noting that the ends of the magnet wires of the stator winding are used to cooperate with the first wire slot, that is, only a part of the wire diameter of the magnet wire needs to be considered to match the size of the first wire slot, which is less demanding and easy to popularize and apply.
在一种可能的技术方案中,进一步地,第一线槽为第一直槽,第一直槽的中心线与绝缘齿部的中心线之间的夹角α不等于90°。In a possible technical solution, further, the first wire slot is a first straight slot, and the angle α between the center line of the first straight slot and the center line of the insulating tooth part is not equal to 90°.
在该技术方案中,第一线槽为第一直槽,第一直槽为沿直线延伸的槽体,适应于电磁线的特性,方便电磁线嵌入第一直槽中。其中,第一直槽的中心线为第一直槽的延伸方向。其中,由于绝缘齿部与铁芯块的齿部形状适配,对于齿部而言,其包括齿根和齿靴,齿根呈规则状,比如矩形。那么对应于齿根位置,绝缘齿部也具有与齿根的中心线平行的绝缘齿部的中心线。In this technical solution, the first wire groove is the first straight groove, and the first straight groove is a groove body extending along a straight line, which is adapted to the characteristics of the magnet wire and facilitates the insertion of the magnet wire into the first straight groove. Wherein, the centerline of the first straight groove is the extending direction of the first straight groove. Wherein, because the shape of the insulating tooth portion is adapted to the shape of the tooth portion of the iron core block, the tooth portion includes a tooth root and a tooth shoe, and the tooth root is in a regular shape, such as a rectangle. Corresponding to the tooth root position, the insulating toothing then also has a center line of the insulating toothing parallel to the center line of the tooth root.
其中,第一直槽的中心线即表示为电磁线在第一限位段的延伸方向,当第一直槽的中心线与绝缘齿部的中心线不垂直时,则表明电磁线并未垂直设在绝缘齿部上,可以令电磁线与绝缘轭部之间具有间隙,防止排线过程中与绝缘轭部或其他绝缘部件之间存在较大的挤压力,而容易引起拉扯,导致绝缘受损的现象。Among them, the center line of the first straight slot is the extension direction of the magnet wire in the first limiting section. When the center line of the first straight slot is not perpendicular to the center line of the insulating tooth, it indicates that the magnet wire is not perpendicular. Installed on the insulated tooth part, there can be a gap between the electromagnetic wire and the insulated yoke part, preventing a large extrusion force between the insulated yoke part or other insulated parts during the wiring process, which is easy to cause pulling and lead to insulation damage phenomenon.
在一种可能的技术方案中,进一步地,第一直槽的中心线与绝缘齿部的中心线之间的夹角α满足,80°≤α<90°。In a possible technical solution, further, the angle α between the centerline of the first straight groove and the centerline of the insulating tooth part satisfies 80°≤α<90°.
在该技术方案中,第一直槽的中心线与绝缘齿部的中心线满足上述角度范围,不仅能够保证槽满率,也能够确保电磁线与绝缘轭部之间具有一定间隙,防止排线过程中与绝缘轭部或其他绝缘部件之间存在较大的挤压力,而容易引起拉扯,导致绝缘受损的现象,使得在绝缘齿部上尽可能多地排线的同时,也能够避免绕线挤压导致绝缘受损的现象发生。In this technical solution, the center line of the first straight slot and the center line of the insulating tooth part meet the above angle range, which not only ensures the fullness of the slot, but also ensures a certain gap between the electromagnetic wire and the insulating yoke to prevent the wire from being arranged. During the process, there is a large extrusion force between the insulating yoke or other insulating parts, which is easy to cause pulling and damage to the insulation, so that it can be avoided while arranging as many wires as possible on the insulating teeth. Extrusion of the winding leads to damage to the insulation.
在一种可能的技术方案中,进一步地,绝缘轭部包括朝向绝缘齿部的轭内缘线,轭内缘线与绝缘齿部的中心线位于同一平面内,并形成夹角β,满足80°≤β≤100°。In a possible technical solution, further, the insulating yoke includes a yoke inner edge line facing the insulating tooth portion, the yoke inner edge line and the center line of the insulating tooth portion are located in the same plane, and form an included angle β, which satisfies 80 °≤β≤100°.
在该技术方案中,绝缘轭部具有朝向绝缘齿部的轭内缘线,即绝缘轭部的内侧具有轭内缘线,轭内缘线与绝缘齿部的中心线位于同一平面内,该平面可以为沿轴向延伸的第一平面,或者是垂直于轴向的第二平面,当轭内缘线和绝缘齿部中心线之间的夹角满足上述范围,从而确定了绝缘轭部相对于绝缘齿部的相对位置,进而通过绝缘轭部和绝缘齿部可以为定子绕组形成理想的绕线空间,方便机器设备进行绕线,确保绕线效率,简化绕线难度。In this technical solution, the insulating yoke has a yoke inner edge line facing the insulating tooth, that is, the inner side of the insulating yoke has a yoke inner edge line, and the yoke inner edge line and the center line of the insulating tooth are located in the same plane. It can be the first plane extending along the axial direction, or the second plane perpendicular to the axial direction. When the angle between the inner edge line of the yoke and the center line of the insulating tooth part satisfies the above range, it is determined that the insulating yoke is relatively The relative position of the insulating teeth, and then the insulating yoke and the insulating teeth can form an ideal winding space for the stator winding, which is convenient for machines and equipment to wind, ensures winding efficiency, and simplifies winding difficulty.
在一种可能的技术方案中,进一步地,绝缘齿部还包括第二限位段和第二线槽,第二限位段设置在留白段远离绝缘轭部的一端。第二线槽设于第二限位段上,第二线槽用于收容定子绕组的第二部分。In a possible technical solution, further, the insulating tooth part further includes a second limiting section and a second slot, and the second limiting section is arranged at an end of the blank section away from the insulating yoke. The second wire groove is arranged on the second limiting section, and the second wire groove is used for accommodating the second part of the stator winding.
在该技术方案中,绝缘齿部还包括第二限位段和第二线槽,第一限位段设在留白段靠近绝缘轭部的第一端,第二限位段设在留白段远离第一限位段的第二段,当第一限位段为排线首端时,则第二限位段为排线末端,通过在第二限位段上设置第二线槽,可以令第一层的电磁线的首端和末端均能够分别受到第一线槽、第二线槽的约束,那么对于第一层排线而言,电磁线的首端固定在第一线槽内,不会在第一线槽内滑动,后面的电磁线会基于首根线进行排线,末端的电磁线会通过第二线槽进行固定,从而可以保证第一层排线整齐固定排列,与此同时也能够为第二层排线提供良好的基础,实现更好地排线,保证电机排线整齐,从而提升电机的槽满率,改善电机性能和能力。In this technical solution, the insulating tooth part further includes a second limiting section and a second slot, the first limiting section is set at the first end of the blank section close to the insulating yoke, and the second limiting section is set at the blank section away from the first end of the insulating yoke. The second segment of a limiting segment, when the first limiting segment is the first end of the cable, the second limiting segment is the end of the cable, by setting the second slot on the second limiting segment, the first Both the head end and the end of the magnet wire on the first layer can be constrained by the first wire slot and the second wire slot respectively, so for the first layer of wiring, the head end of the magnet wire is fixed in the first wire slot and will not be in the first wire slot. Sliding in the first wire slot, the subsequent magnet wires will be arranged based on the first wire, and the end magnet wires will be fixed through the second wire slot, so as to ensure that the first layer of wires is arranged neatly and fixedly, and at the same time it can also be used for The second layer of cable arrangement provides a good foundation to achieve better cable arrangement and ensure that the motor cable arrangement is neat, thereby increasing the slot fill rate of the motor and improving the performance and capability of the motor.
其中,定子绕组由电磁线绕制获得,其中,电磁线中的一部分绕制在绝缘齿部的第一限位段上,并位于第一线槽内,即该部分电磁线即为定子绕组的第一部分。Among them, the stator winding is obtained by winding the electromagnetic wire, wherein, a part of the electromagnetic wire is wound on the first limiting section of the insulated tooth part, and is located in the first slot, that is, this part of the electromagnetic wire is the stator winding. first part.
接着,电磁线继续在绝缘齿部的留白段上绕制,完成留白段绕线之后。Then, the magnet wire continues to be wound on the blank section of the insulated tooth portion, after the winding of the blank section is completed.
然后,电磁线的又一部分会在绝缘齿部的第二限位段上绕制,并位于第二线槽内,即此部分电磁线即为定子绕组的第二部分。Then, another part of the magnet wire is wound on the second limiting section of the insulated teeth, and is located in the second slot, that is, this part of the magnet wire is the second part of the stator winding.
在第一线槽和第二线槽的约束作用下,位于绝缘齿部的第一层排线整齐固定排列,能够为第二层排线提供良好的基础,实现更好地排线,保证电机排线整齐,从而提升电机的槽满率,改善电机性能和能力。Under the constraints of the first wire slot and the second wire slot, the first layer of wires located at the insulated tooth part is neatly and fixedly arranged, which can provide a good foundation for the second layer of wires, achieve better wires, and ensure motor arrangement The lines are neat, thereby increasing the slot fullness of the motor and improving the performance and capability of the motor.
在一种可能的技术方案中,进一步地,绝缘齿部还包括止挡段,止挡段与第二限位段相连,止挡段和绝缘轭部位于留白段的同一侧。In a possible technical solution, further, the insulating tooth portion further includes a stopper section connected to the second limiting section, and the stopper section and the insulating yoke are located on the same side of the blank section.
在该技术方案中,绝缘齿部还包括止挡段,止挡段设在第二限位段背离留白段的一端,即对于绝缘齿部而言,由排线首端指向排线末端的方向,依次包括相连的第一限位段、留白段、第二限位段和止挡段,定子绕组设在第一限位段、留白段和第二限位段上,止挡段、绝缘轭部用于防止定子绕组从第一限位段、第二限位段和留白段脱出,确保定子绕组的位置稳定性。In this technical solution, the insulating tooth part also includes a stop section, which is set at the end of the second limiting section away from the blank section, that is, for the insulating tooth part, the point from the head end of the cable to the end of the cable Direction, including the connected first limit section, blank section, second limit section and stop section in turn, the stator winding is set on the first limit section, blank section and second limit section, the stop section 1. The insulating yoke is used to prevent the stator winding from protruding from the first limiting section, the second limiting section and the blank section, so as to ensure the positional stability of the stator winding.
进一步地,止挡段和绝缘轭部位于留白段的轴向同一侧,从而形成两侧均有防脱出的限位结构,绝缘骨架整体呈轴向一侧开口的凹槽状,定子绕组的一部分位于绝缘骨架形成的绕线空间内。Further, the stopper section and the insulating yoke are located on the same side in the axial direction of the blank section, thereby forming a position-preventing structure on both sides. The insulating skeleton is in the shape of a groove with an opening on one side of the axial direction as a whole, and the stator winding A part is located in the winding space formed by the insulating skeleton.
在一种可能的技术方案中,进一步地,第二线槽和第一线槽平行设置。In a possible technical solution, further, the second wire groove and the first wire groove are arranged in parallel.
在该技术方案中,第一线槽和第二线槽平行设置,使得电磁线的排布更加紧密可靠,即第一层排线中电磁线的延伸方向一致,排布紧凑。In this technical solution, the first wire slot and the second wire slot are arranged in parallel, so that the arrangement of the magnet wires is more compact and reliable, that is, the extension direction of the magnet wires in the first layer of wiring is consistent and the arrangement is compact.
与此同时,延伸方向一致的第二线槽和第一线槽可以降低制备难度,减小制备成本。At the same time, the second wire slot and the first wire slot extending in the same direction can reduce the manufacturing difficulty and reduce the manufacturing cost.
在一种可能的技术方案中,进一步地,第一线槽的数量为至少一个;第二线槽的数量为至少一个。In a possible technical solution, further, the number of the first wire slot is at least one; the number of the second wire slot is at least one.
在该技术方案中,第一线槽和/或第二线槽的数量可以为一个或多个,根据实际排线需求进行相应设置。比如,第一线槽的数量与第二线槽的数量相同,或者,第一线槽的数量与第二线槽数量不同。In this technical solution, the number of the first wire slot and/or the second wire slot can be one or more, and corresponding settings are made according to actual wire arrangement requirements. For example, the number of the first wire slots is the same as that of the second wire slots, or the number of the first wire slots is different from the number of the second wire slots.
具体地,当第一线槽或第二线槽的数量为多个时,相邻两个第一线槽之间的距离可以相等或不等。同样地,相邻两个第二线槽之间的距离可以相等或不等。Specifically, when there are multiple first wire slots or second wire slots, the distances between two adjacent first wire slots may be equal or different. Likewise, the distances between two adjacent second slots can be equal or different.
根据本申请的第二个方面,提供了一种定子,包括上述任一设计所提供的绝缘骨架,以及定子绕组,定子绕组设置在绝缘骨架的绝缘齿部,定子绕组的一部分位于绝缘齿部的第一线槽内。According to the second aspect of the present application, a stator is provided, including the insulating frame provided by any of the above designs, and the stator winding, the stator winding is arranged on the insulating tooth part of the insulating frame, and a part of the stator winding is located on the insulating tooth part Inside the first trunking.
本申请提供的定子,包括上述任一设计所提供的绝缘骨架,因此具有该绝缘骨架的全部有益效果,在此不再赘述。The stator provided by the present application includes the insulating frame provided by any of the above-mentioned designs, so it has all the beneficial effects of the insulating frame, and will not be repeated here.
进一步地,定子还包括定子绕组,定子绕组包括多个电磁线,多个电磁线中的一部分位于第一线槽内,第一线槽用于固定电磁线,防止电磁线移动,位于第一线槽内的电磁线作为基准,可以方便后续电磁线的排布。Further, the stator also includes a stator winding, the stator winding includes a plurality of magnet wires, a part of the plurality of magnet wires is located in the first wire slot, the first wire slot is used to fix the magnet wire, prevent the magnet wire from moving, and is located in the first wire slot. The magnet wire in the groove is used as a reference, which can facilitate the subsequent arrangement of the magnet wire.
在一种可能的技术方案中,进一步地,定子绕组包括收容于第一线槽内的第一电磁线,第一电磁线的至少一部分嵌设于第一线槽内。In a possible technical solution, further, the stator winding includes a first magnet wire accommodated in a first wire slot, and at least a part of the first magnet wire is embedded in the first wire slot.
在该技术方案中,定子绕组包括位于第一线槽内的第一电磁线,第一电磁线作为定子绕组的首端进行绕设。第一电磁线沿长度方向而言,均位于第一线槽内。从另一角度而言,即第一电磁线的线径,第一电磁线的至少一部分位于第一线槽内,也就是说,在轴向方向上,第一电磁线一部分位于第一线槽内,第一电磁线的另一部分外露于第一线槽,从而可以更好地为第一层排线的后续排线,以及第二层排线提供排线基准。In this technical solution, the stator winding includes a first magnet wire located in the first wire slot, and the first magnet wire is wound as a head end of the stator winding. The first magnet wires are all located in the first slot along the length direction. From another point of view, that is, the wire diameter of the first magnet wire, at least a part of the first magnet wire is located in the first slot, that is, in the axial direction, a part of the first magnet wire is located in the first slot Inside, the other part of the first magnet wire is exposed in the first slot, so as to better provide a wiring reference for the subsequent wiring of the first layer of wiring and the second layer of wiring.
在一种可能的技术方案中,进一步地,第一电磁线的最大外径为D1,第一电磁线的一部分位于第一线槽内,第一电磁线的另一部分穿过第一线槽的槽口外露设置,第一电磁线的另一部分的凸出高度H,满足,0.3D1≤H≤0.9D1。In a possible technical solution, further, the maximum outer diameter of the first magnet wire is D1, a part of the first magnet wire is located in the first wire slot, and another part of the first magnet wire passes through the first wire slot The notch is exposed, and the protruding height H of the other part of the first magnet wire satisfies 0.3D1≤H≤0.9D1.
在该技术方案中,在轴向方向上,第一电磁线的一部分位于第一线槽内,第一电磁线的另一部分位于第一线槽外,通过令第一电磁线的嵌入部分和外露部分与第一电磁线的最大外径相关联,一方面可以确保第一电磁线能够稳定嵌设在第一线槽内,防止由于第一电磁线的嵌入部分过少而容易从第一线槽内脱出,另一方面避免第一电磁线嵌入过深而无法为后续排线有效的排线基准,同时也避免第一线槽凹陷过深而侵占过多的定子铁芯的容置空间,造成定子整体轴向高度过高的问题,不利于产品的轻薄化、小型化发展趋势。In this technical solution, in the axial direction, a part of the first magnet wire is located in the first slot, and another part of the first magnet wire is located outside the first slot, by making the embedded part and the exposed part of the first magnet wire It is partly associated with the maximum outer diameter of the first magnet wire. On the one hand, it can ensure that the first magnet wire can be stably embedded in the first wire slot, preventing the first magnet wire from being easily inserted from the first wire slot due to too little embedded part. On the other hand, it prevents the first magnet wire from being embedded too deep and cannot be an effective wiring reference for subsequent wiring, and also prevents the first wire slot from being too deep to occupy too much space for the stator core, resulting in The overall axial height of the stator is too high, which is not conducive to the development trend of thinner and smaller products.
在一种可能的技术方案中,进一步地,绝缘骨架包括第一骨架和第二骨架,绝缘骨架的留白段的轴向高度为D2。定子还包括槽绝缘,槽绝缘设于第一骨架和第二骨架之间,槽绝缘和第一骨架和第二骨架形成绝缘腔,槽绝缘的轴向高度为D4。定子铁芯,位于绝缘腔内,定子铁芯的轴向高度为D3,其中,满足,0.1D2≤(D4-D3)≤2D2。In a possible technical solution, further, the insulating frame includes a first frame and a second frame, and the axial height of the blank section of the insulating frame is D2. The stator also includes slot insulation. The slot insulation is arranged between the first frame and the second frame. The slot insulation and the first frame and the second frame form an insulation cavity. The axial height of the slot insulation is D4. The stator core is located in the insulating cavity, and the axial height of the stator core is D3, wherein, 0.1D2≤(D4-D3)≤2D2 is satisfied.
在该技术方案中,绝缘骨架包括第一骨架和第二骨架,第一骨架和第二骨架分别设在定子铁芯的轴向两端,第一骨架和第二骨架提供定子铁芯的轴向端部绝缘。第一骨架和第二骨架之间设有槽绝缘,槽绝缘、第一骨架和第二骨架能够形成绝缘腔,定子铁芯位于绝缘腔内,槽绝缘的厚度小于绝缘骨架的厚度,在保证绝缘性能的前提下,尽可能地避免侵占定子铁芯中定子槽内的空间,使得单个定子槽内能够容置更多的定子绕组。其中,槽绝缘和绝缘骨架在轴向上 存在重叠位置,绝缘骨架压设在槽绝缘上,既可以实现槽绝缘的定位,也能够确保绝缘腔的整体绝缘性能。In this technical solution, the insulating frame includes a first frame and a second frame, the first frame and the second frame are respectively arranged at both axial ends of the stator core, and the first frame and the second frame provide the axial direction of the stator core. Insulated ends. There is slot insulation between the first skeleton and the second skeleton, the slot insulation, the first skeleton and the second skeleton can form an insulation cavity, the stator core is located in the insulation cavity, the thickness of the slot insulation is smaller than the thickness of the insulation skeleton, and the insulation is ensured Under the premise of improving performance, the space in the stator slot in the stator core is avoided as much as possible, so that more stator windings can be accommodated in a single stator slot. Among them, the slot insulation and the insulating frame overlap in the axial direction, and the insulating frame is pressed on the slot insulation, which can not only realize the positioning of the slot insulation, but also ensure the overall insulation performance of the insulating cavity.
其中,绝缘骨架的绝缘齿部中用于绕线的位置包括第一限位段、第二限位段和留白段,由于第一限位段、第二限位段上分别设有第一线槽、第二线槽,那么,留白段的轴向高度即为绝缘齿部用于绕线的部位的最大高度D2。定子铁芯、槽绝缘和留白段的高度满足上述范围时,能够保证定子铁芯得到可靠的绝缘性,从而保证电机的性能和效率。Wherein, the position used for winding in the insulating tooth portion of the insulating skeleton includes a first limiting section, a second limiting section and a blank section, since the first limiting section and the second limiting section are respectively provided with first The wire slot and the second wire slot, then the axial height of the blank section is the maximum height D2 of the part of the insulating tooth portion used for winding. When the heights of the stator core, the slot insulation and the blank section meet the above range, it can ensure the reliable insulation of the stator core, thereby ensuring the performance and efficiency of the motor.
在一种可能的技术方案中,进一步地,留白段的轴向高度D2满足,1mm≤D2≤6mm。In a possible technical solution, further, the axial height D2 of the blank section satisfies 1mm≤D2≤6mm.
在该技术方案中,留白段的轴向高度满足上述范围,可以在满足定子铁芯绝缘需求的前提下,尽量减少对定子整体轴向高度的无谓增加。In this technical solution, the axial height of the blank section satisfies the above range, which can minimize the unnecessary increase in the overall axial height of the stator on the premise of meeting the insulation requirements of the stator core.
根据本申请的第三个方面,提供了一种电机,包括上述任一设计所提供的定子。According to a third aspect of the present application, a motor is provided, including the stator provided by any of the above-mentioned designs.
本申请提供的电机,包括上述任一设计所提供的定子,因此具有该定子的全部有益效果,在此不再赘述。The motor provided by the present application includes the stator provided by any of the above-mentioned designs, so it has all the beneficial effects of the stator, and will not be repeated here.
根据本申请的第四个方面,提供了一种压缩机,包括上述任一设计所提供的电机。According to a fourth aspect of the present application, a compressor is provided, including the motor provided by any of the above-mentioned designs.
本申请提供的压缩机,包括上述任一设计所提供的电机,因此具有该电机的全部有益效果,在此不再赘述。The compressor provided by the present application includes the motor provided by any of the above-mentioned designs, so it has all the beneficial effects of the motor, and will not be repeated here.
根据本申请的第五个方面,提供了一种制冷设备,包括上述任一设计所提供的电机或者压缩机。According to a fifth aspect of the present application, a refrigeration device is provided, including the motor or the compressor provided by any of the above-mentioned designs.
本申请提供的制冷设备,包括上述任一设计所提供的电机或者压缩机,因此具有该电机或者压缩机的全部有益效果,在此不再赘述。The refrigerating equipment provided by the present application includes the motor or compressor provided by any of the above-mentioned designs, so it has all the beneficial effects of the motor or compressor, and will not be repeated here.
本申请的附加方面和优点将在下面的描述部分中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will become apparent in the description which follows, or may be learned by practice of the application.
附图说明Description of drawings
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, wherein:
图1示出了根据本申请的第一个实施例中绝缘骨架的结构示意图;Fig. 1 shows a schematic structural view of an insulating skeleton according to a first embodiment of the present application;
图2示出了根据本申请的一个实施例中绝缘骨架的立体结构示意图;FIG. 2 shows a schematic diagram of a three-dimensional structure of an insulating skeleton according to an embodiment of the present application;
图3示出了根据本申请的一个实施例中绝缘骨架的侧视图;Figure 3 shows a side view of an insulating frame according to an embodiment of the present application;
图4示出了根据本申请的第二个实施例中绝缘骨架的结构示意图;FIG. 4 shows a schematic structural view of an insulating skeleton according to a second embodiment of the present application;
图5示出了根据本申请的第三个实施例中绝缘骨架的结构示意图;Fig. 5 shows a schematic structural diagram of an insulating skeleton according to a third embodiment of the present application;
图6示出了根据本申请的第四个实施例中绝缘骨架的结构示意图;Fig. 6 shows a schematic structural diagram of an insulating skeleton according to a fourth embodiment of the present application;
图7示出了根据本申请的一个实施例中定子的立体结构示意图;Fig. 7 shows a schematic diagram of a three-dimensional structure of a stator according to an embodiment of the present application;
图8示出了根据本申请的一个实施例中定子的结构示意图;Fig. 8 shows a schematic structural view of a stator according to an embodiment of the present application;
图9示出了根据本申请的一个实施例中电机的结构示意图;Fig. 9 shows a schematic structural diagram of a motor according to an embodiment of the present application;
图10示出了根据本申请的一个实施例中电机效率与相关技术中点击效率的对比图;Fig. 10 shows a comparison chart of the motor efficiency and the click efficiency in the related art according to one embodiment of the present application;
图11示出了根据本申请的一个实施例中压缩机的结构示意图。Fig. 11 shows a schematic structural diagram of a compressor according to an embodiment of the present application.
其中,图1至图11中附图标记与部件名称之间的对应关系为:Wherein, the corresponding relationship between reference numerals and component names in Fig. 1 to Fig. 11 is:
100绝缘骨架,101第一骨架,102第二骨架,100 insulating frame, 101 first frame, 102 second frame,
110绝缘轭部,110 insulating yoke,
120绝缘齿部,120 insulated teeth,
121留白段,121 blank paragraph,
122第一限位段,122 first limit segment,
123第一线槽,123 first trunking,
124第二限位段,124 second limit segment,
125第二线槽,125 second trunking,
126止挡段,126 stop section,
200定子,200 stator,
210定子绕组,211第一电磁线,210 stator winding, 211 first magnet wire,
220槽绝缘,220 slot insulation,
230定子铁芯,230 stator core,
300电机,310转子铁芯,320磁铁,300 motor, 310 rotor core, 320 magnet,
400压缩机,410动力部,420转轴。400 compressors, 410 power units, 420 rotating shafts.
具体实施方式Detailed ways
为了能够更清楚地理解本申请的上述目的、特征和优点,下面结合附图和具体实施方式对本申请进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to better understand the above-mentioned purpose, features and advantages of the present application, the present application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the application, but the application can also be implemented in other ways different from those described here, therefore, the protection scope of the application is not limited by the specific details disclosed below. EXAMPLE LIMITATIONS.
下面参照图1至图11描述根据本申请一些实施例所提供的绝缘骨架100、定子200、电机300、压缩机400和制冷设备。The following describes an insulating frame 100 , a stator 200 , a motor 300 , a compressor 400 and a refrigeration device according to some embodiments of the present application with reference to FIGS. 1 to 11 .
根据本申请的第一个方面,如图1、图2、图3、图4、图5和图6所示,本申请的一些实施例提供了一种绝缘骨架100,其中,绝缘骨架100用于定子200,绝缘骨架100包括绝缘轭部110和绝缘齿部120,绝缘齿部120和绝缘轭部110相连,绝缘齿部120用于设置定子200的定子绕组210,其中,绝缘齿部120包括留白段121、第一限位段122和第一线槽123,第一限位段122设置于绝缘轭部110和留白段121之间。第一线槽123设于第一限位段122,定子绕组210的第一部分位于第一线槽123内。According to the first aspect of the present application, as shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, some embodiments of the present application provide an insulating frame 100, wherein the insulating frame 100 is used For the stator 200, the insulating frame 100 includes an insulating yoke 110 and an insulating tooth 120, the insulating tooth 120 is connected to the insulating yoke 110, and the insulating tooth 120 is used to set the stator winding 210 of the stator 200, wherein the insulating tooth 120 includes The blank section 121 , the first limiting section 122 and the first wire slot 123 , the first limiting section 122 is disposed between the insulating yoke 110 and the blank section 121 . The first wire slot 123 is disposed on the first limiting section 122 , and the first part of the stator winding 210 is located in the first wire slot 123 .
本申请提供的绝缘骨架100用于定子200,定子200包括定子铁芯230和定子绕组210,绝缘骨架100设在定子铁芯230上,定子绕组210设在绝缘骨架100上,绝缘骨架100能够在定子绕组210和定子铁芯230之间形成绝缘屏障。定子铁芯230为分块式定子铁芯230,定子铁芯230包括多个铁芯块,每个铁芯块拼接。对于每个铁芯块而言,其具有相连的轭部和齿部,绝缘骨架100包括相连的绝缘轭部110和绝缘齿部120,绝缘轭部110和绝缘齿部120的形状分别适配于铁芯块的轭部和齿部,从而为铁芯块提供可靠的绝缘性能。进一步地,绝缘齿部120用于绕制定子绕组210,即定子绕组210绕设在绝缘齿部120,沿着定子绕组210的排线而言,绝缘齿部120包括排线首端和排线末端,即绕组可以沿着排线首端向排线末端的方向,绕制在绝缘齿部120上。具体地,绝缘齿部120包括留白段121和第一限位段122,第一限位段122连接在留白段121和绝缘轭部110之间,令定子绕组210自绝缘齿部120靠近绝缘轭部110的一端开始绕线, 则第一限位段122为排线首端,由于第一限位段122内设有第一线槽123,那么当定子绕组210的电磁线开始排线时,则电磁线在排线一开始就可以嵌设在第一线槽123内,使得在排线的初始阶段电磁线就受到约束,准确定位。在后续的排线过程中,留白段121为电磁线提供排线位置,且留白段121内不设置任何约束电磁线的结构,即留白段121为平整位置,在排线首端嵌设在第一线槽123内的部分电磁线作为排线基准,后续的电磁线可以依靠该排线基准相互约束以实现定位,排线自由度较高,排线难度低,通用性较高。本申请中绝缘齿部120上不仅具有约束定子绕组210的第一线槽123,还具有为定子绕组210提供排线自由度的留白段121,通过设置第一线槽123提供定子绕组210排线过程中的精准定位,通过留白段121为排线提供更高的自由度,在确保排线准确的前提下,显著降低定子绕组210的排线难度,提升绝缘骨架100的通用性和应用范围,与此同时,也能够简化绝缘骨架100的结构,方便加工制备。The insulating frame 100 provided by this application is used for the stator 200, the stator 200 includes a stator core 230 and a stator winding 210, the insulating frame 100 is set on the stator core 230, the stator winding 210 is set on the insulating frame 100, the insulating frame 100 can be An insulation barrier is formed between the stator winding 210 and the stator core 230 . The stator core 230 is a segmented stator core 230, and the stator core 230 includes a plurality of core blocks, and each core block is spliced. For each core block, it has a connected yoke and a tooth. The insulating frame 100 includes a connected insulating yoke 110 and an insulating tooth 120. The shapes of the insulating yoke 110 and the insulating tooth 120 are respectively adapted to The yoke and teeth of the core block provide reliable insulation for the core block. Further, the insulated tooth portion 120 is used to wind the stator winding 210, that is, the stator winding 210 is wound on the insulated tooth portion 120, and along the winding wire of the stator winding 210, the insulated tooth portion 120 includes the head end of the winding wire and the winding wire The end, that is, the winding can be wound on the insulating tooth portion 120 along the direction from the head end of the cable to the end of the cable. Specifically, the insulating tooth portion 120 includes a blank section 121 and a first limiting section 122, and the first limiting section 122 is connected between the blank section 121 and the insulating yoke portion 110, so that the stator winding 210 is insulated from the insulating tooth section 120. One end of the yoke portion 110 starts winding, and the first limiting section 122 is the first end of the wire arrangement. Since the first wire slot 123 is provided in the first limiting section 122, when the electromagnetic wire of the stator winding 210 starts to be arranged , then the magnet wire can be embedded in the first wire groove 123 at the beginning of the wire arrangement, so that the magnet wire is constrained and accurately positioned at the initial stage of the wire arrangement. In the subsequent wiring process, the blank section 121 provides a wiring position for the electromagnetic wire, and there is no structure that constrains the electromagnetic wire in the blank section 121, that is, the blank section 121 is a flat position, and is embedded at the head end of the cable. Part of the magnet wires arranged in the first slot 123 is used as a wiring reference, and the subsequent magnet wires can rely on the wiring reference to constrain each other to achieve positioning. The degree of freedom of wiring is high, the difficulty of wiring is low, and the versatility is high. In this application, the insulated tooth part 120 not only has the first wire slot 123 that constrains the stator winding 210, but also has a blank section 121 that provides the stator winding 210 with a degree of freedom of wire arrangement. By setting the first wire slot 123, the stator winding 210 row Accurate positioning during the wiring process provides a higher degree of freedom for wiring through the blank section 121. On the premise of ensuring accurate wiring, it significantly reduces the difficulty of wiring the stator winding 210 and improves the versatility and application of the insulating skeleton 100. At the same time, the structure of the insulating skeleton 100 can also be simplified to facilitate processing and preparation.
值得说明的是,定子绕组210的电磁线的端部用于与第一线槽123配合,即仅需要考虑到一部分电磁线的线径与第一线槽123的尺寸配合,要求较低,易于推广应用。It is worth noting that the end of the magnet wire of the stator winding 210 is used to cooperate with the first wire slot 123, that is, only a part of the wire diameter of the magnet wire needs to be considered to match the size of the first wire slot 123, which is relatively low and easy to Promote apps.
进一步地,如图1所示,第一线槽123为第一直槽,第一直槽的中心线M与绝缘齿部120的中心线N之间的夹角α不等于90°。Further, as shown in FIG. 1 , the first wire slot 123 is a first straight slot, and the angle α between the center line M of the first straight slot and the center line N of the insulating tooth portion 120 is not equal to 90°.
在该实施例中,第一线槽123为第一直槽,第一直槽为沿直线延伸的槽体,适应于电磁线的特性,方便电磁线嵌入第一直槽中。其中,第一直槽的中心线M为第一直槽的延伸方向。其中,由于绝缘齿部120与铁芯块的齿部形状适配,对于齿部而言,其包括齿根和齿靴,齿根呈规则状,比如矩形。那么对应于齿根位置,绝缘齿部120也具有与齿根的中心线平行的绝缘齿部120的中心线N。In this embodiment, the first wire groove 123 is a first straight groove, and the first straight groove is a groove extending along a straight line, which is adapted to the characteristics of the magnet wire and facilitates the insertion of the magnet wire into the first straight groove. Wherein, the centerline M of the first straight groove is the extending direction of the first straight groove. Wherein, since the insulating tooth portion 120 is adapted to the shape of the tooth portion of the iron core block, the tooth portion includes a tooth root and a tooth shoe, and the tooth root is in a regular shape, such as a rectangle. Corresponding to the tooth root position, the insulating tooth 120 then also has a center line N of the insulating tooth 120 parallel to the center line of the tooth root.
其中,第一直槽的中心线M即表示为电磁线在第一限位段122的延伸方向,当第一直槽的中心线M与绝缘齿部120的中心线N不垂直时,则表明电磁线并未垂直设在绝缘齿部120上,可以令电磁线与绝缘轭部110之间具有间隙,防止排线过程中与绝缘轭部110或其他绝缘部件之间存在较大的挤压力,而容易引起拉扯,导致绝缘受损的现象。Wherein, the center line M of the first straight groove is represented as the extending direction of the magnet wire in the first limiting section 122, and when the center line M of the first straight groove is not perpendicular to the center line N of the insulating tooth portion 120, it indicates that The magnet wire is not vertically arranged on the insulating tooth part 120, so that there is a gap between the magnet wire and the insulating yoke part 110, so as to prevent a large extrusion force between the magnet wire and the insulating yoke part 110 or other insulating parts during the wiring process , and it is easy to cause pulling, resulting in damage to the insulation.
进一步地,如图1所示,第一直槽的中心线M与绝缘齿部120的中心线N之间的夹角α满足,80°≤α<90°。Further, as shown in FIG. 1 , the angle α between the centerline M of the first straight groove and the centerline N of the insulating tooth portion 120 satisfies 80°≤α<90°.
在该实施例中,第一直槽的中心线M与绝缘齿部120的中心线N满足上述角度范围,不仅能够保证槽满率,也能够确保电磁线与绝缘轭部110之间具有一定间隙,防止排线过程中与绝缘轭部110或其他绝缘部件之间存在较大的挤压力,而容易引起拉扯,导致绝缘受损的现象,使得在绝缘齿部120上尽可能多地排线的同时,也能够避免绕线挤压导致绝缘受损的现象发生。In this embodiment, the center line M of the first straight slot and the center line N of the insulating tooth portion 120 satisfy the above-mentioned angle range, which not only ensures the fullness of the slot, but also ensures a certain gap between the magnet wire and the insulating yoke portion 110 , to prevent the large extrusion force between the insulating yoke 110 or other insulating parts during the wiring process, which is easy to cause pulling and damage the insulation, so that as many cables as possible can be arranged on the insulating tooth 120 At the same time, it can also avoid the phenomenon of insulation damage caused by winding extrusion.
进一步地,如图1所示,绝缘轭部110包括朝向绝缘齿部120的轭内缘线O,轭内缘线O与绝缘齿部120的中心线N位于同一平面内,并形成夹角β,满足80°≤β≤100°。Further, as shown in FIG. 1 , the insulating yoke 110 includes a yoke inner edge line O facing the insulating tooth portion 120, the yoke inner edge line O and the center line N of the insulating tooth portion 120 are located in the same plane and form an included angle β , satisfying 80°≤β≤100°.
在该实施例中,绝缘轭部110具有朝向绝缘齿部120的轭内缘线O,即绝缘轭部110的内侧具有轭内缘线O,轭内缘线O与绝缘齿部120的中心线N位于同一平面内,该平面可以为沿轴向延伸的第一平面,或者是垂直于轴向的第二平面,当轭内缘线O和绝缘齿部120的中心线N之间的夹角满足上述范围,从而确定了绝缘轭部110相对于绝缘齿部120的相对位置,进而通过绝缘轭部110和绝缘齿部120可以为定子绕组210形成理想的绕线空间,方便机器设备进行绕线,确保绕线效率,简化绕线难度。In this embodiment, the insulating yoke portion 110 has a yoke inner edge line O facing the insulating tooth portion 120, that is, the inner side of the insulating yoke portion 110 has a yoke inner edge line O, and the yoke inner edge line O is aligned with the center line of the insulating tooth portion 120. N is located in the same plane, which can be a first plane extending along the axial direction, or a second plane perpendicular to the axial direction, when the angle between the inner edge line O of the yoke and the centerline N of the insulating tooth portion 120 If the above range is met, the relative position of the insulating yoke 110 relative to the insulating tooth 120 is determined, and an ideal winding space can be formed for the stator winding 210 through the insulating yoke 110 and the insulating tooth 120, which facilitates winding of machines and equipment , to ensure winding efficiency and simplify winding difficulty.
进一步地,如图1、图2、图3、图4、图5和图6所示,绝缘齿部120还包括第二限位段124和第二线槽125,第二限位段124设置在留白段121远离绝缘轭部110的一端。第二线槽125设于第二限位段124上,第二线槽125用于收容定子绕组210的第二部分。Further, as shown in FIG. 1, FIG. 2, FIG. 3, FIG. 4, FIG. 5 and FIG. The white segment 121 is away from one end of the insulating yoke 110 . The second slot 125 is disposed on the second limiting section 124 , and the second slot 125 is used for accommodating the second part of the stator winding 210 .
在该实施例中,绝缘齿部120还包括第二限位段124和第二线槽125,第一限位段122设在留白段121靠近绝缘轭部110的第一端,第二限位段124设在留白段121远离第一限位段122的第二段,当第一限位段122为排线首端时,则第二限位段124为排线末端,通过在第二限位段124上设置第二线槽125,可以令第一层的电磁线的首端和末端均能够分别受到第一线槽123、第二线槽125的约束,那么对于第一层排线而言,电磁线的首端固定在第一线槽123内,不会在第一线槽123内滑动,后面的电磁线 会基于首根线进行排线,末端的电磁线会通过第二线槽125进行固定,从而可以保证第一层排线整齐固定排列,与此同时也能够为第二层排线提供良好的基础,实现更好地排线,保证电机300排线整齐,从而提升电机300的槽满率,改善电机300性能和能力。In this embodiment, the insulating tooth portion 120 further includes a second limiting section 124 and a second slot 125, the first limiting section 122 is arranged at the first end of the blank section 121 close to the insulating yoke 110, the second limiting section 124 is located in the second section of the blank section 121 away from the first limiting section 122. When the first limiting section 122 is the head end of the cable, the second limiting section 124 is the end of the cable. The second wire groove 125 is set on the section 124, so that the head end and the end of the electromagnetic wire of the first layer can be respectively restrained by the first wire groove 123 and the second wire groove 125, so for the first layer of wiring, the electromagnetic The head end of the wire is fixed in the first wire slot 123, and will not slide in the first wire slot 123, the subsequent magnet wire will be arranged based on the first wire, and the end magnet wire will be fixed through the second wire slot 125, In this way, it can ensure that the first layer of cables is arranged neatly and fixedly, and at the same time, it can provide a good foundation for the second layer of cables, realize better cable arrangement, ensure that the motor 300 is neatly arranged, and thus improve the slot fill rate of the motor 300 , improving the motor 300 performance and capability.
其中,定子绕组210由电磁线绕制获得,其中,电磁线中的一部分绕制在绝缘齿部120的第一限位段122上,并位于第一线槽123内,即该部分电磁线即为定子绕组210的第一部分。Wherein, the stator winding 210 is obtained by winding an electromagnetic wire, wherein a part of the electromagnetic wire is wound on the first limiting section 122 of the insulating tooth portion 120 and is located in the first slot 123, that is, this part of the electromagnetic wire is is the first part of the stator winding 210 .
接着,电磁线继续在绝缘齿部120的留白段121上绕制,完成留白段121绕线之后。Next, the magnet wire continues to be wound on the blank section 121 of the insulating tooth portion 120 , after the winding of the blank section 121 is completed.
然后,电磁线的又一部分会在绝缘齿部120的第二限位段124上绕制,并位于第二线槽125内,即此部分电磁线即为定子绕组210的第二部分。Then, another part of the magnet wire is wound on the second limiting section 124 of the insulating tooth portion 120 and located in the second slot 125 , that is, this part of the magnet wire is the second part of the stator winding 210 .
在第一线槽123和第二线槽125的约束作用下,位于绝缘齿部120的第一层排线整齐固定排列,能够为第二层排线提供良好的基础,实现更好地排线,保证电机300排线整齐,从而提升电机300的槽满率,改善电机300性能和能力。进一步地,如图1、图2、图3、图4、图5、图6、图7和图8所示,绝缘齿部120还包括止挡段126,止挡段126与第二限位段124相连,止挡段126和绝缘轭部110位于留白段121的同一侧。Under the constraints of the first wire slot 123 and the second wire slot 125, the first layer of wires located in the insulating tooth portion 120 is neatly and fixedly arranged, which can provide a good foundation for the second layer of wires and achieve better wires. It is ensured that the motor 300 is neatly arranged, thereby increasing the slot fullness rate of the motor 300 and improving the performance and capability of the motor 300 . Further, as shown in FIG. 1, FIG. 2, FIG. 3, FIG. 4, FIG. 5, FIG. 6, FIG. 7 and FIG. The segment 124 is connected, and the stop segment 126 and the insulating yoke 110 are located on the same side of the blank segment 121 .
在该实施例中,绝缘齿部120还包括止挡段126,止挡段126设在第二限位段124背离留白段121的一端,即对于绝缘齿部120而言,由排线首端指向排线末端的方向,依次包括相连的第一限位段122、留白段121、第二限位段124和止挡段126,定子绕组210设在第一限位段122、留白段121和第二限位段124上,止挡段126、绝缘轭部110用于防止定子绕组210从第一限位段122、第二限位段124和留白段121脱出,确保定子绕组210的位置稳定性。In this embodiment, the insulating tooth portion 120 further includes a stop section 126, which is arranged at the end of the second limiting section 124 away from the blank section 121, that is, for the insulating tooth portion 120, the stop section 126 is formed by the cable head The end points to the direction of the end of the cable, and sequentially includes the first limiting section 122, the blank section 121, the second limiting section 124 and the stop section 126, and the stator winding 210 is arranged on the first limiting section 122, the blank section On segment 121 and second limiting segment 124, stop segment 126 and insulating yoke 110 are used to prevent stator winding 210 from protruding from first limiting segment 122, second limiting segment 124 and blank segment 121, ensuring that stator winding 210 positional stability.
进一步地,止挡段126和绝缘轭部110位于留白段121的轴向同一侧,从而形成两侧均有防脱出的限位结构,绝缘骨架100整体呈轴向一侧开口的凹槽状,定子绕组210的一部分位于绝缘骨架100形成的绕线空间内。Furthermore, the stopper section 126 and the insulating yoke 110 are located on the same side of the blank section 121 in the axial direction, thereby forming a position-preventing structure on both sides. , a part of the stator winding 210 is located in the winding space formed by the insulating frame 100 .
进一步地,如图1、图2、图3、图4、图5和图6所示,第二线槽125和第一线槽123平行设置。Further, as shown in FIG. 1 , FIG. 2 , FIG. 3 , FIG. 4 , FIG. 5 and FIG. 6 , the second wire slot 125 and the first wire slot 123 are arranged in parallel.
在该实施例中,第一线槽123和第二线槽125平行设置,使得电磁线的排布更加紧密可靠,即第一层排线中电磁线的延伸方向一致,排布紧凑。In this embodiment, the first wire slot 123 and the second wire slot 125 are arranged in parallel, so that the arrangement of the magnet wires is more compact and reliable, that is, the extension direction of the magnet wires in the first layer of wiring is consistent and the arrangement is compact.
与此同时,延伸方向一致的第二线槽125和第一线槽123可以降低制备难度,减小制备成本。At the same time, the second wire groove 125 and the first wire groove 123 extending in the same direction can reduce the manufacturing difficulty and reduce the manufacturing cost.
进一步地,如图1、图2、图3、图4、图5和图6所示,第一线槽123的数量为至少一个;第二线槽125的数量为至少一个。Further, as shown in FIG. 1 , FIG. 2 , FIG. 3 , FIG. 4 , FIG. 5 and FIG. 6 , the number of the first wire slot 123 is at least one; the number of the second wire slot 125 is at least one.
在该实施例中,第一线槽123和/或第二线槽125的数量可以为一个或多个,根据实际排线需求进行相应设置。比如,第一线槽123的数量与第二线槽125的数量相同,或者,第一线槽123的数量与第二线槽125数量不同。In this embodiment, the number of the first wire slot 123 and/or the second wire slot 125 can be one or more, and corresponding settings are made according to actual wire arrangement requirements. For example, the number of the first wire slots 123 is the same as the number of the second wire slots 125 , or the number of the first wire slots 123 is different from the number of the second wire slots 125 .
具体地,当第一线槽123或第二线槽125的数量为多个时,相邻两个第一线槽123之间的距离可以相等或不等。同样地,相邻两个第二线槽125之间的距离可以相等或不等。Specifically, when there are multiple first wire slots 123 or second wire slots 125 , the distances between two adjacent first wire slots 123 may be equal or different. Likewise, the distances between two adjacent second slots 125 can be equal or different.
根据本申请的第二个方面,如图7和图8所示,本申请的一些实施例提供了一种定子200,包括上述任一设计所提供的绝缘骨架100,以及定子绕组210,定子绕组210设置在绝缘骨架100的绝缘齿部120,定子绕组210的一部分位于绝缘齿部120的第一线槽123内。According to the second aspect of the present application, as shown in Figure 7 and Figure 8, some embodiments of the present application provide a stator 200, including the insulating skeleton 100 provided by any of the above designs, and the stator winding 210, the stator winding 210 is disposed on the insulating tooth portion 120 of the insulating frame 100 , and a part of the stator winding 210 is located in the first slot 123 of the insulating tooth portion 120 .
本申请提供的定子200,包括上述任一设计所提供的绝缘骨架100,因此具有该绝缘骨架100的全部有益效果,在此不再赘述。The stator 200 provided in the present application includes the insulating frame 100 provided by any of the above-mentioned designs, so it has all the beneficial effects of the insulating frame 100 and will not be repeated here.
进一步地,如图9所示,定子200还包括定子绕组210,定子绕组210包括多个电磁线,多个电磁线中的一部分位于第一线槽123内,第一线槽123用于固定电磁线,防止电磁线移动,位于第一线槽123内的电磁线作为基准,可以方便后续电磁线的排布。Further, as shown in FIG. 9, the stator 200 also includes a stator winding 210, the stator winding 210 includes a plurality of magnet wires, a part of the plurality of magnet wires is located in the first wire slot 123, and the first wire slot 123 is used to fix the electromagnetic wire. To prevent the magnet wire from moving, the magnet wire located in the first wire groove 123 is used as a reference, which can facilitate the subsequent arrangement of the magnet wire.
进一步地,定子绕组210包括多根电磁线,多根电磁线中排在第一层的电磁线的数量至少比线槽的数量大一个以上,线槽的数量为第一线槽123和第二线槽125的总数。第一层电磁线即为第一排线。Further, the stator winding 210 includes a plurality of magnet wires, the number of the magnet wires arranged in the first layer among the plurality of magnet wires is at least one more than the number of wire slots, and the number of wire slots is the first wire slot 123 and the second wire slot 123. The total number of slots 125. The first layer of magnet wire is the first row of wires.
进一步地,如图3所示,定子绕组210包括收容于第一线槽123内的第一电磁线211,第一电磁线211的至少一部分嵌设于第一线槽123内。Further, as shown in FIG. 3 , the stator winding 210 includes a first magnet wire 211 accommodated in the first wire slot 123 , and at least a part of the first magnet wire 211 is embedded in the first wire slot 123 .
在该实施例中,定子绕组210包括位于第一线槽123内的第一电磁线 211,第一电磁线211作为定子绕组210的首端进行绕设。第一电磁线211沿长度方向而言,均位于第一线槽123内。从另一角度而言,即第一电磁线211的线径,第一电磁线211的至少一部分位于第一线槽123内,也就是说,在轴向方向上,第一电磁线211一部分位于第一线槽123内,第一电磁线211的另一部分外露于第一线槽123,从而可以更好地为第一层排线的后续排线,以及第二层排线提供排线基准。In this embodiment, the stator winding 210 includes a first magnet wire 211 located in the first slot 123, and the first magnet wire 211 is wound as the head end of the stator winding 210. The first magnet wires 211 are located in the first slot 123 along the length direction. From another point of view, that is, the wire diameter of the first magnet wire 211, at least a part of the first magnet wire 211 is located in the first slot 123, that is, in the axial direction, a part of the first magnet wire 211 is located in the In the first slot 123 , another part of the first magnet wire 211 is exposed to the first slot 123 , so as to better provide a wiring reference for the subsequent wiring of the first layer of wiring and the second layer of wiring.
进一步地,第一电磁线211的最大外径为D1,第一电磁线211的一部分位于第一线槽123内,第一电磁线211的另一部分穿过第一线槽123的槽口外露设置,第一电磁线211的另一部分的凸出高度H,满足,0.3D1≤H≤0.9D1。Further, the maximum outer diameter of the first magnet wire 211 is D1, a part of the first magnet wire 211 is located in the first wire slot 123, and the other part of the first magnet wire 211 passes through the notch of the first wire slot 123 and is exposed. , the protrusion height H of another part of the first magnet wire 211 satisfies 0.3D1≤H≤0.9D1.
在该实施例中,在轴向方向上,第一电磁线211的一部分位于第一线槽123内,第一电磁线211的另一部分位于第一线槽123外,通过令第一电磁线211的嵌入部分和外露部分与第一电磁线211的最大外径相关联,一方面可以确保第一电磁线211能够稳定嵌设在第一线槽123内,防止由于第一电磁线211的嵌入部分过少而容易从第一线槽123内脱出,另一方面避免第一电磁线211嵌入过深而无法为后续排线有效的排线基准,同时也避免第一线槽123凹陷过深而侵占过多的定子铁芯230的容置空间,造成定子200整体轴向高度过高的问题,不利于产品的轻薄化、小型化发展趋势。In this embodiment, in the axial direction, a part of the first magnet wire 211 is located in the first wire slot 123, and another part of the first magnet wire 211 is located outside the first wire slot 123, by making the first magnet wire 211 The embedded part and the exposed part of the first magnet wire 211 are associated with the maximum outer diameter. On the one hand, it can ensure that the first magnet wire 211 can be stably embedded in the first wire slot 123, preventing the If it is too small, it is easy to come out of the first wire groove 123. On the other hand, it can prevent the first magnet wire 211 from being embedded too deep and cannot be an effective wiring reference for subsequent wiring. Excessive accommodating space for the stator core 230 causes the problem that the overall axial height of the stator 200 is too high, which is not conducive to the development trend of thinner and smaller products.
进一步地,如图8所示,绝缘骨架100包括第一骨架101和第二骨架102,绝缘骨架100的留白段121的轴向高度为D2。定子200还包括槽绝缘220,槽绝缘220设于第一骨架101和第二骨架102之间,槽绝缘220和第一骨架101和第二骨架102形成绝缘腔,槽绝缘220的轴向高度为D4。定子铁芯230,位于绝缘腔内,定子铁芯230的轴向高度为D3,其中,满足,0.1D2≤(D4-D3)≤2D2。Further, as shown in FIG. 8 , the insulating frame 100 includes a first frame 101 and a second frame 102 , and the axial height of the blank section 121 of the insulating frame 100 is D2. The stator 200 also includes a slot insulation 220, the slot insulation 220 is arranged between the first skeleton 101 and the second skeleton 102, the slot insulation 220 forms an insulation cavity with the first skeleton 101 and the second skeleton 102, and the axial height of the slot insulation 220 is D4. The stator core 230 is located in the insulating cavity, and the axial height of the stator core 230 is D3, wherein, 0.1D2≤(D4-D3)≤2D2 is satisfied.
在该实施例中,绝缘骨架100包括第一骨架101和第二骨架102,第一骨架101和第二骨架102分别设在定子铁芯230的轴向两端,第一骨架101和第二骨架102提供定子铁芯230的轴向端部绝缘。第一骨架101和第二骨架102之间设有槽绝缘220,槽绝缘220、第一骨架101和第二骨架 102能够形成绝缘腔,定子铁芯230位于绝缘腔内,槽绝缘220的厚度小于绝缘骨架100的厚度,在保证绝缘性能的前提下,尽可能地避免侵占定子铁芯230中定子200槽内的空间,使得单个定子200槽内能够容置更多的定子绕组210。其中,槽绝缘220和绝缘骨架100在轴向上存在重叠位置,绝缘骨架100压设在槽绝缘220上,既可以实现槽绝缘220的定位,也能够确保绝缘腔的整体绝缘性能。In this embodiment, the insulating frame 100 includes a first frame 101 and a second frame 102, the first frame 101 and the second frame 102 are respectively arranged at the axial ends of the stator core 230, the first frame 101 and the second frame 102 provides axial end insulation of the stator core 230 . A slot insulation 220 is provided between the first frame 101 and the second frame 102, the slot insulation 220, the first frame 101 and the second frame 102 can form an insulation cavity, the stator core 230 is located in the insulation cavity, and the thickness of the slot insulation 220 is less than The thickness of the insulating frame 100 avoids encroaching on the space in the stator 200 slot of the stator core 230 as much as possible under the premise of ensuring the insulation performance, so that more stator windings 210 can be accommodated in a single stator 200 slot. The slot insulation 220 and the insulating framework 100 overlap in the axial direction, and the insulating framework 100 is pressed on the slot insulation 220, which can not only realize the positioning of the slot insulation 220, but also ensure the overall insulation performance of the insulation cavity.
其中,绝缘骨架100的绝缘齿部120中用于绕线的位置包括第一限位段122、第二限位段124和留白段121,由于第一限位段122、第二限位段124上分别设有第一线槽123、第二线槽125,那么,留白段121的轴向高度即为绝缘齿部120用于绕线的部位的最大高度D2。定子铁芯230、槽绝缘220和留白段121的高度满足上述范围时,能够保证定子铁芯230得到可靠的绝缘性,从而保证电机300的性能和效率。Wherein, the position for winding in the insulating tooth portion 120 of the insulating frame 100 includes a first limiting section 122, a second limiting section 124 and a blank section 121, because the first limiting section 122, the second limiting section 124 is respectively provided with a first wire slot 123 and a second wire slot 125 , then the axial height of the blank section 121 is the maximum height D2 of the part of the insulating tooth portion 120 used for winding wires. When the heights of the stator core 230 , the slot insulation 220 and the blank section 121 meet the above range, reliable insulation of the stator core 230 can be ensured, thereby ensuring the performance and efficiency of the motor 300 .
进一步地,留白段121的轴向高度D2满足,1mm≤D2≤6mm。Further, the axial height D2 of the blank section 121 satisfies 1mm≤D2≤6mm.
在该实施例中,留白段121的轴向高度满足上述范围,可以在满足定子铁芯230绝缘需求的前提下,尽量减少对定子200整体轴向高度的无谓增加。In this embodiment, the axial height of the blank section 121 satisfies the above range, which can minimize unnecessary increase in the overall axial height of the stator 200 on the premise of meeting the insulation requirements of the stator core 230 .
其中,绝缘骨架100包括相连的绝缘轭部110和绝缘齿部120,绝缘轭部110和绝缘齿部120的形状分别适配于铁芯块的轭部和齿部,从而为铁芯块提供可靠的绝缘性能。进一步地,绝缘齿部120用于绕制定子绕组210,即定子绕组210绕设在绝缘齿部120,沿着定子绕组210的排线而言,绝缘齿部120包括排线首端和排线末端,即绕组可以沿着排线首端向排线末端的方向,绕制在绝缘齿部120上。具体地,绝缘齿部120包括留白段121和第一限位段122,第一限位段122连接在留白段121和绝缘轭部110之间,令定子绕组210自绝缘齿部120靠近绝缘轭部110的一端开始绕线,则第一限位段122为排线首端,由于第一限位段122内设有第一线槽123,那么当定子绕组210的电磁线开始排线时,则电磁线在排线一开始就可以嵌设在第一线槽123内,使得在排线的初始阶段电磁线就受到约束,准确定位。在后续的排线过程中,留白段121为电磁线提供排线位置,且留白段121内不设置任何约束电磁线的结构,即留白段121为平整位置,在排 线首端嵌设在第一线槽123内的部分电磁线作为排线基准,后续的电磁线可以依靠该排线基准相互约束以实现定位,排线自由度较高,排线难度低,通用性较高。本申请中绝缘齿部120上不仅具有约束定子绕组210的第一线槽123,还具有为定子绕组210提供排线自由度的留白段121,通过设置第一线槽123提供定子绕组210排线过程中的精准定位,通过留白段121为排线提供更高的自由度,在确保排线准确的前提下,显著降低定子绕组210的排线难度,提升绝缘骨架100的通用性和应用范围,与此同时,也能够简化绝缘骨架100的结构,方便加工制备。Wherein, the insulating frame 100 includes a connected insulating yoke 110 and an insulating tooth 120. The shapes of the insulating yoke 110 and the insulating tooth 120 are respectively adapted to the yoke and the tooth of the core block, so as to provide reliable support for the core block. insulation properties. Further, the insulated tooth portion 120 is used to wind the stator winding 210, that is, the stator winding 210 is wound on the insulated tooth portion 120, and along the winding wire of the stator winding 210, the insulated tooth portion 120 includes the head end of the winding wire and the winding wire The end, that is, the winding can be wound on the insulating tooth portion 120 along the direction from the head end of the cable to the end of the cable. Specifically, the insulating tooth portion 120 includes a blank section 121 and a first limiting section 122, and the first limiting section 122 is connected between the blank section 121 and the insulating yoke portion 110, so that the stator winding 210 is insulated from the insulating tooth section 120. One end of the yoke 110 starts winding, and the first limiting section 122 is the head end of the wire arrangement. Since the first wire slot 123 is arranged in the first limiting section 122, when the electromagnetic wire of the stator winding 210 starts to be arranged , then the magnet wire can be embedded in the first wire groove 123 at the beginning of the wire arrangement, so that the magnet wire is constrained and accurately positioned at the initial stage of the wire arrangement. In the subsequent wiring process, the blank section 121 provides a wiring position for the electromagnetic wire, and there is no structure that constrains the electromagnetic wire in the blank section 121, that is, the blank section 121 is a flat position, and is embedded at the head end of the cable. Part of the magnet wires arranged in the first slot 123 is used as a wiring reference, and the subsequent magnet wires can rely on the wiring reference to constrain each other to achieve positioning. The degree of freedom of wiring is high, the difficulty of wiring is low, and the versatility is high. In this application, the insulated tooth part 120 not only has the first wire slot 123 that constrains the stator winding 210, but also has a blank section 121 that provides the stator winding 210 with a degree of freedom of wire arrangement. By setting the first wire slot 123, the stator winding 210 row Accurate positioning during the wiring process provides a higher degree of freedom for wiring through the blank section 121. On the premise of ensuring accurate wiring, it significantly reduces the difficulty of wiring the stator winding 210 and improves the versatility and application of the insulating skeleton 100. At the same time, the structure of the insulating skeleton 100 can also be simplified to facilitate processing and preparation.
值得说明的是,定子绕组210的电磁线的端部用于与第一线槽123配合,即仅需要考虑到一部分电磁线的线径与第一线槽123的尺寸配合,要求较低,易于推广应用。It is worth noting that the end of the magnet wire of the stator winding 210 is used to cooperate with the first wire slot 123, that is, only a part of the wire diameter of the magnet wire needs to be considered to match the size of the first wire slot 123, which is relatively low and easy to Promote apps.
进一步地,如图1所示,第一线槽123为第一直槽,第一直槽为沿直线延伸的槽体,适应于电磁线的特性,方便电磁线嵌入第一直槽中。其中,第一直槽的中心线M为第一直槽的延伸方向。其中,由于绝缘齿部120与铁芯块的齿部形状适配,对于齿部而言,其包括齿根和齿靴,齿根呈规则状,比如矩形。那么对应于齿根位置,绝缘齿部120也具有与齿根的中心线平行的绝缘齿部120的中心线N。Further, as shown in FIG. 1 , the first wire groove 123 is a first straight groove, and the first straight groove is a groove extending along a straight line, which is adapted to the characteristics of the magnet wire and facilitates the insertion of the magnet wire into the first straight groove. Wherein, the centerline M of the first straight groove is the extending direction of the first straight groove. Wherein, since the insulating tooth portion 120 is adapted to the shape of the tooth portion of the iron core block, the tooth portion includes a tooth root and a tooth shoe, and the tooth root is in a regular shape, such as a rectangle. Corresponding to the tooth root position, the insulating tooth 120 then also has a center line N of the insulating tooth 120 parallel to the center line of the tooth root.
其中,第一直槽的中心线M即表示为电磁线在第一限位段122的延伸方向,当第一直槽的中心线M与绝缘齿部120的中心线N不垂直时,则表明电磁线并未垂直设在绝缘齿部120上,可以令电磁线与绝缘轭部110之间具有间隙,防止排线过程中与绝缘轭部110或其他绝缘部件之间存在较大的挤压力,而容易引起拉扯,导致绝缘受损的现象。Wherein, the center line M of the first straight groove is represented as the extending direction of the magnet wire in the first limiting section 122, and when the center line M of the first straight groove is not perpendicular to the center line N of the insulating tooth portion 120, it indicates that The magnet wire is not vertically arranged on the insulating tooth part 120, so that there is a gap between the magnet wire and the insulating yoke part 110, so as to prevent a large extrusion force between the magnet wire and the insulating yoke part 110 or other insulating parts during the wiring process , and it is easy to cause pulling, resulting in damage to the insulation.
进一步地,如图1所示,第一直槽的中心线M与绝缘齿部120的中心线N满足上述角度范围,不仅能够保证槽满率,也能够确保电磁线与绝缘轭部110之间具有一定间隙,防止排线过程中与绝缘轭部110或其他绝缘部件之间存在较大的挤压力,而容易引起拉扯,导致绝缘受损的现象,使得在绝缘齿部120上尽可能多地排线的同时,也能够避免绕线挤压导致绝缘受损的现象发生。Further, as shown in FIG. 1 , the centerline M of the first straight slot and the centerline N of the insulating tooth portion 120 meet the above-mentioned angle range, which not only ensures the fullness of the slot, but also ensures the gap between the magnet wire and the insulating yoke portion 110. There is a certain gap to prevent the large extrusion force between the insulating yoke 110 or other insulating parts during the wiring process, which is easy to cause pulling and damage the insulation, so that as much as possible on the insulating tooth 120 While arranging the ground wire, it can also avoid the phenomenon of insulation damage caused by winding extrusion.
进一步地,如图1所示,绝缘轭部110具有朝向绝缘齿部120的轭内 缘线O,即绝缘轭部110的内侧具有轭内缘线O,轭内缘线O与绝缘齿部120的中心线N位于同一平面内,该平面可以为沿轴向延伸的第一平面,或者是垂直于轴向的第二平面,当轭内缘线O和绝缘齿部120的中心线N之间的夹角满足上述范围,从而确定了绝缘轭部110相对于绝缘齿部120的相对位置,进而通过绝缘轭部110和绝缘齿部120可以为定子绕组210形成理想的绕线空间,方便机器设备进行绕线,确保绕线效率,简化绕线难度。Further, as shown in FIG. 1 , the insulating yoke portion 110 has a yoke inner edge line O facing the insulating tooth portion 120, that is, the inner side of the insulating yoke portion 110 has a yoke inner edge line O, and the yoke inner edge line O is connected to the insulating tooth portion 120. The centerline N of the yoke is located in the same plane. This plane can be a first plane extending along the axial direction, or a second plane perpendicular to the axial direction. The included angle satisfies the above range, thereby determining the relative position of the insulating yoke 110 relative to the insulating tooth 120, and then an ideal winding space can be formed for the stator winding 210 through the insulating yoke 110 and the insulating tooth 120, which is convenient for machine equipment Perform winding to ensure winding efficiency and simplify winding difficulty.
进一步地,如图1、图2、图3、图4、图5和图6所示,绝缘齿部120还包括第二限位段124和第二线槽125,第一限位段122设在留白段121靠近绝缘轭部110的第一端,第二限位段124设在留白段121远离第一限位段122的第二段,当第一限位段122为排线首端时,则第二限位段124为排线末端,通过在第二限位段124上设置第二线槽125,可以令第一层的电磁线的首端和末端均能够分别受到第一线槽123、第二线槽125的约束,那么对于第一层排线而言,电磁线的首端固定在第一线槽123内,不会在第一线槽123内滑动,后面的电磁线会基于首根线进行排线,末端的电磁线会通过第二线槽125进行固定,从而可以保证第一层排线整齐固定排列,与此同时也能够为第二层排线提供良好的基础,实现更好地排线,保证电机300排线整齐,从而提升电机300的槽满率,改善电机300性能和能力。Further, as shown in FIG. 1, FIG. 2, FIG. 3, FIG. 4, FIG. 5 and FIG. The white section 121 is close to the first end of the insulating yoke 110, and the second limiting section 124 is set at the second section of the blank section 121 away from the first limiting section 122. When the first limiting section 122 is the head end of the cable, Then the second limiting section 124 is the end of the cable. By setting the second wire groove 125 on the second limiting section 124, the head end and the end of the electromagnetic wire of the first layer can be respectively received by the first wire groove 123, Constrained by the second wire slot 125, then for the first layer of wiring, the head end of the magnet wire is fixed in the first wire slot 123 and will not slide in the first wire slot 123, and the subsequent magnet wires will be based on the first wire slot. Wires are arranged, and the electromagnetic wires at the end will be fixed through the second wire groove 125, so as to ensure that the first layer of wires is arranged neatly and fixedly, and at the same time, it can also provide a good foundation for the second layer of wires to achieve better Arrange the wires to ensure that the wires of the motor 300 are neatly arranged, thereby increasing the slot fill rate of the motor 300 and improving the performance and capability of the motor 300.
进一步地,如图1、图2、图3、图4、图5、图6、图7和图8所示,绝缘齿部120还包括止挡段126,止挡段126设在第二限位段124背离留白段121的一端,即对于绝缘齿部120而言,由排线首端指向排线末端的方向,依次包括相连的第一限位段122、留白段121、第二限位段124和止挡段126,定子绕组210设在第一限位段122、留白段121和第二限位段124上,止挡段126、绝缘轭部110用于防止定子绕组210从第一限位段122、第二限位段124和留白段121脱出,确保定子绕组210的位置稳定性。Further, as shown in FIG. 1, FIG. 2, FIG. 3, FIG. 4, FIG. 5, FIG. 6, FIG. 7 and FIG. The end of the bit section 124 away from the blank section 121, that is, for the insulating tooth part 120, the direction from the head end of the cable to the end of the cable, includes the connected first limiting section 122, the blank section 121, the second The limit section 124 and the stop section 126, the stator winding 210 is arranged on the first limit section 122, the blank section 121 and the second limit section 124, the stop section 126 and the insulating yoke 110 are used to prevent the stator winding 210 from It escapes from the first limiting section 122 , the second limiting section 124 and the blank section 121 to ensure the positional stability of the stator winding 210 .
进一步地,止挡段126和绝缘轭部110位于留白段121的轴向同一侧,从而形成两侧均有防脱出的限位结构,绝缘骨架100整体呈轴向一侧开口的凹槽状,定子绕组210的一部分位于绝缘骨架100形成的绕线空间内。Furthermore, the stopper section 126 and the insulating yoke 110 are located on the same side of the blank section 121 in the axial direction, thereby forming a position-preventing structure on both sides. , a part of the stator winding 210 is located in the winding space formed by the insulating frame 100 .
进一步地,如图1、图2、图3、图4、图5和图6所示,第一线槽123和第二线槽125平行设置,使得电磁线的排布更加紧密可靠,即第一层排线中电磁线的延伸方向一致,排布紧凑。Further, as shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, the first wire groove 123 and the second wire groove 125 are arranged in parallel, so that the arrangement of the magnet wires is more compact and reliable, that is, the first The extension direction of the electromagnetic wires in the layer wiring is consistent and the arrangement is compact.
与此同时,延伸方向一致的第二线槽125和第一线槽123可以降低制备难度,减小制备成本。At the same time, the second wire groove 125 and the first wire groove 123 extending in the same direction can reduce the manufacturing difficulty and reduce the manufacturing cost.
进一步地,如图1、图2、图3、图4、图5和图6所示,第一线槽123和/或第二线槽125的数量可以为一个或多个,根据实际排线需求进行相应设置。比如,第一线槽123的数量与第二线槽125的数量相同,或者,第一线槽123的数量与第二线槽125数量不同。Further, as shown in Figure 1, Figure 2, Figure 3, Figure 4, Figure 5 and Figure 6, the number of the first wire slot 123 and/or the second wire slot 125 can be one or more, according to the actual wiring requirements Make corresponding settings. For example, the number of the first wire slots 123 is the same as the number of the second wire slots 125 , or the number of the first wire slots 123 is different from the number of the second wire slots 125 .
具体地,当第一线槽123或第二线槽125的数量为多个时,相邻两个第一线槽123之间的距离可以相等或不等。同样地,相邻两个第二线槽125之间的距离可以相等或不等。Specifically, when there are multiple first wire slots 123 or second wire slots 125 , the distances between two adjacent first wire slots 123 may be equal or different. Likewise, the distances between two adjacent second slots 125 can be equal or different.
根据本申请的第三个方面,本申请的一些实施例提供了一种电机300,包括上述任一设计所提供的定子200。According to the third aspect of the present application, some embodiments of the present application provide a motor 300, including the stator 200 provided by any of the above-mentioned designs.
本申请提供的电机300,包括上述任一设计所提供的定子200,因此具有该定子200的全部有益效果,在此不再赘述。如图10所示,采用上述任一设计提供的定子200,能够有效改善电机300的效率,相关技术中电机效率为94.5%,而本申请中电机效率提升至94.75%。The motor 300 provided in the present application includes the stator 200 provided by any of the above-mentioned designs, so it has all the beneficial effects of the stator 200 and will not be repeated here. As shown in FIG. 10 , the stator 200 provided by any of the above designs can effectively improve the efficiency of the motor 300 . The efficiency of the motor in the related art is 94.5%, while the efficiency of the motor in the present application is increased to 94.75%.
进一步地,电机300还包括转子,转子包括转子铁芯310和磁铁320,磁铁320嵌装于转子铁芯310中,并同步相对于定子200转动。Further, the motor 300 further includes a rotor, and the rotor includes a rotor core 310 and a magnet 320 , and the magnet 320 is embedded in the rotor core 310 and rotates synchronously relative to the stator 200 .
根据本申请的第四个方面,如图11所示,本申请的一些实施例提供了一种压缩机400,包括上述任一设计所提供的电机300。According to the fourth aspect of the present application, as shown in FIG. 11 , some embodiments of the present application provide a compressor 400, including the motor 300 provided by any of the above designs.
本申请提供的压缩机400,包括上述任一设计所提供的电机300,因此具有该电机300的全部有益效果,在此不再赘述。The compressor 400 provided in the present application includes the motor 300 provided by any of the above-mentioned designs, and thus has all the beneficial effects of the motor 300 , which will not be repeated here.
其中,压缩机400还包括转轴420和动力部410,转轴420穿设于转子中,转轴420与转子配合连接,动力部410与转轴420连接,动力部410被配置为带动转轴420转动,进而带动转子转动。Wherein, the compressor 400 also includes a rotating shaft 420 and a power part 410, the rotating shaft 420 is installed in the rotor, the rotating shaft 420 is connected with the rotor, the power part 410 is connected with the rotating shaft 420, and the power part 410 is configured to drive the rotating shaft 420 to rotate, thereby driving The rotor turns.
根据本申请的第五个方面,本申请的一些实施例提供了一种制冷设备,包括上述任一设计所提供的电机300或者压缩机400。According to the fifth aspect of the present application, some embodiments of the present application provide a refrigeration device, including the motor 300 or the compressor 400 provided by any of the above-mentioned designs.
本申请提供的制冷设备,包括上述任一设计所提供的电机300或者压缩机400,因此具有该电机300或者压缩机400的全部有益效果,在此不再赘述。The refrigerating equipment provided by the present application includes the motor 300 or the compressor 400 provided by any of the above-mentioned designs, so it has all the beneficial effects of the motor 300 or the compressor 400 and will not be repeated here.
在本申请中,术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, the term "plurality" means two or more, unless otherwise clearly defined. The terms "installation", "connection", "connection", "fixed" and other terms should be interpreted in a broad sense, for example, "connection" can be fixed connection, detachable connection, or integral connection; "connection" can be directly or indirectly through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions of the terms "one embodiment", "some embodiments", "specific embodiments" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in this application In at least one embodiment or example of . In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.

Claims (16)

  1. 一种绝缘骨架,其中,所述绝缘骨架用于定子,所述绝缘骨架包括:An insulating frame, wherein the insulating frame is used for a stator, and the insulating frame includes:
    绝缘轭部;insulating yoke;
    绝缘齿部,与所述绝缘轭部相连,所述绝缘齿部用于设置所述定子的定子绕组,其中,所述绝缘齿部包括:an insulating tooth portion connected to the insulating yoke portion, and the insulating tooth portion is used for setting a stator winding of the stator, wherein the insulating tooth portion includes:
    留白段;blank space;
    第一限位段,设置于所述绝缘轭部和所述留白段之间;The first limiting section is arranged between the insulating yoke and the blank section;
    第一线槽,设于所述第一限位段,所述定子绕组的第一部分位于所述第一线槽内。The first wire slot is arranged in the first limiting section, and the first part of the stator winding is located in the first wire slot.
  2. 根据权利要求1所述的绝缘骨架,其中,The insulating skeleton according to claim 1, wherein,
    所述第一线槽为第一直槽,所述第一直槽的中心线与所述绝缘齿部的中心线之间的夹角α不等于90°。The first wire slot is a first straight slot, and the angle α between the center line of the first straight slot and the center line of the insulating tooth portion is not equal to 90°.
  3. 根据权利要求2所述的绝缘骨架,其中,The insulating skeleton according to claim 2, wherein,
    所述第一直槽的中心线与所述绝缘齿部的中心线之间的夹角α满足,80°≤α<90°。The angle α between the centerline of the first straight groove and the centerline of the insulating tooth part satisfies 80°≤α<90°.
  4. 根据权利要求1所述的绝缘骨架,其中,The insulating skeleton according to claim 1, wherein,
    所述绝缘轭部包括朝向所述绝缘齿部的轭内缘线,所述轭内缘线与所述绝缘齿部的中心线位于同一平面内,并形成夹角β,满足80°≤β≤100°。The insulating yoke part includes a yoke inner edge line facing the insulating tooth part, the yoke inner edge line and the center line of the insulating tooth part are located in the same plane, and form an included angle β, which satisfies 80°≤β≤ 100°.
  5. 根据权利要求1至4中任一项所述的绝缘骨架,其中,所述绝缘齿部还包括:The insulating frame according to any one of claims 1 to 4, wherein the insulating tooth part further comprises:
    第二限位段,设置在所述留白段远离所述绝缘轭部的一端;The second limiting section is arranged at an end of the blank section away from the insulating yoke;
    第二线槽,设于所述第二限位段上,所述第二线槽用于收容所述定子绕组的第二部分。The second wire groove is arranged on the second limiting section, and the second wire groove is used for accommodating the second part of the stator winding.
  6. 根据权利要求5所述的绝缘骨架,其中,所述绝缘齿部还包括:The insulating frame according to claim 5, wherein the insulating tooth part further comprises:
    止挡段,与所述第二限位段相连,所述止挡段和所述绝缘轭部位于所述留白段的同一侧。The stop section is connected to the second limiting section, and the stop section and the insulating yoke are located on the same side of the blank section.
  7. 根据权利要求5所述的绝缘骨架,其中,The insulating skeleton according to claim 5, wherein,
    所述第二线槽和所述第一线槽平行设置。The second wire groove and the first wire groove are arranged in parallel.
  8. 根据权利要求5所述的绝缘骨架,其中,The insulating skeleton according to claim 5, wherein,
    所述第一线槽的数量为至少一个;所述第二线槽的数量为至少一个。The number of the first wire slot is at least one; the number of the second wire slot is at least one.
  9. 一种定子,其中,包括:如权利要求1至8中任一项所述的绝缘骨架;以及A stator, comprising: the insulating frame according to any one of claims 1 to 8; and
    定子绕组,所述定子绕组设置在所述绝缘骨架的绝缘齿部,所述定子绕组的一部分位于所述绝缘齿部的第一线槽内。The stator winding is arranged on the insulating tooth part of the insulating frame, and a part of the stator winding is located in the first slot of the insulating tooth part.
  10. 根据权利要求9所述的定子,其中,The stator of claim 9, wherein:
    所述定子绕组包括收容于所述第一线槽内的第一电磁线,所述第一电磁线的至少一部分嵌设于所述第一线槽内。The stator winding includes a first magnet wire accommodated in the first wire slot, at least a part of the first magnet wire is embedded in the first wire slot.
  11. 根据权利要求10所述的定子,其中,The stator of claim 10, wherein:
    所述第一电磁线的最大外径为D1,所述第一电磁线的一部分位于所述第一线槽内,所述第一电磁线的另一部分穿过所述第一线槽的槽口外露设置,所述第一电磁线的另一部分的凸出高度H,满足,0.3D1≤H≤0.9D1。The maximum outer diameter of the first magnet wire is D1, a part of the first magnet wire is located in the first wire slot, and the other part of the first magnet wire passes through the notch of the first wire slot In the exposed configuration, the protruding height H of the other part of the first electromagnetic wire satisfies 0.3D1≤H≤0.9D1.
  12. 根据权利要求9所述的定子,其中,The stator of claim 9, wherein:
    所述绝缘骨架包括第一骨架和第二骨架,所述绝缘骨架的留白段的轴向高度为D2;The insulating frame includes a first frame and a second frame, and the axial height of the blank section of the insulating frame is D2;
    所述定子还包括:The stator also includes:
    槽绝缘,设于所述第一骨架和所述第二骨架之间,所述槽绝缘和所述第一骨架和所述第二骨架形成绝缘腔,所述槽绝缘的轴向高度为D4;The slot insulation is arranged between the first skeleton and the second skeleton, the slot insulation forms an insulation cavity with the first skeleton and the second skeleton, and the axial height of the slot insulation is D4;
    定子铁芯,位于所述绝缘腔内,所述定子铁芯的轴向高度为D3,其中,满足,The stator core is located in the insulating cavity, and the axial height of the stator core is D3, wherein,
    0.1D2≤(D4-D3)≤2D2。0.1D2≤(D4-D3)≤2D2.
  13. 根据权利要求12所述的定子,其中,The stator of claim 12, wherein:
    所述留白段的轴向高度D2满足,1mm≤D2≤6mm。The axial height D2 of the blank section satisfies 1mm≤D2≤6mm.
  14. 一种电机,其中,包括:如权利要求9至13中任一项所述的定子。A motor, comprising: the stator according to any one of claims 9-13.
  15. 一种压缩机,其中,包括:如权利要求14所述的电机。A compressor, comprising: the motor as claimed in claim 14.
  16. 一种制冷设备,其中,包括:如权利要求14所述的电机,或者,如权利要求15所述的压缩机。A refrigeration device, comprising: the motor as claimed in claim 14, or the compressor as claimed in claim 15.
PCT/CN2022/079419 2021-11-19 2022-03-04 Insulating framework, stator, motor, compressor and refrigeration appliance WO2023087573A1 (en)

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CN117013732A (en) * 2022-04-28 2023-11-07 安徽威灵汽车部件有限公司 Motor, compressor, refrigeration equipment and vehicle

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