CN107731630A - Miniature circuit breaker man-computer cooperation automatic assembly line and its method of work - Google Patents
Miniature circuit breaker man-computer cooperation automatic assembly line and its method of work Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H69/00—Apparatus or processes for the manufacture of emergency protective devices
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Abstract
The application is related to a kind of miniature circuit breaker man-computer cooperation automatic assembly line and its method of work, and wherein production line includes assembly line and baling line, and all steps of assembly line and baling line form the mode of production of " a stream production " all on a production line；And by being laid out the design with flow, assembly line is produced using two lines, the form of symmetrical " u "-shaped layout, combined with " u "-shaped layout baling line below, whole line compact in design, site area utilization rate is high, realizes whole line 1.5s productive temp；In coil system assembles unit, by separating two manual assembly lines, automatic mechanism is distributed product automatically, realizes the front and rear seamless connection of process.
Description
Technical field
The present invention relates to electric automatization production technical field, and in particular to a kind of miniature circuit breaker man-computer cooperation is given birth to automatically
Producing line and its method of work.
Background technology
At home, low-voltage miniature circuit breaker produces by manual assembly always, and the product yield is big, manual assembly efficiency
Low, automatization level seriously lags.In recent years, recruitment is difficult, increasingly severe the problem of recruitment difficulty, at present by artificial production
Mode seriously constrains the development of industry.
In the prior art, also have and installed using some parts groups and then the part for saying above-mentioned half assembling is entered into production
The technology of line automation assembling, but its labo r usage is still a lot, and to have the production line of multiple branches, automaticity compared with
Low, equipment is complicated.
For aforesaid way all largely by manually, automaticity is not high.
The content of the invention
Therefore, the technical problem to be solved in the present invention is to overcome a large amount of by artificial, automaticity in the prior art
The defects of low.Combined by the design of production procedure, machine and artificial reasonable programming, there is provided one kind is realized using man-computer cooperation
The mode of production of a production line assembling from the beginning to the end, i.e. " stream ".
A kind of miniature circuit breaker man-computer cooperation automatic assembly line, includes successively：Assembly line, baling line, it is characterised in that：Dress
Distribution is connected with baling line, forms the production line of " a stream production ".
Wherein assembly line includes assembling pipeline, and set gradually along the assembling pipeline：Shell feeding unit material,
Adjusting screw and handle module units, magnetic system module units, coil system module units, fly silk module units, tripping, size
U and arc-chutes module units, closing lid and mechanical test unit.
Baling line includes packaging pipeline, and set gradually along the packaging pipeline：Automatic throughrivet, a riveting
Close unit, automatic laser marking unit, automatic time delay electricity school unit, automatic assembling unit is automatic throughrivet, secondary riveted, straight
Vertical unit, automatic instantaneous detection unit, auto switching/voltage-withstand test unit, automatic pad printing unit, automatic card-loading button unit, from
It is dynamic to seal paper unit, hand-filling unit.
The assembly line at least side by side be provided with two, in addition to be arranged between the assembly line and the baling line and
Line mechanism, the doubling mechanism are used to the product conveyed on each assembly line being transferred to the baling line in order.
Wherein described assembly line uses two, and assembly line described in two of which is " U "-shaped after being connected with the doubling mechanism
Layout, and the doubling mechanism is located at the same side setting with a wherein assembly line；The " U "-shaped layout of baling line,
The baling line is connected with one end of doubling mechanism homonymy with the doubling mechanism.
In the coil system assembly unit, two manual assembly lines arranged side by side are separated, automatic mechanism is carried out to product
Automatic distribution, and/or the winged silk module units have the independent pipeline of adjustable speed, and the independent pipeline is located at the line
Between circle system assembly unit and tripping, size U and arc-chutes module units, and can be with joining coil system assembly unit and jump
Button, size U and arc-chutes module units, the independent pipeline can convey linear velocity according to assembling speed with sets itself.
The assembling pipeline is upper and lower circulation conveying line, in addition to positioning board, and positioning board is in the assembling
Pipeline circulates up and down.
The pipeline of the assembly line includes upper strata pipeline setting up and down, lower floor's pipeline, and is arranged on first dress
At station, the first working plate lift for the positioning board of lower floor's pipeline being transferred on the upper strata pipeline
Structure, it is arranged at tail assembly station, the positioning board on the upper strata pipeline is transferred on lower floor's pipeline
Second working plate elevating mechanism.
The automatic pad printing unit is provided with 2 bat printing stations, equipped with 2 pad printers, realizes the chromatography of different colours.
A kind of method of work of above-mentioned production line, walked successively including installation step and packaging step, installation step and packaging
Rapid all process steps all on a production line, form the mode of production of " a stream production ".
Installation step in turn includes the following steps：
S1：When the working plate that lower floor returns reaches the first working plate elevating mechanism, the first working plate elevating mechanism is by sky
Working plate rises, and by upper strata pipeline, is transported to the position of shell feeding unit material；
S2：Product casing base and upper lid are separated, retinue working plate is put into and positions；After housing is put well, spiral shell will be adjusted
After binding housing, product and working plate is set to flow into next procedure；
S3：Product flows to adjusting screw and handle module units, and through separated material sub-material and positioning, assemble mechanism first automatically will
Adjusting screw is completed with square primary nut and loads product shell, then by after spring and handle assembling, is reloaded into product
Housing；
S4：Product flows to magnetic system module units, through separated material sub-material and positioning, is automatically performed magnetic system correlated parts group
Dress；To be detected after the completion of assembling, if qualified, working plate and product stream go to manual assembly station, if unqualified, if
It is standby that working plate and product are grabbed into discharge station automatically, it is placed into defective work material road；
S5：Coil system module units behaviour work assembly station, carries out the assembling of coil system；
S6：It is manual assembly unit to fly silk module units, and station board is accomplished manually without barrier, working plate in walking
Fly silk assembling；
S7：Product flows to tripping, size U and arc-chutes module units, and through separated material sub-material, equipment is automatically performed tripping, big
Small U and arc-chutes assembling；To be detected after the completion of assembling, if qualified, flow to manual assembly station, if unqualified,
Working plate and product are grabbed discharge station by equipment automatically, are placed into defective work material road；
S8：Product flows to closing lid and mechanical test unit, and through separated material sub-material and positioning, detecting system is examined to product
Survey；Equipment is automatically performed the closing lid of product；After the completion of closing lid, product is taken out working plate by manipulator, and product is upright, carries out machine
Tool break-make detects, and qualified product flows to next station, and underproof product is put into defective work material road；Positioning board leads to
The second working plate elevating mechanism is crossed, into lower floor's pipeline, returns to the first working plate elevating mechanism.
Product on two assembly lines arranged side by side flows to doubling frame structure, by doubling mechanism in an orderly manner by transferred product to packaging
On line, and ensure that the direction of product is consistent.
S5：The number of assembling steps of coil system module units 5 is that assembler is divided into two groups at the station, the production of last process
After product flow to this station with working plate, through separated material sub-material and positioning, manipulator is picked up station board and is allocated, and is first allocated to A
Group, B groups are redistributed to, are circulated according to this.
Packaging step also comprises the following steps：
S10：The product of preceding road assembly process stops after conveyer belt is transported to automatic throughrivet, a riveted unit through gear
Sub-material, equipment are automatically performed the rivet for wearing preset number, after confirming after testing, carry out riveted automatically, after the completion of riveted, carry out riveting
Quality Detection is closed, underproof product is rejected into substandard product material road, and qualified product enters subsequent processing；
S11：Product flows to automatic laser marking unit, stops sub-material through gear, carries out Quick Response Code mark to product bottom automatically；
S12：After product enters automatic time delay electricity school unit, stop positioning through gear, progress bar code automatically scanning, after clamping product
Rated current value is passed to, by the stipulated time, product is threaded off automatically；Detect qualified product and flow into next procedure, it is underproof
Product is picked out into unqualified material road；
S13：If multipole product, it is necessary to carry out assembly, product flows to automatic assembling unit, stop sub-material through gear, automatically
Two plastic spliced parts are assembled, assembled axle is reassembled, then assembles handle；If monopole product, then directly flow through this station；
S14：If multipole product is after assembly, it is necessary to carry out second of riveted, three rivets of riveting；The production of preceding working procedure
Product stop sub-material after conveyer belt is transported to automatic throughrivet, secondary riveted, upright unit, through gear, equipment be automatically performed wear it is default
The rivet of number, after confirming after testing, carry out riveted automatically, after the completion of riveted, carry out riveted Quality Detection, underproof product
Reject in substandard product；After the completion of riveted, product is converted into erectility by flat condition automatically；Qualified product is right
Enter subsequent processing afterwards；If monopole product, then directly flow through this station；
S15：After product enters instantaneous detection unit, stop positioning through gear, carry out bar code automatically scanning, instantaneously examined automatically
During survey, low current detection is carried out first, and product is not threaded off on request, then automatically switches to high power current detecting, product is being advised
Fix time interior dropout；Detect qualified product and flow into next procedure, underproof product is picked out into unqualified material road；
S16：Product is transported to auto switching/voltage-withstand test unit, stops positioning through gear, carries out bar code automatically scanning, product
Into detection fixture, detecting electrode stretches into product wire frame and contacted with electrode, and product and fixture are rotated by 90 °, and product is into vertical configuration
State, break-make detection is then carried out automatically, division handle will use stepper motor, can set the speed of control division handle；
S17：Product flows to automatic pad printing unit, the chromatography to product progress different colours, after the completion of bat printing, to be examined
Survey, underproof product rejects streamline, and qualified product flows to lower process；
S18：After product enters automatic card-loading button unit, the product of multipole stops positioning through gear, carries out assembling product card automatically
Button, the product of monopole is directly by this unit；Product installs buckle, and after testing after device detection, underproof product rejects stream
Waterline, qualified product flow to lower process；
S19：After product enters automatic sealing paper unit, stop positioning through gear, carry out sealing paper automatically；Wanted after having pasted viscose paper
Detected, underproof product rejects streamline, and qualified product flows to lower process；
S20：Hand-filling；The product that last process flows down is by manually being packed.
Technical solution of the present invention, have the following advantages that：
1. the production line uses the mode of production of man-computer cooperation, combined by the design of production procedure, machine and artificial
Rationally programming, realize the mode of production of " a stream production "；
2. by being laid out the design with flow, assembled portion is produced using two lines, the form of symmetrical " u "-shaped layout, with
" u "-shaped layout baling line combination below, whole line compact in design, site area utilization rate is high, realizes whole line 1.5s production
Beat；
3. in coil system assembles unit, by separating two manual assembly lines, automatic mechanism carries out automatic to product
Distribution, realizes the front and rear seamless connection of process；
4. surveyed by product orientation working plate come conveying products, working plate by working plate elevating mechanism and closing lid and machinery
Try the conveying mechanism up and down inside unit, working plate is circulated above and below assembly line part, realize to being accurately positioned of product,
The one-to-one corresponding of product upper-lower casing and conveying.
Brief description of the drawings
, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical scheme of the prior art
The required accompanying drawing used is briefly described in embodiment or description of the prior art, it should be apparent that, in describing below
Accompanying drawing is some embodiments of the present invention, for those of ordinary skill in the art, before creative work is not paid
Put, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is production line schematic diagram of the present invention；
Description of reference numerals：
1- the first working plate elevating mechanisms, 2- shell feeding unit materials, 3- adjusting screws and handle module units, 4- magnetic systems
Module units, 5- coil system module units, 6- fly silk module units, 7- trippings, size U and arc-chutes module units, and 8- is closed
Lid and mechanical test unit, 9- doublings mechanism, 10- automatic throughrivets, a riveted unit, 11- automatic laser marking units,
12- automatic time delay electricity school unit, 13- automatic assembling units, 14- automatic throughrivets, secondary riveted, upright unit, 15- automatic winks
When detection unit, 16- auto switchings/voltage-withstand test unit, the automatic pad printing units of 17-, 18- automatic card-loading button units, 19- is automatic
Seal paper unit, 20- hand-filling units.
Embodiment
Technical scheme is clearly and completely described below in conjunction with accompanying drawing, it is clear that described implementation
Example is part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill
The every other embodiment that personnel are obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
A kind of miniature circuit breaker man-computer cooperation automatic assembly line, includes successively：Assembly line, baling line, assembly line and packaging
The all process steps of line all on a production line, form the mode of production of " a stream production ".Assembly line includes assembling and conveyed
Line, and set gradually along the assembling pipeline：Shell feeding unit material 2, adjusting screw and handle module units 3, magnetic system
System module units 4, coil system module units 5, flies silk module units 6, tripping, size U and arc-chutes module units 7, closing lid
And mechanical test unit 8.Baling line includes packaging pipeline, and set gradually along the packaging pipeline：Automatically riveting is worn
Nail, a riveted unit 10, automatic laser marking unit 11, automatic time delay electricity school unit 12, automatic assembling unit 13, wear automatically
Rivet, secondary riveted, upright unit 14, automatic instantaneous detection unit 15, auto switching/voltage-withstand test unit 16, automatic bat printing
Unit 17, automatic card-loading button unit 18 are automatic to seal paper unit 19, hand-filling unit 20.
Wherein assembly line uses two production lines, the symmetrical " u "-shaped layout of two of which production line；Further assembly line and
Doubling mechanism 9 is set between baling line.By being laid out the design with flow, assembled portion is produced using two lines, symmetrical " u "-shaped
The form of layout, combined with " u "-shaped layout baling line below, whole line compact in design, site area utilization rate is high, realizes whole
Line 1.5s productive temp
In coil system assembly unit 5, two manual assembly lines are separated, automatic mechanism is distributed product automatically.
Realize the front and rear seamless connection of process
Further also include product orientation working plate, positioning board circulates above and below assembly line part.Pass through product
Positioning board carrys out conveying products, and working plate passes through the first working plate elevating mechanism 1 and closing lid and the inside of mechanical test unit 8
Upper and lower conveying mechanism, working plate is circulated above and below assembly line part, realize to being accurately positioned of product, product upper-lower casing
One-to-one corresponding and conveying.
The pipeline of assembly line includes upper strata pipeline setting up and down, lower floor's pipeline, and is arranged on first assembler
At position, the first working plate elevating mechanism 1 for the positioning board of lower floor's pipeline being transferred on the upper strata pipeline,
It is arranged at tail assembly station, second positioning board on the upper strata pipeline is transferred on lower floor's pipeline
Working plate elevating mechanism.
The automatic pad printing unit 17 is provided with 2 bat printing stations, equipped with 2 pad printers, realizes the chromatography of different colours.
The specific method of work and flow of production line are described in detail below：
The workflow of production line includes all steps of installation step and packaging step, installation step and packaging step successively
Suddenly all on a production line, the mode of production of " a stream production " is formd.
Installation step in turn includes the following steps：
S1：When the working plate that lower floor returns reaches the first working plate elevating mechanism 1, the first working plate elevating mechanism 1 will
Empty working plate rises, and by upper strata pipeline, is transported to the position of shell feeding unit material 2；
S2：Shell uses standard turnover box, and the turnover tank shell being stacked together manually is put into upper lift platform, and one
It is secondary to put 5 casees；Turnover Box is raised to certain altitude by elevating mechanism, rigging position is moved to by above one case, manually by outside product
Shell is taken out from case around, and base and upper lid are separated, and is put into retinue working plate and is positioned；After housing is put well, by adjusting screw
Load housing, step on foot-operated control, product and working plate flow into next procedure；
S3：Product flows to adjusting screw and handle module units 3, automatic through separated material sub-material and positioning, first assemble mechanism
Adjusting screw and square primary nut are completed and load product shell, then by after spring and handle assembling, is reloaded into production
Product housing；
S4：Product flows to magnetic system module units 4, through separated material sub-material and positioning, is automatically performed magnetic system correlated parts group
Dress；Vision-based detection is carried out after the completion of assembling, if qualified, working plate and product flow to manual assembly station, if unqualified,
Working plate and product are grabbed discharge station by equipment automatically, are placed into defective work material road；
S5：Coil system module units 5 is people's work assembly station, and four workers are divided into two groups, the product of last process with
After working plate flows to this station, through separated material sub-material and positioning, manipulator is picked up station board and is allocated, and is first allocated to A groups, then
B groups are assigned to, are circulated according to this；
S6：It is manual assembly unit 6 to fly silk module units, and for station board without barrier, working plate is artificial complete in walking
Cheng Feisi is assembled；Flying silk module units has the independent pipeline of adjustable speed, manually can be defeated with sets itself according to assembling speed
Line sending speed, the independent pipeline are located at the coil system assembly unit 5 and tripping, size U and arc-chutes module units 7
Between, and can be with joining coil system assembly unit 5 and tripping, size U and arc-chutes module units 7；
S7：Product flows to tripping, size U and arc-chutes module units 7, and through separated material sub-material, equipment is automatically performed tripping, big
Small U and arc-chutes assembling；Vision-based detection is carried out after the completion of assembling, if qualified, manual assembly station is flowed to, if do not conformed to
Working plate and product are grabbed discharge station by lattice, equipment automatically, are placed into defective work material road；
S8：Product flows to closing lid and mechanical test unit 8, and through separated material sub-material and positioning, vision detection system enters to product
Whether row detection, detection product have neglected loading, part to drop and install dislocation etc.；Equipment is automatically performed the closing lid of product, after closing lid
Compressed, to ensure product closing lid in place；After the completion of closing lid, product is taken out working plate by manipulator, and product is upright, is entered
The mechanical break-make detection of row, qualified product flow to next station, and underproof product is put into defective work material road；Working plate leads to
Conveyer is crossed, into lower floor's pipeline, returns to working plate elevating mechanism 1；
S9：Assembly line uses two production lines, the symmetrical " u "-shaped layout of two of which production line；Assembly line and baling line it
Between doubling mechanism 9 is set, before the products of two assembly lines flow to doubling frame structure 9, by doubling mechanism 9 by transferred product to below
Automatic throughrivet, riveted unit 10 pipeline on, and ensure that the direction of product is consistent.
Packaging step also comprises the following steps successively：
S10：The product of preceding road assembly process is after conveyer belt is transported to automatic throughrivet, a riveted unit 10, through gear
Stop sub-material, product handle is kept flat in riveted state, equipment, which is automatically performed, wears 2 rivets, after confirming after testing, certainly towards worker
Move and carry out riveted, after the completion of riveted, riveted Quality Detection is carried out using vision, has whether have riveting bad product in detection, is
No to have the defects of rivet deformation, underproof product is rejected into substandard product material road, and qualified product enters subsequent processing；
S11：Product flows to automatic laser marking this unit 11, stops sub-material through gear, carries out Quick Response Code to product bottom automatically
Mark, marking machine specify brand Ultra-Violet Laser machine using Party A, it is desirable to mark clearly without deformation, subsequent handling automatically scanning without
By mistake；
S12：Automatic time delay electricity school unit 12 designs 24 detection stations, and horizontal both sides arrangement, is 30s in the electric school time
When, ensure that this unit beat is less than 1.5s/ poles；After product enters delay detection unit, stop positioning through gear, carry out bar code and sweep automatically
Retouch, rated current value is passed to after clamping product, by the stipulated time, product is threaded off automatically；The equivalent delay multiple of product：2.5~
3.5In；Prolong product rated current In：1A、2A、3A、4A、6A、10A、16A、20A、25A、32A、40A、50A、63A、80A.If
It is standby to use high-precision electronic constant-current source, output current response time：≤ 0.5S, current fluctuation：≤ 1%, add wave distortion：It is small
In 2%, the multiple of electric current and conduction time can be set on the touchscreen；Detect qualified product and flow into lower road work
Sequence, underproof product are picked out into unqualified material road；
S13：If multipole product, it is necessary to carry out assembly, product flows to automatic assembling unit 13, stop sub-material through gear, from
Two plastic spliced parts of dynamic assembling, reassemble assembled axle, then assemble handle, and this element wants compatible 2P, 3P, 4P different productions
Product；If monopole product, then directly flow through this station；
S14：If multipole product is after assembly, it is necessary to carry out second of riveted, three rivets of riveting；The production of preceding working procedure
Product stop sub-material after conveyer belt is transported to automatic throughrivet, secondary riveted, upright unit 14, through gear, product handle towards worker,
It is in riveted state to keep flat, and equipment, which is automatically performed, wears 3 rivets, after confirming after testing, carries out riveted automatically, after the completion of riveted, is adopted
Riveted Quality Detection is carried out with vision, has whether have riveting bad product in detection, if there is the defects of rivet deformation, it is unqualified
Product reject into substandard product；After the completion of riveted, product is converted into erectility by flat condition automatically；Qualified
Product is subsequently into subsequent processing；If monopole product, then directly flow through this station；
S15：After product enters instantaneous detection unit 15, stop positioning through gear, carry out bar code automatically scanning, automatic progress is instantaneous
During detection, low current detection is carried out first, and product is not threaded off on request, then automatically switches to high power current detecting, product exists
Threaded off in stipulated time；Product dropout parameter：3~5In of Type B, 10~20In of c-type 5~10In, D type；Drop-away time：T ＜
0.1s；Not drop-away time t≤0.1s, the multiple of electric current and conduction time can be set on the touchscreen, and the station is adopted
With electronics constant-current source, the drop-away time of product and actual drop-away current can be detected, the data demand of detection stores one month, if
Standby systematic error is less than 3%, detects qualified product and flows into next procedure, underproof product is picked out into unqualified material road；
S16：Product is transported to auto switching/voltage-withstand test unit 16, stops positioning through gear, carries out bar code automatically scanning, production
Product enter detection fixture, and detecting electrode stretches into product wire frame and contacted with electrode, and product and fixture are rotated by 90 °, and product is into vertical
State, break-make detection is then carried out automatically, division handle will use stepper motor, can set the speed of control division handle；
The number of break-make detection can be set as needed, and break-make detection can detect slide fastener phenomenon when product flies silk neglected loading.Examine
The productive temp of core production line is calculated by 5 break-makes of detection.After the completion of on off test, resistance test is carried out, detection mode is：Ⅰ.
It is pressure-resistant between test pole and pole when product is in "on" position；When II, products are in "on" position, alternate and bottom plate is tested
Between it is pressure-resistant；When III, products are off, test resistance between the binding post of the same side and the binding post of opposite side
Pressure.
S17：Product flows to automatic pad printing unit 17, if 2 bat printing stations, equipped with 2 environment-friendly type pad printers, realizes different
The chromatography of color；1 pole product is a bat printing 4, and 2 pole products are a bat printing 2, and 3 bat printings 1 of pole product one time, are produced from 4 poles
The bat printing 1 of product one time；Because product structure influences, during bat printing, handle wants separating brake and combined floodgate, otherwise can not bat printing；
After the completion of bat printing, vision-based detection is carried out, the project of detection has font leakage to move, font deformation, and product is dirty etc., underproof production
Product reject streamline, and qualified product flows to lower process；
S18：After product enters automatic card-loading button unit 18, stop positioning through gear, carry out assembling product buckle, this element automatically
Compatible 2P, 3P, 4P different assembly methods are wanted, 1P product is directly by this unit；Product installs buckle, and device is examined after testing
After survey, underproof product rejects streamline, and qualified product flows to lower process；
S19：After product enters automatic sealing paper unit 19, stop positioning through gear, carry out sealing paper automatically；Envelope paper is 0.5mm
Thick non cohesive gel paper, the supplied materials mode of non cohesive gel paper is strip, and belt cutting established practice first is determined into shape size, is then carried out again automatic
Sealing label；1P, 2P, 3P, 4P product both sides are required for opening in specified patch one, and every product pastes two altogether, and the position of stickup will
Accurately, it is impossible to offset with it is crooked, unilateral offset is less than 0.3mm；Vision-based detection is carried out after having pasted viscose paper, it is underproof
Product rejects streamline, and qualified product flows to lower process；
S20：Hand-filling；This process is manual operation, and the product that last process flows down is by manually being packed.
Obviously, above-described embodiment is only intended to clearly illustrate example, and is not the restriction to embodiment.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of change or
Change.There is no necessity and possibility to exhaust all the enbodiments.And the obvious change thus extended out or
Among changing still in the protection domain of the invention.
Claims (14)
1. a kind of miniature circuit breaker man-computer cooperation automatic assembly line, includes successively：Assembly line, baling line, it is characterised in that：Assembling
Line is connected with baling line, forms the production line of " a stream production ".
2. production line according to claim 1, it is characterised in that wherein assembly line includes assembling pipeline, and along institute
State what assembling pipeline was set gradually：Shell feeding unit material (2), adjusting screw and handle module units (3), magnetic system assembling are single
First (4), coil system module units (5), fly silk module units (6), tripping, size U and arc-chutes module units (7), closing lid
And mechanical test unit (8).
3. production line according to claim 1, it is characterised in that baling line includes packaging pipeline, and along the bag
Dress pipeline is set gradually：Automatic throughrivet, a riveted unit (10), automatic laser marking unit (11), automatic time delay
Electric school unit (12), automatic assembling unit (13), automatic throughrivet, secondary riveted, upright unit (14), automatic instantaneous detection are single
First (15), auto switching/voltage-withstand test unit (16), automatic pad printing unit (17), automatic card-loading button unit (18) are automatic to seal
Paper unit (19), hand-filling unit (20).
4. according to the production line any one of claim 1-3, it is characterised in that the assembly line is at least provided with two side by side
Bar, in addition to the doubling mechanism (9) being arranged between the assembly line and the baling line, the doubling mechanism (9) are used for
The product conveyed on each assembly line is transferred on the baling line in order.
5. production line according to claim 4, it is characterised in that wherein described assembly line uses two, two of which institute
State " U "-shaped layout after assembly line is connected with the doubling mechanism (9), and the doubling mechanism (9) and a wherein dress
Distribution is located at the same side setting；The " U "-shaped layout of baling line, the baling line and the one of doubling mechanism (9) homonymy
End is connected with the doubling mechanism (9).
6. production line according to claim 2, it is characterised in that in the coil system assembly unit (5), separate two
Manual assembly line arranged side by side, automatic mechanism are distributed product automatically, and/or the winged silk module units (6) have can
The independent pipeline of speed governing, the independent pipeline are located at coil system assembly unit (5) and the tripping, size U and arc extinguishing
Between room module units (7), and can be with joining coil system assembly unit (5) and tripping, size U and arc-chutes module units
(7), the independent pipeline can convey linear velocity according to assembling speed with sets itself.
7. production line according to claim 2, it is characterised in that the assembling pipeline is upper and lower circulation conveying line, also
Including positioning board, positioning board circulates above and below the assembling pipeline.
8. production line according to claim 7, it is characterised in that the pipeline of the assembly line includes setting up and down upper
Layer pipeline, lower floor's pipeline, and be arranged at first assembly station, the positioning board of lower floor's pipeline is transferred to
The first working plate elevating mechanism (1) on the upper strata pipeline, is arranged at tail assembly station, by the upper strata pipeline
Positioning board be transferred to the second working plate elevating mechanism on lower floor's pipeline.
9. production line according to claim 3, it is characterised in that the automatic pad printing unit (17) is provided with 2 bat printing works
Position, equipped with 2 pad printers, realizes the chromatography of different colours.
10. the method for work of any one of a kind of claim 1-9 production line, it is characterised in that successively including installation step
And packaging step, all process steps of installation step and packaging step form " a stream production " all on a production line
The mode of production.
11. method of work according to claim 10, it is characterised in that installation step in turn includes the following steps：
S1：When the working plate that lower floor returns reaches the first working plate elevating mechanism (1), the first working plate elevating mechanism (1) will
Empty working plate rises, and by upper strata pipeline, is transported to the position of shell feeding unit material (2)；
S2：Product casing base and upper lid are separated, retinue working plate is put into and positions；After housing is put well, adjusting screw is filled
After entering housing, product and working plate is set to flow into next procedure；
S3：Product flows to adjusting screw and handle module units (3), and through separated material sub-material and positioning, assemble mechanism first automatically will
Adjusting screw is completed with square primary nut and loads product shell, then by after spring and handle assembling, is reloaded into product
Housing；
S4：Product flows to magnetic system module units (4), through separated material sub-material and positioning, is automatically performed the assembling of magnetic system correlated parts；
To be detected after the completion of assembling, if qualified, working plate and product stream go to manual assembly station, if unqualified, equipment
Automatically working plate and product are grabbed into discharge station, are placed into defective work material road；
S5：Coil system module units (5) is people's work assembly station, carries out the assembling of coil system；
S6：It is manual assembly unit to fly silk module units (6), and station board is accomplished manually without barrier, working plate in walking
Fly silk assembling；
S7：Product flows to tripping, size U and arc-chutes module units (7), and through separated material sub-material, equipment is automatically performed tripping, size
U and arc-chutes assembling；To be detected after the completion of assembling, if qualified, flow to manual assembly station, if unqualified, if
It is standby that working plate and product are grabbed into discharge station automatically, it is placed into defective work material road；
S8：Product flows to closing lid and mechanical test unit (8), and through separated material sub-material and positioning, detecting system detects to product；
Equipment is automatically performed the closing lid of product；After the completion of closing lid, product is taken out working plate by manipulator, and product is upright, carries out machinery
Break-make detects, and qualified product flows to next station, and underproof product is put into defective work material road；Positioning board passes through
Second working plate elevating mechanism, into lower floor's pipeline, return to the first working plate elevating mechanism (1).
12. method of work as claimed in claim 11, it is characterised in that the product on two assembly lines arranged side by side flows to doubling
Mechanism (9), by doubling mechanism (9) in an orderly manner by transferred product to baling line, and ensure that the direction of product is consistent.
13. method of work as claimed in claim 11, it is characterised in that S5：The number of assembling steps of coil system module units 5 is
Assembler is divided into two groups at the station, after product and the working plate of last process flow to this station, through separated material sub-material and positioning,
Manipulator is picked up station board and is allocated, and is first allocated to A groups, is redistributed to B groups, circulates according to this.
14. method of work as claimed in claim 9, it is characterised in that packaging step also comprises the following steps：
S10：The product of preceding road assembly process stops after conveyer belt is transported to automatic throughrivet, a riveted unit (10) through gear
Sub-material, equipment are automatically performed the rivet for wearing preset number, after confirming after testing, carry out riveted automatically, after the completion of riveted, carry out riveting
Quality Detection is closed, underproof product is rejected into substandard product material road, and qualified product enters subsequent processing；
S11：Product flows to automatic laser marking unit (11), stops sub-material through gear, carries out Quick Response Code mark to product bottom automatically；
S12：After product enters automatic time delay electricity school unit (12), stop positioning through gear, progress bar code automatically scanning, after clamping product
Rated current value is passed to, by the stipulated time, product is threaded off automatically；Detect qualified product and flow into next procedure, it is underproof
Product is picked out into unqualified material road；
S13：If multipole product, it is necessary to carry out assembly, product flows to automatic assembling unit (13), stop sub-material through gear, automatically
Two plastic spliced parts are assembled, assembled axle is reassembled, then assembles handle；If monopole product, then directly flow through this station；
S14：If multipole product is after assembly, it is necessary to carry out second of riveted, three rivets of riveting；The product warp of preceding working procedure
After conveyer belt is transported to automatic throughrivet, secondary riveted, upright unit (14), stop sub-material through gear, equipment be automatically performed wear it is default
The rivet of number, after confirming after testing, carry out riveted automatically, after the completion of riveted, carry out riveted Quality Detection, underproof product
Reject in substandard product；After the completion of riveted, product is converted into erectility by flat condition automatically；Qualified product is right
Enter subsequent processing afterwards；If monopole product, then directly flow through this station；
S15：After product enters instantaneous detection unit (15), stop positioning through gear, carry out bar code automatically scanning, instantaneously examined automatically
During survey, low current detection is carried out first, and product is not threaded off on request, then automatically switches to high power current detecting, product is being advised
Fix time interior dropout；Detect qualified product and flow into next procedure, underproof product is picked out into unqualified material road；
S16：Product is transported to auto switching/voltage-withstand test unit (16), stops positioning through gear, carries out bar code automatically scanning, product
Into detection fixture, detecting electrode stretches into product wire frame and contacted with electrode, and product and fixture are rotated by 90 °, and product is into vertical configuration
State, break-make detection is then carried out automatically, division handle will use stepper motor, can set the speed of control division handle；
S17：Product flows to automatic pad printing unit (17), the chromatography to product progress different colours, after the completion of bat printing, to be examined
Survey, underproof product rejects streamline, and qualified product flows to lower process；
S18：After product enters automatic card-loading button unit (18), the product of multipole stops positioning through gear, carries out assembling product card automatically
Button, the product of monopole is directly by this unit；Product installs buckle, and after testing after device detection, underproof product rejects stream
Waterline, qualified product flow to lower process；
S19：After product enters automatic sealing paper unit (19), stop positioning through gear, carry out sealing paper automatically；Wanted after having pasted viscose paper
Detected, underproof product rejects streamline, and qualified product flows to lower process；
S20：Hand-filling；The product that last process flows down is by manually being packed.
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| CN201711204509.8A CN107731630B (en) | 2017-11-27 | 2017-11-27 | Man-machine combined automatic production line for miniature circuit breaker and working method thereof |
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| CN112863946A (en) * | 2020-12-30 | 2021-05-28 | 霍立克电气有限公司 | Automatic production line and assembly process of permanent magnet circuit breaker integrating assembly and detection |
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| CN112863946A (en) * | 2020-12-30 | 2021-05-28 | 霍立克电气有限公司 | Automatic production line and assembly process of permanent magnet circuit breaker integrating assembly and detection |
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