CN109532125A - 一种吸汗透气面料的生产工艺 - Google Patents
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Abstract
本发明提供一种吸汗透气面料的生产工艺，属于面料生产技术领域，包括步骤：制备经线、制备纬线、制备基布、制备转移膜、热转印和制备透气孔。本发明提供的生产工艺，操作简单，所生产的面料包括基布层和弹性树脂层，其中弹性树脂层因含有聚氨酯而具有一定的弹性，经过激光打孔机打孔后，面料形成透气孔，因此面料具有弹性，且具有良好的吸汗、透气、抗菌性能，弹性树脂层的存在也延长了面料的使用寿命。
Description
技术领域
本发明属于面料生产技术领域，具体涉及一种吸汗透气面料的生产工艺。
背景技术
面料是用来制作服装的材料。作为服装三要素之一，面料不仅可以诠释服装的风格和特性，而且直接左右着服装的色彩、造型的表现效果。呈现出自身的高贵完美、手感柔软。在服装大世界里，服装的面料五花八门，日新月异。随着现代人生活质量的提高，对自己的穿着要求也愈来愈高，不再局限于是服装的造型，款式，更注重服装的面料是否舒适，因此吸汗透气面料日益受到人们的青睐。但是，现有的吸汗透气面料因追求舒适性，其使用寿命较短，容易破损。此外，现有的弹力面料，因涂覆PU等弹性材料而造成透气性差。
发明内容
本发明的目的是针对现有技术的不足，提供一种吸汗透气面料的生产工艺，操作简单，所生产的面料具有弹性，具有良好的吸汗、透气、抗菌性能，使用寿命长。
本发明提供了如下的技术方案：
一种吸汗透气面料的生产工艺，包括以下步骤：
S1、制备经线，称取竹炭纤维10-18份、蚕丝纤维5-10份、汉麻纤维5-10份、聚丙烯28-35份、棉纤维8-12份、纳米银0.3-0.8份和纺丝助剂0.5-2.5份，粉碎，密炼和混匀，然后投入双螺杆熔融纺丝机中进行纺丝获得经线纤维，对经线纤维进行加捻获得经线；
S2、制备纬线，称取亚麻纤维5-8份、蚕丝纤维5-10份、大豆蛋白纤维10-15份、聚酰胺20-25份、莫代尔纤维5-10份、香蕉纤维5-8份、纳米银0.3-0.8份和纺丝助剂0.6-2.5份，粉碎，密炼和混匀，然后投入双螺杆熔融纺丝机中进行纺丝获得纬线纤维，对纬线纤维进行加捻获得纬线；
S3、制备基布，用织布机将经线和纬线进行经纬交织，获得基布；
S4、制备转移膜，称取丙烯酸树脂40-45份、聚氨酯树脂30-35份和有机溶剂45-55份搅拌均匀，以涂布机在OPP离型膜表面涂覆树脂层，并烘干，使有机溶剂挥发，获得转移膜；
S5、热转印，以热转印机将转移膜上的树脂层转印到S3中获得的基布层表面，获得包括基布层和弹性树脂层的半成品面料；
S6、制备透气孔，以激光打孔机对S5获得的半成品面料进行激光打孔，获得吸汗透气面料。
优选的，所述S1中密炼的时间为22-27分钟。
优选的，所述S2中密炼的时间为25-30分钟。
优选的，所述S4中有机溶剂为乙酸乙酯或丙酮。
优选的，所述S4中烘干的温度为80-130℃。
优选的，所述S5中热转印的温度为60-70℃。
本发明的有益效果是：
(1)经线制备所用的原料中，竹炭纤维具有很强的吸附分解能力，能够吸附湿气，消臭抗菌并具有负离子穿透等性能；汉麻纤维具有良好的吸湿能力；棉纤维具有良好的透气性能，因此有助于提高面料的吸湿透气能力。
(2)经线制备所用的原料中，亚麻纤维具有防静电、抗菌的功能，吸湿性好，能吸收相当于自身重量20倍的水分；大豆蛋白纤维柔软且透气性好；香蕉纤维吸水性好、抗菌性强。
(3)经线和纬线制备所用的原料中均包括蚕丝纤维和纳米银，其中蚕丝纤维手感滑爽，吸湿透气，能够增强舒适性；纳米银的加入能够使面料具有抗菌效果。
(4)本发明提供的生产工艺，操作简单，所生产的面料包括基布层和弹性树脂层，其中弹性树脂层因含有聚氨酯而具有一定的弹性，经过激光打孔机打孔后，面料形成透气孔，因此面料具有弹性，且具有良好的吸汗、透气、抗菌性能，弹性树脂层的存在也延长了面料的使用寿命。
具体实施方式
实施例1
一种吸汗透气面料的生产工艺，包括以下步骤：
S1、制备经线，称取竹炭纤维10份、蚕丝纤维5份、汉麻纤维5份、聚丙烯28份、棉纤维8份、纳米银0.3份和纺丝助剂0.5份，粉碎，密炼和混匀，密炼的时间为22分钟，然后投入双螺杆熔融纺丝机中进行纺丝获得经线纤维，对经线纤维进行加捻获得经线；
S2、制备纬线，称取亚麻纤维5份、蚕丝纤维5份、大豆蛋白纤维10份、聚酰胺20份、莫代尔纤维5份、香蕉纤维5份、纳米银0.3份和纺丝助剂0.6份，粉碎，密炼和混匀，密炼的时间为25分钟，然后投入双螺杆熔融纺丝机中进行纺丝获得纬线纤维，对纬线纤维进行加捻获得纬线；
S3、制备基布，用织布机将经线和纬线进行经纬交织，获得基布；
S4、制备转移膜，称取丙烯酸树脂40份、聚氨酯树脂30份和乙酸乙酯45份搅拌均匀，以涂布机在OPP离型膜表面涂覆树脂层，并烘干，使有机溶剂挥发，获得转移膜，其中烘干的温度为80-130℃；
S5、热转印，以热转印机将转移膜上的树脂层转印到S3中获得的基布层表面，获得包括基布层和弹性树脂层的半成品面料，其中热转印的温度为60℃；
S6、制备透气孔，以激光打孔机对S5获得的半成品面料进行激光打孔，获得吸汗透气面料。
实施例2
一种吸汗透气面料的生产工艺，包括以下步骤：
S1、制备经线，称取竹炭纤维18份、蚕丝纤维10份、汉麻纤维10份、聚丙烯35份、棉纤维12份、纳米银0.8份和纺丝助剂2.5份，粉碎，密炼和混匀，密炼的时间为27分钟，然后投入双螺杆熔融纺丝机中进行纺丝获得经线纤维，对经线纤维进行加捻获得经线；
S2、制备纬线，称取亚麻纤维8份、蚕丝纤维10份、大豆蛋白纤维15份、聚酰胺25份、莫代尔纤维10份、香蕉纤维8份、纳米银0.8份和纺丝助剂2.5份，粉碎，密炼和混匀，密炼的时间为30分钟，然后投入双螺杆熔融纺丝机中进行纺丝获得纬线纤维，对纬线纤维进行加捻获得纬线；
S3、制备基布，用织布机将经线和纬线进行经纬交织，获得基布；
S4、制备转移膜，称取丙烯酸树脂45份、聚氨酯树脂35份和丙酮55份搅拌均匀，以涂布机在OPP离型膜表面涂覆树脂层，并烘干，使有机溶剂挥发，获得转移膜，其中烘干的温度为80-130℃；
S5、热转印，以热转印机将转移膜上的树脂层转印到S3中获得的基布层表面，获得包括基布层和弹性树脂层的半成品面料，其中热转印的温度为70℃；
S6、制备透气孔，以激光打孔机对S5获得的半成品面料进行激光打孔，获得吸汗透气面料。
实施例3
一种吸汗透气面料的生产工艺，包括以下步骤：
S1、制备经线，称取竹炭纤维15份、蚕丝纤维7份、汉麻纤维7份、聚丙烯30份、棉纤维10份、纳米银0.5份和纺丝助剂1.5份，粉碎，密炼和混匀，密炼的时间为25分钟，然后投入双螺杆熔融纺丝机中进行纺丝获得经线纤维，对经线纤维进行加捻获得经线；
S2、制备纬线，称取亚麻纤维7份、蚕丝纤维8份、大豆蛋白纤维12份、聚酰胺23份、莫代尔纤维7份、香蕉纤维7份、纳米银0.5份和纺丝助剂1.5份，粉碎，密炼和混匀，密炼的时间为28分钟，然后投入双螺杆熔融纺丝机中进行纺丝获得纬线纤维，对纬线纤维进行加捻获得纬线；
S3、制备基布，用织布机将经线和纬线进行经纬交织，获得基布；
S4、制备转移膜，称取丙烯酸树脂42份、聚氨酯树脂32份和乙酸乙酯47份搅拌均匀，以涂布机在OPP离型膜表面涂覆树脂层，并烘干，使有机溶剂挥发，获得转移膜，其中烘干的温度为80-130℃；
S5、热转印，以热转印机将转移膜上的树脂层转印到S3中获得的基布层表面，获得包括基布层和弹性树脂层的半成品面料，其中热转印的温度为65℃；
S6、制备透气孔，以激光打孔机对S5获得的半成品面料进行激光打孔，获得吸汗透气面料。
本发明提供的生产工艺，操作简单，所生产的面料包括基布层和弹性树脂层，其中弹性树脂层因含有聚氨酯而具有一定的弹性，经过激光打孔机打孔后，面料形成透气孔，因此面料具有弹性，且具有良好的吸汗、透气、抗菌性能，弹性树脂层的存在也延长了面料的使用寿命。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。
Claims (6)
1.一种吸汗透气面料的生产工艺，其特征在于，包括以下步骤：
S1、制备经线，称取竹炭纤维10-18份、蚕丝纤维5-10份、汉麻纤维5-10份、聚丙烯28-35份、棉纤维8-12份、纳米银0.3-0.8份和纺丝助剂0.5-2.5份，粉碎，密炼和混匀，然后投入双螺杆熔融纺丝机中进行纺丝获得经线纤维，对经线纤维进行加捻获得经线；
S2、制备纬线，称取亚麻纤维5-8份、蚕丝纤维5-10份、大豆蛋白纤维10-15份、聚酰胺20-25份、莫代尔纤维5-10份、香蕉纤维5-8份、纳米银0.3-0.8份和纺丝助剂0.6-2.5份，粉碎，密炼和混匀，然后投入双螺杆熔融纺丝机中进行纺丝获得纬线纤维，对纬线纤维进行加捻获得纬线；
S3、制备基布，用织布机将经线和纬线进行经纬交织，获得基布；
S4、制备转移膜，称取丙烯酸树脂40-45份、聚氨酯树脂30-35份和有机溶剂45-55份搅拌均匀，以涂布机在OPP离型膜表面涂覆树脂层，并烘干，使有机溶剂挥发，获得转移膜；
S5、热转印，以热转印机将转移膜上的树脂层转印到S3中获得的基布层表面，获得包括基布层和弹性树脂层的半成品面料；
S6、制备透气孔，以激光打孔机对S5获得的半成品面料进行激光打孔，获得吸汗透气面料。
2.根据权利要求1所述的一种吸汗透气面料的生产工艺，其特征在于，所述S1中密炼的时间为22-27分钟。
3.根据权利要求1所述的一种吸汗透气面料的生产工艺，其特征在于，所述S2中密炼的时间为25-30分钟。
4.根据权利要求1所述的一种吸汗透气面料的生产工艺，其特征在于，所述S4中有机溶剂为乙酸乙酯或丙酮。
5.根据权利要求1所述的一种吸汗透气面料的生产工艺，其特征在于，所述S4中烘干的温度为80-130℃。
6.根据权利要求1所述的一种吸汗透气面料的生产工艺，其特征在于，所述S5中热转印的温度为60-70℃。
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Cited By (4)
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| CN110106581A (zh) * | 2019-05-23 | 2019-08-09 | 余晨 | 一种复合吸湿丝织物的制备方法 |
| CN110541228A (zh) * | 2019-08-22 | 2019-12-06 | 张媛婷 | 一种吸湿干爽纺织面料 |
| CN110983561A (zh) * | 2019-12-11 | 2020-04-10 | 江苏银桥纺织科技有限公司 | 一种多功能纺织面料 |
| CN111485429A (zh) * | 2020-04-17 | 2020-08-04 | 安吉万洲电气有限公司 | 一种透气面料及其制备方法 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110106581A (zh) * | 2019-05-23 | 2019-08-09 | 余晨 | 一种复合吸湿丝织物的制备方法 |
| CN110541228A (zh) * | 2019-08-22 | 2019-12-06 | 张媛婷 | 一种吸湿干爽纺织面料 |
| CN110983561A (zh) * | 2019-12-11 | 2020-04-10 | 江苏银桥纺织科技有限公司 | 一种多功能纺织面料 |
| CN111485429A (zh) * | 2020-04-17 | 2020-08-04 | 安吉万洲电气有限公司 | 一种透气面料及其制备方法 |
| CN111485429B (zh) * | 2020-04-17 | 2022-10-04 | 玛伊娅服饰(上海)有限公司 | 一种透气面料及其制备方法 |
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