CN207414670U - A kind of container foreboard group mounted welder - Google Patents
A kind of container foreboard group mounted welder Download PDFInfo
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- CN207414670U CN207414670U CN201721437942.1U CN201721437942U CN207414670U CN 207414670 U CN207414670 U CN 207414670U CN 201721437942 U CN201721437942 U CN 201721437942U CN 207414670 U CN207414670 U CN 207414670U
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Abstract
本实用新型公开了一种集装箱前板组焊工装,应用在铝合金焊接领域,包括立柱、横梁、压紧装置、第一限位垫块和限位板;压紧装置包括连接座、压杆和压头;连接座设置在横梁的两端和/或侧面,压杆与连接座铰接并可带动压头做压向横梁方向的运动;第一限位垫块和限位板均设置于横梁上,并分别位于压头和压杆处于压紧位置的下方。现有的前板组对焊接,通过铆工按照图纸尺寸依次划线定位,焊工点固来完成前板焊接,不但容易出现组对误差,焊接效率也低。本实用新型可降低前板焊接的组对误差,控制焊接过程中的焊接变形,同时也为了减少铆工工作量,保证焊接尺寸,提高焊接效率。
The utility model discloses a container front plate assembly welding tool, which is applied in the field of aluminum alloy welding, and comprises a column, a beam, a pressing device, a first limit pad and a limit plate; the pressing device includes a connecting seat, a pressing bar and pressure head; the connection seat is arranged at both ends and/or sides of the beam, and the pressure rod is hinged with the connection seat and can drive the pressure head to move in the direction of the beam; the first limit pad and the limit plate are both arranged on the beam above, and respectively located under the pressing head and the pressing rod in the pressing position. In the existing butt welding of the front plate, the riveter marks the position according to the size of the drawing in sequence, and the welder points the welder to complete the front plate welding, which is not only prone to assembly errors, but also has low welding efficiency. The utility model can reduce the pairing error of the front plate welding, control the welding deformation in the welding process, and at the same time reduce the workload of riveters, ensure the welding size and improve the welding efficiency.
Description
技术领域technical field
本实用新型属于铝合金焊接领域,具体涉及一种集装箱前板组焊工装。The utility model belongs to the field of aluminum alloy welding, in particular to a container front plate assembly welding tool.
背景技术Background technique
铝合金集装箱体因具有材质轻、耐腐蚀等优良特性,在工业中的应用已越来越普遍,需求量也越来越大。为进一步缩短铝合金集装箱体的生产周期,提高产品质量,需要对其的每一个生产工序进行精益及优化。集装前板组对焊接的优化则是其中重要的一环。Due to the excellent properties of light weight and corrosion resistance, the aluminum alloy container body has become more and more popular in industry, and its demand is also increasing. In order to further shorten the production cycle of the aluminum alloy container body and improve product quality, it is necessary to lean and optimize each production process. The optimization of the welding of the pre-assembled plate group is an important part of it.
现有的前板组对焊接时,在前板门板焊接完成后,将前板门板、前板上边梁、前板下边梁、前立柱放置在平台上,通过铆工按照图纸尺寸依次划线定位,焊工点固来完成前板焊接,不但容易出现组对误差,也大大的降低了前板组对焊接的效率,影响了生产的进度。In the butt welding of the existing front panel group, after the welding of the front panel door panel is completed, the front panel door panel, the front panel side beam, the front panel lower side beam, and the front column are placed on the platform, and the riveters draw lines and position according to the size of the drawing , The welder points solidly to complete the welding of the front plate, which is not only prone to group alignment errors, but also greatly reduces the efficiency of the front plate group pair welding, which affects the progress of production.
因此,有必要研究出一种集装箱前板组焊工装,以降低、避免前板焊接的组对误差,控制焊接过程中的焊接变形,同时也为了减少铆工工作量,通过设计使用工装保证前板的组对间隙,保证焊接尺寸,提高焊接效率。Therefore, it is necessary to develop a container front plate assembly welding tool to reduce and avoid the assembly error of the front plate welding and control the welding deformation during the welding process. The gap between the boards ensures the welding size and improves the welding efficiency.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提供一种集装箱前板组焊工装,以降低、避免前板焊接的组对误差,减少铆工工作量,保证前板的组对间隙、焊接尺寸,提高焊接效率。In view of this, the purpose of this utility model is to provide a container front plate assembly welding tool to reduce and avoid the assembly error of the front plate welding, reduce the workload of riveters, ensure the assembly gap and welding size of the front plate, and improve welding efficiency.
为达到上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种集装箱前板组焊工装,包括立柱、用于支撑前板的横梁、压紧装置、第一限位垫块和限位板;所述立柱垂直固定于地面,所述横梁垂直设置在立柱上方,所述压紧装置包括连接座、压杆和压头;所述连接座设置在横梁的两端和/或侧面,所述压杆与连接座可转动连接并可带动压头做压向横梁方向的运动;所述第一限位垫块和限位板均设置于横梁上,并分别位于压头和压杆处于压紧位置的下方。A container front panel assembly welding tool, including a column, a beam for supporting the front panel, a pressing device, a first limit pad and a limit plate; the column is vertically fixed on the ground, and the beam is vertically arranged on the column Above, the pressing device includes a connecting seat, a pressing rod and a pressing head; the connecting seat is arranged at both ends and/or sides of the beam, and the pressing rod and the connecting seat are rotatably connected and can drive the pressing head to press toward Movement in the direction of the crossbeam; the first limit block and the limit plate are both arranged on the crossbeam, and are respectively located under the pressure head and the pressure rod in the pressing position.
优选的,还包括设置在横梁上,并与压紧装置错位布置的第二限位垫块。Preferably, it also includes a second spacer block arranged on the beam and arranged in a dislocation with the pressing device.
优选的,所述限位板包括相互垂直的立面板和平面板,及设置在立面板和平面板之间的加强筋。Preferably, the limiting plate includes a vertical panel and a panel perpendicular to each other, and a reinforcing rib arranged between the vertical panel and the panel.
优选的,所述第一限位垫块、限位板、第二限位垫块均通过孔位调节板与横梁连接。Preferably, the first spacer block, the spacer plate, and the second spacer block are all connected to the beam through the hole position adjustment plate.
优选的,所述压头和压杆为螺孔匹配连接,且压头的一端设有供旋转操作的把手。Preferably, the pressure head and the pressure rod are connected through screw holes, and one end of the pressure head is provided with a handle for rotating operation.
优选的,所述立柱有六根,横梁有三根,每两根立柱与一根横梁匹配连接,呈三行平行设置。Preferably, there are six columns and three beams, and every two columns are matched with a beam, arranged in parallel in three rows.
优选的,所述压紧装置有十二副,每根横梁的两端各设有一副,外侧两根横梁的侧面各设有三副。Preferably, there are twelve pairs of pressing devices, one pair is provided at each end of each beam, and three pairs are provided at the sides of the two outer beams.
优选的,所述第二限位垫块有六副,每根横梁上设有两副。Preferably, there are six pairs of the second spacers, and two pairs are provided on each beam.
本实用新型的有益效果在于:通过工装的巧妙运用,可有效降低、甚至避免前板焊接时的组对误差,减少铆工工作量,保证前板的组对间隙、焊接尺寸,提高焊接效率。The beneficial effects of the utility model are: through the ingenious use of tooling, it is possible to effectively reduce or even avoid the pairing error when welding the front plate, reduce the workload of riveters, ensure the pairing gap and welding size of the front plate, and improve welding efficiency.
附图说明Description of drawings
为了使本实用新型的目的、技术方案和有益效果更加清楚,本实用新型提供如下附图进行说明:In order to make the purpose, technical solutions and beneficial effects of the utility model clearer, the utility model provides the following drawings for illustration:
图1为本实用新型工装不带前板结构示意图;Fig. 1 is the utility model frock without front plate structure schematic diagram;
图2为M区域局部放大示意图;Figure 2 is a partially enlarged schematic diagram of the M region;
图3为N区域局部放大示意图;Figure 3 is a partially enlarged schematic diagram of the N area;
图4为本实用新型工装带前板结构示意图。Fig. 4 is a structural schematic diagram of the front plate of the tooling belt of the present invention.
附图中标记如下:立柱1、横梁2、压紧装置3、连接座31、压杆32、压头33、第一限位垫块4、限位板5、立面板51、平面板52、加强筋53、第二限位垫块6、孔位调节板7。The marks in the accompanying drawings are as follows: column 1, crossbeam 2, pressing device 3, connection seat 31, pressure bar 32, pressure head 33, first spacer block 4, spacer plate 5, vertical panel 51, plane plate 52, Reinforcing rib 53 , second spacer block 6 , hole adjustment plate 7 .
具体实施方式Detailed ways
下面将结合附图,对本实用新型的优选实施例进行详细的描述。The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings.
如图1~4,一种集装箱前板组焊工装,包括立柱1、用于支撑前板的横梁2、压紧装置3、第一限位垫块4和限位板5;所述立柱1垂直固定于地面,所述横梁2垂直设置在立柱1上方,所述压紧装置3包括连接座31、压杆32和压头33;所述连接座31设置在横梁2的两端和/或侧面,所述压杆32与连接座31可转动连接并可带动压头33做压向横梁2方向的运动;所述第一限位垫块4和限位板5均设置于横梁2上,并分别位于压头33和压杆32处于压紧位置的下方。As shown in Figures 1 to 4, a container front panel assembly welding tool includes a column 1, a beam 2 for supporting the front panel, a pressing device 3, a first spacer 4 and a spacer plate 5; the column 1 Vertically fixed on the ground, the crossbeam 2 is vertically arranged above the column 1, and the pressing device 3 includes a connecting seat 31, a pressing rod 32 and a pressure head 33; the connecting seat 31 is arranged at both ends of the crossbeam 2 and/or On the side, the pressure rod 32 is rotatably connected to the connecting seat 31 and can drive the pressure head 33 to move in the direction of the beam 2; the first limit pad 4 and the limit plate 5 are both arranged on the beam 2, And respectively located under the pressing head 33 and the pressing rod 32 in the pressing position.
进一步的,本实施例中工装还包括设置在横梁2上,并与压紧装置3错位布置的第二限位垫块6。Further, the tooling in this embodiment also includes a second spacer block 6 arranged on the beam 2 and arranged in a dislocation with the pressing device 3 .
进一步的,本实施例采用的限位板5包括相互垂直的立面板51和平面板52,及设置在立面板51和平面板52之间的加强筋53。Further, the limiting plate 5 used in this embodiment includes a vertical panel 51 and a flat panel 52 , and a reinforcing rib 53 arranged between the vertical panel 51 and the flat panel 52 .
进一步的,本实施例采用的第一限位垫块4、限位板5、第二限位垫块6均通过孔位调节板7与横梁2连接。Further, the first spacer block 4 , the spacer plate 5 , and the second spacer block 6 used in this embodiment are all connected to the beam 2 through the hole position adjustment plate 7 .
进一步的,本实施例采用的压头33和压杆32为螺孔匹配连接,且压头33的一端设有供旋转操作的把手。Further, the pressing head 33 and the pressing rod 32 used in this embodiment are connected through screw holes, and one end of the pressing head 33 is provided with a handle for rotating operation.
进一步的,本实施例采用的立柱1有六根,横梁2有三根,每两根立柱1与一根横梁2匹配连接,呈三行平行设置。Further, there are six upright columns 1 and three beams 2 used in this embodiment, and every two upright columns 1 are matched with one beam 2 and arranged in parallel in three rows.
进一步的,本实施例采用的压紧装置3有十二副,每根横梁的两端各设有一副,外侧两根横梁的侧面各设有三副。Further, there are twelve sets of pressing devices 3 used in this embodiment, one pair is provided at both ends of each beam, and three sets are provided at the sides of the two outer beams.
进一步的,本实施例采用的第二限位垫块6有六副,每根横梁上设有两副。Further, there are six sets of second spacer blocks 6 used in this embodiment, and two sets are provided on each beam.
使用时,将前板放置本工装的横梁2上,第一限位垫块4和第二限位垫块6分别起支撑前板作用,若有第一限位垫块4或第二限位垫块6需要调节的,可通过与其紧固件连接的孔位调节板7进行调节。确认尺寸满足前板组焊要求后,人工操作将压杆32推下,压头33将前板垂直压紧至第一限位垫块4和第二限位垫块6上,压头压下后,还可通过压杆上的把手螺旋调节压头压下的松紧及高度,保证压紧的有效性。同时因限位板5的存在,压杆32在压紧极限位后,会被立面板51限位,无法再下压,依次保证了前板的钣金安全。所有压紧装置3压紧完毕后,即可进行前板组对焊接。When in use, place the front plate on the beam 2 of the tooling, and the first spacer 4 and the second spacer 6 respectively play the role of supporting the front plate. If there is the first spacer 4 or the second spacer If the cushion block 6 needs to be adjusted, it can be adjusted through the hole position adjustment plate 7 connected with its fastener. After confirming that the size meets the welding requirements of the front plate, manually push down the pressure rod 32, and the pressure head 33 vertically presses the front plate onto the first limit pad 4 and the second limit pad 6, and the pressure head presses down Finally, you can also adjust the tightness and height of the pressure head through the handle screw on the pressure rod to ensure the effectiveness of the compression. Simultaneously because of the existence of the limiting plate 5, the pressure rod 32 will be limited by the facade panel 51 after the limit position is pressed, and cannot be pressed down again, which ensures the sheet metal safety of the front plate in turn. After all the pressing devices 3 have been pressed, the front plate group butt welding can be carried out.
最后说明的是,以上优选实施例仅用以说明本实用新型的技术方案而非限制,尽管通过上述优选实施例已经对本实用新型进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本实用新型权利要求书所限定的范围。Finally, it is noted that the above preferred embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be described in the form Various changes can be made in the above and in the details without departing from the scope defined by the claims of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721437942.1U CN207414670U (en) | 2017-11-01 | 2017-11-01 | A kind of container foreboard group mounted welder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721437942.1U CN207414670U (en) | 2017-11-01 | 2017-11-01 | A kind of container foreboard group mounted welder |
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| CN207414670U true CN207414670U (en) | 2018-05-29 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109514154A (en) * | 2018-12-05 | 2019-03-26 | 河南卫华重型机械股份有限公司 | A kind of quick welding device of PC die station |
| CN112475710A (en) * | 2020-10-22 | 2021-03-12 | 中车唐山机车车辆有限公司 | Front wall assembly machining tool and machining method |
-
2017
- 2017-11-01 CN CN201721437942.1U patent/CN207414670U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109514154A (en) * | 2018-12-05 | 2019-03-26 | 河南卫华重型机械股份有限公司 | A kind of quick welding device of PC die station |
| CN112475710A (en) * | 2020-10-22 | 2021-03-12 | 中车唐山机车车辆有限公司 | Front wall assembly machining tool and machining method |
| CN112475710B (en) * | 2020-10-22 | 2022-07-26 | 中车唐山机车车辆有限公司 | Front wall assembly machining tool and machining method |
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Effective date of registration: 20250113 Address after: 111013 Xujia Village, Shuguang Township, Hongwei District, Liaoyang City, Liaoning Province Patentee after: LIAONING ZHONGWANG GROUP Co.,Ltd. Country or region after: China Address before: 111000 Daying Chengzi Village, zhangtaizi Town, Dengta City, Liaoyang City, Liaoning Province Patentee before: LIAONING ZHONGWANG SPECIAL VEHICLE MANUFACTURING Co.,Ltd. Country or region before: China |
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Address after: 111013 Xujia Village, Shuguang Township, Hongwei District, Liaoyang City, Liaoning Province Patentee after: Liaoyang Xiangyu Aluminum Industry Co.,Ltd. Country or region after: China Address before: 111013 Xujia Village, Shuguang Township, Hongwei District, Liaoyang City, Liaoning Province Patentee before: LIAONING ZHONGWANG GROUP Co.,Ltd. Country or region before: China |
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