CN109513636B - Visual sorting machine - Google Patents

Visual sorting machine Download PDF

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Publication number
CN109513636B
CN109513636B CN201811372392.9A CN201811372392A CN109513636B CN 109513636 B CN109513636 B CN 109513636B CN 201811372392 A CN201811372392 A CN 201811372392A CN 109513636 B CN109513636 B CN 109513636B
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CN
China
Prior art keywords
belt
blanking
driving wheel
visual
classifying
Prior art date
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Active
Application number
CN201811372392.9A
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Chinese (zh)
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CN109513636A (en
Inventor
丑纪行
杨明
蒋斌
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Changsha Heracles Intelligent Equipment Co ltd
Original Assignee
Changsha Heracles Intelligent Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201811372392.9A priority Critical patent/CN109513636B/en
Publication of CN109513636A publication Critical patent/CN109513636A/en
Application granted granted Critical
Publication of CN109513636B publication Critical patent/CN109513636B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • B07C5/3422Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups
    • B08B1/10
    • B08B1/20
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • B08B5/023Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0081Sorting of food items

Abstract

The invention discloses a visual sorting machine which comprises a lifting machine, a rough roller filter residue device, a linear vibration unit, a first-stage differential device, a second-stage differential device, a visual grading component, a blanking belt device, a grading belt device and a material frame, wherein the output end of the lifting machine is right above the rough roller filter residue device, the output end of the rough roller filter residue device is right above the linear vibration unit, the output end of the linear vibration unit is right above the first-stage differential device belt, the output end of the first-stage differential device belt is right above the second-stage differential device belt, the output end of the second-stage differential device belt is right above the visual grading component, the output end of the visual grading component is arranged above the blanking belt device, the output end of the blanking belt device is arranged above the grading belt device, and the tail end of the grading belt device is right opposite to the material frame. The visual sorting machine provided by the invention can be suitable for sorting the length, the diameter, the shape and the like of oblong or oval-shaped objects.

Description

Visual sorting machine
Technical Field
The invention relates to the field of food sorting equipment, in particular to a visual sorting machine.
Background
When the existing food is packaged in a grading way, the sorting and packaging are mainly carried out by means of manual visual inspection, the manual sorting and packaging mode is high in labor intensity of workers, and the whole production cost is high. The existing food sorting machine basically adopts a grid type rolling cage, the space between grids is difficult to hold in the manufacturing process, food confusion of different levels is easy to cause, secondary sorting is needed, and resource waste is caused.
Disclosure of Invention
In order to solve the technical problems, the invention provides a visual sorting machine.
The technical scheme of the invention is as follows: the utility model provides a vision sorter, includes lifting machine, hair roller filter residue device, linear vibration unit, one-level differential mechanism, second grade differential mechanism, vision classification subassembly, unloading belt device, classification belt device and material frame, the output of lifting machine just right to the top of hair roller filter residue device, the output of hair roller filter residue device just right to the top of linear vibration unit, the output of linear vibration unit just right to the top of one-level differential mechanism belt, the output of one-level differential mechanism belt just right to the top of second grade differential mechanism belt, the output of second grade differential mechanism belt just right to the top of vision classification subassembly, the output of vision classification subassembly set up in the top of unloading belt device, the output of unloading belt device set up in the top of classification belt device, the end of classification belt device just right to the material frame.
Preferably, the lifting machine comprises a support, a large bin, a conveying belt and a motor, wherein the large bin is supported by the support, the conveying belt is arranged outside the motor in a coating mode, the bottom end of the conveying belt is opposite to the large bin, and the conveying belt is a baffle conveying belt.
Preferably, the hair roller filter residue device comprises frame, hair roller, sweeping wheel, fan, waste material frame, the inside waste material frame that is provided with of frame, frame upper portion is provided with a plurality of hair rollers, leaves clearance and clearance link up between a plurality of hair rollers just to the top of waste material frame, frame upper portion end is provided with the fan, the hair roller top is provided with sweeping wheel.
Preferably, the linear vibrator unit is composed of several groups of linear vibrators and a conveying groove, wherein the conveying groove is V-shaped or U-shaped and is arranged on the linear vibrators.
Preferably, the primary differential device comprises a primary driving wheel, a driven wheel, a steering wheel, round belts, guide bars and a material ejection support, wherein the two round belts are wound on the primary driving wheel, the sides of the two round belts are steered through the steering wheel and respectively wound on the two groups of driven wheels, and the guide bars and the material ejection support are respectively arranged at the lower parts of the two round belts.
Preferably, the secondary differential device consists of a secondary driving wheel, driven wheels, steering wheels and round belts, wherein two round belts are wound on the secondary driving wheel, the sides of the two round belts are steered through the steering wheels, and the two round belts are wound on the two groups of driven wheels respectively.
Preferably, the vision classification subassembly comprises tertiary action wheel, tertiary follow driving wheel, circular belt, vision system, categorised feed bin, foraminiferous silica gel baffle, air cock, cleaning wheel, tertiary action wheel, tertiary are from the cover on the driving wheel and are equipped with the circular belt, the top and the below of circular belt are provided with vision system and categorised feed bin respectively, the both sides of circular belt are provided with foraminiferous silica gel baffle and air cock respectively, the vision system comprises camera device and computer, camera device just is to the material on the circular belt, just accessible USB connecting wire is connected between camera device and the computer.
Preferably, the blanking belt device is composed of a belt shaft, a motor, a blanking driving wheel, a driven wheel, a blanking belt and belt partition plates thereof, the motor drives the blanking belt shaft to rotate, the belt shaft drives the blanking driving wheel to rotate, the blanking driving wheel and the driven wheel are wound with the blanking belt, and the belt is provided with a plurality of partition plates.
Preferably, the classifying belt device is composed of a belt shaft, a motor, a classifying driving wheel, a driven wheel, a classifying belt and belt partition plates thereof, the motor drives the belt shaft to rotate, the belt shaft drives the classifying driving wheel to rotate, the classifying driving wheel and the driven wheel are wound with the classifying belt, a plurality of partition plates are arranged on the classifying belt, and the positions of the partition plates respectively correspond to the positions of the material frames.
Preferably, the automatic feeding and discharging device further comprises a feeding system, the feeding system is composed of a blanking belt, a turnover belt and a feeding belt, the blanking belt is arranged below the primary differential device, the secondary differential device and the visual classification assembly, the turnover belt is arranged below the linear vibration unit, the feeding belt is arranged below the hair roller filter residue device, and the tail end of the feeding belt is right opposite to the lifting machine.
Compared with the prior art, the invention has the following beneficial effects: the vision sorting machine provided by the invention has ingenious design and simple structure, can be well suitable for sorting the length, the diameter, the shape and the like of oblong or oval (such as betel nuts, red dates, cherry tomatoes and the like) objects, and realizes continuous automatic sorting.
Drawings
Fig. 1 is an overall front view of the present invention.
Fig. 2 is an overall top view of the present invention.
Fig. 3 is a schematic diagram of the elevator according to the present invention.
Fig. 4 is a schematic structural view of the capillary roll filter residue device of the invention.
Fig. 5 is a schematic view of the primary differential device of the present invention.
Fig. 6 is a schematic view of a visual grading component of the present invention.
Fig. 7 is a schematic diagram of the feed back system of the present invention.
Fig. 8 is a schematic view of the structure of the blanking belt apparatus, the classifying belt apparatus and the material frame of the present invention.
Fig. 9 is a schematic diagram of the material handling of the present invention.
Detailed Description
The invention will be further described with reference to the drawings and detailed description.
As shown in fig. 1 to 9, a visual classifier comprises a lifter 1, a rough roller filter residue device 2, a linear vibration unit 3, a primary differential device 4, a secondary differential device 5, a visual classifying assembly 6, a blanking belt device 7, a classifying belt device 8, a material frame 9 and a material return system 10.
Wherein, the output of lifting machine 1 is just to the top of hair roller filter residue device 2, the output of hair roller filter residue device 2 is just to the top of linear vibration unit 3, the output of linear vibration unit 3 is just to the top of one-level differential mechanism 4 belt, the output of one-level differential mechanism 4 belt is just to the top of second grade differential mechanism 5 belt, the output of second grade differential mechanism 5 belt is just to the top of vision classification subassembly 6, the output of vision classification subassembly 6 sets up in the top of unloading belt device 7, the output of unloading belt device 7 sets up in the top of classifying belt device 8, classifying belt device 8's end just is just to material frame 9.
The elevator 1 is composed of a bracket 11, a large storage bin 12, a conveying belt 13 and a motor 14. The large storage bin 12 is supported by the support 11, the motor 14 is externally covered and provided with the conveying belt 13, the bottom end of the conveying belt 13 is opposite to the large storage bin 12, and the conveying belt 13 is a baffle conveying belt.
The hair roller filter residue device 2 consists of a frame 21, a hair roller 22, a sweeping wheel, a fan 25 and a waste frame 26. The waste frame 26 is arranged in the frame 21, a plurality of hair rollers 22 are arranged on the upper portion of the frame 21, gaps are reserved among the hair rollers 22 and are communicated and opposite to the upper portion of the waste frame 26, a fan 25 is arranged at the tail end of the upper portion of the frame 21, and a sweeping wheel is arranged above the hair rollers 22.
The linear vibrator unit 3 consists of several groups of linear vibrators and conveying tanks. The conveying groove is V-shaped or U-shaped and is arranged on the linear vibrator.
The primary differential device 4 consists of a primary driving wheel 41, driven wheels 42, steering wheels 43, round belts 44, guide strips 45 and a material ejection support 46, wherein the two round belts 44 are wound on the primary driving wheel 41, the side edges of the two round belts 44 are steered through the steering wheels 43 and respectively wound on the two groups of driven wheels 42, and the lower parts of the two round belts 44 are respectively provided with the guide strips 45 and the material ejection support 46.
The return system 10 is composed of a blanking belt 101, a turnover belt 102 and a return belt 103, wherein the blanking belt 101 conveys materials which are not recognized by vision and materials which fall in transportation back to the turnover belt 102, and the turnover belt 102 conveys back to the return belt 103, and finally returns to the large storage bin 12 for rescreening.
The secondary differential device 5 consists of a secondary driving wheel, a driven wheel, a steering wheel and a round belt. And two round belts are wound on the second-stage driving wheel, the sides of the two round belts are turned by the turning wheels, and the two round belts are respectively wound on the two groups of driven wheels.
The vision classifying assembly 6 consists of a three-stage driving wheel 61, a three-stage driven wheel 62, a circular belt 63, a vision system 64, a classifying bin 65, a silica gel baffle 66 with holes, an air tap 67 and a cleaning wheel. The three-stage driving wheel 62 and the three-stage driven wheel 62 are sleeved with a circular belt 63, a visual system 64 and a sorting bin 65 are respectively arranged above and below the circular belt 63, a silica gel baffle 66 with holes and an air nozzle 67 are respectively arranged on two sides of the circular belt 63, a cleaning wheel is arranged below the circular belt 63, the visual system 64 is composed of a camera (or equipment with a camera shooting function and the like) and a computer, the camera is just opposite to materials on the circular belt 63, and the camera is connected with the computer through a USB connecting wire so as to analyze the size and the appearance of the materials and distinguish the materials into which type.
The blanking belt device 7 is composed of a belt shaft, a motor 72, a blanking driving wheel 73, a driven wheel 74, a blanking belt 75 and belt partition plates 71 thereof, the motor 72 drives the blanking belt shaft to rotate, the belt shaft drives the blanking driving wheel 73 to rotate, the blanking driving wheel 73 and the driven wheel 74 are wound with the blanking belt 75, and the belt 75 is provided with a plurality of partition plates 71.
The classifying belt 8 device consists of a belt shaft, a motor 82, a classifying driving wheel 83, a driven wheel 84, a classifying belt 85 and belt partition plates 81 thereof, wherein the motor drives the belt shaft to rotate, the belt shaft drives the classifying driving wheel to rotate, the classifying driving wheel and the driven wheel are wound with the classifying belt, a plurality of partition plates are arranged on the classifying belt, and the positions of the plurality of partition plates respectively correspond to the positions of a plurality of material frames 9 through sliding plates 101.
The working principle of the invention is as follows: the whole bag of material is poured into a storage bin of the lifting machine, the lifting machine lifts the material to a wool roller residue filtering device in a lattice manner, the wool roller residue filtering device conveys and cleans the material, filtering the fine powder through a gap between two rollers, conveying the fine powder to a tail end fan of the wool roller residue filtering device to blow the unfiltered fine powder into a waste frame, the material falls into a direct vibration unit, the direct vibration unit vibrates the material into a vertical state and is divided into a plurality of channels to work, the material falls into a first differential through vibration, the first differential conveying speed is larger than the direct vibration conveying speed, the material gap is pulled open, meanwhile, the left and right liftout brackets are utilized to beat the stacked material, the redundant material is fed into a return belt, the material is conveyed to a second differential speed, the second differential speed is larger than the first differential speed, the larger gap is pulled, the third differential speed is larger than the second differential speed, a vision system is arranged on the third differential speed, the vision system photographs and analyzes the size and appearance of the material, the vision system photographs and distinguishes the classification, when the material falls into the classification belt, and the air tap blows the material storage bin when the classification is dropped into the classification belt, and finally falls into the material frame. The system can not recognize that the falling materials fall into the blanking belt in the process of material and transportation, and the turnover belt is conveyed back to the material returning belt, and finally the material returning belt returns to the hopper for rescreening.
The above-described embodiments are only preferred embodiments of the present invention and should not be construed as limiting the scope of the invention, and thus, modifications, equivalent variations, improvements, etc. made in accordance with the claims of the present invention still fall within the scope of the invention.

Claims (5)

1. A vision sorter, characterized in that: the automatic feeding device comprises a lifting machine, a rough roller filter residue device, a linear vibration unit, a primary differential device, a secondary differential device, a visual grading component, a blanking belt device, a grading belt device and a material frame, wherein the output end of the lifting machine is right above the rough roller filter residue device, the output end of the rough roller filter residue device is right above the linear vibration unit, the output end of the linear vibration unit is right above the primary differential device belt, the output end of the primary differential device belt is right above the secondary differential device belt, the output end of the secondary differential device belt is right above the visual grading component, the output end of the visual grading component is arranged above the blanking belt device, the output end of the blanking belt device is arranged above the grading belt device, and the tail end of the grading belt device is right opposite to the material frame;
the hair roller filter residue device consists of a frame, hair rollers, a sweeping wheel, a fan and a waste frame, wherein the waste frame is arranged in the frame, a plurality of hair rollers are arranged on the upper portion of the frame, gaps are reserved among the hair rollers and are communicated with the upper portion of the waste frame, the fan is arranged at the tail end of the upper portion of the frame, and the sweeping wheel is arranged above the hair rollers;
the primary differential device consists of a primary driving wheel, driven wheels, steering wheels, round belts, guide strips and a material ejection bracket, wherein the two round belts are wound on the primary driving wheel, the side edges of the two round belts are turned through the steering wheels and are respectively wound on the two groups of driven wheels, and the guide strips and the material ejection bracket are respectively arranged at the lower parts of the two round belts;
the secondary differential device consists of a secondary driving wheel, driven wheels, steering wheels and round belts, wherein two round belts are wound on the secondary driving wheel, the sides of the two round belts are steered through the steering wheels and are respectively wound on the two groups of driven wheels;
the visual classifying assembly consists of a three-stage driving wheel, a three-stage driven wheel, a circular belt, a visual system, a classifying bin, a silica gel baffle with holes, an air tap and a cleaning wheel, wherein the circular belt is sleeved on the three-stage driving wheel and the three-stage driven wheel, the visual system and the classifying bin are respectively arranged above and below the circular belt, the silica gel baffle with holes and the air tap are respectively arranged on two sides of the circular belt, the visual system consists of a camera device and a computer, the camera device is right opposite to materials on the circular belt, and the camera device is connected with the computer through a USB connecting wire;
still include feed back system, feed back system comprises blanking belt, turnover belt, feed back belt, the blanking belt set up in the below of one-level differential mechanism, second grade differential mechanism, vision grading component, the turnover belt set up in the below of linear vibration unit, the feed back belt set up in the below of hair roller filter residue device to the terminal of feed back belt is just right on the lifting machine.
2. A visual classifier as claimed in claim 1, wherein: the elevator comprises a support, a large bin, a conveying belt and a motor, wherein the large bin is supported by the support, the conveying belt is arranged outside the motor in a coating mode, the bottom end of the conveying belt is opposite to the large bin, and the conveying belt is a baffle conveying belt.
3. A visual classifier as claimed in claim 1, wherein: the linear vibration unit consists of a plurality of groups of linear vibrators and conveying grooves, wherein the conveying grooves are V-shaped or U-shaped and are arranged on the linear vibrators.
4. A visual classifier as claimed in claim 1, wherein: the blanking belt device is composed of a belt shaft, a motor, a blanking driving wheel, a driven wheel, a blanking belt and belt partition boards thereof, the motor drives the blanking belt shaft to rotate, the belt shaft drives the blanking driving wheel to rotate, the blanking driving wheel and the driven wheel are wound with the blanking belt, and the belt is provided with a plurality of partition boards.
5. A visual separator as claimed in claim 4, wherein: the classifying belt device is composed of a belt shaft, a motor, a classifying driving wheel, a driven wheel, a classifying belt and belt partition boards thereof, the motor drives the belt shaft to rotate, the belt shaft drives the classifying driving wheel to rotate, the classifying driving wheel and the driven wheel are wound with the classifying belt, a plurality of partition boards are arranged on the classifying belt, and the positions of the partition boards respectively correspond to the positions of the material frames.
CN201811372392.9A 2018-11-17 2018-11-17 Visual sorting machine Active CN109513636B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201811372392.9A CN109513636B (en) 2018-11-17 2018-11-17 Visual sorting machine

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CN109513636B true CN109513636B (en) 2024-03-01

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110153033B (en) * 2019-05-14 2024-01-23 杭州开浦科技有限公司 Betel nut sorting equipment
CN110449381A (en) * 2019-08-19 2019-11-15 黄山小罐茶业有限公司 Tealeaves impurity picks manipulator
CN110420873A (en) * 2019-08-19 2019-11-08 黄山小罐茶业有限公司 Tealeaves removal of impurities production line and tealeaves impurity-removing method
CN111632859B (en) * 2020-06-08 2021-08-13 黄山桃源食品有限公司 Chestnut sorting machine
CN115090556B (en) * 2022-07-01 2024-02-13 河南鸣皋智能科技有限公司 Intelligent processing system and method for crop processed objects

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Publication number Priority date Publication date Assignee Title
DE2617457A1 (en) * 1975-04-21 1976-11-04 Ball Brothers Service Corp METHOD OF GENERATING A VISUAL IMAGE OF AN OBJECTIVE TO BE TESTED BY MEANS OF TRANSMISSION AND OPTICAL TESTING DEVICE
JP2000176385A (en) * 1998-12-15 2000-06-27 Yanmar Agricult Equip Co Ltd Sorting apparatus for fruit, etc.
CN105750209A (en) * 2015-11-07 2016-07-13 湖南皇爷食品有限公司 Full-automatic betel nut seed sorting and cutting integrated machine
CN206325839U (en) * 2016-11-29 2017-07-14 广西大学 A kind of garbage auto-separation device
CN209597690U (en) * 2018-11-17 2019-11-08 长沙赫雷克勒智能装备有限公司 A kind of vision sorting machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2617457A1 (en) * 1975-04-21 1976-11-04 Ball Brothers Service Corp METHOD OF GENERATING A VISUAL IMAGE OF AN OBJECTIVE TO BE TESTED BY MEANS OF TRANSMISSION AND OPTICAL TESTING DEVICE
JP2000176385A (en) * 1998-12-15 2000-06-27 Yanmar Agricult Equip Co Ltd Sorting apparatus for fruit, etc.
CN105750209A (en) * 2015-11-07 2016-07-13 湖南皇爷食品有限公司 Full-automatic betel nut seed sorting and cutting integrated machine
CN206325839U (en) * 2016-11-29 2017-07-14 广西大学 A kind of garbage auto-separation device
CN209597690U (en) * 2018-11-17 2019-11-08 长沙赫雷克勒智能装备有限公司 A kind of vision sorting machine

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