CN115283264A - Sorting and packaging system for plastic bottle recycling - Google Patents
Sorting and packaging system for plastic bottle recycling Download PDFInfo
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- CN115283264A CN115283264A CN202210961352.8A CN202210961352A CN115283264A CN 115283264 A CN115283264 A CN 115283264A CN 202210961352 A CN202210961352 A CN 202210961352A CN 115283264 A CN115283264 A CN 115283264A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 18
- 238000004064 recycling Methods 0.000 title claims description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 113
- 230000005540 biological transmission Effects 0.000 claims abstract description 32
- 239000002184 metal Substances 0.000 claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 21
- 238000001514 detection method Methods 0.000 claims description 13
- 238000012546 transfer Methods 0.000 claims description 10
- 238000005192 partition Methods 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 238000012856 packing Methods 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 2
- 238000011084 recovery Methods 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 12
- 239000012528 membrane Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 239000003086 colorant Substances 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 2
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- 239000007769 metal material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
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- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
- B07B13/16—Feed or discharge arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/02—Gases or liquids enclosed in discarded articles, e.g. aerosol cans or cooling systems of refrigerators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/10—Cans
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/75—Plastic waste
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention provides a sorting and packaging system for plastic bottle recovery, which relates to the technical field of plastic bottle sorting equipment and comprises a support plate, wherein a vibration mechanism is arranged below the support plate, a plurality of transverse groove cavities which are recessed inwards are sequentially arranged above the support plate from front to back, a transverse transmission mechanism for moving bottles is arranged in each transverse groove cavity, a transverse transmission device I and a collection box I are arranged in front of the support plate.
Description
Technical Field
The invention belongs to the field of plastic bottle sorting equipment, and particularly relates to a sorting and packaging system for plastic bottle recycling.
Background
With the development of science and technology, resources such as non-renewable energy resources such as petroleum are increasingly in short supply, and the recycling of the derived products becomes an important issue in environmental protection at present, for example, the recycling of plastic bottles which are used in large quantities in daily life is an embodiment of energy recycling.
At present, for the recycling of plastic bottles, after the plastic bottles are generally recycled through a waste recycling station, the plastic bottles are classified, sorted, packed and conveyed to a special plastic bottle processing center for recycling, the types of the recycled plastic bottles are generally cylindrical mineral water bottles and beverage bottles, but some large square laundry detergent bottles and the like exist, and at present, large square bottles mixed in the cylindrical recycled bottles are generally sorted through manual sorting, which consumes manpower; after the square bottles are removed, metal pop can bottles in the cylindrical bottles need to be sorted again, a large number of plastic bottles on the conveying belt are detected by a metal detector, and the metal detector responds and then carries out manual distinguishing sorting, so that manpower is consumed again; the existing sorting device is not capable of sorting plastic bottles with different colors; some bottles mixed with water in recycled plastic bottles are difficult to compress and pack, and can increase the weight in transportation, which causes cost increase, so that aiming at the current situation, a sorting and packaging system for recycling plastic bottles is urgently needed to overcome the defects in the current practical application.
Disclosure of Invention
Technical problem to be solved
The invention aims to solve the problems that the existing sorting and packaging system needs manual sorting of large square bottles and manual removal of metal pop cans, which consumes manpower, does not sort plastic bottles with different colors and cannot process water-mixed plastic bottles.
(II) technical scheme
The invention relates to a sorting and packaging system for plastic bottle recovery, which is realized by the following specific technical means: a sorting and packing system for plastic bottle recycling, comprising:
the lower part of the support plate is fixedly provided with a vibration mechanism for driving the support plate to vibrate, and a plurality of transverse groove chambers which are recessed inwards and used for accommodating the cylindrical bottle bodies are sequentially arranged above the support plate from front to back;
the upper end of the inclination angle adjusting mechanism is connected with a support plate in a supporting way and used for adjusting the forward inclination angle of the support plate;
the transverse conveying mechanism is arranged in the transverse groove chamber and is used for transversely moving the bottle bodies entering the transverse groove chamber;
the metal detection mechanism is fixedly arranged above the right side of the support plate and corresponds to the transverse transmission mechanism, and the metal detection mechanism is positioned at the right side of the transverse transmission mechanism;
the image acquisition mechanism is positioned on the right side of the metal detector and close to the position where the bottle body falls from the transverse transmission mechanism and is used for distinguishing color information and position information of the bottle body;
the sorting mechanism is fixedly arranged on the right side of the support plate and is used for sorting the bottles falling from the transverse conveying mechanism;
the base is fixedly arranged on the ground in the front position of the support plate, the rear side of the upper end of the base is provided with an elastic connection film connected with the front end of the support plate, the base is provided with a first transverse conveying device, a bottle body on the support plate moves to the first conveying device through the connection film, and the side edge of the base is provided with a first collecting box used for collecting the bottle body on the first conveying device.
Further, the reclining mechanism includes:
the strut is fixedly arranged on the ground below the front part of the support plate, the upper end of the strut is provided with a strut buffer block capable of sliding and resetting, and the upper end of the strut buffer block is hinged at the front bottom part of the support plate;
hydraulic push rod, fixed mounting is on the subaerial under mounting panel rear position, and the flexible push rod upper end of hydraulic push rod is equipped with the push rod buffer block that can slide and reset, and mounting panel rear bottom sliding connection has the slider, and push rod buffer block upper end articulates on the slider.
Further, horizontal transmission device includes the conveyer belt, and both sides are provided with the transfer roller around in the horizontal recess cavity, are provided with the conveyer belt on the transfer roller, and conveyer belt side cross-section is the splayed distribution that falls, and two conveyer belts lean on horizontal recess cavity inboard one side to contact with the bottle, still are provided with the actuating mechanism who drives the synchronous syntropy motion of two conveyer belts around in the mounting panel.
Further, actuating mechanism includes the motor, the rigid coupling has the bevel gear with the axle center with it on the pivot of two transfer rollers in the front and back, the inside bevel gear that meshes mutually with bevel gear on two transfer rollers that is provided with of mounting panel, and be provided with the driven gear with the axle center with it in the bevel gear pivot of mounting panel inside, mounting panel bottom fixed mounting has the motor, be fixed with the driving gear on the motor output shaft, the driving gear is connected with the driven gear direct toothing of one side in the mounting panel, set up in the mounting panel in addition simultaneously with the driving gear and the mounting panel in the transfer gear of opposite side driven gear engaged with mutually.
Furthermore, one side of the joint surface of the conveying belt and the bottle body is set to be an arc shape which is attached to the surface of the side edge of the cylinder of the bottle body, and a plurality of convex points used for skid resistance are arranged on the joint surface of the conveying belt and the bottle body.
Further, the sorting mechanism includes:
the sorting frame is fixedly installed on the right side of the support plate, a plurality of compartments are arranged in the sorting frame and correspond to the transverse transmission mechanism, a plurality of feed openings are arranged below the compartments of the sorting frame, and a counter used for recording bottle passing state information is arranged on the sorting frame on the side edge above the feed openings;
the sorting frame is connected to the sorting frame above the feed opening in a sliding manner, an opening corresponding to the feed opening is formed in the sorting frame, the left side and the right side of the sorting frame are fixedly connected with elastic membranes respectively, the other ends of the elastic membranes on the two sides are connected to the inner walls on the two sides of the sorting frame respectively, and the bottle bodies fall down and collide with the elastic membranes and then slide into the openings in the sorting frame;
the moving mechanism is arranged in the sorting frame and used for driving the sorting frame to slide so that an inner opening of the sorting frame is aligned with the feed opening;
a plurality of second conveying devices which correspond to the feed openings respectively are arranged on the ground, and the bottles fall from the feed openings and fall onto the second conveying devices corresponding to the feed openings;
the second collecting box is arranged on one side of the second corresponding conveying device and is used for collecting the bottle bodies on the second corresponding conveying device;
and the two brackets of the two conveying devices are provided with baffles for separating the two conveying devices.
Further, moving mechanism includes the electro-magnet, all is provided with the electro-magnet that corresponds on the sorting frame on feed opening side, selects separately frame one side and is the iron material, attracts when the electro-magnet switch-on to select separately the frame and remove and align with the feed opening.
Further, a plurality of fans corresponding to the middle compartments of the sorting frame are fixedly mounted below the support plate, the air outlet of each fan faces the direction of the sorting frame, fan housings used for guiding are fixedly connected between the air outlet of each fan and the sorting frame, an air net I is arranged in each fan housing, the sorting frame is provided with an air net II in the corresponding right side wall, a partition block is arranged in each compartment of the sorting frame, the two spaces separated by the partition block are aggregated below, and a crushing roller is arranged on the sorting frame in the space separated by the partition block and close to one side of each fan.
Furthermore, an air supply pipe is fixedly connected and communicated with an air inlet of the fan, a plurality of air collecting pipes corresponding to the transverse groove cavities are arranged in the support plate, a plurality of air holes are formed in the air collecting pipes, the air holes are located at the bottom of the transverse groove cavities, and the other ends of the air supply pipes are fixedly connected and communicated with the air collecting pipes.
Has the advantages that:
1. the invention provides a sorting and packaging system for recycling plastic bottles, which is characterized in that recycled mixed plastic bottles are poured onto a support plate, a vibration mechanism is started to drive the support plate to vibrate, so that plastic bottles on the support plate are driven to vibrate, cylindrical bottles are rightly embedded into transverse groove cavities in the cylindrical bottles under the driving force of the vibration and transverse transmission mechanism, square large bottles in the plastic bottles cannot be embedded into the transverse groove cavities, then the square large bottles enter a first conveying device along the forward inclination gradient of the support plate, and are conveyed into a first collecting box through the first conveying device to be collected, so that the square large bottles and the cylindrical bottles are sorted, and the problem of large workload of manual sorting is avoided.
2. The invention provides a sorting and packaging system for plastic bottle recycling, which is characterized in that cylindrical bottles conveyed by a transverse conveying mechanism are sequentially and transversely arranged on the plastic bottle sorting and packaging system, after passing through a metal detection mechanism and an image acquisition mechanism, information about whether the bottles are made of metal materials and classifying specific color types is transmitted to a control center, then the single bottles fall into a sorting mechanism through the transverse conveying mechanism, a sorting frame is driven to move to a corresponding feed opening through the falling bottle information control moving mechanism acquired by the control center, the falling bottles enter a designated conveying device II from the designated feed opening and are further conveyed to a designated collecting box II to be collected and packaged, and then different colors and different material types in the recycled bottles are automatically sorted, so that the problem of time and labor waste caused by manual sorting is solved.
3. The invention provides a sorting and packaging system for plastic bottle recycling, which is characterized in that a fan is started to blow air flow to enable bottle bodies falling to a sorting mechanism to generate transverse position deviation, heavier bottle bodies carrying a large amount of liquid fall into a sorting overhead cavity on the left side of a separating block, the heavier bottle bodies enter a crushing roller to extrude and crush the bottle bodies, then the liquid in the bottle bodies flows out, the crushed bottle bodies fall into the position of a sorting frame, lighter bottle bodies not carrying a large amount of liquid fall into the right side of the separating block and directly fall into the position of the sorting frame without crushing, and therefore the bottle bodies carrying the liquid are crushed, the weight of the bottle bodies is reduced due to the outflow of the liquid in the bottle bodies, and the problem of cost increase caused by unnecessary weight increase in the bottle body transportation process is solved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is an enlarged schematic view of the invention at a in fig. 1.
FIG. 3 is an overall right side cross-sectional view of the present invention.
Fig. 4 is a right cross-sectional view of the lateral transfer mechanism of the present invention.
Fig. 5 is a front cross-sectional view of the sorting shelf of the present invention.
FIG. 6 is a schematic sectional front view of the blower of the present invention.
Fig. 7 is a schematic sectional front view of the sorting frame of the present invention.
In FIGS. 1-7: 1-bracket plate, 101-transverse groove chamber, 2-transverse transmission mechanism, 201-transmission roller, 202-transmission belt, 203-salient point, 3-metal detection mechanism, 4-image acquisition mechanism, 5-base, 6-connection film, 7-transmission device I, 8-collection box I, 9-sorting frame, 10-transmission device II, 11-collection box II, 12-baffle, 13-vibration mechanism, 14-hydraulic push rod, 141-push rod buffer block, 15-support, 151-support buffer block, 16-slide block, 17-motor, 18-bevel gear, 19-driven gear, 20-transfer gear, 21-driving gear, 22-gas collecting pipe, 23-air hole, 24-fan, 25-air supply pipe, 26-air cover, 27-air net I, 28-air net II, 29-separation block, 30-crushing roller, 31-counter, 32-feed opening, 33-sorting frame, 34-opening, 35-elastic film and 36-electromagnet.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
As shown in the attached drawings 1-7, a sorting and packaging system for plastic bottle recycling comprises a support plate 1, an inclination angle adjusting mechanism for adjusting the inclination angle of the support plate is fixedly installed on the ground below the support plate 1, specifically, as shown in the attached drawing 3, the inclination angle adjusting mechanism comprises a support column 15, the support column 15 and a hydraulic push rod 14 are fixedly installed on the ground in sequence from front to back, the hydraulic push rod 14 can be driven by a hydraulic pump to extend and retract, a support column buffer block 151 capable of sliding resetting is arranged at the upper end of the support column 15, the support column buffer block 151 can be slidably inserted into the support column 15, a reset spring is arranged between the support column 15 and the support column buffer block 151 to realize the resetting function, the upper end of the support column buffer block 151 is hinged at the bottom in front of the support plate 1, the telescopic push rod upper end of the hydraulic push rod 14 is also provided with a push rod buffer block 141 capable of resetting in a sliding manner, the push rod buffer block 141 is slidably inserted into the upper end of the hydraulic push rod 14, and a reset spring is arranged between the push rod buffer block 141 and the hydraulic push rod 14 to realize a resetting function of the push rod buffer block, the bottom of the rear part of the support plate 1 is slidably connected with a slider 16, the upper end of the push rod buffer block 141 is hinged on the slider 16, the push rod buffer block 141 is driven to move upwards by starting the hydraulic push rod 14, and then the support plate 1 is driven to lift upwards in the rear direction, and then the hinged part of the support plate 1 in the front bottom and the strut buffer block 151 is rotated as a fulcrum, and then the forward inclination angle of the support plate 1 is adjusted, and then the rolling and downward moving speed of the recovery bottle body on the support plate 1 is adjusted.
Wherein, as shown in the attached figures 1-3, a vibration mechanism 13 is fixedly installed below the support plate 1, the vibration mechanism 13 is used for driving the support plate 1 to vibrate, concretely, the vibration mechanism 13 can be a vibration motor, a plurality of inward concave transverse groove chambers 101 are sequentially arranged from front to back above the support plate 1, the transverse groove chambers 101 are used for accommodating cylindrical bottles, a transverse transmission mechanism 2 for transmitting the bottles is arranged in the transverse groove chambers 101, a plurality of metal detection mechanisms 3 corresponding to the transverse transmission mechanism 2 are arranged above the right side of the support plate 1, namely, when the bottles are transmitted to the right side by the transverse transmission mechanism 2, the metal ring-pull cans passing through the metal detection mechanisms 3 are identified, a plurality of corresponding sorting mechanisms are arranged at the tail end of the transverse transmission mechanism 2 at the right side of the support plate 1, the bottles are sorted by the sorting mechanisms, the ground in front of the support plate 1 is fixedly provided with a base 5, an elastic connecting membrane 6 is connected between the rear side of the upper end of the base 5 and the front end of the support plate 1, a transverse conveying device I7 is arranged above the base 5, a collecting box I8 is arranged below the left end position of the conveying device I7 on the left side of the base 5, and the collecting box I8 is used for collecting square large bottles, based on the technical scheme, the specific implementation mode is that the recovered mixed plastic bottles are poured into the left position of the rear side of the support plate 1, a vibration mechanism 13 is started to drive the support plate 1 to vibrate, so as to drive the plastic bottles on the support plate 1 to vibrate, so that the plastic bottles move to the conveying device I7 direction along the forward inclined slope of the support plate 1, wherein the cylindrical bottles swing under the pulling force of the vibration and transverse transmission mechanism 2 and are embedded into the transverse groove cavities 101 in the cylindrical bottles move rightwards along the transverse transmission mechanism 2, the non-righting cylindrical bottle bodies continue to move downwards to be righted by the transverse transmission mechanism 2 at the next level, the large square bottle bodies in the plastic bottles cannot be embedded into the transverse groove cavities 101, then pass through the plurality of transverse transmission mechanisms 2 along the forward inclination gradient of the support plate 1, enter the first conveying device 7 through the connecting film 6, then are conveyed to the first collecting box 8 through the first conveying device 7 to be collected, workers can be arranged beside the first conveying device 7 to carry out fine sorting, the non-righting cylindrical bottle bodies are thrown backwards onto the support plate 1 to be righted and sorted again, and the large square bottle bodies and the cylindrical bottle bodies are sorted through the vibration of the support plate 1 and the matching of the transverse transmission mechanisms 2, avoided the big problem of manual sorting work load, the cylinder bottle that is conveyed by lateral transport mechanism 2 is single transverse arrangement in proper order on it, metal easy open can bottle is by record information to control center when metal detection mechanism 3, it is preferred, still be provided with image acquisition mechanism 4 on the mounting panel 1 on metal detection mechanism 3 right side, image acquisition mechanism 4 contains the high-speed camera, for current device, go on further collection information recognition to the bottle through the high-speed camera, with information input to control center, later when the bottle from lateral transport mechanism 2 when dropping sorting mechanism through control center's information to sort the bottle.
As shown in fig. 4, as a specific structure and implementation manner of the transverse transmission mechanism 2, the transverse transmission mechanism 2 includes a conveyor belt 202, conveying rollers 201 are disposed at the front side and the rear side in the transverse groove chamber 101, the conveyor belt 202 is disposed on the conveying rollers 201, the cross section of the side edge of the conveyor belt 202 is distributed in an inverted-splayed shape, and the conveyor belt 202 contacts with the bottle body by the inner side of the transverse groove chamber 101, a driving mechanism for driving the front and rear conveyor belts 202 to move synchronously and in the same direction is further disposed in the support plate 1, and the bottle body is driven to move transversely in the transverse groove chamber 101 by the two conveyor belts 202 which run synchronously in the transverse groove chamber 101.
Preferably, as shown in fig. 4, the side of the surface where the conveyor 202 meets the bottle body is set to be an arc shape fitting the surface of the cylindrical side of the bottle body, so that the cylindrical bottle body can be better embedded into the two conveyor belts 202 for transmission and movement after being straightened.
Preferably, as shown in fig. 4, a plurality of anti-slip salient points 203 are arranged on the surface of the conveyor belt 202, which is connected with the bottles, so that the side edges of the bottles are in closer contact with the support of the conveyor belt 202, and the conveying effect of the conveyor belt 202 is better.
As shown in fig. 4, a specific structure and implementation manner of the driving mechanism is that the driving mechanism includes a motor 17, two conveying rollers 201 are fixedly connected to a rotating shaft thereof with a bevel gear 18 having the same axis, a bevel gear 18 engaged with the bevel gear 18 of the two conveying rollers 201 is disposed inside the supporting plate 1, a rotating shaft of the bevel gear 18 inside the supporting plate 1 is provided with a driven gear 19 having the same axis, a motor 17 is fixedly mounted at the bottom of the supporting plate 1, the motor 17 may be a stepping motor, an output shaft of the motor 17 is fixed with a driving gear 21, the driving gear 21 is directly engaged with the driven gear 19 on one side inside the supporting plate 1, and the other side realizes transmission by disposing a transfer gear 20 in the supporting plate 1 and engaged with the driving gear and the driven gear 19, the driving gear 21 is driven by the motor 17 to rotate, and then the transmission of the transfer gear 20, the driven gear 19 and the bevel gear 18 is performed, so that the conveying belts 202 in the transverse groove chamber 101 synchronously move in the same direction.
As shown in fig. 5-7, a specific structure and embodiment of the sorting mechanism is that the sorting mechanism includes a sorting frame 9, the sorting frame 9 is fixedly installed on the right side of the support plate 1, a plurality of compartments corresponding to the horizontal conveying mechanism 2 are provided in the sorting frame 9, a plurality of discharge ports 32 are provided below the compartments of the sorting frame 9, a counter 31 is provided on the sorting frame 9 on the upper side of the discharge ports 32, the counter 31 is a conventional device, and can be a laser counter 31, the bottles are prevented from falling off the counter 31 and completely separated from the discharge ports 32 into two pieces of status information, the sorting frame 9 above the discharge ports 32 is further connected with a sorting frame 33 in a sliding manner, an opening 34 corresponding to the discharge ports 32 is provided in the sorting frame 33, elastic membranes 35 are fixedly connected to the left and right sides of the sorting frame 33, the other ends of the elastic membranes 35 are respectively connected to the inner walls on both sides of the sorting frame 9, the bottles collide with the elastic membranes 35 when falling, the bottles fall, the bottles can only fall from the opening 34 in the sorting frame 33 after colliding with the elastic membranes 35, the bottles fall, the collecting boxes are separated from the collecting boxes 10 by a conveying device provided on the conveying mechanism 10, a conveying mechanism, a conveying device for conveying the bottles, a plurality of two conveying device 10, a collecting box 10 is provided on the conveying device, a horizontal conveying device, a conveying device 10, a conveying device is provided on the conveying mechanism, a conveying device corresponding to a conveying device, and a conveying device 10, a conveying device, two conveying device is provided on the conveying device, two conveying device, a conveying device for separating two conveying device for separating bottles, and a conveying device 10, the bottle body position is distinguished through the image acquisition mechanism 4, and then a bottle body falls through the control center control, then the stop operation of the transverse transmission mechanism 2 is controlled through the control center, the fallen bottle body is analyzed and classified through the metal detection mechanism 3 and the image acquisition mechanism 4, the separation frame 33 is driven to move to the corresponding feed opening 32 through the control center control moving mechanism, and then the fallen bottle body enters the appointed second conveying device 10 from the appointed feed opening 32, and then is conveyed to the appointed second collecting box 11 to be collected and packaged, and then the bottle body is sorted, after the bottle body and the bottle body fall from the feed opening 32 through the counting of the counter 31, the next bottle body is moved to fall into the compartment of the sorting frame 9 through the control center control transverse transmission mechanism 2.
As shown in fig. 7, as a specific structure and an embodiment of the moving mechanism, the moving mechanism includes an electromagnet 36, electromagnets 36 are disposed on the sorting frame 9 on the side of the feed opening 32, one side of the sorting frame 33 is made of iron, when the specified feed opening 32 needs to be fed, the electromagnet 36 corresponding to the feed opening 32 is switched on to attract the sorting frame 33, so as to align the sorting frame 33 to the feed openings 32, and when the sorting frame 33 needs to pass through a plurality of feed openings 32 once, the electromagnet 36 on the way through which the sorting frame 33 passes is sequentially switched on and off, so that the sorting frame 33 moves to the specified feed opening 32 step by step.
Wherein, as shown in fig. 6, a plurality of fans 24 corresponding to the compartments in the sorting rack 9 are fixedly installed below the support plate 1, the air outlet of the fan 24 faces the direction of the sorting rack 9, a fan cover 26 for guiding is fixedly connected between the air outlet of the fan 24 and the sorting rack 9, an air net I27 is arranged in the fan cover 26, an air net II 28 is arranged in the right side wall corresponding to the sorting rack 9, both the air net I27 and the air net II 28 are used for a circulation channel of air blown out by the fan 24, a partition block 29 is arranged in the compartment of the sorting rack 9 to divide a section of the space in the sorting rack 9 into two spaces, and two spaces separated by the separating block 29 are aggregated at the lower part, a crushing roller 30 is arranged on the sorting frame 9 of the space which is separated by the separating block 29 and is close to one side of the fan 24, the crushing roller 30 can be driven by an electric motor to rotate, after the bottle falls, the fan 24 is started to drive airflow to blow the falling bottle, so that the light empty bottle falls into the sorting frame 33 downwards through the right side of the separating block 29, the bottle with liquid with larger weight enters the space at the left side of the separating block 29 to be crushed by the crushing roller 30, the liquid in the bottle flows out, and then the crushed bottle enters the sorting frame 33 to be sorted, so that the bottle with liquid is crushed, the weight of the bottle is reduced due to the outflow of the liquid in the bottle, and the problem of cost increase caused by unnecessary weight increase in the bottle transportation process is avoided.
Preferably, as shown in fig. 6, an air inlet of the fan 24 is fixedly connected and communicated with an air supply pipe 25, a plurality of air collecting pipes 22 corresponding to the transverse groove chambers 101 are arranged in the supporting plate 1, a plurality of air holes 23 are arranged on the air collecting pipes 22, the positions of the air holes 23 are located at the bottom of the transverse groove chambers 101, the other ends of the air supply pipes are fixedly connected and communicated with the air collecting pipes 22, air is sucked in the air collecting pipes 22 when the fan 24 is started to form negative pressure, and then the negative pressure is formed at the air holes 23 to generate suction force on the cylindrical bottles on the transverse transmission mechanism 2, so that the bottles are better embedded into the transverse transmission mechanism 2, and the bottles are better transported and moved.
The working principle is as follows: pouring the recycled mixed plastic bottles into the left position of the rear side of the support plate 1, starting the vibration mechanism 13 to drive the support plate 1 to vibrate, further driving the plastic bottles on the support plate 1 to vibrate, further enabling the plastic bottles to move towards the first 7 conveying device direction along the forward inclined slope of the support plate 1, wherein the cylindrical bottles are rightly swung under the pulling force of the vibration and transverse conveying mechanisms 2 and embedded into the transverse groove chambers 101 in the cylindrical bottles, further move towards the right along the transverse conveying mechanisms 2, the cylindrical bottles which are not rightly swung downwards continuously move to be rightly swung through the next transverse conveying mechanism 2, the square large bottles in the plastic bottles cannot be embedded into the transverse groove chambers 101, further enter the first 7 conveying device through the connecting film 6 after always passing through the plurality of transverse conveying mechanisms 2 along the forward inclined slope of the support plate 1, and are further conveyed into the first 8 collecting box through the first 7 conveying device, therefore, the sorting of the square large bottle bodies and the cylindrical bottle bodies is realized, the problem of large workload of manual sorting is avoided, the cylindrical bottle bodies conveyed by the transverse conveying mechanism 2 are sequentially and transversely arranged on the cylindrical bottle bodies, after passing through the metal detection mechanism 3 and the image acquisition mechanism 4, information for classifying whether the bottle bodies are made of metal materials and specific color categories is transmitted to the control center, then the single bottle bodies are dropped into the sorting mechanism through the transverse conveying mechanism 2, the fan 24 is started to enable the dropped bottle bodies to generate transverse position deviation through air flow, the heavier bottle bodies carrying a large amount of liquid fall into the cavities of the sorting frames 9 on the left sides of the separating blocks 29, the bottle bodies are extruded and crushed through the crushing rollers 30, so that the liquid in the bottle bodies flows out, then the crushed bottle bodies fall into the positions of the sorting frames 33, and the lighter bottle bodies not carrying a large amount of liquid fall into the positions of the separating blocks 29 and directly fall into the positions of the sorting frames 33 without crushing, this whereabouts bottle information control moving mechanism that the in-process was gathered through control center in the bottle whereabouts drives and selects separately frame 33 and moves to corresponding feed opening 32, and then makes the bottle of whereabouts enter into two appointed conveyer 10 from this appointed feed opening 32, and then is conveyed and is collected the packing in two 11 appointed collecting boxes, and then accomplishes the letter sorting of bottle, after confirming that a bottle and bottle fall from feed opening 32 through the count of counter 31, move the next bottle through control center control transverse transmission mechanism 2 and fall into the compartment of sorting frame 9.
Claims (9)
1. The utility model provides a letter sorting baling system that plastic bottle was retrieved which characterized in that includes:
the bottle opener comprises a support plate (1), wherein a vibration mechanism (13) for driving the support plate to vibrate is fixedly installed below the support plate (1), and a plurality of transverse groove chambers (101) which are recessed inwards and used for containing cylindrical bottles are sequentially arranged above the support plate (1) from front to back;
the upper end of the inclination angle adjusting mechanism is connected with a support plate (1) in a supporting manner and used for adjusting the forward inclination angle of the support plate (1);
the transverse conveying mechanism (2) is arranged in the transverse groove chamber (101) and is used for transversely moving the bottle bodies entering the transverse groove chamber (101);
the metal detection mechanism (3) is fixedly arranged above the right side of the support plate (1), a plurality of metal detection mechanisms (3) corresponding to the transverse transmission mechanism (2) are fixedly arranged above the right side of the support plate (1), and the metal detection mechanisms (3) are positioned at the right side of the transverse transmission mechanism (2);
the image acquisition mechanism (4) is fixedly arranged above the right side of the support plate (1) and corresponds to the transverse transmission mechanism (2), and the image acquisition mechanism (4) is positioned at the position, close to the bottle body, of the right side of the metal detector and falling from the transverse transmission mechanism (2) and used for distinguishing color information and position information of the bottle body;
the sorting mechanism is fixedly arranged on the right side of the support plate (1) and is used for sorting the bottles falling from the transverse conveying mechanism (2);
the bottle conveying device comprises a base (5) which is fixedly arranged on the ground in the front position of a support plate (1), an elastic connecting film (6) connected with the front end of the support plate (1) is arranged on the rear side of the upper end of the base (5), a transverse conveying device I (7) is arranged on the base (5), a bottle body on the support plate (1) moves to the conveying device I (7) through the connecting film (6), and a first collecting box (8) used for collecting the bottle body on the conveying device I (7) is arranged on the side edge of the base (5).
2. The sorting and packing system for plastic bottle recycling according to claim 1, wherein said tilt angle adjustment mechanism comprises:
the supporting column (15) is fixedly installed on the ground below the front position of the support plate (1), a supporting column buffer block (151) capable of resetting in a sliding mode is arranged at the upper end of the supporting column (15), and the upper end of the supporting column buffer block (151) is hinged to the front bottom position of the support plate (1);
the hydraulic push rod (14) is fixedly mounted on the ground below the rear position of the support plate (1), a push rod buffer block (141) capable of resetting in a sliding mode is arranged at the upper end of a telescopic push rod of the hydraulic push rod (14), a sliding block (16) is connected to the bottom of the rear portion of the support plate (1) in a sliding mode, and the upper end of the push rod buffer block (141) is hinged to the sliding block (16).
3. The sorting and packaging system for plastic bottle recycling according to claim 1, wherein the transverse conveying mechanism (2) comprises a conveyor belt (202), conveying rollers (201) are arranged at the front side and the rear side in the transverse groove chamber (101), the conveyor belt (202) is arranged on the conveying rollers (201), the cross section of the side edge of the conveyor belt (202) is distributed in an inverted splayed shape, the two conveyor belts (202) contact with the bottle body by leaning against the inner side of the transverse groove chamber (101), and a driving mechanism for driving the front conveyor belt (202) and the rear conveyor belt (202) to synchronously move in the same direction is further arranged in the support plate (1).
4. The sorting and packaging system for plastic bottle recycling according to claim 3, wherein the driving mechanism comprises a motor (17), the rotating shafts of the front and rear conveying rollers (201) are fixedly connected with bevel gears (18) which are coaxial with the front and rear conveying rollers, the bevel gears (18) which are meshed with the bevel gears (18) on the two conveying rollers (201) are arranged in the support plate (1), driven gears (19) which are coaxial with the bevel gears (18) are arranged on the rotating shafts of the bevel gears (18) in the support plate (1), the motor (17) is fixedly arranged at the bottom of the support plate (1), a driving gear (21) is fixed on an output shaft of the motor (17), the driving gear (21) is directly meshed with the driven gear (19) on one side in the support plate (1), and a transfer gear (20) which is meshed with the driving gear (21) and the driven gear (19) on the other side in the support plate (1) is arranged in the support plate (1).
5. The sorting and packaging system for plastic bottle recycling according to claim 3, wherein one side of the connecting surface of the conveyor belt (202) and the bottle body is arranged in an arc shape fitting the cylindrical side surface of the bottle body, and a plurality of convex points (203) for preventing slipping are arranged on the connecting surface of the conveyor belt (202) and the bottle body.
6. The sorting and packing system for plastic bottle recycling according to claim 1, wherein the sorting mechanism comprises:
the sorting frame (9) is fixedly installed on the right side of the support plate (1), a plurality of compartments corresponding to the transverse transmission mechanism (2) are arranged in the sorting frame (9), a plurality of feed openings (32) are formed in the lower portion of the interior of each compartment of the sorting frame (9), and a counter (31) used for recording bottle passing state information is arranged on the sorting frame (9) on the side edge above each feed opening (32);
the bottle body sorting device comprises a sorting frame (33) which is connected to a sorting frame (9) above a feed opening (32) in a sliding manner, wherein an opening (34) corresponding to the feed opening (32) is formed in the sorting frame (33), the left side and the right side of the sorting frame (33) are fixedly connected with elastic films (35) respectively, the other ends of the elastic films (35) on the two sides are connected to the inner walls on the two sides of the sorting frame (9) respectively, and a bottle body is connected with the elastic films (35) when falling and collides with the elastic films and then slides into the opening (34) in the sorting frame (33);
the moving mechanism is arranged in the sorting frame (9) and is used for driving the sorting frame (33) to slide so that an inner opening (34) of the sorting frame is aligned with the feed opening (32);
the second conveying device (10) is arranged on the ground, a plurality of second conveying devices (10) corresponding to the feed openings (32) respectively are arranged on the ground, and the bottles fall from the feed openings (32) and fall onto the second conveying devices (10) corresponding to the feed openings;
the second collecting box (11) is arranged on one side of the second corresponding conveying device (10) and is used for collecting the bottle bodies on the second corresponding conveying device (10);
and the second conveying device (10) is provided with a baffle (12) which separates the second conveying device (10) from the baffle (12).
7. The sorting and packaging system for plastic bottle recycling according to claim 6, wherein the moving mechanism comprises an electromagnet (36), the sorting frames (9) at the side of the discharging opening (32) are provided with corresponding electromagnets (36), one side of the sorting frame (33) is made of iron, and the electromagnet (36) attracts the sorting frame (33) to move to align with the discharging opening (32) when being switched on.
8. The sorting and packaging system for plastic bottle recycling according to claim 6, characterized in that a plurality of fans (24) corresponding to the middle compartments of the sorting rack (9) are fixedly installed below the support plate (1), the air outlets of the fans (24) face the direction of the sorting rack (9), a fan cover (26) for guiding is fixedly connected between the air outlets of the fans (24) and the sorting rack (9), a first air net (27) is arranged in the fan cover (26), a second air net (28) is arranged in the right side wall of the sorting rack (9), a partition block (29) is arranged in the compartment of the sorting rack (9) to divide a section of the space of the sorting rack (9) into two spaces, the two spaces divided by the partition block (29) are converged below, and a crushing roller (30) is arranged on the sorting rack (9) in the space of the partition block (29) close to the side of the fan (24).
9. The sorting and packaging system for plastic bottle recycling according to claim 8, wherein an air supply pipe (25) is fixedly connected and communicated with an air inlet of the fan (24), a plurality of air collecting pipes (22) corresponding to the transverse groove chambers (101) are arranged in the support plate (1), a plurality of air holes (23) are arranged on the air collecting pipes (22), the positions of the air holes (23) are located at the bottom positions of the transverse groove chambers (101), and the other ends of the air supply pipes are fixedly connected and communicated with the air collecting pipes (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210961352.8A CN115283264A (en) | 2022-08-11 | 2022-08-11 | Sorting and packaging system for plastic bottle recycling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210961352.8A CN115283264A (en) | 2022-08-11 | 2022-08-11 | Sorting and packaging system for plastic bottle recycling |
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| Publication Number | Publication Date |
|---|---|
| CN115283264A true CN115283264A (en) | 2022-11-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210961352.8A Pending CN115283264A (en) | 2022-08-11 | 2022-08-11 | Sorting and packaging system for plastic bottle recycling |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117123601A (en) * | 2023-08-28 | 2023-11-28 | 上海市肺科医院（上海市职业病防治院） | Intelligent smashing treatment device for infusion bag |
-
2022
- 2022-08-11 CN CN202210961352.8A patent/CN115283264A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117123601A (en) * | 2023-08-28 | 2023-11-28 | 上海市肺科医院（上海市职业病防治院） | Intelligent smashing treatment device for infusion bag |
| CN117123601B (en) * | 2023-08-28 | 2024-02-23 | 上海市肺科医院（上海市职业病防治院） | Intelligent smashing treatment device for infusion bag |
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