CN107378333A - A kind of integral and intelligent welding robot system and welding method - Google Patents
A kind of integral and intelligent welding robot system and welding method Download PDFInfo
- Publication number
- CN107378333A CN107378333A CN201710670530.0A CN201710670530A CN107378333A CN 107378333 A CN107378333 A CN 107378333A CN 201710670530 A CN201710670530 A CN 201710670530A CN 107378333 A CN107378333 A CN 107378333A
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- welding robot
- welding
- work station
- integral
- rapid door
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- 238000003466 welding Methods 0.000 title claims abstract description 163
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000010008 shearing Methods 0.000 claims abstract description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 10
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 5
- 239000001569 carbon dioxide Substances 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 claims description 5
- 230000001186 cumulative effect Effects 0.000 claims description 4
- 239000003086 colorant Substances 0.000 claims description 3
- 230000036461 convulsion Effects 0.000 abstract description 7
- 238000001514 detection method Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000003754 machining Methods 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 5
- 238000009826 distribution Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- HSFWRNGVRCDJHI-UHFFFAOYSA-N Acetylene Chemical compound C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000790917 Dioxys <bee> Species 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
The present invention relates to welding technology field, especially a kind of integral and intelligent welding robot system and welding method, welding robot workstation is internally provided with welding robot and clear rifle wire shearing machine, the front end face left side of welding robot workstation is embedded with touch-screen, the front end face medium position of welding robot workstation is respectively arranged with two safe gratings, the left side of safe grating is provided with work station rapid door and work station rapid door servo-drive system, work station rapid door connection work station rapid door servo-drive system.Beneficial effect of the present invention：Welding robot workstation internal robot, clear rifle cut a device, each gas circuit/circuit distribution, it is responsible for the lifting of rapid door, control rapid door, safety detection during safe grating renewal part, station machining control is preengage/started to reservation start button, the quick jerk processing stations of scram button emergency, touch-screen control for welding robot workstation, and three color alarms can show, remind work station working condition.
Description
Technical field
The present invention relates to welding technology field, especially a kind of integral and intelligent welding robot system and welding method.
Background technology
At present in large-scale weld assembly production is carried out, in order to improve the operating efficiency of weld job and welding quality, often
It is that weld job is carried out by separate unit or more Full-automatic welding machine people, in order to which he effectively improves the work of welding robot
Efficiency and runnability, therefore respective control system has often currently been independently arranged using every welding robot per capita, it is this
Although mode can meet the needs of welding robot work operation, cause when more welding robots while work
When, each welding robot workplace lacks effective harmony and necessary safety, so as to easily cause welding job
Steady quality is poor and welding robot between and welding robot and workpiece between interfere or even collide, so as to serious shadow
Welding robot task efficiency and stability in use are rung, simultaneously, current welding machine robot control system is only capable of pair
The welding job of welding robot is programmed control, but does not possess to welding job complete monitoring, and according to solder side situation
The flexibly operational factor of amendment weld job, therefore cause the weld job steady quality of current welding robot relatively low.
Therefore, it is necessary to propose a kind of integral and intelligent welding robot system and welding method for above mentioned problem.
The content of the invention
The present invention seeks to overcome deficiency of the prior art, there is provided a kind of welding effect is notable, has good stability
Integral and intelligent welding robot system and welding method.
In order to solve the above-mentioned technical problem, the present invention is to be achieved through the following technical solutions：
A kind of integral and intelligent welding robot system, including welding robot workstation, the welding robot
People's work station is internally provided with welding robot and clear rifle wire shearing machine, and the front end face of the welding robot workstation is left
Side is embedded with touch-screen, and the front end face medium position of the welding robot workstation is respectively arranged with two safe gratings,
The left side of the safe grating is provided with work station rapid door and work station rapid door servo-drive system, and the work station is quick
Door connection work station rapid door servo-drive system, the work station rapid door servo-drive system connect touch-screen, the welding robot
The left back portion of work station is provided with robot control cabinet/source of welding current, the robot control cabinet/source of welding current connecting welding machine
Device people and clear rifle wire shearing machine.
Preferably, the bottom of the work station rapid door servo-drive system is provided with the first reservation/start button and
One scram button, first reservation/start button connect touch-screen with the first scram button.
Preferably, the bottom of the touch-screen is provided with the second reservation/start button and the second scram button, institute
State the second reservation/start button and connect touch-screen with the second scram button.
Preferably, the right front ends of the welding robot workstation are provided with three color alarms, the three colors report
Alert device connection touch-screen.
Preferably, the left side of the welding robot workstation is provided with dioxy used during for fixed welding
Change the air bottle fixing bracket of carbon gas cylinder.
Preferably, backhand welding is additionally provided with inside the welding robot workstation and meets tooling platform, left Welder
Assembling platform and switch board.
Preferably, the rear left part of the welding robot workstation is provided with flat bogie, the welding robot
The left side of people's work station is additionally provided with compressed air interface and carbon dioxide interface.
Preferably, the interior top of the welding robot workstation is provided with explosion-proof tube, the welding robot
The right edge of people's work station be provided with electrical control cabinet power interface-, the rear portion of the welding robot workstation is set
There is welding robot power interface.
A kind of integral and intelligent welding robot welding method, its method and step include（1）Plant maintenance；（2）
It is manually operated；（3）Parameter setting；（4）Status display；（5）Fault inquiry.
Preferably, the parameter setting：The state of input password can be ejected when parameter setting is clicked on,
1234 carry out parameter settings need to be inputted,
After password is correctly entered, the picture of parameter setting will be ejected, the weld interval of left and right station can be adjusted, together
When can check the accumulative welding number of packages of the cumulative operation time machine welding robot of the welding robot；If desired editor is left
Right working position weld interval, welding machine add up weld interval, then required secondary password is configured the accumulative welding number of welding machine.
Beneficial effect of the present invention：Welding robot workstation ----internal robot, clear rifle cut a device, each gas circuit/circuit
Distribution, it is responsible for the lifting of rapid door, controls rapid door, safety detection during safe grating renewal part.It is pre- to preengage start button
About/and starting station machining control, the quick jerk processing stations of scram button emergency, touch-screen works for welding robot
Stand control, three color alarms can show, remind work station working condition.
Design, concrete structure and the caused technique effect of the present invention are described further below with reference to accompanying drawing, with
It is fully understood from the purpose of the present invention, feature and effect.
Brief description of the drawings
Fig. 1 is the front view of the present invention；
Fig. 2 is the inside top figure of the present invention；
Fig. 3 is the left view of the present invention；
Fig. 4 is the right view of the present invention；
Fig. 5 is the rearview of the present invention；
Fig. 6 is that the backhand welding of the embodiment of the present invention connects tooling platform top view；
Fig. 7 is the left welding tooling platform top view of the embodiment of the present invention；
Reference in figure：1st, welding robot workstation；2nd, work station rapid door；3rd, work station rapid door servo-drive system；4、
Safe grating；5th, the first reservation/start button；6th, the first scram button；7th, the second reservation/start button；8th, the second jerk is pressed
Button；9th, touch-screen；10th, three color alarm；11st, air bottle fixing bracket；12nd, robot control cabinet/source of welding current；13rd, work station control
Cabinet processed；14th, clear rifle cuts a device；15th, welding robot；16th, backhand welding connects tooling platform；17th, left welding tooling platform；18th, flat board
Dolly；19th, compressed air interface；20th, carbon dioxide interface；21st, work station explosion-proof tube；22nd, electrical control cabinet electricity
Source interface；23rd, welding robot power interface；24th, workpiece；25th, cylinder is rotatably compressed；26th, the first positioning cylinder；27th, second is fixed
Position cylinder；28th, the 3rd positioning cylinder；29th, cylinder is rotatably compressed；30th, jogging switches measurement is positioned.
Embodiment
Embodiments of the invention are described in detail below in conjunction with accompanying drawing, but the present invention can be defined by the claims
Implement with the multitude of different ways of covering.
Such as Fig. 1 and with reference to shown in Fig. 2 to 7, a kind of integral and intelligent welding robot system, including welding
Robot workstation 1, and the welding robot workstation 1 is internally provided with welding robot 15 and clear rifle wire shearing machine
14, the front end face left side of the welding robot workstation 1 is embedded with touch-screen 9, before the welding robot workstation 1
End face medium position is respectively arranged with two safe gratings 4, and the left side of the safe grating 4 is provided with work station rapid door
2 and work station rapid door servo-drive system 3, the work station rapid door 2 connects work station rapid door servo-drive system 3, the work
Rapid door servo-drive system 3 of standing connects touch-screen 9, the left back portion of the welding robot workstation 1 be provided with robot control cabinet/
The source of welding current 12, the connecting welding robot 15 of robot control cabinet/source of welding current 12 and clear rifle wire shearing machine 14.
Further, the bottom of the work station rapid door servo-drive system 3 is provided with the first reservation/start button
5 and first scram button 6, the scram button 6 of first reservation/start button 5 and first connection touch-screen 9 it is described to touch
The bottom for touching screen 9 is provided with the scram button 8 of the second reservation/start button 7 and second, institute
State the scram button 6 of the second reservation/start button 7 and second connection touch-screen 9.
Further, the right front ends of the welding robot workstation 1 are provided with three color alarms 10, described
Three color alarms 10 connect touch-screen 9, when the left side of the welding robot workstation 1 is provided with for fixed welding
The air bottle fixing bracket 11 of dioxide bottle used.
Further, backhand welding is additionally provided with inside the welding robot workstation 1 and connects tooling platform 16, a left side
Welding tooling platform 17 and switch board 13, the rear left part of the welding robot workstation 1 are provided with flat bogie 18, institute
The left side for stating welding robot workstation 1 is additionally provided with compressed air interface 19 and carbon dioxide interface 20.
Further, the interior top of the welding robot workstation 1 is provided with explosion-proof tube 21, the weldering
The right edge of welding robot work station 1 is provided with electrical control cabinet power interface 22, the welding robot workstation 1
Rear portion is provided with welding robot power interface 23.
Wherein：Welding robot workstation ----internal robot, clear rifle cut a device, each gas circuit/circuit distribution；Work
Stand rapid door ----it is responsible for the lifting of rapid door；Work station rapid door servo-drive system ----control rapid door；Safe grating ----
Safety detection during renewal part.Preengage 1 start button --- the left station machining control of-reservation/startup；Scram button 1---- is tight
The anxious quick jerk of situation processes left station；Preengage 2 start buttons ----reservation/startup right working position machining control；Scram button
The quick jerk processing right working position of 2---- emergencies；Touch-screen ----welding robot workstation controls；Three color alarms ----
Display, prompting work station working condition, 1）It is red：Stop（Flicker, alarm condition）, 2）Yellow：Failure（Flicker）, 3）Green：
Machining state（Chang Liang）；Air bottle fixing bracket --- dioxide bottle used during-fixed welding.
Robot control cabinet/the source of welding current ----directly control machine people and welding gun；Work station switch board ----control work
Make station entirety and give signal；Clear rifle cuts a device ----it is that robotic gun carries out clear rifle, cuts silk, oil spout；Welding robot ----
Welding workpiece/product.Backhand welding connects tooling platform --- the right workpiece of-positioning.Left welding tooling platform --- the left workpiece of-positioning；Flat board
Dolly ----storage welding wire barrel；Compressed air interface ----external compressed air；Carbon dioxide interface ----external welding
Gas；Work station explosion-proof tube ----work station interior lighting；Electrical control cabinet power interface --- needed for-external switch board
380V power supplys；Welding robot power interface --- 380V power supplys needed for-external switch board.
Workpiece 24---- needs the workpiece welded, rotatably compresses workpiece pressing before cylinder 25---- welding；First positioning gas
Cylinder 26--- utilizes rhombus finger setting workpiece, and the second positioning cylinder 27--- moves left stabilizer support and positioned, the 3rd positioning
Cylinder 28-- moves right stabilizer support and positioned, and rotatably compresses workpiece pressing before cylinder 29--- welding, positions microswitch
Whether detection 30---- detection workpiece are in place.
A kind of integral and intelligent welding robot welding method, its method and step include（1）Plant maintenance；（2）
It is manually operated；（3）Parameter setting；（4）Status display；（5）Fault inquiry.
The parameter setting：The state of input password can be ejected when parameter setting is clicked on,
1234 carry out parameter settings need to be inputted,
After password is correctly entered, the picture of parameter setting will be ejected, the weld interval of left and right station can be adjusted, together
When can check the accumulative welding number of packages of the cumulative operation time machine welding robot of the welding robot；If desired editor is left
Right working position weld interval, welding machine add up weld interval, then required secondary password is configured the accumulative welding number of welding machine.
The cylinder when status display of door is overhauled with cylinder when main display is overhauled to safety door in plant maintenance interface
Status display.
When corresponding safety door is opened, the right button is shown in red, and corresponding button will be graying.Therefore, in cylinder
Corresponding situation is as safety door during maintenance.
In manually operated interface, each station, cylinder can be operated, is controlled it, and display welding robot
People time, voltage, state of electric current during welding, clearly show that the state of robot including alarming, being wrong for robot
By mistake, preparation in, start in, stopped, operational mode, mistake release, start input, stop input, jerk state, voltage, electricity
Stream and its cumulative operation time.
Show clear gun state in welding robot cleaning status bar, including clear rifle cut the stepping up an of device/welding wire montage lead to, horse
Up to rotation, up stroke, clearing times, the situation of L-R safety door can be observed in L-R safety door, it is main to include safety
Door reach position, close in place, malfunction, the cylinder state of each station around is can see on L-R station cylinder state column, it is main
To include cylinder-pressing, cylinder loosen, cylinder movement, the state such as cylinder return.
Welding robot workstation ----internal robot, clear rifle cut a device, each gas circuit/circuit distribution, are responsible for rapid door
Lifting, control rapid door, safety detection during safe grating renewal part.Station processing is preengage/started to reservation start button
Control, the quick jerk processing stations of scram button emergency, touch-screen control for welding robot workstation, the alarm of three colors
Device can show, remind work station working condition.
Preferred embodiment of the invention described in detail above.It should be appreciated that one of ordinary skill in the art without
Creative work can is needed to make many modifications and variations according to the design of the present invention.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical scheme, all should be in the protection domain being defined in the patent claims.
Claims (10)
- A kind of 1. integral and intelligent welding robot system, it is characterised in that：Including welding robot workstation, the bonding machine Device people's work station is internally provided with welding robot and clear rifle wire shearing machine, the front end face left side of the welding robot workstation While being embedded with touch-screen, the front end face medium position of the welding robot workstation is respectively arranged with two safe gratings, institute The left side for stating safe grating is provided with work station rapid door and work station rapid door servo-drive system, the work station rapid door Work station rapid door servo-drive system is connected, the work station rapid door servo-drive system connects touch-screen, and the welding robot is artificial The left back portion for making to stand is provided with robot control cabinet/source of welding current, the robot control cabinet/source of welding current connecting welding machine People and clear rifle wire shearing machine.
- A kind of 2. integral and intelligent welding robot system as claimed in claim 1, it is characterised in that：The work station is quick The bottom of door servo-drive system is provided with the first reservation/start button and the first scram button, first reservation/start button and First scram button connects touch-screen.
- A kind of 3. integral and intelligent welding robot system as claimed in claim 1, it is characterised in that：Under the touch-screen Portion is provided with the second reservation/start button and the second scram button, and second reservation/start button and the second scram button connect Connect touch-screen.
- A kind of 4. integral and intelligent welding robot system as claimed in claim 1, it is characterised in that：The welding robot The right front ends of work station are provided with three color alarms, and the three colors alarm connects touch-screen.
- A kind of 5. integral and intelligent welding robot system as claimed in claim 1, it is characterised in that：The welding robot The left side of work station is provided with the air bottle fixing bracket of dioxide bottle used during for fixed welding.
- A kind of 6. integral and intelligent welding robot system as claimed in claim 1, it is characterised in that：The welding robot Backhand welding is additionally provided with inside work station and connects tooling platform, left welding tooling platform and switch board.
- A kind of 7. integral and intelligent welding robot system as claimed in claim 1, it is characterised in that：The welding robot The rear left part of work station is provided with flat bogie, and the left side of the welding robot workstation is additionally provided with compressed air interface With carbon dioxide interface.
- A kind of 8. integral and intelligent welding robot system as claimed in claim 1, it is characterised in that：The welding robot The interior top of work station is provided with explosion-proof tube, and the right edge of the welding robot workstation is provided with electrical control cabinet power supply Interface-, the rear portion of the welding robot workstation is provided with welding robot power interface.
- A kind of 9. integral and intelligent welding robot welding method, it is characterised in that：Its method and step includes（1）Plant maintenance； （2）It is manually operated；（3）Parameter setting；（4）Status display；（5）Fault inquiry.
- A kind of 10. integral and intelligent welding robot welding method as claimed in claim 9, it is characterised in that：The parameter Set：The state of input password can be ejected when parameter setting is clicked on, 1234 carry out parameter settings need to be inputted,After password is correctly entered, the picture of parameter setting will be ejected, the weld interval of left and right station can be adjusted, together When can check the accumulative welding number of packages of the cumulative operation time machine welding robot of the welding robot；If desired editor is left Right working position weld interval, welding machine add up weld interval, then required secondary password is configured the accumulative welding number of welding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710670530.0A CN107378333A (en) | 2017-08-08 | 2017-08-08 | A kind of integral and intelligent welding robot system and welding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710670530.0A CN107378333A (en) | 2017-08-08 | 2017-08-08 | A kind of integral and intelligent welding robot system and welding method |
Publications (1)
| Publication Number | Publication Date |
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| CN107378333A true CN107378333A (en) | 2017-11-24 |
Family
ID=60354957
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710670530.0A Pending CN107378333A (en) | 2017-08-08 | 2017-08-08 | A kind of integral and intelligent welding robot system and welding method |
Country Status (1)
| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107984133A (en) * | 2017-12-29 | 2018-05-04 | 苏州凯尔博精密机械有限公司 | A kind of single head robot cutting means |
| CN114428472A (en) * | 2021-12-08 | 2022-05-03 | 中国船舶重工集团公司第七一六研究所 | Control system of intelligent flexible welding workstation |
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| CN114428472A (en) * | 2021-12-08 | 2022-05-03 | 中国船舶重工集团公司第七一六研究所 | Control system of intelligent flexible welding workstation |
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Application publication date: 20171124 |