CN109514154A - A kind of quick welding device of PC die station - Google Patents
A kind of quick welding device of PC die station Download PDFInfo
- Publication number
- CN109514154A CN109514154A CN201811477634.0A CN201811477634A CN109514154A CN 109514154 A CN109514154 A CN 109514154A CN 201811477634 A CN201811477634 A CN 201811477634A CN 109514154 A CN109514154 A CN 109514154A
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- die station
- platform
- station group
- positioning
- group weldering
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- 238000003466 welding Methods 0.000 title claims abstract description 27
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 42
- 239000010959 steel Substances 0.000 claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000004873 anchoring Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000003825 pressing Methods 0.000 abstract description 9
- 238000013461 design Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 description 25
- 239000000047 product Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012797 qualification Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a kind of quick welding devices of PC die station, including die station group to weld platform, and the die station group weldering mesa base is equipped with the platform adjustment device that can adjust die station group weldering platform plane degree；Two ends of the die station group weldering platform are equipped with end gauge and center positioning device；The two sides of the die station group weldering platform are respectively provided with side positioning device and can tense the side rigid fixation means that channel steel is close to side positioning device, and the two sides of die station group weldering platform, which are additionally provided with, can push the side compressing device that side channel steel fits closely it with die station panel；The die station group weldering platform, which is equipped with, to weld gantry running gear moved above platform in die station group, and gantry running gear includes crossbeam, and the crossbeam is equipped with the vertical pressing device that can compress profile.Of the invention novel in design, structure is simple, easy to use, convenient for operation, it can be achieved that quickly positioning group weldering operation.
Description
Technical field
It is quickly organized pair the present invention relates to assembled architecture production line corollary equipment technical field more particularly to a kind of PC die station
Welder.
Background technique
In recent years China continuously puts into effect the relevant policies for promoting green building and assembled architecture, formulates industry guideline, fixs
Construction object widelys popularize industry development from State-level.Have associated mechanisms investigation, the assembled architecture market of China in 2017 rule
Mould is up to 68,500,000,000 dollars, it is contemplated that market scale in 2018 is up to 90,400,000,000 dollars, is up to 260,200,000,000 dollars within 2022, thus may be used
See, the development space in assembled architecture future will constantly expand.With the development in market, assembled architecture production line corollary equipment
The market demand also will gradually expand, the competitive pressure between device fabrication manufacturer also will be increasingly fierce.
Under such market situation, assembled architecture production line original equipment manufacturer man improves production efficiency and production
Quality reduces production cost, will become the important channel of enterprise's survival and development.Production efficiency steps up, product matter
Reliable and stable, the standardization of production of amount, the identity of same architecture production, is a kind of row and effective method, can be with
Market obviously is seized, promotes the competitiveness of enterprise product.Quality assurance is basis, and efficiency is the guarantor that enterprise realizes benign cycle
Barrier, Quality conception implement design, technique, production, quality inspection each link in.
Die station is component part important in assembled architecture production, and structure is as depicted in figs. 1 and 2, mainly by die station
The parts such as panel, side channel steel, end channel steel, intermediate I-steel, centralized positioning block, lifting lug form, and outer dimension is
3394mm × 12600mm, dimensioned area super large, welding position is more, the extremely difficult control of welding deformation.But to the die station after the completion of welding
Outer dimension and flatness, which have, is strict with, and width direction requires QUOTE Mm, length direction requirement
QUOTE Mm, in the every square meter of planarity requirements≤0.5mm, requirement≤1.5mm in integral planar, side
The straightness of vertical channel steel requires error in length range to answer≤0.20mm, and the error of centralization should be within 0~-0.5mm.Die station
Production quality directly affects the success or failure of assembled architecture production line overall operation, and production building fittings whether qualification etc..
Under normal conditions, die station is by professional's welding production, and the group that product respectively forms component is welded on platform and completes, respectively
The location dimension of component uses artificial crossed, is lacked in this way by the die station that personnel's manual production mode group is welded without positioning datum
It rigidly fixes, is unable to control welding deformation, structure size and positioning accuracy can not accomplish accurate and same, the production of die station
Quality not can guarantee, and efficiency is extremely low, and the die station manufactured in this way, qualification rate is extremely low, and often results in assembled and build
Build production line can not smooth operation the phenomenon that.
Summary of the invention
The object of the present invention is to provide a kind of quick welding devices of PC die station, to solve the above problem.
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of quick welding device of PC die station, including die station group weld platform, and the die station group weldering mesa base is equipped with and can adjust
The platform that mould preparation platform group welds platform plane degree adjusts device；Two ends of the die station group weldering platform are equipped with end gauge
And center positioning device；The two sides of the die station group weldering platform, which are respectively provided with side positioning device and can tense channel steel abutting side, determines
The side rigid fixation means of position device, the two sides of die station group weldering platform are additionally provided with and can push side channel steel and make itself and die station panel
The side compressing device fitted closely；The die station group weldering platform, which is equipped with, to weld gantry operation moved above platform in die station group
Device, gantry running gear includes crossbeam, and the crossbeam is equipped with the vertical pressing device that can compress profile.
Preferably, the end gauge and side positioning device include positioning seat and are used cooperatively with positioning seat
Locating piece, the positioning seat are fixedly attached to the die station group by positioning pin and bolt and weld platform, and the locating piece is I-shaped
Type.
Preferably, the side compressing device is fixed block, and the fixed block is bolted to connection the weldering of die station group
On platform.
Preferably, moveable side channel steel locating device, the side channel steel positioning are equipped on die station group weldering platform
Device positions side channel steel in length direction.
Preferably, the platform adjustment device is multiple pre-embedded anchoring bolts and upper and lower nut, by rotating upper and lower spiral shell
Mother's adjustment die station group welds platform plane degree.
Preferably, the vertical pressing device is multiple hydraulic telescopic rods.
Preferably, gantry running gear includes driving motor and the transmission mechanism that connect with driving motor output shaft,
The output shaft of the transmission mechanism is connected with idler wheel, gantry running gear further include be located at die station group weldering platform two sides and with
Die station group welds the track of platform parallel, and the idler wheel is rolled in the track.
Preferably, the crossbeam top is fixedly connected with the intelligent telpher conveyer of energy handling profile.
It preferably, further include moveable device for positioning space, the device for positioning space is the locating rod of regular length,
Handle is connected with above locating rod.
Preferably, the side rigid fixation means include the guide rod being fixedly connected in the positioning device of side and fixed company
The linking arm in the middle part of guide rod is connect, the threaded one end of the linking arm is connected with screw rod.
Beneficial effects of the present invention are as follows:
1, the present apparatus adjusts device by design platform, so as to adjust group weldering platform according to the design feature of die station product
Integral planar degree requirement, guarantees the planarity requirements of postwelding die station product；Pass through design end gauge and side positioning dress
It sets, to guarantee that the size requirement of die station product guarantees the status requirement of die station centralized positioning block by design centre positioning device
And the symmetry requirement of die station；By designing distinctive side rigid fixation means and vertical pressing device, welded with control
Thermal deformation in journey influences the size of die station product, by accurate same, the realization production for guaranteeing product installation and outer dimension
Product standardization, mass production, save production cost.Of the invention novel in design, structure is simple, easy to use, convenient for operating,
Quick positioning group weldering operation can be achieved.
2, the present invention is filled using multiple positioning such as positioning seat and locating piece, center positioning device, side channel steel locating device
Set, it can be achieved that each component quickly assemble avoid in place dimensional measurement generate error, be obviously improved production efficiency.
3, platform of the invention adjustment device is multiple pre-embedded anchoring bolts and upper and lower nut, by rotating upper and lower nut
It adjusts die station group and welds platform plane degree, structure is simple, low cost, and the stress that can effectively solve in welding platform use process is released
Put, caused by flatness excessive problem, avoid the occurrence of die station product defects.
4, the present invention is provided with side compressing device, side rigid fixation means and vertical pressing device etc. and rigidly fixes,
Welding thermal deformation dimension overproof and other issues caused by product can be effectively reduced.
Detailed description of the invention
Fig. 1 is the schematic perspective view of die station in the present invention；
Fig. 2 is the top view of die station in the present invention；
Fig. 3 is structural schematic diagram of the invention；
Fig. 4 is the schematic enlarged-scale view in Fig. 3 at A；
Fig. 5 is the schematic enlarged-scale view in Fig. 3 at B；
Fig. 6 is the schematic enlarged-scale view in Fig. 3 at C；
Fig. 7 is that schematic diagram is welded in intermediate I-steel and end channel steel and side channel steel intersection；
Fig. 8 is welding route schematic diagram.
It is as shown in the figure: the side 1- channel steel, the end 2- channel steel, 3- centralized positioning block, 4- die station panel, the centre 5- I-steel,
6- lifting lug, 7- die station group weld platform, 8- end gauge, 801- positioning seat, 802- locating piece, 9- center positioning device, 10-
Side channel steel locating device, the vertical pressing device of 11-, the gantry 12- running gear, 1201- crossbeam, 1202- driving motor,
1203- transmission mechanism, 13- intelligent telpher conveyer, 14- platform adjust device, and the side 15- positioning device, the side 16- rigidly fixes
Device, 1601- guide rod, 1602- screw rod, 1603- linking arm, 17- side compressing device, 18- track, 19- device for positioning space,
1901- locating rod, 1902- handle.
Specific embodiment
The following is further explained with reference to the attached drawings the embodiment of the present invention.
As seen in figures 3-6, the quick welding device of a kind of PC die station, including die station group weld platform 7, the die station group weldering
7 bottom of platform is equipped with the platform adjustment device 14 that can adjust die station group weldering 7 flatness of platform；The two of the die station group weldering platform 7
A end is equipped with end gauge 8 and center positioning device 9；The two sides of the die station group weldering platform 7 are respectively provided with side positioning
Device 15 and the side rigid fixation means 16 that can tense channel steel abutting side positioning device, die station group weld the two sides of platform 7 also
Equipped with the side compressing device 17 that can be pushed side channel steel 1 and fit closely it with die station panel 4；The die station group welds platform 7
Equipped with that can weld gantry running gear 12 moved above platform 7 in die station group, gantry running gear 12 includes crossbeam 1201,
1201 bottom of crossbeam is equipped with the vertical pressing device 11 that can compress profile, and 1201 top of crossbeam is fixedly connected with and can hang
Transport the intelligent telpher conveyer 13 of profile.The intelligent telpher conveyer 13 is using the production of Henan treasure source intelligence Equipment Limited
HQ-AI-200 type intelligence folding arm hoisting machine.
The end gauge 8 includes positioning seat 801 with side positioning device 15 and is used cooperatively with positioning seat 801
Locating piece 802, the positioning seat 801 is fixedly attached to the die station group by positioning pin and bolt and welds platform 7, the positioning
Block 802 is I-shaped.The side compressing device 15 is fixed block, and the fixed block is bolted to connection the weldering of die station group
On platform 7.7 are equipped with moveable side channel steel locating device 10, the side channel steel locating device on die station group weldering platform
10 position side channel steel 1 in length direction.The side rigid fixation means 16 include being fixedly connected on side positioning device 15
On guide rod 1601 and be fixedly connected on the linking arm 1603 at the middle part of guide rod 1601, the threaded one end connection of the linking arm 1603
There is screw rod 1602.The center positioning device 9 is center positioning seat, by the position of centralized positioning seat centre of location locating piece 3,
Guarantee that die station product is symmetrical for benchmark two sides with centralized positioning block 3.
The platform adjustment device is multiple pre-embedded anchoring bolts and upper and lower nut, adjusts mould by rotating upper and lower nut
Platform group welds 7 flatness of platform.
The vertical pressing device 11 is multiple hydraulic telescopic rods.
Gantry running gear 12 includes driving motor 1202 and exports the driver of axis connection with driving motor 1202
Structure 1203, the output shaft of the transmission mechanism 1203 are connected with idler wheel, and gantry running gear 1203 further includes being located at die station
Group 7 two sides of weldering platform and the track 18 parallel with die station group weldering platform 7, the idler wheel roll band driven portal in the track 18 and transport
Luggage is set 12 and is run above die station group weldering platform 7.
It is as follows using the process and welding method of present invention production die station product:
The invention also includes moveable device for positioning space, the device for positioning space is the locating rod of regular length, positioning
Handle is connected with above bar.
Device 14 is adjusted using platform in use, first passing through, the flatness of die station is adjusted, controls its flatness and reach use
It is required that locating piece 802 is being installed in 801 position of stationary positioned seat further according to the dowel hole that die station group weldering platform is pre-machined,
It detects apart from size between each positioning seat, after reaching requirement, is fixed using tools for bolts ' pretension.Using external handling apparatus by mould
Deck plate 4 is hoisted on die station group weldering platform 7, end and each locating piece 802 of side abutment, to guarantee manufactured size quality.Again
Side channel steel 1 is allocated and transported to 4 top of die station panel using external handling apparatus, the placement of side locating piece 802 is close to, then uses
Side rigid fixation means 16 tense, and so that side channel steel 1 is close to side locating piece 802, to guarantee that die station width direction size is wanted
It asks.Other profiles needed for die station are placed on 12 top of gantry running gear, pass through the 12 intelligent movable handling of gantry running gear
Each profile is placed into suitable position by size by device 13, intelligent telpher conveyer 13.Wherein end channel steel 2 need to abut locating piece
802, it is then fixedly clamped using special fixture, when intermediate I-steel 5 is put, controls carpenters square therebetween using device for positioning space 19
It is very little.Center is determined using center positioning device 9 later, centralized positioning block 3 is fixed, it can be protected using center positioning device 9
It is that benchmark two sides are symmetrical that die station product, which is demonstrate,proved, with centralized positioning block 3.
As Figure 7-8, it needs gantry running gear 12 being moved to end channel steel 2 after each component is assembled into position, before welding
I-steel 5 among end channel steel 2 and work is compressed using vertical pressing device 11 thereon with 5 surface of I-steel among work,
Guarantee to fit closely seamless (examined using clearance gauge between I-steel 5 and die station panel 4 among end channel steel 2 and work
It tests).Start weld job after compression, is symmetrically welded from the middle to both ends using double.Intermediate I-steel 5 and end channel steel 2 with
Channel steel 1 intersection weld seam in side need to be welded using vertical downward, welding thermal deformation can be effectively controlled.
The above embodiments are only used to illustrate and not limit the technical solutions of the present invention, although referring to above-described embodiment to this hair
It is bright to be described in detail, those skilled in the art should understand that: still the present invention can be modified or be waited
With replacement, without departing from the spirit or scope of the invention, or any substitutions, should all cover in power of the invention
In sharp claimed range.
Claims (10)
1. a kind of quick welding device of PC die station, which is characterized in that weld platform including die station group, the die station group welds platform
Bottom is equipped with the platform adjustment device that can adjust die station group weldering platform plane degree；Two ends of the die station group weldering platform are equipped with
End gauge and center positioning device；The two sides of the die station group weldering platform are respectively provided with side positioning device and can tense slot
Steel is close to the side rigid fixation means of side positioning device, and the two sides of die station group weldering platform are additionally provided with and can push side channel steel and make
Its side compressing device fitted closely with die station panel；The die station group weldering platform is equipped with to weld in die station group and move above platform
Dynamic gantry running gear, gantry running gear includes crossbeam, and the crossbeam is equipped with the vertical compression that can compress profile
Device.
2. the quick welding device of a kind of PC die station according to claim 1, which is characterized in that the end positioning dress
Set the locating piece for including positioning seat with side positioning device and being used cooperatively with positioning seat, the positioning seat by positioning pin and
Bolt is fixedly attached to the die station group weldering platform, and the locating piece is I-shaped.
3. the quick welding device of a kind of PC die station according to claim 1, which is characterized in that the side compressing dress
It is set to fixed block, the fixed block is bolted to connection on die station group weldering platform.
4. the quick welding device of a kind of PC die station according to claim 1, which is characterized in that weld platform in die station group
It is equipped with moveable side channel steel locating device, the side channel steel locating device positions side channel steel in length direction.
5. the quick welding device of a kind of PC die station according to claim 1, which is characterized in that the platform adjustment dress
Multiple pre-embedded anchoring bolts and upper and lower nut are set to, adjust die station group weldering platform plane degree by rotating upper and lower nut.
6. the quick welding device of a kind of PC die station according to claim 1, which is characterized in that the vertical compression dress
It is set to multiple hydraulic telescopic rods.
7. the quick welding device of a kind of PC die station according to claim 1, which is characterized in that gantry operation dress
It sets including driving motor and the transmission mechanism being connect with driving motor output shaft, the output shaft of the transmission mechanism is connected with rolling
Wheel, gantry running gear further includes being located at die station group weldering platform two sides and the track with die station group weldering platform parallel, described
Idler wheel is rolled in the track.
8. the quick welding device of a kind of PC die station according to claim 1, which is characterized in that the crossbeam top is solid
Surely it is connected with the intelligent telpher conveyer of energy handling profile.
9. the quick welding device of a kind of PC die station according to claim 1, which is characterized in that further include moveable
Device for positioning space, the device for positioning space are the locating rod of regular length, are connected with handle above locating rod.
10. the quick welding device of a kind of PC die station according to claim 1, which is characterized in that the side rigidity
Fix the linking arm that device includes the guide rod being fixedly connected in the positioning device of side and is fixedly connected in the middle part of guide rod, the company
The threaded one end for connecing arm is connected with screw rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811477634.0A CN109514154B (en) | 2018-12-05 | 2018-12-05 | Quick assembly welding device for PC (polycarbonate) die table |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811477634.0A CN109514154B (en) | 2018-12-05 | 2018-12-05 | Quick assembly welding device for PC (polycarbonate) die table |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109514154A true CN109514154A (en) | 2019-03-26 |
| CN109514154B CN109514154B (en) | 2024-09-06 |
Family
ID=65794139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811477634.0A Active CN109514154B (en) | 2018-12-05 | 2018-12-05 | Quick assembly welding device for PC (polycarbonate) die table |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110434533A (en) * | 2019-08-23 | 2019-11-12 | 山东三英建筑科技有限公司 | A kind of precast concrete member production line die station automatic welding device and its method |
| CN110434534A (en) * | 2019-08-23 | 2019-11-12 | 山东三英建筑科技有限公司 | A kind of precast concrete member production line die station welding tooling |
| CN111037199A (en) * | 2020-01-21 | 2020-04-21 | 上海电气研砼源昊(韶关)重工科技有限公司 | Tool for manufacturing die table |
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| CN110434533A (en) * | 2019-08-23 | 2019-11-12 | 山东三英建筑科技有限公司 | A kind of precast concrete member production line die station automatic welding device and its method |
| CN110434534A (en) * | 2019-08-23 | 2019-11-12 | 山东三英建筑科技有限公司 | A kind of precast concrete member production line die station welding tooling |
| CN110434533B (en) * | 2019-08-23 | 2024-01-05 | 山东三英建筑科技有限公司 | Automatic welding equipment for mould table of precast concrete member production line and use method of automatic welding equipment |
| CN110434534B (en) * | 2019-08-23 | 2024-01-05 | 山东三英建筑科技有限公司 | Mould platform welding fixture for precast concrete member production line |
| CN111037199A (en) * | 2020-01-21 | 2020-04-21 | 上海电气研砼源昊(韶关)重工科技有限公司 | Tool for manufacturing die table |
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