CN109530777A - A kind of aluminium plate cross cut shears - Google Patents
A kind of aluminium plate cross cut shears Download PDFInfo
- Publication number
- CN109530777A CN109530777A CN201811542977.0A CN201811542977A CN109530777A CN 109530777 A CN109530777 A CN 109530777A CN 201811542977 A CN201811542977 A CN 201811542977A CN 109530777 A CN109530777 A CN 109530777A
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- plate
- rack
- stacking
- cross cut
- along
- Prior art date
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 52
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 52
- 239000004411 aluminium Substances 0.000 title claims abstract description 52
- 230000005540 biological transmission Effects 0.000 claims abstract description 73
- 239000002699 waste material Substances 0.000 claims abstract description 46
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 238000004891 communication Methods 0.000 claims abstract description 11
- 238000012360 testing method Methods 0.000 claims abstract description 9
- 238000007599 discharging Methods 0.000 claims description 30
- 241000237858 Gastropoda Species 0.000 claims description 13
- 238000002372 labelling Methods 0.000 claims description 11
- 239000003550 marker Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
- 230000006698 induction Effects 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 238000012545 processing Methods 0.000 description 6
- 230000007547 defect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000003760 hair shine Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 241000209202 Bromus secalinus Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009837 dry grinding Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/06—Sheet shears
- B23D15/08—Sheet shears with a blade moved in one plane, e.g. perpendicular to the surface of the sheet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/16—Unwinding or uncoiling
- B21C47/18—Unwinding or uncoiling from reels or drums
- B21C47/20—Unwinding or uncoiling from reels or drums the unreeled material moving transversely to the tangent line of the drum, e.g. axially, radially
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/12—Shearing machines or shearing devices cutting by blades which move parallel to themselves characterised by drives or gearings therefor
- B23D15/14—Shearing machines or shearing devices cutting by blades which move parallel to themselves characterised by drives or gearings therefor actuated by fluid or gas pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H7/00—Marking-out or setting-out work
- B25H7/04—Devices, e.g. scribers, for marking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Multimedia (AREA)
- Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)
- Forming Counted Batches (AREA)
Abstract
The present invention provides a kind of aluminium plate cross cut shears, are related to aluminium production equipment technology, including decoiling equipment, feed device, cutter, transmission device and the bunching device set gradually;It is characterized by: being equipped with detection device between cutter and transmission device, detection device communication link is connected to sorting equipment;Detection device includes testing stand, is equipped on testing stand along perpendicular to the horizontally disposed light emitting source of plate transmission direction, light emitting source is isometric with strip width;The receiver isometric with it, and receiver and sorting equipment communication connection are equipped with below light emitting source.It detects that there are sorting equipment work when hole, is directly controlled, the waste product plate with hole is pushed down from transmission device for plate surface in detection device, guarantees that transmission device was transmitted to bunching device is all qualified finished product plate;In this way without manually sorting, the quality of production of plate not only can guarantee, moreover, labor intensity is effectively reduced while guaranteeing sheet fabrication efficiency.
Description
Technical field
The present invention relates to aluminium production equipment technology more particularly to a kind of aluminium plate cross cut shears.
Background technique
In aluminium production process, need that long aluminium strip is cut into several plates using cross cut shears, to meet client's
Use demand.For cross cut shears in the prior art when processing plate, there may be hole defects for plate surface;At this time, it may be necessary to lean on
It manually goes to reject the substandard products plate in plate, it then can entire package.So, not only process is tedious, also adds work
The labor intensity of people, and reduce production efficiency.
Therefore, the Chinese patent that Authorization Notice No. is CN203578902U discloses thick aluminium plate cross cut shears column in one kind
Product plate device for eliminating is provided with vertical ejection cylinder, ejects gas vertically between the conveying mechanism contained by cross cut shears and conveying unit
Cylinder bottom portion fixes on the ground, and cylinder piston rod stretches out straight up, is equipped with solenoid valve on cylinder disengaging air pipe, into
Escape pipe is connect with the air compressor of rack side, is provided with substandard products plate conveying unit, substandard products simultaneously above conveying unit
Conveying unit includes top rake conveying section, level transportation section and rear-inclined conveying section.
But in actual use, whether device for eliminating is that have substandard products come operation element by visually observing for worker
, the subjectivity of artificial judgment is too strong, will lead to the possibility that leakage rejects or rejects qualified products;And manual hand manipulation picks
Except device works there may be delay, influence to increase labor intensity while processing efficiency.
Summary of the invention
The object of the present invention is to provide a kind of aluminium plate cross cut shears, and the plate sorting of hole defect can will be present automatically
Out, it not only can guarantee the quality of production of plate, moreover, it is strong that hand labor is effectively reduced while guaranteeing sheet fabrication efficiency
Degree.
Above-mentioned technical purpose of the invention has the technical scheme that
A kind of aluminium plate cross cut shears, including set gradually decoiling equipment, feed device, cutter, transmission device with
And bunching device;Detection device is equipped between the cutter and transmission device, the detection device communication link is connected to sorting
Device;The detection device includes testing stand, is equipped on the testing stand along horizontally disposed perpendicular to plate transmission direction
Light emitting source, the light emitting source and strip width are isometric;The receiver isometric with it, and the reception are equipped with below the light emitting source
Device and sorting equipment communication connection.
By using above-mentioned technical proposal, decoiling equipment unreels the aluminium strip for needing to be processed into plate, via feed device
It is sent at cutter, aluminium strip is cut into the plate for meeting length requirement by cutter.Plate from detection device shine
It is passed through between source and receiver, light emitting source shines and impinges upon plate surface, if plate surface does not have hole defect, plate is directly passed through
Bunching device is transmitted to by transmission device and carries out stacking, packaging.If plate surface is there are hole, light that light emitting source irradiates
It passes through and is received by the receiver from hole location.Then receiver is according to transmission device to the transmission speed control sorting dress of plate
Work is set, sorting equipment directly pushes down the plate with hole from transmission device, and such transmission device can not will only have hole
The finished product plate in hole is transmitted to progress stacking processing at bunching device.Above structure is simple, in detection device and sorting equipment
Under automatic mating reaction, the substandard products plate that hole quickly will be present is sorted out, and without manually sorting, not only can guarantee plate
The quality of production of material, moreover, labor intensity is effectively reduced while guaranteeing sheet fabrication efficiency.
Further, the sorting equipment includes the blanking cylinder and waste rack for being located at transmission device two sides, described
Blanking cylinder is equipped with close to one end of waste rack to be connected with positioned at conveying device above and along the push plate that plate conveying direction is arranged,
The blanking cylinder and receiver communication connection.
By using above-mentioned technical proposal, when detection device detects plate there are when hole, receiver is filled according to transmission
It sets and blanking cylinder operation is controlled to the transmission speed of plate, blanking cylinder drives push plate will be useless with hole on transmission device
Product plate is shifted onto waste rack.Wherein, the push plate for pushing waste product plate is set on blanking cylinder, avoids blanking cylinder
Piston rod is directly and web contact guarantees the use of blanking cylinder while guaranteeing the promotion effect and stability to plate
In the service life, structure is simple, facilitates operation and effect is obvious.
Further, the waste rack is equipped with the baffle being vertically arranged far from the side of blanking cylinder, and the baffle is close
The side vertical sliding of blanking cylinder is equipped with horizontally disposed bearing plate;The lower end surface of the bearing plate and the upper end of waste rack
It is connected with the telescopic supporting rod of several vertical and array settings between face, and is arranged with outside the telescopic supporting rod and is fixed on undertaking
Tension spring between plate and waste rack;When the tension spring is in the normal state, the upper surface of the bearing plate and transmission device
Upper surface flush.
By using above-mentioned technical proposal, under normal conditions, the upper surface of bearing plate is flushed with the upper surface of transmission device, in this way
Plate can directly be fallen on bearing plate, without also to fall still further below after being detached from conveying device, be easy to produce safe thing
Therefore and waste product plate possibly can not accurately be deposited on bearing plate.Under the action of telescopic supporting rod and tension spring, accept
One block of waste product plate of every increase on plate, bearing plate drive waste product plate to move downward a certain distance, are always ensured that the top
The upper surface of waste product plate and the upper surface of transmission device flush, to guarantee the neat pile of waste product plate.Wherein, retractable support
Deformation radially can occur to avoid tension spring for bar, guarantee the stability that bearing plate drives waste product plate to move downward.Separately
Outside, the baffle for blocking waste product plate is set in waste rack, is avoided in blanking cylinder operation, waste product plate is pushed down in push plate
When transmission device, waste product plate is caused to fly out waste rack due to inertia.
Further, the bunching device includes stacking rack, is hinged on the stacking rack and symmetrically sets about transmission device
The swing arm set, the swing arm and its pivot center are arranged along plate transmission direction, and its side being located remotely from each other is connected with hingedly
Stacking cylinder on stacking rack, for driving it to rotate;If array is distinguished in two swing arms along its length to be equipped with
Dry milling wheel, the axis of the idler wheel are arranged perpendicular to pendulum arm length direction, and the upper end of end face and transmission device thereon under normal conditions
Face flushes.
By using above-mentioned technical proposal, transmission device by qualified finished product conveying sheet at bunching device, take by plate
It is placed on the idler wheel of swing arm.When one block of plate is transported in swing arm completely, stacking cylinder operation drives two swing arms to mutual
It is opened far from direction, after losing the supporting role of idler wheel, plate is directly fallen;After plate is fallen, stacking cylinder drives swing arm multiple
Position, to accept next block of plate.It is reciprocal with this in this way, finished product plate successively pile, to realize the stacking to finished product plate
It collects, to carry out packing packaging to it.
Further, discharging device is equipped with below the stacking rack, the discharging device includes being located under two swing arms just
First discharging roller group of side and the second discharging roller group outer positioned at stacking rack, corresponding with the first discharging roller group, described first goes out
Material roller group and second discharging roller group include discharge rack and it is several along plate transmission direction array setting and locating rotation be mounted on
The axis of discharge roller on discharge rack, the discharge roller is horizontally disposed perpendicular to the transmission direction of plate.
By using above-mentioned technical proposal, one piece of bottom plate can be placed in the first discharging roller group, then plate is from swing arm
Directly fall and successively pile on bottom plate.When plate pile is to certain altitude, if doing in driving the first discharging roller group
Expect roller rotation, the plate of pile on bottom plate and bottom plate is transmitted in the second discharging roller group, i.e., by the plate of pile from stacking
It is removed below frame, not only facilitates and packing packaging is carried out to the plate of pile, but also can be avoided influence bunching device and continue
Stacking work, structure is simple, facilitates operation and effect is obvious.
Further, it is located between two swing arms on the stacking rack and is equipped with limited block, the limited block is close to transmission dress
The side set is embedded with inductor, and the inductor and stacking cylinder communicate to connect.
By using above-mentioned technical proposal, when inductor senses the plate end that transmission device passes out in swing arm and limit
After position block abuts, inductor automatically controls stacking cylinder operation, and stacking cylinder drives two swing arms to open to direction is located remotely from each other,
After losing the supporting role of idler wheel, plate is directly fallen.After plate is fallen, inductor controls the driving swing arm of stacking cylinder and resets,
To accept next block of plate.The work for fetching control stacking cylinder by the communication link of inductor and stacking cylinder in this way, into
One step guarantees automation of the invention, without manually starting stacking cylinder operation, guarantees the accuracy of stacking cylinder operation,
Labor intensity is reduced, guarantees working efficiency.
Further, locating rotation is equipped with along perpendicular to swing arm the limited block respectively in the two side walls of swing arm
Horizontally disposed balance staff, the one end of the balance staff far from limited block are slidably mounted on stacking rack along pendulum arm length direction.
By using above-mentioned technical proposal, balance staff is slidably mounted on stacking rack, realizes limited block being slidably mounted on heap
On racking, the position of limited block can be adjusted according to the length of the plate of shearing in this way, so that plate abuts with limited block, feels
When device being answered to control stacking cylinder operation, plate is completely disengaged on transmission device to swing arm, so that plate can be smoothly from swing arm
It falls vertically.Wherein, balance staff is rotatably installed on limited block, in this way after plate abuts on limited block, limited block can
It is rotated relative to far from plate direction, when so as to avoid plate from falling and limited block surface rubs, to limited block table
Face causes to wear, and also will affect the normal use of limited block after long-time use.
Further, the side on the limited block far from inductor is connected with the oscillating cylinder of its rotation of driving, described
Oscillating cylinder is hinged on stacking rack, and itself and inductor communicate to connect.
By using above-mentioned technical proposal, after plate abuts on limited block, inductor controls oscillating cylinder driving limit
Position block is rotated relative to far from plate direction, and when avoiding plate from falling in this way and limited block surface rubs, to limited block
Surface causes to wear, and also will affect the normal use of limited block after long-time use.Wherein, limited block is driven using oscillating cylinder
It swings, can be to avoid when the speed of transmission device transfer sheet materials be smaller, plate can not be such that limited block rotates to far from its direction.
Further, the decoiling equipment is equipped with labelling apparatus close to the side of cutter, and the labelling apparatus includes
Frame is marked, is symmetrically arranged on the label frame along perpendicular to the horizontally disposed slug of plate transmission direction, the slug
It is slidably mounted on label frame along plate transmission direction;Two slugs side close to each other is divided along its length
Other array is equipped with several corresponding half bore, and the half bore corresponds the placement for constituting axis vertical setting and running through slug
Hole is placed with marker pen in the putting hole.
By using above-mentioned technical proposal, can need to draw note on aluminium strip surface using labelling apparatus according to client
Number, the model of plate can be identified, so that client accurately uses plate when the label of packaging is lost in this way.Wherein, according to mark
Remember that the thickness of pen adjusts the distance between two slugs, the putting hole and marker pen for so that two corresponding half bore is constituted are matched
It closes;Then the label table for selecting suitable color, it is inserted in putting hole according to actual needs.It is conveyed in this way in feed device
When the aluminium strip that decoiling equipment unreels, marker pen can leave the mark line drawn along aluminium strip length direction, knot on aluminium strip surface
Structure is simple, facilitates operation and effect is obvious.
Further, the label frame is equipped with perpendicular to the horizontally disposed guide groove of slug, and the two of the slug
End is slidably mounted in guide groove respectively;In one of them described guide groove positioning be rotatably equipped with setting along its length and
The screw rod being threadedly coupled with slug, the screw rod are opposite with the thread rotary orientation that two slugs are threadedly coupled.
By using above-mentioned technical proposal, slug is slidably mounted in guide groove, and slug is slidably mounted on by realization
It marks on frame, and guarantees the stability of slug sliding.When needing to adjust the distance between two slugs, driving screw rod turns
It is dynamic, under the threaded connection effect of screw rod and slug, two slugs can be driven and moved to close to each other or separate direction,
To realize the size for adjusting putting hole.Wherein, as long as stopping operating screw rod, the position of two slugs can be fixed, i.e., it is solid
Determine the size of putting hole, structure is simple, facilitates operation and effect is obvious.
In conclusion the invention has the following advantages:
1, by the way that detection device is arranged between cutter and transmission device, and it is arranged and detection device communication connection
Sorting equipment, detecting plate surface in detection device in this way, there are when hole, so that it may sorting equipment work is directly controlled, by band
The waste product plate of hole is pushed down from transmission device, guarantees that transmission device was transmitted to bunching device is all qualified production board
Material;In this way without manually sorting, the quality of production of plate not only can guarantee, moreover, guaranteeing the same of sheet fabrication efficiency
When labor intensity is effectively reduced;
2, by the side setting flag device in decoiling equipment close to cutter, can according to client need using
Labelling apparatus draws mark on aluminium strip surface, the model of plate can be identified, so as to client when the label of packaging is lost in this way
Accurately use plate.
Detailed description of the invention
Fig. 1 is a kind of overall structure diagram of aluminium plate cross cut shears;
Fig. 2 is the structural schematic diagram of cutter and detection device in a kind of aluminium plate cross cut shears;
Fig. 3 is the structural schematic diagram of transmission device and sorting equipment in a kind of aluminium plate cross cut shears;
Fig. 4 is a kind of structural schematic diagram of bunching device in aluminium plate cross cut shears;
Fig. 5 is a kind of structural schematic diagram of labelling apparatus in aluminium plate cross cut shears.
In figure, 1, decoiling equipment;2, feed device;21, cradle;22, delivery roll;23, it steps down and cheats;231, fence;24,
Pressure roller;3, labelling apparatus;31, frame is marked;311, guide groove;32, slug;321, half bore;33, putting hole;34, marker pen;
35, screw rod;351, handwheel;4, cutter;41, knife rest;42, upper cutter;43, lower cutter;431, lifting cylinder;5, detection dress
It sets;51, testing stand;52, connecting plate;53, light emitting source;54, receiver;6, transmission device;61, conveyer frames;62, conveyer belt;7,
Sorting equipment;71, blanking cylinder;711, push plate;72, waste rack;73, baffle;731, limiting slot;74, bearing plate;741, it slides
Block;75, telescopic supporting rod;751, tension spring;8, bunching device;81, stacking rack;811, sliding slot;82, swing arm;83, idler wheel;
84, stacking cylinder;9, limited block;91, inductor;92, oscillating cylinder;93, balance staff;931, sliding block;94, screw rod;941, servo
Motor;95, mounting bar;10, discharging device;101, the first discharging roller group;102, the second discharging roller group;11, discharge rack;111, go out
Expect roller.
Specific embodiment
Below in conjunction with drawings and examples, the present invention will be described in further detail.It should be appreciated that described herein
Specific examples are only used to explain the present invention, is not intended to limit the present invention.
A kind of aluminium plate cross cut shears, referring to Fig.1, including set gradually decoiling equipment 1, feed device 2, cutter 4,
Transmission device 6 and bunching device 8;Detection device 5,5 communication link of detection device are equipped between cutter 4 and transmission device 6
It is connected to sorting equipment 7.The structure of above-mentioned each device is illustrated accordingly in detail below.
Referring to Fig.1, decoiling equipment 1 includes frame body and spool, and identical in the prior art, is processed into for unreeling to horizontal cut
The aluminium strip of plate is rolled up.Referring to Fig.1, feed device 2 includes two cradles 21 between decoiling equipment 1 and cutter 4,
Equal locating rotation is equipped with several delivery rolls 22 being parallel to each other on each cradle 21, and delivery roll 22 is along perpendicular to aluminium strip
Transmission direction setting, the aluminium strip for unreeling decoiling equipment 1 are transported to the punishment of cutter 4 and are cut into several plates.Referring to figure
1, the resigning hole 23 for being provided with underground is equipped between two cradles 21, for accommodating the aluminium strip naturally drooped.Wherein, in order to
Guarantee safety, is separately installed with fence 231 in the two sides that hole 23 of stepping down is located at aluminium strip length direction.Meanwhile in order to avoid sending
The aluminium strip movement of material frame 21 and 23 adjacents of hole of stepping down is seethed, and the pressure roller for being placed with and pressing above aluminium strip is taken between fence 231
24。
Referring to Fig.1, cutter 4 includes being arranged far from the cradle 21 of decoiling equipment 1 close to 6 side of transmission device
Knife rest 41 is fixedly installed with the upper cutter 42 along the setting of aluminium strip width direction, also vertical sliding referring to Figures 1 and 2 on knife rest 41
The lower cutter 43 for being located at 42 lower section of upper cutter and being parallel to upper cutter 42 is installed, and 43 bottom of lower cutter is connected with and is fixed on knife
Lifting cylinder 431 on frame 41 and for its vertical sliding.Referring to Figure 1 and Figure 3, transmission device 6 includes that setting is remote in knife rest 41
Conveyer frames 61 from 21 side of cradle are rotatably equipped with conveyer belt 62 on conveyer frames 61, and conveyer belt 62 is along aluminium strip length side
To movement, progress stacking processing at bunching device 8 is transported to for the plate that cutter 4 is cut into will to be passed through.
Referring to Figures 1 and 2, feed device 2 is sent to the aluminium strip at cutter 4 and wears between upper cutter 42 and lower cutter 43
It crosses, lifting cylinder 431 drives lower cutter 43 to move upwards, and aluminium strip is cut into the plate for needing length by cooperation upper cutter 42.So
Plate moves on conveyer belt 62 afterwards, and as doing exercises for conveyer belt 62 is moved to progress stacking processing at bunching device 8.
Reference Fig. 2, lifting cylinder 431 drive lower cutter 43 to be spaced reciprocating vertical motion work, and realization cuts into aluminium strip several required
The plate of length.
In order to avoid the waste product plate with hole is together with qualified finished product plate is via 8 pile of bunching device, also
The artificial later period is needed to be sorted out manually, referring to Figures 1 and 2, in the present embodiment, detection device 5 includes being arranged in knife
Testing stand 51 between frame 41 and conveyer frames 61, there are two setting up and down and edges perpendicular to plate transmission for installation on testing stand 51
The connecting plate 52 of direction setting, a connecting plate 52 are located at the top of 62 upper surface of conveyer belt, and a connecting plate 52 is located at transmission
Lower section with 62 upper surfaces.Referring to Fig. 2, be embedded on the lower end surface of connecting plate 52 above setting along its length and with
The isometric light emitting source 53 of strip width is embedded with the receiver cooperated with light emitting source 53 in the upper surface of the connecting plate 52 of lower section
54, and receiver 54 and sorting equipment 7 communicate to connect.
Referring to Figures 1 and 2, the plate cut by cutter 4 is passed through between two connecting plates 52 to conveyer belt 62
On, light emitting source 53 shines and is irradiated to plate surface.If plate surface does not have hole defect, plate is directly via transmission device 6
It is transmitted at bunching device 8 and carries out stacking, packaging.If plate surface, there are hole, the light that light emitting source 53 irradiates is from hole
Position passes through and is received by receiver 54;Then receiver 54 controls sorting equipment according to transmission speed of the conveyer belt 62 to plate
7 work, sorting equipment 7 directly push down the plate with hole from transmission device 6, and such transmission device 6 can not will only have
The finished product plate of hole is transmitted to progress stacking processing at bunching device 8.
Referring to Fig. 3, sorting equipment 7 includes the blanking cylinder 71 and waste rack 72 for being located at 61 two sides of conveyer frames, blanking
Cylinder 71 is arranged along 52 length direction of connecting plate, and on its outer wall for being fixed on conveyer frames 61.Reference Fig. 3, blanking cylinder 71
Piston rod is close to waste rack 72, and its end is fixedly connected with pushing away above conveyer belt 62 and along the setting of plate conveying direction
Plate 711.Meanwhile blanking cylinder 71 and receiver 54 communicate to connect.In the present embodiment, blanking cylinder 71 is located at push plate 711
At center.
Referring to Fig. 3, waste rack 72 be equipped with far from the side of blanking cylinder 71 be vertically arranged and with its integrally formed baffle
73, baffle 73 is equipped with horizontally disposed bearing plate 74 close to the side vertical sliding of blanking cylinder 71.Wherein, in order to realize by
Bearing plate 74 is slidably mounted on baffle 73, referring to Fig. 3, sliding shoe 741 is respectively equipped at the both ends of bearing plate 74, in baffle 73
It is equipped with the limiting slot 731 cooperated with sliding shoe 741, to guarantee the stability of 74 vertical sliding of bearing plate.In addition, referring to Fig. 3,
Stretching for several vertical and rectangular array settings is fixedly connected between the lower end surface of bearing plate 74 and the upper surface of waste rack 72
Contracting support rod 75, telescopic supporting rod 75 are successively socketed to form by several section loop bars.It is arranged with and is fixed on outside telescopic supporting rod 75
Tension spring 751 between bearing plate 74 and waste rack 72, when tension spring 751 is in the normal state, the upper surface of bearing plate 74 and
The upper surface of transmission device 6 flushes.
Referring to Figure 1 and Figure 3, under normal conditions, the upper surface of bearing plate 74 is flushed with the upper surface of transmission device 6, when detection fills
It sets 5 and detects plate there are when hole, receiver 54 controls 71 work of blanking cylinder according to transmission speed of the conveyer belt 62 to plate
Make.Blanking cylinder 71 drives push plate 711 to shift the waste product plate with hole on conveyer belt 62 in waste rack 72 onto.Referring to figure
3, under the action of telescopic supporting rod 75 and tension spring 751, one block of waste product plate of every increase, 74 band of bearing plate on bearing plate 74
Dynamic waste product plate moves downward a certain distance, is always ensured that the upper surface of the waste product plate of the top and the upper end of conveyer belt 62
Face flushes, to guarantee the neat pile of waste product plate.It, can in order to facilitate mobile waste rack 72 in other some embodiments
The universal wheel with self-locking function is respectively set with the four corners in waste rack 72.
In order to realize the pile to qualified finished product plate, referring to Fig.1 and Fig. 4, in the present embodiment, bunching device 8 is wrapped
Stacking rack 81 is included, is hinged on stacking rack 81 about the symmetrically arranged swing arm 82 of conveyer belt 62, swing arm 82 and its pivot center
It is arranged along the transmission direction of plate.Referring to Fig. 4, it is connected in the side that two swing arms 82 are located remotely from each other and is hinged on stacking rack 81
It is upper, for driving swing arm 82 to the stacking cylinder 84 for being located remotely from each other direction and rotating, and the stacking cylinder connected in each swing arm 82
84 be provided with along 82 length direction array of swing arm it is multiple.Referring to Fig. 4, array is distinguished along its length in two swing arms 82
Equipped with several idler wheels 83, the axis of idler wheel 83 is arranged perpendicular to 82 length direction of swing arm, and end face and transmission fill thereon under normal conditions
6 upper surface is set to flush.Referring to Fig. 4, plate directly moves in two swing arms 82 from conveyer belt 62, takes and be placed on idler wheel 83
On.In the present embodiment, the idler wheel 83 in each swing arm 82 is respectively symmetrically equipped with two rows, to guarantee the supporting role to plate.
Referring to Fig. 4, on stacking rack 81 on the line of symmetry of two swing arms 82 between be equipped with limited block 9, in limited block 9
The inductor 91 communicated to connect with stacking cylinder 84 is embedded with close to the side of conveyer belt 62.Referring to Fig. 4, when inductor 91 incudes
After abutting to the plate end that conveyer belt 62 passes out in swing arm 82 with limited block 9, inductor 91 automatically controls stacking cylinder 84
Work, stacking cylinder 84 drive two swing arms 82 to open to direction is located remotely from each other, and after the supporting role for losing idler wheel 83, plate is straight
It connects and falls.Referring to Fig. 4, after plate is fallen, inductor 91 controls stacking cylinder 84 and swing arm 82 is driven to reset, to accept next piece
Plate.
In order to avoid rubbing during plate is fallen from swing arm 82 with limited block 9, limited block 9 is caused to wear, shadow
It rings inductor 91 and controls the work of stacking cylinder 84, causing plate to fall, rear pile is irregular, and referring to Fig. 4, limited block 9 is rotatablely installed
On stacking rack 81.Referring to Fig. 4, its pivot center of limited block 9 is along the axially setting, and its one end far from inductor 91 of idler wheel 83
It is connected with and is hinged on stacking rack 81 with the communication connection of inductor 91, the oscillating cylinder 92 for driving it to rotate, oscillating cylinder 92
On.Referring to Fig. 4, after plate abuts on limited block 9, inductor 91 controls oscillating cylinder 92 and drives limited block 9 opposite to remote
It is rotated from plate direction, when avoiding plate from falling in this way and 9 surface of limited block rubs, and avoids 9 surface abrasion of limited block
And influence the normal use of limited block 9.
In addition, guaranteeing limited block 9 just in order to which the position of limited block 9 can be adjusted according to the length of the plate of shearing
Often work improves the scope of application of the invention, and referring to Fig. 4, in limited block 9, positioning turns respectively in the two side walls of swing arm 82
It is dynamic to be equipped with along perpendicular to the horizontally disposed balance staff 93 of swing arm 82.Referring to Fig. 4, the one end of balance staff 93 far from limited block 9 is solid respectively
Equipped with sliding block 931, it is equipped with and cooperates with sliding block 931 and along the sliding slot 811 of 82 length direction of swing arm setting, sliding block on stacking rack 81
931 are slidably mounted in sliding slot 811, realize while guaranteeing that limited block 9 can rotate, limited block 9 is slidably mounted on heap
On racking 81.
In order to realize that driving limited block 9 slides on stacking rack 81, referring to Fig. 4, positioning turns in a wherein sliding slot 811
It is dynamic that the screw rod 94 being threadedly coupled with sliding block 931 is installed, and screw rod 94 stretches out sliding slot 811 close to the side of oscillating cylinder 92 and connects
It is connected to the servo motor 941 of its rotation of driving.Meanwhile be the movement of cooperation limited block 9, referring to Fig. 4, two sliding slots 811 it
Between be slidably fitted with the mounting bar 95 being threadedly coupled with screw rod 94, oscillating cylinder 92 is hinged on mounting bar 95.
The finished product plate by pile below swing arm 82 takes out for convenience, referring to Fig.1, is equipped with below stacking rack 81
Expect device 10.Referring to Fig.1 and Fig. 4, discharging device 10 include the first discharging roller group 101 immediately below two swing arms 82 and
Second discharging roller group 102 outer positioned at stacking rack 81, corresponding with the first discharging roller group 101, the first discharging roller group 101 and second go out
Material roller group 102 is respectively positioned in the transmission direction of plate.Referring to Fig.1, in the present embodiment, the first discharging roller group 101 and second goes out
Material roller group 102 include discharge rack 11 and it is several along plate transmission direction array setting and locating rotation be mounted on discharge rack 11
Discharge roller 111, discharge roller 111 is horizontally disposed along the transmission direction perpendicular to plate.Wherein, in the first discharging roller group 101
Discharge roller 111 is drive roll, and the discharge roller 111 in the second discharging roller group 102 is driven voller, and the rotation of drive roll is by motor control
System, and it is identical in the prior art, it does not do and excessively repeats, indicate not in the drawings yet.
Referring to Fig.1 and Fig. 4, one piece of bottom plate is placed in the first discharging roller group 101, then plate directly falls from swing arm 82
Fall and successively pile on bottom plate.Several discharge rollers when plate pile is to certain altitude, in driving the first discharging roller group 101
111 rotations, the plate of pile on bottom plate and bottom plate is transmitted in the second discharging roller group 102, i.e., by the plate of pile from heap
It is removed below racking 81, not only facilitates and packing packaging is carried out to the plate of pile, but also can be avoided influence bunching device 8 and continue
Carry out stacking work.
, generally can be labelled after Plate material package is complete, the model of plate is indicated, is used so that client recognizes.But
During transport or storage, label is easy, in order to after label is lost, still facilitate client to recognize the model of plate,
Referring to Fig.1, labelling apparatus 3 is equipped with far from the side of decoiling equipment 1 in the cradle 21 close to decoiling equipment 1.Reference Fig. 5,
In the present embodiment, labelling apparatus 3 includes the label frame 31 for being parallel to cradle 21, is symmetrically arranged on label frame 31 along vertical
In the horizontally disposed slug 32 of plate transmission direction, two slugs 32 are slidably mounted on label frame 31 along plate transmission direction
On.Referring to Fig. 5, in two slugs 32 side close to each other, respectively along its length array be equipped with it is several corresponding
Half bore 321, the half bore 321 on two slugs 32 correspond the putting hole for constituting axis vertical setting and running through slug 32
33, marker pen 34 is placed in putting hole 33.
In order to realize the position of adjusting and fixation mark item 32, so that putting hole 33 can be placed and fix different thicknesses
Marker pen 34 is equipped on label frame 31 referring to Fig. 5 perpendicular to the horizontally disposed guide groove 311 of slug 32, slug 32
Both ends are slidably mounted on respectively in guide groove 311.Referring to Fig. 5, positioning is rotatably equipped with along its length in one of guide groove 311
The screw rod 35 that degree direction is arranged and is threadedly coupled with slug 32, the thread rotary orientation that screw rod 35 is threadedly coupled with two slugs 32
On the contrary, and its one end far from decoiling equipment 1 stretch out guide groove 311 and be connected with the handwheel 351 for facilitating its rotation of driving.
Referring to Fig. 5, the marker pen 34 of suitable color and thickness is selected, rotation handwheel 351 drives screw rod 35 to rotate, in screw rod
35 and slug 32 threaded connection effect under, two slugs 32 can be driven to close to each other or move far from direction, from
And realize the size for adjusting putting hole 33, cooperate it with marker pen 34.Marker pen 34 is inserted according to actual needs in correspondence
In the putting hole 33 of position, in this way when feed device 2 conveys the aluminium strip that decoiling equipment 1 unreels, marker pen 34 can be in aluminium strip
Surface leaves the mark line drawn along aluminium strip length direction.Identification plate can be facilitated when the label of packaging is lost in this way
Model, so that client accurately uses plate.
The working principle of the invention and application method:
Decide whether to be marked using labelling apparatus 3 according to the actual needs of client, if using, according to actual demand
Adjustment notch pen 34, if not using, decoiling equipment 1 directly unreels aluminium strip.Feed device 2 be sent to the aluminium strip at cutter 4 from
It is passed through between upper cutter 42 and lower cutter 43, cutter 4 works, and aluminium strip is cut into the plate for needing length.Then plate
It passes through between two connecting plates 52 onto conveyer belt 62, light emitting source 53 shines and is irradiated to plate surface.If plate surface exists
Hole, the then light that light emitting source 53 irradiates are passed through from hole location and are received by receiver 54, and receiver 54 is according to conveyer belt 62
It works the transmission speed control blanking cylinder 71 of plate.Blanking cylinder 71 drives push plate 711 that will have hole on conveyer belt 62
The waste product plate in hole is shifted onto waste rack 72.Under the action of telescopic supporting rod 75 and tension spring 751, every increasing on bearing plate 74
Add one block of waste product plate, bearing plate 74 drives waste product plate to move downward a certain distance, is always ensured that the waste product plate of the top
The upper surface of material and the upper surface of conveyer belt 62 flush, to guarantee the neat pile of waste product plate.
If plate surface does not have hole defect, plate directly moves in two swing arms 82 from conveyer belt 62, takes and be placed on
On idler wheel 83.After the plate end that inductor 91 senses that conveyer belt 62 passes out in swing arm 82 is abutted with limited block 9, induction
Device 91 automatically controls stacking cylinder 84 and works, and stacking cylinder 84 drives two swing arms 82 to open to direction is located remotely from each other, and loses rolling
After the supporting role of wheel 83, plate is directly fallen on the bottom plate in the first discharging roller group 101.It is reciprocal with this, when plate pile
When to certain altitude, several discharge rollers 111 in driving the first discharging roller group 101 are rotated, by pile on bottom plate and bottom plate
Plate is transmitted in the second discharging roller group 102, so that the plate to pile carries out packing packaging, bunching device 8 continues heap
Pile work.
The preferred embodiment of the present invention has shown and described in above description, as previously described, it should be understood that the present invention is not office
Be limited to form disclosed herein, should not be regarded as an exclusion of other examples, and can be used for various other combinations, modification and
Environment, and can be changed within that scope of the inventive concept describe herein by the above teachings or related fields of technology or knowledge
It is dynamic.And changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, then it all should be appended by the present invention
In scope of protection of the claims.
Claims (10)
1. a kind of aluminium plate cross cut shears, including the decoiling equipment (1), feed device (2), cutter (4), transmission set gradually
Device (6) and bunching device (8);It is characterized by: being equipped with detection dress between the cutter (4) and transmission device (6)
It sets (5), detection device (5) communication link is connected to sorting equipment (7);The detection device (5) includes testing stand (51), described
It is equipped on testing stand (51) along perpendicular to the horizontally disposed light emitting source of plate transmission direction (53), the light emitting source (53) and plate
Material width is isometric;The receiver (54) isometric with it, and the receiver (54) and sorting are equipped with below the light emitting source (53)
Device (7) communication connection.
2. a kind of aluminium plate cross cut shears according to claim 1, it is characterised in that: the sorting equipment (7) includes difference
Blanking cylinder (71) and waste rack (72) positioned at transmission device (6) two sides, the blanking cylinder (71) is close to waste rack (72)
One end be equipped with and be connected with positioned at conveying device above and along the push plate (711) that plate conveying direction is arranged, the blanking cylinder
(71) it is communicated to connect with receiver (54).
3. a kind of aluminium plate cross cut shears according to claim 2, it is characterised in that: the waste rack (72) is far from blanking gas
The side of cylinder (71) is equipped with the baffle (73) being vertically arranged, side vertical sliding of the baffle (73) close to blanking cylinder (71)
Horizontally disposed bearing plate (74) are installed;It is connected between the lower end surface of the bearing plate (74) and the upper surface of waste rack (72)
There is the telescopic supporting rod (75) of several vertical and array settings, and is arranged with outside the telescopic supporting rod (75) and is fixed on bearing plate
(74) tension spring (751) between waste rack (72);When the tension spring (751) is in the normal state, the bearing plate
(74) upper surface of upper surface and transmission device (6) flushes.
4. a kind of aluminium plate cross cut shears according to claim 1, it is characterised in that: the bunching device (8) includes stacking
Frame (81) is hinged on the stacking rack (81) about transmission device (6) symmetrically arranged swing arm (82), the swing arm (82) and
Its pivot center is arranged along plate transmission direction, and its side being located remotely from each other is connected with and is hinged on stacking rack (81), is used for
The stacking cylinder (84) for driving it to rotate;Array is distinguished on two swing arms (82) along its length and is equipped with several idler wheels
(83), the axis of the idler wheel (83) is arranged perpendicular to swing arm (82) length direction, and end face and transmission device thereon under normal conditions
(6) upper surface flushes.
5. a kind of aluminium plate cross cut shears according to claim 4, it is characterised in that: be equipped with below the stacking rack (81)
Expect device (10), the discharging device (10) include immediately below two swing arms (82) first discharge roller group (101) and
It discharges roller group (102) outside, with the first discharging roller group (101) corresponding second positioned at stacking rack (81), the first discharging roller group
(101) and the second discharging roller group (102) is including discharge rack (11) and several along the setting of plate transmission direction array and positioning turn
The dynamic discharge roller (111) being mounted on discharge rack (11), the transmission direction water of the axis of the discharge roller (111) perpendicular to plate
Flat setting.
6. a kind of aluminium plate cross cut shears according to claim 4 or 5, it is characterised in that: be located on the stacking rack (81)
Limited block (9) are equipped between two swing arms (82), the limited block (9) is embedded with inductor close to the side of transmission device (6)
(91), the inductor (91) and stacking cylinder (84) communicate to connect.
7. a kind of aluminium plate cross cut shears according to claim 6, it is characterised in that: the limited block (9) is close to swing arm
(82) locating rotation is equipped with along perpendicular to swing arm (82) horizontally disposed balance staff (93), the balance staff respectively in two side walls
(93) one end far from limited block (9) is slidably mounted on stacking rack (81) along swing arm (82) length direction.
8. a kind of aluminium plate cross cut shears according to claim 7, it is characterised in that: far from induction on the limited block (9)
The side of device (91) is connected with the oscillating cylinder (92) of its rotation of driving, and the oscillating cylinder (92) is hinged on stacking rack (81)
On, and itself and inductor (91) communicate to connect.
9. a kind of aluminium plate cross cut shears according to claim 1, it is characterised in that: the decoiling equipment (1) is close to cutter
The side of device (4) is equipped with labelling apparatus (3), and the labelling apparatus (3) includes label frame (31), the label frame (31) on pair
Title is provided with along perpendicular to the horizontally disposed slug of plate transmission direction (32), and the slug (32) is along plate transmission direction
It is slidably mounted on label frame (31);Array is distinguished in two slugs (32) side close to each other along its length
Equipped with several corresponding half bore (321), the half bore (321), which corresponds, to be constituted axis vertical setting and runs through slug
(32) putting hole (33), the putting hole (33) is interior to be placed with marker pen (34).
10. a kind of aluminium plate cross cut shears according to claim 9, it is characterised in that: the label frame (31), which is equipped with, to be hung down
Directly in slug (32) horizontally disposed guide groove (311), the both ends of the slug (32) are slidably mounted on guide groove respectively
(311) in;In one of them described guide groove (311) positioning be rotatably equipped with setting along its length and with slug (32)
The screw rod (35) of threaded connection, the screw rod (35) are opposite with the thread rotary orientation that two slugs (32) are threadedly coupled.
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CN201811542977.0A CN109530777B (en) | 2018-12-17 | 2018-12-17 | Aluminum plate transverse shearing machine |
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CN201811542977.0A CN109530777B (en) | 2018-12-17 | 2018-12-17 | Aluminum plate transverse shearing machine |
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CN109530777B CN109530777B (en) | 2023-12-05 |
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CN110625175B (en) * | 2019-09-25 | 2020-08-25 | 山东广盈实业有限公司 | Automatic transverse shearing production line for cold-rolled color steel plate |
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CN110681913A (en) * | 2019-11-05 | 2020-01-14 | 安川双菱电梯有限公司 | Automatic processing equipment for elevator car forming |
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CN110788397A (en) * | 2019-11-23 | 2020-02-14 | 湖南迈豪斯建筑科技有限公司 | Blanking device for profile metal double-head saw cutting machine |
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