CN109533855A - A kind of time switch production detection lean assembly line - Google Patents
A kind of time switch production detection lean assembly line Download PDFInfo
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- CN109533855A CN109533855A CN201811072986.8A CN201811072986A CN109533855A CN 109533855 A CN109533855 A CN 109533855A CN 201811072986 A CN201811072986 A CN 201811072986A CN 109533855 A CN109533855 A CN 109533855A
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- station
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- right end
- wiring board
- time switch
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The present invention relates to automatic production line related fieldss, in particular a kind of time switch production detection lean assembly line, including the artificial packed battery station of shell and wiring board assembly station, the right end of the artificial packed battery station of shell is provided with wiring board assembly station, the artificial packed battery station of shell is fixedly connected with wiring board assembly station by conveyer belt, the upper end of wiring board assembly station is provided with accessory feeder, by using large-screen lc as display unit in time switch production detection lean assembly line of the invention, all menu parameters are all made of Chinese display, it is easy to operate, intuitive display, the more specification welding of execution can be continuously recycled simultaneously, when satisfactorily solving continuous welding, the shunting problems of the solder joint of different location on same workpiece, save the work for artificially switching welding conditions cumbersomely, pre- thermocurrent can be set, Welding current and temper current, efficiently solve the splash and welding generated in welding process, and panel is intuitive, easy to operate.
Description
Technical field
The present invention relates to automatic production line related fields, specially a kind of time switch production detection lean assembly line.
Background technique
Automatic assembly line refers to a kind of productive organization that Product Process process is realized by automatic machinery system.It is
It is formed on the basis of the further development of continuous assembly line.Its main feature is that processing object is automatically transmitted by a machine tool
It to another a machine tool, and is automatically processed by lathe, loads and unloads, examines, the task of worker is only adjustment, supervision and management
Transfer matic does not participate in direct operation, and all machinery equipments all press unified beat operating, and production process is that height is continuous.
Existing production line technology has the following problems: existing production line carries out sequential welding when being worked
When connecing work, the solder joint of different location cannot disposably carry out spot welding on same workpiece, need by artificially switching welding cumbersomely
The work of specification, and meeting is so that welding machine overheat under prolonged work for electric welding machine, and and whole automatic production line exists
It cannot individually work when being worked, cause the tediously long of production.
Summary of the invention
The purpose of the present invention is to provide a kind of time switch to produce detection lean assembly line, to solve above-mentioned background technique
The existing production line of middle proposition is when being worked, when carrying out continuous welding, different location on same workpiece
Solder joint cannot disposably carry out spot welding, need the work by artificially switching welding conditions cumbersomely, and electric welding machine is for a long time
Work under can welding machine be overheated, and whole automatic production line cannot individually work when being worked,
Cause the tediously long problem of production.
To achieve the above object, the invention provides the following technical scheme:
A kind of time switch production detection lean assembly line, including the artificial packed battery station of shell and wiring board assembler
Position, the right end of the artificial packed battery station of shell are provided with wiring board assembly station, the artificial packed battery station of shell with
Wiring board assembly station is fixedly connected by conveyer belt, and the upper end of the wiring board assembly station is provided with accessory feeder, institute
The right end for stating wiring board assembly station is provided with assembling fittings region, and the right end in the assembling fittings region is provided with automatic assembling
Cover area afterwards, the right end of cover area is provided with resistance test station, the right end of the resistance test station after the automatic assembling
It is provided with automatic arc welding station, the right end of the automatic arc welding station is provided with laser marking unit, the laser marking
The right end of unit is provided with automatic bat printing station, and the right end of the automatic bat printing station is provided with hand-filling station.
Further, the composition of the automatic arc welding station include electric welding table, feeding vibrating disk, charging manipulator,
Pedestal, display operation platform, single-core line wire stripper, single-core line feeding manipulator, upper and lower welding mechanism and blanking mechanical hand, it is described on
The right side upper end of material vibrating disk is provided with pedestal, and the left side upper end of the pedestal is provided with display operation platform, the display operation
The right end of platform is provided with single-core line wire stripper, is provided with single-core line feeding manipulator on the downside of the right end of the single-core line wire stripper,
The right side lower end of the single-core line feeding manipulator is provided with electric welding table, and it is mechanical that the left side lower end of the electric welding table is provided with charging
Hand, the right end downside of the electric welding table are provided with blanking mechanical hand, and the upper end of the blanking mechanical hand is provided with bonding machine up and down
Structure, the automatic arc welding station are fixedly connected by feeding vibrating disk with resistance test station.
Further, the composition of the electric welding table includes clamping arm, sliding stand, sliding slot, slide bar, fixing end, stretches
Cylinder and attachment base, the right end of the sliding slot are provided with slide bar, and the upper end of the slide bar is provided with fixing end, under the slide bar
End is provided with sliding stand, and the lower end of the sliding stand is provided with telescopic cylinder, and the lower end of the telescopic cylinder is provided with clamping hand
The right end of arm, the clamping arm is provided with attachment base, and the electric welding table is fixedly connected by attachment base with pedestal.
Further, the composition of the upper and lower welding mechanism includes welding gun, support arm, cooling jet thrust, elevating lever, consolidates
Determine platform, the first threaded rod, first motor, the second threaded rod and the second motor, the left end of the welding gun is provided with support arm, described
The upper end of support arm is provided with the second threaded rod, and the outside of second threaded rod is provided with elevating lever, the elevating lever for one week
Lower end be provided with cooling jet thrust, the upper end of the elevating lever is provided with first motor, the lower end setting of the first motor
There is fixed station, the fixed station is internally provided with the first threaded rod, and the right end of the fixed station is provided with the second motor, described
Upper and lower welding mechanism is fixedly connected by fixed station with pedestal.
Further, the equipment outline border material of cover area uses 8080R aluminum profile, the automatic assembling after the automatic assembling
The inner structural members of cover area are there are three all using 40*80 aluminum profile, after the automatic assembling, cover area is arranged altogether afterwards
Station.
Further, one end of the resistance test station is provided with reserved 485, ethernet communication interface, the pressure resistance
Be provided with rejected product working area on the outside of detection station, the resistance test station installation close signal transducer in place and
Voltage, the electric current that test stops when opening this while cutting is applied on product.
Further, the upper end table side of the wiring board assembly station is provided with work top, the wiring board assembler
The upper end of the work top of position is provided with sandblasting silver lustre oxidation processes.
Further, the assembling fittings region is provided with ten stations altogether, and ten assembling fittings regions are in respectively
It symmetrically arranges in opposite directions two-by-two and is provided with two rows altogether, the upper end in the assembling fittings region is provided with accessory transfer station and sets
It is equipped with defective products and checks station.
Further,
Compared with prior art, the beneficial effects of the present invention are:
By using large-screen lc as display unit in a kind of present invention time switch production detection lean assembly line,
All menu parameters are all made of Chinese display, easy to operate, intuitive display, while can continuously recycle the more specification welding of execution, circle
When completely solving continuous welding, the shunting problems of the solder joint of different location on same workpiece save and artificially switch weldering cumbersomely
The work of specification is connect, pre- thermocurrent, welding current and temper current can be set, efficiently solves the spray generated in welding process
Splash and weld, after workpiece quenching problem, three discharge pulses can individually or be used in any combination, and this controller is adopted
Use single-chip microcontroller as main control unit, circuit is very succinct, Highgrade integration, and failure rate is low, strong interference immunity, and panel is intuitive, behaviour
Make simple.
Detailed description of the invention
Fig. 1 is time switch proposed by the present invention production detection lean pipeline organization schematic diagram.
Fig. 2 is automatic arc welding station structure schematic diagram proposed by the present invention.
Fig. 3 is electric welding table structural schematic diagram proposed by the present invention.
Fig. 4 is welding mechanism structural schematic diagram up and down proposed by the present invention.
Fig. 5 is working principle structural schematic diagram proposed by the present invention.
In figure: the artificial packed battery station of 1- shell, 2- wiring board assembly station, 3- accessory feeder, 4- assembling fittings area
Cover area after domain, 5- automatic assembling, 6- resistance test station, 7- automatic arc welding station, 71- electric welding table, 711- clamping arm,
712- sliding stand, 713- sliding slot, 714- slide bar, 715- fixing end, 716- telescopic cylinder, 717- attachment base, the vibration of 72- feeding
Disk, 73- charging manipulator, 74- pedestal, 75- display operation platform, 76- single-core line wire stripper, 77- single-core line feeding manipulator,
78- or more welding mechanism, 781- welding gun, 782- support arm, 783- cooling jet thrust, 784- elevating lever, 785- fixed station, 78-
First threaded rod, 78- first motor, the second threaded rod of 788-, the second motor of 789-, 79- blanking mechanical hand, 8- laser marking list
Member, the automatic bat printing station of 9-, 10- hand-filling station.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " up/down end ", "inner", "outside" " front end ", " rear end ",
The orientation or positional relationship of the instructions such as " both ends ", " one end ", " other end " is to be based on the orientation or positional relationship shown in the drawings, only
It is that for the convenience of describing the present invention and simplifying the description, rather than the device or element of indication or suggestion meaning must have specifically
Orientation is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " the
Two " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation " " is set
Set/be arranged with ", " socket ", " connection " etc., shall be understood in a broad sense, such as " connection ", may be a fixed connection, being also possible to can
Dismantling connection, or be integrally connected；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, can also pass through
Intermediary is indirectly connected, and can be the connection inside two elements.For the ordinary skill in the art, can have
Body situation understands the concrete meaning of above-mentioned term in the present invention.
Fig. 1-5 is please referred to, the present invention provides a kind of technical solution:
A kind of time switch production detection lean assembly line, including the artificial packed battery station 1 of shell and wiring board assembler
Position 2, the right end of the artificial packed battery station 1 of shell is provided with wiring board assembly station 2, the artificial packed battery station 1 of shell and route
Plate assembly station 2 is fixedly connected by conveyer belt, so as to improve integrally-built stability, wiring board assembly station 2
Upper end is provided with accessory feeder 3, and the right end of wiring board assembly station 2 is provided with assembling fittings region 4, assembling fittings region 4
Right end be provided with cover area 5 after automatic assembling, the right end of cover area 5 is provided with resistance test station 6 after automatic assembling, pressure resistance
The right end of detection station 6 is provided with automatic arc welding station 7, and the right end of automatic arc welding station 7 is provided with laser marking unit
8, so that preferably working, the right end of laser marking unit 8 is provided with automatic bat printing station 9, automatic bat printing
The right end of station 9 is provided with hand-filling station 10.
Further, the composition of automatic arc welding station 7 include electric welding table 71, feeding vibrating disk 72, charging manipulator 73,
Pedestal 74, display operation platform 75, single-core line wire stripper 76, single-core line feeding manipulator 77, upper and lower welding mechanism 78 and blanking machine
Tool hand 79, the right side upper end of feeding vibrating disk 72 are provided with pedestal 74, and the left side upper end of pedestal 74 is provided with display operation platform 75,
The right end of display operation platform 75 is provided with single-core line wire stripper 76, is provided on single-core line on the downside of the right end of single-core line wire stripper 76
Expect manipulator 77, the right side lower end of single-core line feeding manipulator 77 is provided with electric welding table 71, the left side lower end setting of electric welding table 71
There is charging manipulator 73, so that can preferably work, is provided with blanking machine on the downside of the right end of electric welding table 71
Tool hand 79, the upper end of blanking mechanical hand 79 are provided with welding mechanism 78 up and down, and automatic arc welding station 7 passes through feeding vibrating disk 72
It is fixedly connected with resistance test station 6.
Further, the composition of electric welding table 71 includes clamping arm 711, sliding stand 712, sliding slot 713, slide bar 714, fixes
End 715, telescopic cylinder 716 and attachment base 717, the right end of sliding slot 713 are provided with slide bar 714, and the upper end of slide bar 714 is provided with solid
Fixed end 715, the lower end of slide bar 714 are provided with sliding stand 712, and the lower end of sliding stand 712 is provided with telescopic cylinder 716, to make
The movement that can be carried out up and down is obtained, the lower end of telescopic cylinder 716 is provided with clamping arm 711, clamps the right end of arm 711
It is provided with attachment base 717, electric welding table 71 is fixedly connected by attachment base 717 with pedestal 74.
Further, the composition of upper and lower welding mechanism 78 includes welding gun 781, support arm 782, cooling jet thrust 783, lifting
Bar 784, fixed station 785, the first threaded rod 786, first motor 787, the second threaded rod 788 and the second motor 789, welding gun 781
Left end be provided with support arm 782, the upper end of support arm 782 is provided with the second threaded rod 788, the outside of the second threaded rod 788
It is provided within one week elevating lever 784, the lower end of elevating lever 784 is provided with cooling jet thrust 783, so that welding gun 781 can
Cooled down faster, the upper end of elevating lever 784 is provided with first motor 787, and the lower end of first motor 787 is provided with
Fixed station 785, fixed station 785 are internally provided with the first threaded rod 786, and the right end of fixed station 785 is provided with the second motor
789, upper and lower welding mechanism 78 is fixedly connected by fixed station 785 with pedestal 74.
Further, the equipment outline border material of cover area 5 uses 8080R aluminum profile, cover area 5 after automatic assembling after automatic assembling
Inner structural members all using 40*80 aluminum profile it is automatic to fill so that overall structure has stronger rigidity
With rear cover area 5, there are three stations for setting altogether.
Further, one end of resistance test station 6 is provided with reserved 485, ethernet communication interface, resistance test station 6
Outside be provided with rejected product working area, can upload, trace, resistance test so as to carry out product information, detection data
The installation of station 6 close signal transducer in place and when opening this test stop cutting off simultaneously the voltage being applied on product,
Electric current.
Further, the upper end table side of wiring board assembly station 2 is provided with work top, so that will not fall
The effect of Qi Yiran light, the upper end of the work top of wiring board assembly station 2 are provided with sandblasting silver lustre oxidation processes.
Further, assembling fittings region 4 is provided with ten stations altogether, ten assembling fittings regions 4 respectively in it is symmetrical two-by-two
It is opposite to arrange and be provided with altogether two rows, so as to preferably carry out the inspection work to part, assembling fittings region 4 it is upper
End, which is provided with accessory transfer station and is provided with defective products, checks station.
The working principle of the invention and process for using: it after the present invention installs, first checks for such machine and whether can
It works normally, checks that the plug on electric wire is finished with whether socket connect, if there is abnormal noise, should close immediately such
Machine waits the maintenance of professional, and manually copper piece is put into feeding vibrating disk 72, and feeding vibrating disk 72 arranges out copper piece
Material, after feeding distribution mechanism sub-material, copper piece is put on sabot fixture by copper piece charging manipulator 73, and pallet feeding will be arranged using fork truck
The pallet arranged disposably loads on feeder, and feeder will draw the material in pallet, is put into assembly machine charging conveying
On line, the feed of material is completed, blank panel is collected by feeder, is disposably taken out in blank panel blanking bin by fork truck, turntable rotation one
A station, the model 40M2L160A0050 of telescopic cylinder 716, slider cylinder formula, while can continuously recycle the more specification welderings of execution
It connects, when satisfactorily solving continuous welding, the shunting problems of the solder joint of different location on same workpiece are saved and artificially cut cumbersomely
The work of welding conditions is changed, pre- thermocurrent, welding current and temper current can be set, efficiently solve in welding process and generate
Splash and welding, after workpiece quenching problem, three discharge pulses can individually or be used in any combination, single-core line wire stripping
After copper wire is stripped severing by machine 76, the model of first motor 787 and the second motor 789 is that Y355 motor uses F class B insulation,
Voltage rating is 380V, rated frequency 50Hz, and flexible cord is put into turntable fixture by charging manipulator 73.Turntable rotates a work
Position, upper and lower welding mechanism 78 act, copper piece and flexible cord are welded together, and blanking mechanical hand 79, and will be bad by product blanking
Product are distinguished.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (8)
1. a kind of time switch production detection lean assembly line, including the artificial packed battery station (1) of shell and wiring board assembler
Position (2), it is characterised in that: the right end of the artificial packed battery station (1) of shell is provided with wiring board assembly station (2), described
The artificial packed battery station (1) of shell is fixedly connected with wiring board assembly station (2) by conveyer belt, the wiring board assembly station
(2) upper end is provided with accessory feeder (3), and the right end of the wiring board assembly station (2) is provided with assembling fittings region
(4), the right end of the assembling fittings region (4) is provided with cover area (5) after automatic assembling, cover area after the automatic assembling
(5) right end is provided with resistance test station (6), and the right end of the resistance test station (6) is provided with automatic arc welding station
(7), the right end of the automatic arc welding station (7) is provided with laser marking unit (8), the right side of the laser marking unit (8)
End is provided with automatic bat printing station (9), and the right end of the automatic bat printing station (9) is provided with hand-filling station (10).
2. a kind of time switch production detection lean assembly line according to claim 1, it is characterised in that: the automatic electric
The composition of welding machine station (7) includes electric welding table (71), feeding vibrating disk (72), charging manipulator (73), pedestal (74), display
Station (75), single-core line wire stripper (76), single-core line feeding manipulator (77), upper and lower welding mechanism (78) and blanking mechanical hand
(79), the right side upper end of the feeding vibrating disk (72) is provided with pedestal (74), and the left side upper end of the pedestal (74) is provided with
The right end of display operation platform (75), the display operation platform (75) is provided with single-core line wire stripper (76), the single-core line wire stripping
It is provided with single-core line feeding manipulator (77) on the downside of the right end of machine (76), the right side lower end of the single-core line feeding manipulator (77)
It is provided with electric welding table (71), the left side lower end of the electric welding table (71) is provided with charging manipulator (73), the electric welding table (71)
Right end on the downside of be provided with blanking mechanical hand (79), the upper end of the blanking mechanical hand (79) be provided with up and down welding mechanism
(78), the automatic arc welding station (7) is fixedly connected by feeding vibrating disk (72) with resistance test station (6).
3. a kind of time switch production detection lean assembly line according to claim 2, it is characterised in that: the electric welding table
(71) composition includes clamping arm (711), sliding stand (712), sliding slot (713), slide bar (714), fixing end (715), stretches
The right end of contracting cylinder (716) and attachment base (717), the sliding slot (713) is provided with slide bar (714), the slide bar (714) it is upper
End is provided with fixing end (715), and the lower end of the slide bar (714) is provided with sliding stand (712), under the sliding stand (712)
End is provided with telescopic cylinder (716), and the lower end of the telescopic cylinder (716) is provided with clamping arm (711), the clamping arm
(711) right end is provided with attachment base (717), and the electric welding table (71) is fixedly connected by attachment base (717) with pedestal (74).
4. a kind of time switch production detection lean assembly line according to claim 2, it is characterised in that: the weldering up and down
The composition of connection mechanism (78) includes welding gun (781), support arm (782), cooling jet thrust (783), elevating lever (784), fixes
Platform (785), the first threaded rod (786), first motor (787), the second threaded rod (788) and the second motor (789), the welding gun
(781) left end is provided with support arm (782), and the upper end of the support arm (782) is provided with the second threaded rod (788), described
The outside of second threaded rod (788) is provided with elevating lever (784) for one week, and the lower end of the elevating lever (784) is provided with cooling spray
The upper end of gas head (783), the elevating lever (784) is provided with first motor (787), and the lower end of the first motor (787) is set
It is equipped with fixed station (785), the fixed station (785) is internally provided with the first threaded rod (786), the fixed station (785)
Right end is provided with the second motor (789), and the welding mechanism (78) up and down connects by the way that fixed station (785) and pedestal (74) are fixed
It connects.
5. a kind of time switch production detection lean assembly line according to claim 1, it is characterised in that: the automatic dress
Equipment outline border material with rear cover area (5) uses 8080R aluminum profile, the inner structural members of cover area (5) after the automatic assembling
All using 40*80 aluminum profile, there are three stations for setting altogether for cover area (5) after the automatic assembling.
6. a kind of time switch production detection lean assembly line according to claim 1, it is characterised in that: the pressure resistance inspection
The one end for surveying station (6) is provided with reserved 485, ethernet communication interface, is provided with not on the outside of the resistance test station (6)
Qualified product working area, test stops when resistance test station (6) installation closes signal transducer in place and opens this
Voltage, the electric current being applied on product are cut off simultaneously.
7. a kind of time switch production detection lean assembly line according to claim 1, it is characterised in that: the wiring board
The upper end table side of assembly station (2) is provided with work top, the upper end setting of the work top of the wiring board assembly station (2)
There are sandblasting silver lustre oxidation processes.
8. a kind of time switch production detection lean assembly line according to claim 1, it is characterised in that: the accessory group
Dress region (4) is provided with ten stations altogether, and ten assembling fittings regions (4) are arranged and altogether in symmetrical in opposite directions two-by-two respectively
Two rows are provided with, the upper end of the assembling fittings region (4), which is provided with accessory transfer station and is provided with defective products, checks station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811072986.8A CN109533855A (en) | 2018-09-14 | 2018-09-14 | A kind of time switch production detection lean assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811072986.8A CN109533855A (en) | 2018-09-14 | 2018-09-14 | A kind of time switch production detection lean assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109533855A true CN109533855A (en) | 2019-03-29 |
Family
ID=65838998
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811072986.8A Pending CN109533855A (en) | 2018-09-14 | 2018-09-14 | A kind of time switch production detection lean assembly line |
Country Status (1)
| Country | Link |
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| CN (1) | CN109533855A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115383457A (en) * | 2022-09-06 | 2022-11-25 | 煤炭科学技术研究院有限公司 | Automatic assembly platform system for non-metal shell product |
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