CN109530777B - Aluminum plate transverse shearing machine - Google Patents

Aluminum plate transverse shearing machine Download PDF

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Publication number
CN109530777B
CN109530777B CN201811542977.0A CN201811542977A CN109530777B CN 109530777 B CN109530777 B CN 109530777B CN 201811542977 A CN201811542977 A CN 201811542977A CN 109530777 B CN109530777 B CN 109530777B
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CN
China
Prior art keywords
plate
frame
stacking
conveying
marking
Prior art date
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CN201811542977.0A
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Chinese (zh)
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CN109530777A (en
Inventor
金荣荣
孙国君
黄嘉卫
王俊杰
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Nantong Hengjin Composite Material Co ltd
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Nantong Hengjin Composite Material Co ltd
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Application filed by Nantong Hengjin Composite Material Co ltd filed Critical Nantong Hengjin Composite Material Co ltd
Priority to CN201811542977.0A priority Critical patent/CN109530777B/en
Publication of CN109530777A publication Critical patent/CN109530777A/en
Application granted granted Critical
Publication of CN109530777B publication Critical patent/CN109530777B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D15/00Shearing machines or shearing devices cutting by blades which move parallel to themselves
    • B23D15/06Sheet shears
    • B23D15/08Sheet shears with a blade moved in one plane, e.g. perpendicular to the surface of the sheet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • B07C5/3422Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/16Unwinding or uncoiling
    • B21C47/18Unwinding or uncoiling from reels or drums
    • B21C47/20Unwinding or uncoiling from reels or drums the unreeled material moving transversely to the tangent line of the drum, e.g. axially, radially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D15/00Shearing machines or shearing devices cutting by blades which move parallel to themselves
    • B23D15/12Shearing machines or shearing devices cutting by blades which move parallel to themselves characterised by drives or gearings therefor
    • B23D15/14Shearing machines or shearing devices cutting by blades which move parallel to themselves characterised by drives or gearings therefor actuated by fluid or gas pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H7/00Marking-out or setting-out work
    • B25H7/04Devices, e.g. scribers, for marking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Multimedia (AREA)
  • Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)
  • Forming Counted Batches (AREA)

Abstract

The invention provides an aluminum plate transverse shearing machine, which relates to the technical field of aluminum production equipment and comprises an uncoiling device, a feeding device, a cutter device, a conveying device and a stacking device which are sequentially arranged; the method is characterized in that: a detection device is arranged between the cutter device and the conveying device, and the detection device is in communication connection with a sorting device; the detection device comprises a detection frame, wherein a light-emitting source which is horizontally arranged along the direction perpendicular to the plate conveying direction is arranged on the detection frame, and the light-emitting source is equal to the width of the plate; and a receiver with equal length is arranged below the light emitting source and is in communication connection with the sorting device. When the detecting device detects that holes exist on the surface of the plate, the sorting device is directly controlled to work, and the waste plate with the holes is pushed down from the conveying device, so that the qualified finished plate conveyed to the stacking device by the conveying device is ensured; therefore, manual sorting is not needed, the production quality of the plates can be guaranteed, and the manual labor intensity is effectively reduced while the processing efficiency of the plates is guaranteed.

Description

Aluminum plate transverse shearing machine
Technical Field
The invention relates to the technical field of aluminum production equipment, in particular to an aluminum plate transverse shearing machine.
Background
In the aluminum production process, a long aluminum strip is required to be cut into a plurality of plates by using a transverse shearing machine so as to meet the use requirements of customers. When a transverse shearing machine in the prior art processes a plate, hole defects may exist on the surface of the plate; at this time, defective boards in the boards need to be removed manually and then can be packaged integrally. Therefore, the working procedures are complicated, the labor intensity of workers is increased, and the production efficiency is reduced.
Therefore, the Chinese patent with the publication number of CN203578902U discloses a defective board removing device for a middle-thickness aluminum plate transverse shearing machine, wherein a vertical ejection cylinder is arranged between a conveying mechanism and a conveying unit of the transverse shearing machine, the bottom of the vertical ejection cylinder is fixed on the ground, a cylinder piston rod of the vertical ejection cylinder extends vertically upwards, an electromagnetic valve is arranged on a cylinder air inlet and outlet pipeline, the air inlet and outlet pipeline is connected with an air compressor on one side of a rack, a defective board conveying unit is simultaneously arranged above the conveying unit, and the defective board conveying unit comprises a front inclined conveying section, a horizontal conveying section and a rear inclined conveying section.
However, in the actual use process, the rejecting device operates and works by observing whether defective products exist or not through naked eyes of workers, and the subjectivity of manual judgment is too strong, so that the probability of missing rejection or rejecting qualified products is caused; moreover, the manual operation removing device may have time delay in work, so that the processing efficiency is affected and the manual labor intensity is increased.
Disclosure of Invention
The invention aims to provide an aluminum plate transverse shearing machine which can automatically sort out plates with hole defects, so that the production quality of the plates can be ensured, and the labor intensity of workers can be effectively reduced while the processing efficiency of the plates is ensured.
The technical aim of the invention is realized by the following technical scheme:
an aluminum plate transverse shearing machine comprises an uncoiling device, a feeding device, a cutter device, a conveying device and a stacking device which are sequentially arranged; a detection device is arranged between the cutter device and the conveying device, and the detection device is in communication connection with a sorting device; the detection device comprises a detection frame, wherein a light-emitting source which is horizontally arranged along the direction perpendicular to the conveying direction of the plate is arranged on the detection frame, and the light-emitting source is equal to the width of the plate in length; and a receiver with equal length is arranged below the light emitting source, and the receiver is in communication connection with the sorting device.
Through adopting above-mentioned technical scheme, the aluminum strip that needs processing into panel is unreeled to the uncoiler, and the cutters department is sent to via material feeding unit, and cutters cuts the aluminum strip into the panel that accords with the length requirement. The plate passes through the space between the light-emitting source and the receiver in the detection device, the light-emitting source emits light on the surface of the plate, and if the surface of the plate has no hole defect, the plate is directly conveyed to the stacking device for stacking and packaging through the conveying device. If holes exist on the surface of the plate, light emitted by the light-emitting source passes through the positions of the holes and is received by the receiver. And then the receiver controls the sorting device to work according to the transmission speed of the conveying device to the plates, and the sorting device directly pushes down the plates with holes from the conveying device, so that the conveying device only conveys the finished plates without holes to the stacking device for stacking. Above-mentioned simple structure, under detection device and sorting device's automatic cooperation, will exist the defective products panel letter sorting of hole fast and come out, need not artifical manual letter sorting, not only can guarantee the production quality of panel, moreover, effectively reduce artifical intensity of labour in the assurance panel machining efficiency.
Further, sorting device is including unloading cylinder and the waste material frame that is located conveyer both sides respectively, the one end that the unloading cylinder is close to the waste material frame is equipped with and is connected with the push pedal that is located the conveyor top and set up along panel direction of delivery, unloading cylinder and receiver communication connection.
Through adopting above-mentioned technical scheme, when detection device detects that the panel exists the hole, the receiver is according to conveyer to the transmission speed control unloading cylinder work of panel, and unloading cylinder drives the push pedal and pushes away the waste product panel that has the hole on with conveyer to the waste material frame. Wherein, set up the push pedal that is used for promoting the waste product panel on the unloading cylinder, avoid the piston rod of unloading cylinder to directly contact with panel, when guaranteeing promotion effect and the stability to panel, guarantee the life of unloading cylinder, its simple structure, convenient operation and effect are obvious.
Further, a baffle plate which is vertically arranged is arranged on one side of the waste rack, which is far away from the blanking cylinder, and a receiving plate which is horizontally arranged is vertically and slidably arranged on one side of the baffle plate, which is close to the blanking cylinder; a plurality of vertical telescopic supporting rods which are arranged in an array are connected between the lower end face of the bearing plate and the upper end face of the waste material frame, and tension springs which are fixed between the bearing plate and the waste material frame are sleeved outside the telescopic supporting rods; when the tension spring is in a normal state, the upper end face of the bearing plate is flush with the upper end face of the conveying device.
Through adopting above-mentioned technical scheme, during the normality, the up end of accepting the board flushes with conveyer's up end, and panel like this can directly drop to accepting on the board, need not to drop downwards again after breaking away from conveyor, produces incident easily and the waste product panel probably can not stack on accepting the board accurately. Under the effect of flexible bracing piece and tension spring, every increase waste product panel on the board of accepting, accept the board and drive waste product panel down motion certain distance, guarantee all the time that the up end of the waste product panel of uppermost and conveyer's up end flush to guarantee the neat pile of waste product panel. The telescopic support rod can avoid radial deformation of the tension spring, and stability of downward movement of the waste plates driven by the bearing plate is guaranteed. In addition, set up the baffle that is used for blocking the waste product panel on the waste material frame, avoid working at the unloading cylinder, when the push pedal pushes away conveyer with the waste product panel, lead to waste product panel departure waste material frame because of inertia.
Further, the stacking device comprises a stacking frame, swing arms which are symmetrically arranged relative to the conveying device are hinged to the stacking frame, the swing arms and the rotation axes of the swing arms are arranged along the conveying direction of the plates, and one sides, far away from each other, of the swing arms are connected with stacking cylinders which are hinged to the stacking frame and used for driving the swing arms to rotate; the two swing arms are respectively provided with a plurality of rollers in an array along the length direction, the axes of the rollers are perpendicular to the length direction of the swing arms, and the upper end faces of the rollers are flush with the upper end face of the conveying device in normal state.
By adopting the technical scheme, the conveying device conveys qualified finished plates to the stacking device, and the plates are put on the rollers of the swing arms. When a plate is completely conveyed to the swing arms, the stacking cylinder works to drive the two swing arms to open in a direction away from each other, and after the supporting effect of the roller is lost, the plate directly falls off; after the plate falls, the stacking cylinder drives the swing arm to reset so as to receive the next plate. Thus, the finished boards are stacked in turn in a reciprocating manner, so that stacking and collecting of the finished boards are realized, and packaging are carried out on the finished boards.
Further, the stack frame below is equipped with discharging device, discharging device is including being located two swing arms under first discharging roller group and being located the stack frame outside, with the second discharging roller group that first discharging roller group corresponds, first discharging roller group and second discharging roller group all include discharging frame and a plurality of discharging rollers of installing on discharging frame along panel transmission direction array setting and location rotation, the axis of discharging roller is perpendicular to panel transmission direction level setting.
Through adopting above-mentioned technical scheme, can place a bottom plate on first discharging roller group, then panel is directly dropped and pile up on the bottom plate in proper order from the swing arm. When the sheet material pile reaches a certain height, a plurality of discharging rollers in the first discharging roller set are driven to rotate, the bottom plate and the sheet material piled on the bottom plate are conveyed to the second discharging roller set, namely, the piled sheet material is moved out from the lower part of the piling frame, so that not only is the piled sheet material conveniently packed and packaged, but also the piling device can be prevented from being influenced to continue to carry out piling work, and the piling device is simple in structure, convenient to operate and obvious in effect.
Further, a limiting block is arranged between the two swing arms on the stacking frame, an inductor is embedded on one side, close to the conveying device, of the limiting block, and the inductor is in communication connection with the stacking cylinder.
Through adopting above-mentioned technical scheme, after inductor senses that conveyer sends panel tip and stopper butt on the swing arm, inductor automatic control stack cylinder work, two swing arms of stack cylinder drive are opened to the direction of keeping away from each other, after losing the supporting role of gyro wheel, panel direct drop. After the plate falls, the inductor controls the stacking cylinder to drive the swing arm to reset so as to receive the next plate. The work of the stacking cylinder is controlled through the communication connection of the sensor and the stacking cylinder, so that the automation of the automatic stacking cylinder is further ensured, the manual starting of the stacking cylinder is not needed, the accuracy of the work of the stacking cylinder is ensured, the labor intensity of workers is reduced, and the work efficiency is ensured.
Further, the two side walls of the limiting block, which are close to the swing arms, are respectively provided with a swing shaft in a positioning and rotating mode, the swing shafts are arranged along the direction perpendicular to the swing arms in a horizontal mode, and one end, far away from the limiting block, of each swing shaft is slidably arranged on the stacking frame along the length direction of the swing arm.
Through adopting above-mentioned technical scheme, rocker slidable mounting realizes with stopper slidable mounting on the stillage, can adjust the position of stopper according to the length of panel that cuts like this to panel and stopper butt, inductor control stack cylinder during operation, panel break away from conveyer completely and arrive the swing arm on, so that panel can follow the swing arm smoothly and vertically drop. The swing shaft is rotatably arranged on the limiting block, so that after the plate abuts against the limiting block, the limiting block can rotate relatively far away from the plate, friction between the plate and the surface of the limiting block can be avoided when the plate falls, abrasion is caused to the surface of the limiting block, and normal use of the limiting block can be influenced after long-time use.
Further, one side of the limiting block, which is far away from the inductor, is connected with a swinging air cylinder for driving the limiting block to rotate, and the swinging air cylinder is hinged on the stacking frame and is in communication connection with the inductor.
Through adopting above-mentioned technical scheme, after panel butt arrives on the stopper, the relative direction rotation of keeping away from the panel of inductor control swing cylinder drive stopper, when avoiding panel to drop like this with stopper surface emergence friction, cause wearing and tearing to the stopper surface, still can influence the normal use of stopper after long-time use. The swing cylinder is used for driving the limiting block to swing, so that the problem that the limiting block cannot rotate in a direction far away from the plate when the speed of conveying the plate by the conveying device is small can be avoided.
Further, a marking device is arranged on one side of the uncoiling device, which is close to the cutter device, the marking device comprises a marking frame, marking strips which are horizontally arranged along the direction perpendicular to the plate conveying direction are symmetrically arranged on the marking frame, and the marking strips are slidably arranged on the marking frame along the plate conveying direction; two one sides that the marker strip is close to each other, along its length direction array respectively be equipped with a plurality of corresponding half holes, half hole one-to-one constitutes the vertical setting of axis and runs through the hole of placing of marker strip, place the downthehole marker pen that has placed.
Through adopting above-mentioned technical scheme, can use marking device to draw the mark on the aluminium strip surface according to customer's needs, can discern the model of panel like this when the label of packing is lost to the customer accurately uses panel. The distance between the two marking strips is adjusted according to the thickness of the marking pen, so that the placement hole formed by the two corresponding half holes can be matched with the marking pen; then selecting a mark table with proper color, and inserting the mark table into the placement hole according to actual needs. Therefore, when the feeding device conveys the aluminum strip coiled for unreeling, the marking pen can leave marking lines on the surface of the aluminum strip along the length direction of the aluminum strip, and the aluminum strip uncoiling device is simple in structure, convenient to operate and obvious in effect.
Further, the marking frame is provided with a guide groove which is arranged perpendicular to the marking strip horizontally, and two ends of the marking strip are respectively and slidably arranged in the guide groove; one of the guide grooves is positioned and rotated to be provided with a screw rod which is arranged along the length direction of the guide groove and is in threaded connection with the marking strips, and the screw rod is in threaded opposite direction to the threads of the threaded connection of the two marking strips.
Through adopting above-mentioned technical scheme, mark strip slidable mounting is in the guide way, realizes with mark strip slidable mounting on the mark frame, and guarantees mark strip gliding stability. When the distance between the two marking strips needs to be adjusted, the screw rod is driven to rotate, and under the threaded connection effect of the screw rod and the marking strips, the two marking strips can be driven to move towards the direction of being close to or away from each other, so that the size of the placement hole is adjusted. The screw rod is stopped, the positions of the two marking strips can be fixed, namely the size of the placement hole is fixed, and the screw rod is simple in structure, convenient to operate and obvious in effect.
In summary, the invention has the following beneficial effects:
1. the detection device is arranged between the cutter device and the conveying device, and the sorting device in communication connection with the detection device is arranged, so that when the detection device detects that holes exist on the surface of the plate, the sorting device can be directly controlled to work, the waste plate with the holes is pushed down from the conveying device, and the conveying device is ensured to convey qualified finished plates to the stacking device; therefore, manual sorting is not needed, the production quality of the plates can be guaranteed, and the manual labor intensity is effectively reduced while the processing efficiency of the plates is guaranteed;
2. through setting up marking device in one side that unwinding unit is close to cutters, can use marking device to draw the mark on the aluminium strip surface according to customer's needs, can discern the model of panel like this when the label of packing is lost to the customer accurately uses panel.
Drawings
FIG. 1 is a schematic view of the overall structure of an aluminum sheet crosscut;
FIG. 2 is a schematic structural view of a cutter device and a detection device in an aluminum plate cross shear;
FIG. 3 is a schematic view of the conveyor and sorter arrangement of the aluminum crosscut;
FIG. 4 is a schematic view of a stacking device in an aluminum plate cross shear;
fig. 5 is a schematic structural view of a marking device in an aluminum plate cross shear.
In the figure, 1, an uncoiling device; 2. a feeding device; 21. a feeding frame; 22. a conveying roller; 23. a yielding pit; 231. a fence; 24. a press roller; 3. a marking device; 31. a marking rack; 311. a guide groove; 32. marking strips; 321. a half hole; 33. placing the hole; 34. a marker pen; 35. a screw rod; 351. a hand wheel; 4. a cutter device; 41. a tool holder; 42. an upper cutter; 43. a lower cutter; 431. a lifting cylinder; 5. a detection device; 51. a detection frame; 52. a connecting plate; 53. a light emitting source; 54. a receiver; 6. a transfer device; 61. a conveying frame; 62. a conveyor belt; 7. a sorting device; 71. a blanking cylinder; 711. a push plate; 72. a waste rack; 73. a baffle; 731. a limit groove; 74. a receiving plate; 741. a sliding block; 75. a telescopic support rod; 751. a tension spring; 8. a stacking device; 81. a stacking rack; 811. a chute; 82. swing arms; 83. a roller; 84. stacking cylinders; 9. a limiting block; 91. an inductor; 92. a swing cylinder; 93. a pendulum shaft; 931. a slide block; 94. a screw; 941. a servo motor; 95. a mounting bar; 10. a discharging device; 101. the first discharging roller set; 102. the second discharging roller set; 11. a discharging frame; 111. and a discharging roller.
Detailed Description
The invention will be described in further detail below with reference to the drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1, the aluminum plate transverse shear comprises an uncoiling device 1, a feeding device 2, a cutter device 4, a conveying device 6 and a stacking device 8 which are sequentially arranged; a detection device 5 is arranged between the cutter device 4 and the conveying device 6, and the detection device 5 is in communication connection with a sorting device 7. The structure of each device is described below in detail.
Referring to fig. 1, an uncoiling device 1 includes a frame body and a reel, as in the prior art, for uncoiling an aluminum strip coil to be cross-cut into a sheet material. Referring to fig. 1, the feeding device 2 comprises two feeding frames 21 positioned between the uncoiling device 1 and the cutter device 4, and a plurality of mutually parallel conveying rollers 22 are rotatably installed on each feeding frame 21 in a positioning manner, and the conveying rollers 22 are arranged along the conveying direction perpendicular to the aluminum strips and are used for conveying the aluminum strips uncoiled by the uncoiling device 1 to the cutter device 4 and cutting the aluminum strips into a plurality of plates. Referring to fig. 1, a relief pit 23 opened in the ground is provided between two racks 21 for accommodating naturally sagging aluminum strips. In order to ensure safety, rails 231 are respectively installed at both sides of the relief pit 23 in the length direction of the aluminum strip. Meanwhile, in order to prevent the aluminum strip at the position adjacent to the feeding frame 21 and the giving pit 23 from moving and turning over, a pressing roller 24 which is pressed above the aluminum strip is placed between the fences 231.
Referring to fig. 1, the cutter device 4 includes a cutter frame 41 provided at a side of the feeding frame 21 far from the unwinding device 1 near the transmission device 6, and referring to fig. 1 and 2, an upper cutter 42 provided along the width direction of the aluminum strip is fixedly installed on the cutter frame 41, a lower cutter 43 provided below the upper cutter 42 and parallel to the upper cutter 42 is also vertically slidably installed, and a lifting cylinder 431 fixed on the cutter frame 41 for vertical sliding thereof is connected to the bottom of the lower cutter 43. Referring to fig. 1 and 3, the conveying device 6 includes a conveying frame 61 provided at a side of the cutter frame 41 remote from the feeding frame 21, a conveyor belt 62 is rotatably installed on the conveying frame 61, and the conveyor belt 62 moves in a length direction of the aluminum belt for conveying the plate cut by the cutter device 4 to the stacking device 8 for stacking.
Referring to fig. 1 and 2, the aluminum strip fed to the cutter device 4 by the feeding device 2 passes through between the upper cutter 42 and the lower cutter 43, and the lifting cylinder 431 drives the lower cutter 43 to move upwards to cut the aluminum strip into plates with required lengths in cooperation with the upper cutter 42. The sheet then moves onto the conveyor belt 62 and moves with the movement of the conveyor belt 62 to the stacking device 8 for stacking. Referring to fig. 2, the lifting cylinder 431 drives the lower cutter 43 to reciprocate vertically at intervals to cut the aluminum strip into a plurality of plates with required lengths.
In order to avoid stacking together the reject sheet with holes and the acceptable finished sheet via the stacking device 8, it is also necessary to manually sort them out later by hand, referring to fig. 1 and 2, in this embodiment, the detecting device 5 includes a detecting frame 51 provided between a tool rest 41 and a conveying frame 61, two connecting plates 52 provided up and down and along a direction perpendicular to the sheet conveying direction are mounted on the detecting frame 51, one connecting plate 52 is located above the upper end face of the conveying belt 62, and one connecting plate 52 is located below the upper end face of the conveying belt 62. Referring to fig. 2, a light source 53 which is provided in the longitudinal direction and has the same length as the width of the plate is fitted to the lower end surface of the upper connection plate 52, a receiver 54 which is fitted to the light source 53 is fitted to the upper end surface of the lower connection plate 52, and the receiver 54 is connected to the sorter 7 in communication.
Referring to fig. 1 and 2, the sheet material slit by the cutter device 4 passes through the conveyor belt 62 from between the two connection plates 52, and the light source 53 emits light to the surface of the sheet material. If the surface of the plate has no hole defect, the plate is directly conveyed to a stacking device 8 for stacking and packaging by a conveying device 6. If holes exist on the surface of the plate, the light emitted by the light-emitting source 53 passes through the positions of the holes and is received by the receiver 54; the receiver 54 then controls the operation of the sorting device 7 according to the speed of the conveyor belt 62 for the sheets, the sorting device 7 pushing the sheets with holes directly from the conveyor device 6, so that the conveyor device 6 will only transfer the finished sheets without holes to the stacking device 8 for the stacking process.
Referring to fig. 3, the sorting apparatus 7 includes a discharging cylinder 71 and a scrap rack 72 respectively located at both sides of the transfer rack 61, and the discharging cylinder 71 is disposed along the length direction of the connection plate 52 and is fixed to the outer wall of the transfer rack 61. Referring to fig. 3, a piston rod of the discharging cylinder 71 is adjacent to the scrap frame 72, and a push plate 711 disposed above the conveyor belt 62 and along the sheet conveying direction is fixedly attached to an end thereof. Meanwhile, the blanking cylinder 71 is connected in communication with the receiver 54. In the present embodiment, the blanking cylinder 71 is located at the center of the push plate 711.
Referring to fig. 3, a baffle 73 is vertically disposed at a side of the waste frame 72 remote from the blanking cylinder 71 and integrally formed therewith, and a horizontally disposed receiving plate 74 is vertically slidably disposed at a side of the baffle 73 adjacent to the blanking cylinder 71. In order to slidably mount the receiving plate 74 on the baffle 73, referring to fig. 3, sliding blocks 741 are respectively disposed at two ends of the receiving plate 74, and a limiting groove 731 matched with the sliding blocks 741 is disposed on the baffle 73 to ensure the stability of the vertical sliding of the receiving plate 74. In addition, referring to fig. 3, a plurality of telescopic support rods 75 arranged in a vertical and rectangular array are fixedly connected between the lower end surface of the receiving plate 74 and the upper end surface of the scrap rack 72, and the telescopic support rods 75 are sequentially sleeved by a plurality of sleeve rods. The telescopic supporting rod 75 is sleeved with a tension spring 751 fixed between the bearing plate 74 and the scrap frame 72, and the upper end face of the bearing plate 74 is flush with the upper end face of the conveying device 6 in a normal state of the tension spring 751.
Referring to fig. 1 and 3, in a normal state, the upper end surface of the receiving plate 74 is flush with the upper end surface of the conveying device 6, and when the detecting device 5 detects that a hole exists in the plate, the receiver 54 controls the blanking cylinder 71 to work according to the conveying speed of the conveying belt 62 to the plate. The blanking cylinder 71 drives the pushing plate 711 to push the waste plates with holes on the conveyor belt 62 to the waste frame 72. Referring to fig. 3, under the action of the telescopic supporting rod 75 and the tension spring 751, each waste board is added to the receiving plate 74, and the receiving plate 74 drives the waste board to move downwards for a certain distance, so that the upper end face of the uppermost waste board is always level with the upper end face of the conveyor belt 62, and the orderly stacking of the waste boards is ensured. In other embodiments, universal wheels with self-locking function may be provided at four corners of the waste rack 72, respectively, in order to facilitate movement of the waste rack 72.
In order to achieve stacking of qualified finished boards, referring to fig. 1 and 4, in this embodiment, the stacking device 8 includes a stacking frame 81, on which a swing arm 82 symmetrically disposed with respect to the conveyor belt 62 is hinged, and both the swing arm 82 and its rotation axis are disposed along the conveying direction of the boards. Referring to fig. 4, a stacking cylinder 84 hinged to the stacking frame 81 for driving the swing arms 82 to rotate in a direction away from each other is connected to a side of the two swing arms 82 away from each other, and a plurality of stacking cylinders 84 connected to each swing arm 82 are arranged in an array along a length direction of the swing arm 82. Referring to fig. 4, a plurality of rollers 83 are respectively arranged on the two swing arms 82 along the length direction thereof in an array manner, the axes of the rollers 83 are perpendicular to the length direction of the swing arms 82, and the upper end surfaces of the rollers are flush with the upper end surface of the conveying device 6 in a normal state. Referring to fig. 4, the sheet moves directly from the conveyor belt 62 to the two swing arms 82 and rides on rollers 83. In this embodiment, the rollers 83 on each swing arm 82 are symmetrically provided with two rows, respectively, to ensure the supporting effect on the plate.
Referring to fig. 4, a stopper 9 is disposed between symmetry lines of the two swing arms 82 on the stacker frame 81, and an inductor 91 in communication with the stacker cylinder 84 is embedded on a side of the stopper 9 close to the conveyor belt 62. Referring to fig. 4, when the sensor 91 senses that the end of the plate sent out by the conveyor belt 62 onto the swing arms 82 abuts against the limiting block 9, the sensor 91 automatically controls the stacking cylinder 84 to work, the stacking cylinder 84 drives the two swing arms 82 to open in a direction away from each other, and after the supporting effect of the rollers 83 is lost, the plate directly falls. Referring to fig. 4, after the sheet falls, the sensor 91 controls the stacking cylinder 84 to drive the swing arm 82 to reset so as to receive the next sheet.
In order to avoid friction with the limiting block 9 in the process of falling of the plates from the swing arm 82, abrasion of the limiting block 9 is caused, the inductor 91 is affected to control the stacking cylinder 84 to work, stacking of the plates is not orderly after the plates fall, and referring to fig. 4, the limiting block 9 is rotatably installed on the stacking frame 81. Referring to fig. 4, the rotation axis of the limiting block 9 is axially arranged along the roller 83, and one end of the limiting block, which is far away from the sensor 91, is connected with a swinging air cylinder 92 which is in communication connection with the sensor 91 and is used for driving the sensor to rotate, and the swinging air cylinder 92 is hinged on the stacking frame 81. Referring to fig. 4, after the plate abuts against the limiting block 9, the sensor 91 controls the swing cylinder 92 to drive the limiting block 9 to rotate relatively far away from the plate, so that friction between the plate and the surface of the limiting block 9 is avoided when the plate falls, and the normal use of the limiting block 9 is prevented from being influenced due to abrasion of the surface of the limiting block 9.
In addition, in order to adjust the position of the limiting block 9 according to the length of the sheared plate, ensure the normal work of the limiting block 9 and improve the application scope of the invention, referring to fig. 4, a swing shaft 93 horizontally arranged along a direction perpendicular to the swing arm 82 is respectively positioned and rotatably installed on two side walls of the limiting block 9 close to the swing arm 82. Referring to fig. 4, a slider 931 is fixed to one end of the swing shaft 93 away from the stopper 9, a slide groove 811 is provided on the stacker frame 81, which is matched with the slider 931 and is provided along the length direction of the swing arm 82, and the slider 931 is slidably mounted in the slide groove 811, so that the stopper 9 is slidably mounted on the stacker frame 81 while the stopper 9 is ensured to be rotatable.
In order to realize the sliding of the driving stopper 9 on the stacker frame 81, referring to fig. 4, a screw 94 screwed with the slider 931 is rotatably installed in one of the slide grooves 811, and one side of the screw 94 close to the swing cylinder 92 extends out of the slide groove 811 and is connected with a servo motor 941 for driving it to rotate. Meanwhile, in order to match the movement of the stopper 9, referring to fig. 4, a mounting bar 95 screwed with a screw 94 is slidably installed between two slide grooves 811, and the swing cylinder 92 is hinged to the mounting bar 95.
In order to facilitate the removal of the finished sheet material stacked below the swing arm 82, referring to fig. 1, a discharge device 10 is provided below the stacker frame 81. Referring to fig. 1 and 4, the discharging device 10 includes a first discharging roller set 101 located right under the two swing arms 82 and a second discharging roller set 102 located outside the stacker frame 81 corresponding to the first discharging roller set 101, and the first discharging roller set 101 and the second discharging roller set 102 are both located in the conveying direction of the sheet material. Referring to fig. 1, in the present embodiment, the first discharging roller set 101 and the second discharging roller set 102 each include a discharging frame 11 and a plurality of discharging rollers 111 disposed in an array along a conveying direction of the sheet material and positioned rotatably mounted on the discharging frame 11, and the discharging rollers 111 are disposed horizontally along a conveying direction perpendicular to the sheet material. The discharging roller 111 on the first discharging roller set 101 is a driving roller, the discharging roller 111 on the second discharging roller set 102 is a driven roller, and the rotation of the driving roller is controlled by a motor, which is the same as that in the prior art, and is not described in detail and is not shown in the drawings.
Referring to fig. 1 and 4, a base plate is placed on the first discharging roller group 101, and then the sheet is dropped directly from the swing arm 82 and stacked on the base plate in sequence. When the plates are stacked to a certain height, the plurality of discharging rollers 111 in the first discharging roller set 101 are driven to rotate, the bottom plate and the stacked plates on the bottom plate are conveyed to the second discharging roller set 102, namely, the stacked plates are moved out from the lower part of the stacking frame 81, so that the stacked plates are conveniently packed and packaged, and the influence on the stacking device 8 to continue stacking operation can be avoided.
After the plate is packaged, a label is generally attached to mark the type of the plate, so that a customer can identify the use. However, during transportation or storage, the label is easy to fall off, and in order to facilitate the customer to identify the type of the board after the label is lost, referring to fig. 1, a marking device 3 is provided on a side of the feeding frame 21 near the unwinding device 1 away from the unwinding device 1. Referring to fig. 5, in the present embodiment, the marking device 3 includes a marking frame 31 parallel to the feeding frame 21, marking bars 32 horizontally arranged in a direction perpendicular to the sheet conveying direction are symmetrically provided on the marking frame 31, and two marking bars 32 are slidably mounted on the marking frame 31 in the sheet conveying direction. Referring to fig. 5, a plurality of corresponding half holes 321 are arranged on one side of the two marker strips 32, which are close to each other, along the length direction thereof, and the half holes 321 on the two marker strips 32 are vertically arranged in a one-to-one correspondence manner to form a placement hole 33 penetrating the marker strips 32, and a marker 34 is placed in the placement hole 33.
In order to adjust and fix the position of the marking strip 32 so that the placement holes 33 can place and fix the marking pens 34 of different thicknesses, referring to fig. 5, a guide groove 311 is provided on the marking frame 31, which is horizontally provided perpendicular to the marking strip 32, and both ends of the marking strip 32 are slidably installed in the guide groove 311, respectively. Referring to fig. 5, a screw rod 35 which is disposed along the length direction thereof and is in threaded connection with the marking strips 32 is rotatably installed in one of the guide grooves 311 in a positioning manner, the screw rod 35 is in opposite threaded connection with the two marking strips 32, and one end of the screw rod, which is far away from the unwinding device 1, extends out of the guide groove 311 and is connected with a hand wheel 351 which facilitates driving the rotation thereof.
Referring to fig. 5, a marker 34 with proper color and thickness is selected, a hand wheel 351 is rotated to drive a screw rod 35 to rotate, and under the threaded connection effect of the screw rod 35 and the marker strips 32, the two marker strips 32 can be driven to move towards or away from each other, so that the size of the placement hole 33 is adjusted to be matched with the marker 34. The marker 34 is inserted into the placement hole 33 at a corresponding position according to actual needs, so that when the feeding device 2 feeds the aluminum strip unreeled by the unreeling device 1, the marker 34 can leave a marker line drawn along the length direction of the aluminum strip on the surface of the aluminum strip. Therefore, when the packaged label is lost, the model of the plate can be conveniently identified, so that a customer can accurately use the plate.
The working principle and the using method of the invention are as follows:
whether the marking device 3 is used for marking is determined according to the actual needs of customers, if the marking device 3 is used, the marking pen 34 is installed according to the actual needs, and if the marking device is not used, the aluminum strip is directly unreeled by the unreeling device 1. The aluminum strip fed to the cutter device 4 by the feeding device 2 passes through the space between the upper cutter 42 and the lower cutter 43, and the cutter device 4 works to cut the aluminum strip into plates with required lengths. The sheet then passes between the two connection plates 52 onto the conveyor belt 62, and the light source 53 emits light to the surface of the sheet. If holes exist on the surface of the plate, light emitted by the light-emitting source 53 passes through the positions of the holes and is received by the receiver 54, and the receiver 54 controls the blanking cylinder 71 to work according to the conveying speed of the conveyor belt 62 to the plate. The blanking cylinder 71 drives the pushing plate 711 to push the waste plates with holes on the conveyor belt 62 to the waste frame 72. Under the action of the telescopic supporting rods 75 and the tension springs 751, each waste plate is added on the supporting plate 74, the supporting plate 74 drives the waste plates to move downwards for a certain distance, and the upper end face of the uppermost waste plate is always level with the upper end face of the conveying belt 62, so that the waste plates are orderly stacked.
If the surface of the plate has no hole defect, the plate moves directly from the conveyor belt 62 to the two swing arms 82 and is put on the rollers 83. After the inductor 91 senses that the end part of the plate sent out to the swing arm 82 by the conveyor belt 62 is abutted against the limiting block 9, the inductor 91 automatically controls the stacking cylinder 84 to work, the stacking cylinder 84 drives the two swing arms 82 to open in the mutually-away direction, and after the supporting effect of the roller 83 is lost, the plate directly falls onto the bottom plate on the first discharging roller set 101. With this reciprocation, when the sheet is stacked to a certain height, the plurality of discharging rollers 111 in the first discharging roller set 101 are driven to rotate, and the bottom plate and the stacked sheet on the bottom plate are transferred to the second discharging roller set 102, so as to pack the stacked sheet, and the stacking device 8 continues to perform stacking work.
While the foregoing description illustrates and describes the preferred embodiments of the present invention, as noted above, it is to be understood that the invention is not limited to the forms disclosed herein but is not to be construed as excluding other embodiments, and that various other combinations, modifications and environments are possible and may be made within the scope of the inventive concepts described herein, either by way of the foregoing teachings or by those of skill or knowledge of the relevant art. And that modifications and variations which do not depart from the spirit and scope of the invention are intended to be within the scope of the appended claims.

Claims (4)

1. An aluminum plate transverse shear comprises an uncoiling device (1), a feeding device (2), a cutter device (4), a conveying device (6) and a stacking device (8) which are sequentially arranged; the method is characterized in that: a detection device (5) is arranged between the cutter device (4) and the conveying device (6), and the detection device (5) is in communication connection with a sorting device (7); the detection device (5) comprises a detection frame (51), wherein a light-emitting source (53) which is horizontally arranged along the direction perpendicular to the plate conveying direction is arranged on the detection frame (51), and the light-emitting source (53) is equal to the width of the plate in length; a receiver (54) with equal length is arranged below the light-emitting source (53), and the receiver (54) is in communication connection with the sorting device (7);
the sorting device (7) comprises a blanking cylinder (71) and a waste rack (72) which are respectively positioned at two sides of the conveying device (6), a push plate (711) which is positioned above the conveying device and is arranged along the conveying direction of the plate is connected to one end, close to the waste rack (72), of the blanking cylinder (71), and the blanking cylinder (71) is in communication connection with the receiver (54);
the stacking device (8) comprises a stacking frame (81), swing arms (82) which are symmetrically arranged relative to the conveying device (6) are hinged on the stacking frame (81), the swing arms (82) and the rotation axes of the swing arms are arranged along the plate conveying direction, and one sides, far away from each other, of the swing arms are connected with stacking cylinders (84) which are hinged on the stacking frame (81) and are used for driving the swing arms to rotate; a plurality of rollers (83) are respectively arranged on the two swing arms (82) in an array mode along the length direction of the swing arms, the axes of the rollers (83) are perpendicular to the length direction of the swing arms (82), and the upper end faces of the rollers are flush with the upper end faces of the conveying devices (6) in a normal state;
the automatic feeding device is characterized in that a discharging device (10) is arranged below the stacking frame (81), the discharging device (10) comprises a first discharging roller set (101) which is arranged right below the two swing arms (82) and a second discharging roller set (102) which is arranged outside the stacking frame (81) and corresponds to the first discharging roller set (101), the first discharging roller set (101) and the second discharging roller set (102) both comprise a discharging frame (11) and a plurality of discharging rollers (111) which are arranged in an array along the plate conveying direction and are installed on the discharging frame (11) in a positioning and rotating mode, and the axis of each discharging roller (111) is arranged horizontally perpendicular to the conveying direction of the plate;
a limiting block (9) is arranged between the two swing arms (82) on the stacking frame (81), an inductor (91) is embedded on one side, close to the conveying device (6), of the limiting block (9), and the inductor (91) is in communication connection with the stacking cylinder (84);
two side walls, close to the swing arm (82), of the limiting block (9) are respectively provided with a swing shaft (93) which is arranged horizontally along the direction perpendicular to the swing arm (82) in a positioning and rotating mode, and one end, far away from the limiting block (9), of the swing shaft (93) is arranged on the stacking frame (81) in a sliding mode along the length direction of the swing arm (82);
one side of the limiting block (9) far away from the inductor (91) is connected with a swinging air cylinder (92) for driving the limiting block to rotate, and the swinging air cylinder (92) is hinged on the stacking frame (81) and is in communication connection with the inductor (91).
2. An aluminum plate slitting machine as defined in claim 1, wherein: a baffle plate (73) which is vertically arranged is arranged on one side of the waste material frame (72) far away from the blanking cylinder (71), and a receiving plate (74) which is horizontally arranged is vertically and slidably arranged on one side of the baffle plate (73) close to the blanking cylinder (71); a plurality of vertical telescopic supporting rods (75) which are arranged in an array are connected between the lower end face of the bearing plate (74) and the upper end face of the waste material frame (72), and tension springs (751) which are fixed between the bearing plate (74) and the waste material frame (72) are sleeved outside the telescopic supporting rods (75); when the tension spring (751) is in a normal state, the upper end face of the bearing plate (74) is flush with the upper end face of the conveying device (6).
3. An aluminum plate slitting machine as defined in claim 1, wherein: a marking device (3) is arranged on one side of the uncoiling device (1) close to the cutter device (4), the marking device (3) comprises a marking frame (31), marking strips (32) horizontally arranged along the direction perpendicular to the plate conveying direction are symmetrically arranged on the marking frame (31), and the marking strips (32) are slidably arranged on the marking frame (31) along the plate conveying direction; two one sides that are close to each other of mark strip (32), along its length direction array respectively be equipped with a plurality of corresponding half hole (321), half hole (321) one-to-one constitutes the vertical setting of axis and runs through the hole (33) of placing of mark strip (32), place in hole (33) and put marker (34).
4. An aluminum plate slitting machine as defined in claim 3, wherein: the marking frame (31) is provided with a guide groove (311) which is arranged horizontally and perpendicular to the marking strip (32), and two ends of the marking strip (32) are respectively and slidably arranged in the guide groove (311); and a screw rod (35) which is arranged along the length direction of one guide groove (311) and is in threaded connection with the marking strips (32) is rotatably arranged in the guide groove (311), and the screw rod (35) is in threaded connection with the two marking strips (32) in opposite threaded directions.
CN201811542977.0A 2018-12-17 2018-12-17 Aluminum plate transverse shearing machine Active CN109530777B (en)

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