CN212470373U - Welding equipment for manufacturing corrugated steel web - Google Patents

Welding equipment for manufacturing corrugated steel web Download PDF

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Publication number
CN212470373U
CN212470373U CN202021033783.0U CN202021033783U CN212470373U CN 212470373 U CN212470373 U CN 212470373U CN 202021033783 U CN202021033783 U CN 202021033783U CN 212470373 U CN212470373 U CN 212470373U
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CN
China
Prior art keywords
corrugated steel
welding
support frame
gear
supporting mechanism
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN202021033783.0U
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Chinese (zh)
Inventor
于松聆
杨延辉
秦光磊
闫寅虎
梁壁
马良
李�根
姚振民
朱文俊
赖鑫
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Sinohydro Engineernig Bureau 4 South Zhuhai Engineering Co Ltd
Original Assignee
Sinohydro Engineernig Bureau 4 South Zhuhai Engineering Co Ltd
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Application filed by Sinohydro Engineernig Bureau 4 South Zhuhai Engineering Co Ltd filed Critical Sinohydro Engineernig Bureau 4 South Zhuhai Engineering Co Ltd
Priority to CN202021033783.0U priority Critical patent/CN212470373U/en
Application granted granted Critical
Publication of CN212470373U publication Critical patent/CN212470373U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a welding equipment is used in wave form steel web preparation, including the welding machine, still including setting up the supporting mechanism that is used for of welding machine rear side carries out the support to the wave form steel, the supporting mechanism both sides all are provided with and are used for right the wave form steel carries out the tilting mechanism that overturns, tilting mechanism relative with the supporting mechanism symmetry sets up. The utility model discloses a tilting mechanism's setting is convenient for carry out upset welding to the processing material, has reduced the intensity of artifical upset, has improved welded efficiency.

Description

Welding equipment for manufacturing corrugated steel web
Technical Field
The utility model relates to a wave form steel processing field especially relates to a welding equipment is used in wave form steel web preparation.
Background
The corrugated steel web PC composite beam bridge is a novel composite structure beam bridge formed by replacing a common concrete web with a corrugated steel web. The novel structure fully exerts various material properties: the top and bottom plate concrete resists bending and the corrugated steel web resists shearing, so that the structural stress is more reasonable; the web adopts the corrugated steel web, so that the common defect of web cracking of the traditional PC box girder bridge is effectively solved, and the shearing resistance and structural durability of the web are improved; the corrugated steel web plate is used for replacing a common concrete web plate, and the self weight of the box girder is reduced by about 20 percent. However, the corrugated steel web needs to be welded at the joint in the manufacturing process, at present, the steel is turned over mainly by means of hoisting operation in the welding process, the turning efficiency is low, and the operation of workers is troublesome.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a welding equipment is used in order to solve above-mentioned problem to wave form steel web preparation, the utility model discloses a tilting mechanism's setting is convenient for overturn the welding to the processing material, has reduced the intensity of artifical upset, has improved welded efficiency.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
the utility model provides a welding equipment is used in preparation of wave form steel web, includes the welding machine, still includes the setting and is in the supporting mechanism that is used for carrying out the support to wave form steel of welding machine rear side, the supporting mechanism both sides all are provided with and are used for right the wave form steel carries out the tilting mechanism that overturns, tilting mechanism relative with the supporting mechanism symmetry sets up.
Further setting: the supporting mechanism comprises a frame body, supporting rollers are evenly arranged on the upper side of the frame body, and the supporting rollers are rotatably connected with the frame body.
So set up, make the backing roll supports placing of wave form steel is convenient for remove the welding to it.
Further setting: tilting mechanism includes the support frame, the support frame lower extreme is provided with electronic slider, electronic slider sets up on the guide rail, the guide rail both ends are provided with the limiting plate, support frame one side is provided with the rolling disc, be provided with the ring gear on the rolling disc external diameter, the meshing of ring gear downside has the gear, the gear is installed on the servo motor output, rolling disc longitudinal symmetry is provided with the pneumatic cylinder, be provided with the pinch-off blades on the pneumatic cylinder piston rod, the support frame with electronic slider welding, electronic slider with guide rail sliding connection.
According to the arrangement, the electric sliding block drives the supporting frame to move to the end part of the corrugated steel, the hydraulic cylinder stretches out and draws back to enable the clamping plate to clamp the corrugated steel, and then the servo motor drives the gear to rotate with the gear ring to enable the corrugated steel to be overturned and placed.
Further setting: tilting mechanism includes the support frame, the support frame lower extreme is provided with the slider, the slider sets up on the guide rail, the guide rail both ends are provided with the limiting plate, be provided with electric telescopic handle on the limiting plate, the electric telescopic handle movable rod with the slider is connected, support frame one side is provided with the rolling disc, be provided with the ring gear on the rolling disc external diameter, the meshing of ring gear downside has the gear, the gear is installed on the servo motor output, rolling disc longitudinal symmetry is provided with the pneumatic cylinder, be provided with the pinch-off blades on the pneumatic cylinder piston rod, the support frame with the slider welding, the slider with guide rail sliding connection.
According to the arrangement, the sliding block is pushed to move to the end part of the corrugated steel through the stretching of the electric telescopic rod, the hydraulic cylinder stretches and retracts to enable the clamping plate to clamp the corrugated steel, and then the gear and the gear ring are driven to rotate through the servo motor to enable the corrugated steel to be overturned and placed.
Further setting: the rotating disc is of a circular ring-shaped structure, the rotating disc is connected with the hydraulic cylinder through bolts, the rotating disc is rotatably connected with the supporting frame, and the gear ring is welded with the rotating disc.
So set up, be convenient for processing material follow the rolling disc is inboard to be passed through, and the welding has guaranteed the ring gear drives rolling disc pivoted steadiness.
Compared with the prior art, the beneficial effects of the utility model are as follows:
the turnover welding of the processing material is facilitated through the arrangement of the turnover mechanism, the strength of manual turnover is reduced, and the welding efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is an isometric view of example 1 of a welding apparatus for making corrugated steel webs according to the present invention;
FIG. 2 is a partial structural schematic view of an embodiment 1 of the welding equipment for manufacturing the corrugated steel web according to the present invention;
FIG. 3 is a schematic structural diagram of a turnover mechanism of an embodiment 1 of the welding equipment for manufacturing the corrugated steel web plate according to the present invention;
FIG. 4 is a partial structural schematic view of an embodiment 2 of the welding equipment for manufacturing the corrugated steel web according to the present invention;
fig. 5 is a schematic view of a partial front view structure of embodiment 2 of the welding equipment for manufacturing the corrugated steel web.
The reference numerals are explained below:
1. welding machine; 2. a support mechanism; 21. a frame body; 22. a support roller; 3. a turnover mechanism; 31. a support frame; 32. rotating the disc; 33. a hydraulic cylinder; 34. a clamping plate; 35. a ring gear; 36. a gear; 37. a servo motor; 38. an electric slider; 39. a guide rail; 310. a limiting plate; 311. a slider; 312. an electric telescopic rod; 4. and (4) corrugated steel.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be further explained with reference to the accompanying drawings:
example 1
As shown in fig. 1-3, a welding device for manufacturing a corrugated steel web plate comprises a welding machine 1, and further comprises a supporting mechanism 2 which is arranged at the rear side of the welding machine 1 and used for supporting a corrugated steel 4, wherein both sides of the supporting mechanism 2 are provided with turnover mechanisms 3 used for turning over the corrugated steel 4, and the turnover mechanisms 3 are arranged symmetrically to the supporting mechanism 2.
Preferably: the supporting mechanism 2 comprises a frame body 21, supporting rollers 22 are uniformly arranged on the upper side of the frame body 21, and the supporting rollers 22 are rotatably connected with the frame body 21, so that the supporting rollers 22 support the placement of the corrugated steel 4 and are convenient to move and weld; the turnover mechanism 3 comprises a support frame 31, an electric slider 38 is arranged at the lower end of the support frame 31, the electric slider 38 is arranged on a guide rail 39, limit plates 310 are arranged at two ends of the guide rail 39, a rotating disc 32 is arranged on one side of the support frame 31, a gear ring 35 is arranged on the outer diameter of the rotating disc 32, a gear 36 is meshed with the lower side of the gear ring 35, the gear 36 is installed at the output end of a servo motor 37, hydraulic cylinders 33 are symmetrically arranged on the rotating disc 32 in the vertical direction, clamping plates 34 are arranged on piston rods of the hydraulic cylinders 33, the support frame 31 is welded with the electric slider 38, the electric slider 38 is in sliding connection with the guide rail 39, the support frame 31 is driven by the electric slider 38 to move to the end part of the corrugated steel 4, the hydraulic cylinders 33 stretch to enable the clamping plates 34; the rotating disc 32 is of a circular ring-shaped structure, the rotating disc 32 is in bolted connection with the hydraulic cylinder 33, the rotating disc 32 is in rotating connection with the support frame 31, the gear ring 35 is welded with the rotating disc 32, processing materials can conveniently pass through the inner side of the rotating disc 32, and welding guarantees the stability of the gear ring 35 driving the rotating disc 32 to rotate.
Example 2
As shown in fig. 4-5, the welding equipment for manufacturing the corrugated steel web plate comprises a welding machine 1, and further comprises a supporting mechanism 2 which is arranged on the rear side of the welding machine 1 and used for supporting the corrugated steel 4, wherein both sides of the supporting mechanism 2 are respectively provided with a turnover mechanism 3 used for turning over the corrugated steel 4, and the turnover mechanisms 3 are arranged symmetrically to the supporting mechanism 2.
Preferably: the supporting mechanism 2 comprises a frame body 21, supporting rollers 22 are uniformly arranged on the upper side of the frame body 21, and the supporting rollers 22 are rotatably connected with the frame body 21, so that the supporting rollers 22 support the placement of the corrugated steel 4 and are convenient to move and weld; the turnover mechanism 3 comprises a support frame 31, a slide block 311 is arranged at the lower end of the support frame 31, the slide block 311 is arranged on a guide rail 39, limit plates 310 are arranged at two ends of the guide rail 39, an electric telescopic rod 312 is arranged on the limit plates 310, a movable rod of the electric telescopic rod 312 is connected with the slide block 311, a rotating disc 32 is arranged at one side of the support frame 31, a gear ring 35 is arranged on the outer diameter of the rotating disc 32, a gear 36 is meshed with the lower side of the gear ring 35, the gear 36 is arranged at the output end of a servo motor 37, hydraulic cylinders 33 are symmetrically arranged at the upper and lower parts of the rotating disc 32, a clamping plate 34 is arranged on a piston rod of the hydraulic cylinder 33, the support frame 31 is welded with the slide block 311, the slide block 311 is in sliding connection with the guide rail 39, the slide block 311 is pushed to move, turning and placing the corrugated steel 4; the rotating disc 32 is of a circular ring-shaped structure, the rotating disc 32 is in bolted connection with the hydraulic cylinder 33, the rotating disc 32 is in rotating connection with the support frame 31, the gear ring 35 is welded with the rotating disc 32, processing materials can conveniently pass through the inner side of the rotating disc 32, and welding guarantees the stability of the gear ring 35 driving the rotating disc 32 to rotate.
The utility model discloses theory of operation and use flow: after welding one side of the corrugated steel 4 by the welding machine 1, the support frames 31 on two sides of the frame body 21 are moved to two ends of the corrugated steel 4, the upper clamping plate 34 and the lower clamping plate 34 are used for clamping and fixing the corrugated steel 4 through the extension of the hydraulic cylinder 33, the servo motor 37 drives the gear 36 to be meshed with the gear ring 35 to rotate, the rotating disc 32 drives the corrugated steel 4 to rotate, then the overturned corrugated steel 4 is placed on the supporting roller 22, the clamping plates 34 are loosened, and the support frames 31 are moved away from the corrugated steel 4.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.

Claims (3)

1. The utility model provides a welding equipment is used in preparation of wave form steel web, includes welding machine (1), its characterized in that: the welding machine is characterized by further comprising a supporting mechanism (2) which is arranged on the rear side of the welding machine (1) and used for supporting the corrugated steel (4), wherein both sides of the supporting mechanism (2) are provided with turnover mechanisms (3) used for overturning the corrugated steel (4), and the turnover mechanisms (3) are symmetrically arranged relative to the supporting mechanism (2);
tilting mechanism (3) include support frame (31), support frame (31) lower extreme is provided with electronic slider (38), electronic slider (38) set up on guide rail (39), guide rail (39) both ends are provided with limiting plate (310), support frame (31) one side is provided with rolling disc (32), be provided with ring gear (35) on rolling disc (32) external diameter, ring gear (35) downside meshing has gear (36), gear (36) are installed on servo motor (37) output, rolling disc (32) longitudinal symmetry is provided with pneumatic cylinder (33), be provided with clamp plate (34) on pneumatic cylinder (33) piston rod, support frame (31) with electronic slider (38) welding, electronic slider (38) with guide rail (39) sliding connection.
2. The welding apparatus for manufacturing corrugated steel webs as claimed in claim 1, wherein: supporting mechanism (2) are including support body (21), support roll (22) evenly are provided with to support body (21) upside, support roll (22) with support body (21) rotate to be connected.
3. The welding apparatus for manufacturing corrugated steel webs as claimed in claim 1, wherein: the rotating disc (32) is of a circular ring-shaped structure, the rotating disc (32) is in bolted connection with the hydraulic cylinder (33), the rotating disc (32) is in rotating connection with the support frame (31), and the gear ring (35) is welded with the rotating disc (32).
CN202021033783.0U 2020-06-08 2020-06-08 Welding equipment for manufacturing corrugated steel web Expired - Fee Related CN212470373U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021033783.0U CN212470373U (en) 2020-06-08 2020-06-08 Welding equipment for manufacturing corrugated steel web

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021033783.0U CN212470373U (en) 2020-06-08 2020-06-08 Welding equipment for manufacturing corrugated steel web

Publications (1)

Publication Number Publication Date
CN212470373U true CN212470373U (en) 2021-02-05

Family

ID=74416289

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021033783.0U Expired - Fee Related CN212470373U (en) 2020-06-08 2020-06-08 Welding equipment for manufacturing corrugated steel web

Country Status (1)

Country Link
CN (1) CN212470373U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114101398A (en) * 2021-11-12 2022-03-01 洛阳理工学院 Internal stay formula return bend mouth of pipe rounding machine
CN114434052A (en) * 2022-01-25 2022-05-06 上海江濠科技有限公司 Roll welding device convenient to adjust
CN116460805A (en) * 2023-05-11 2023-07-21 新创碳谷集团有限公司 Blade cavity web upset frock

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114101398A (en) * 2021-11-12 2022-03-01 洛阳理工学院 Internal stay formula return bend mouth of pipe rounding machine
CN114434052A (en) * 2022-01-25 2022-05-06 上海江濠科技有限公司 Roll welding device convenient to adjust
CN114434052B (en) * 2022-01-25 2023-10-10 上海江濠科技有限公司 Roller welding set convenient to adjust
CN116460805A (en) * 2023-05-11 2023-07-21 新创碳谷集团有限公司 Blade cavity web upset frock
CN116460805B (en) * 2023-05-11 2023-11-07 新创碳谷集团有限公司 Blade cavity web upset frock

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Granted publication date: 20210205