CN109505055A - A kind of production technology of top grade warp-knitting jacquard etching fabric - Google Patents
A kind of production technology of top grade warp-knitting jacquard etching fabric Download PDFInfo
- Publication number
- CN109505055A CN109505055A CN201910055928.2A CN201910055928A CN109505055A CN 109505055 A CN109505055 A CN 109505055A CN 201910055928 A CN201910055928 A CN 201910055928A CN 109505055 A CN109505055 A CN 109505055A
- Authority
- CN
- China
- Prior art keywords
- fabric
- etching
- warp
- sizing
- sley bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 121
- 238000005530 etching Methods 0.000 title claims abstract description 72
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000009940 knitting Methods 0.000 title claims abstract description 19
- 238000005516 engineering process Methods 0.000 title claims abstract description 18
- 238000004513 sizing Methods 0.000 claims abstract description 38
- 238000004043 dyeing Methods 0.000 claims abstract description 28
- 229920000728 polyester Polymers 0.000 claims abstract description 15
- 238000009941 weaving Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 11
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 45
- 239000000975 dye Substances 0.000 claims description 33
- 210000004209 hair Anatomy 0.000 claims description 24
- 239000000986 disperse dye Substances 0.000 claims description 22
- 229960000583 acetic acid Drugs 0.000 claims description 21
- 239000012362 glacial acetic acid Substances 0.000 claims description 18
- 239000002002 slurry Substances 0.000 claims description 16
- 238000005406 washing Methods 0.000 claims description 14
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 239000004902 Softening Agent Substances 0.000 claims description 9
- 239000002253 acid Substances 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- 235000010855 food raising agent Nutrition 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 238000010792 warming Methods 0.000 claims description 6
- 239000002562 thickening agent Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000002759 woven fabric Substances 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 2
- 229920002994 synthetic fiber Polymers 0.000 claims description 2
- 239000000835 fiber Substances 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 8
- 238000004806 packaging method and process Methods 0.000 abstract description 7
- 238000012545 processing Methods 0.000 description 9
- 229920004933 Terylene® Polymers 0.000 description 5
- 239000005020 polyethylene terephthalate Substances 0.000 description 5
- 238000007639 printing Methods 0.000 description 5
- 238000001704 evaporation Methods 0.000 description 4
- 241000209094 Oryza Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 238000009998 heat setting Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000009837 dry grinding Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
- D06P3/54—Polyesters using dispersed dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06Q—DECORATING TEXTILES
- D06Q1/00—Decorating textiles
- D06Q1/02—Producing patterns by locally destroying or modifying the fibres of a web by chemical actions, e.g. making translucent
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
A kind of production technology of high-grade warp-knitting jacquard etching fabric according to the present invention includes the following steps: weaving, plucking sizing, etching, dyeing, the sizing, clot packaging of fabric.A kind of production technology of high-grade warp-knitting jacquard etching fabric according to the present invention, enable to the warp-knitted face fabric after plucking raising after etching is handled, clearly etching pattern is formed, and flower pattern three-dimensional sense is strong, decorative pattern concave-convex effect ideal and the good advantage of reflectance.Dissimilar fibers are used in prior art due to having abandoned, that is, have used pure polyester fiber, thus can avoid generating residue in weaving process, are conducive to going on smoothly for warp knit weaving process, are conducive to the protection to warp loom.
Description
Technical field
The present invention relates to technical field of textile fabric, especially a kind of production technology of high-grade warp-knitting jacquard etching fabric.
Background technique
It is created an aesthetic feeling through etching treated warp knitting plush weaving pole, therefore is widely used in hotel, traffic work
Tool, conference centre and family, which get into bed, to be filled with and dress ornament etc..Existing etching fabric is usually coated using terylene and other fibers
Or blended, woven into fabric, corrosion processing is then carried out using strong acid and strong base, one of fiber can be carried out brokenly by strong acid or highly basic
It is bad, and another fiber is then unaffected, and a kind of transparent, Printing rich in concave-convex sense is obtained after stamp, flower pattern is naturally, wind
Lattice are unique.The principle of etching is exactly to utilize two kinds of fibers, to acid or alkali resistivity difference and process.For pure polyester
Warp knit is not mature enough through technology of the plucking fleece fabric in etching processing, and it is not clear enough to be formed by decorative pattern after processing, is reached
Less than requiring.
Summary of the invention
The object of the present invention is to provide a kind of production technologies of high-grade warp-knitting jacquard etching fabric, are able to produce out decorative pattern line
Road clearly warp knit plucking raising etching fabric.
In order to solve the above technical problems, the object of the present invention is achieved like this:
A kind of production technology of high-grade warp-knitting jacquard etching fabric according to the present invention, includes the following steps:
Step S1, the weaving of fabric: using three sley bars, respectively L1, L2, L3 on tricot machine, and each sley bar includes 7
Coiled hair, the head line number of each coiled hair on L1, L2 are 584, and the head line number of the upper each coiled hair of L3 is 582；Sley bar L1, L2,
L3 is all made of entrying to yarn mode of completely wearing, and sley bar L2 is divided into two width；Raw material used in sley bar L1, L2 are upper is 54D/24F
Polyester FDY, raw material used in sley bar L3 are 75D/144F polyester DTY；The band yarn mode of sley bar L1 is 23/10 ", and warp run-in is
1640mm/R；The band yarn mode of sley bar L2 is 10/12 ", warp run-in 1330mm/R；The band yarn mode of sley bar L3 is 10/45 ",
Warp run-in is 2710mm/R；Woven fabric weight per square meter be 245 grams；
Step S2, plucking is formed: by fabric debatching prepared by step S1, it is sent into forming machine and fabric is carried out shaping, it is fixed
Type temperature is 225 DEG C, and sizing speed is 31 meters per minute, and raising agent is added, and the raising agent being added is the 2% of brushed fabric；
Fabric after sizing is subjected to hair pulling treatment using 9 online plucking equipment and obtains brushed fabric, then carries out cold wave；After cold wave
Brushed fabric carries out thermal finalization, and setting temperature is 210 DEG C, and sizing speed is 52 meters per minute；
Step S3, etching: being tuned into pulpous state using the water that 94 mass parts are added in the alkaline-resisting thickener of the powdery of 6 mass parts, after again plus
Alkaline etching slurry is made in the sodium hydroxide for entering 35-40 mass parts；Alkaline etching is starched and is applied to brushed fabric surface according to flower pattern, is made
The villus for obtaining brushed fabric specific region is corroded to form decorative pattern；Cylinder is dried under the conditions of 150 DEG C again, and uses open width washing side
Formula to after etching fabric carry out bristle cleaning, remaining slurry is purged, open width washing process acid adding in and；It is right
The standby dye of etching fabric drying after bristle cleaning；
Step S4, dye: dye bath ratio 1:11, the main pump frequency conversion of dyeing installation are 27Hz, and mentioning cloth is 140m/min, spray
Mouth size uses 110mm；Contain disperse dyes, glacial acetic acid, disperse dyes levelling agent in dye liquor；Wherein, glacial acetic acid 0.4-0.6g/
L, disperse dyes levelling agent 0.3g/L；130 DEG C are warming up to according to the heating rate of 1.2 DEG C/min and keep the temperature 30-40min, according to
1.5 DEG C/min is cooled to 60 DEG C, goes out cylinder to color；
Step S5, it is formed: softening agent is added in the fabric after dyeing, the softening agent being added is the 1.5% of fabric weight；?
165 DEG C of drying, Drying Rates are 30 meters per minute；It carries out scalding hair under the conditions of 110 DEG C again, the rate for scalding hair is 18 meters every point
Clock finally carries out finished product sizing, and setting temperature is 165 DEG C, and sizing rate is 40 meters per minute；
Step S6, clot is packed.
As a further illustration of the above scheme, the content of disperse dyes is 0.03-3.9% in step S4.
As a further illustration of the above scheme, the content of glacial acetic acid is 0.5g/L in step S4.
The beneficial effects of the present invention are: a kind of production technology of high-grade warp-knitting jacquard etching fabric according to the present invention,
It enables to the warp-knitted face fabric after plucking raising after etching is handled, forms clearly etching pattern, and flower pattern is three-dimensional
Sense is strong, decorative pattern concave-convex effect ideal and the good advantage of reflectance.Due to having abandoned in prior art using dissimilar fibers, that is, use
Pure polyester fiber, thus can avoid generating residue in weaving process, be conducive to going on smoothly for warp knit weaving process, be conducive to
Protection to warp loom.
Specific embodiment
The present invention is further described combined with specific embodiments below.
A kind of production technology of high-grade warp-knitting jacquard etching fabric according to the present invention, includes the following steps: fabric
Weaving, plucking sizing, etching, dyeing, sizing, clot packaging.
It is on tricot machine using three sley bars, respectively L1, L2, L3, each sley bar packet in the weaving of step S1 fabric
7 coiled hairs are included, the head line number of each coiled hair on L1, L2 is 584, and the head line number of the upper each coiled hair of L3 is 582.Sley bar
L1, L2, L3 are all made of entrying to yarn mode of completely wearing, and sley bar L2 is divided into two width；Sley bar L1, L2 it is upper used in raw material be
54D/24F polyester FDY, raw material used in sley bar L3 are 75D/144F polyester DTY；The band yarn mode of sley bar L1 is 23/10 ",
Warp run-in is 1640mm/R；The band yarn mode of sley bar L2 is 10/12 ", warp run-in 1330mm/R；The band yarn mode of sley bar L3 is
10/45 ", warp run-in 2710mm/R.Woven fabric disk weight per square meter be 245 grams.The theoretical weight of 100 meters of croppings
For 42.5kg.Openpore all package baggings, finished product require 155+2cm, 255 grams every square metre.It is used whole in this step
It is the DL2130 warping machine of Caermaiye Wujin Textile Machinery Co., Ltd.'s production through machine.
Openpore is examined, and for the stability for guaranteeing product quality, arranges openpore reviewer to carry out this product irregular
It examines, it is found that defective in quality timely arrangement workshop section chief and squad leader make timely corrections or solve, it when necessary must be to production
It reports situations in time and takes effective measures the solution for the problem of giving in portion.
Openpore is stacked, the different identification number fabric pile up separately of this product, to guarantee that dyeing difference can control certain
Within the scope of, like products not the production of machinery of product fabric due to exist individual otherness, the different board of fabric separate
Dyeing can effectively control the difference between individual, reduce the otherness with cylinder dyeing cloth dyeing.
It is that fabric debatching prepared by step S1 is sent into forming machine and determined fabric in the sizing of step S2 plucking
Type, setting temperature are 225 DEG C, and sizing speed is 31 meters per minute, and raising agent is added, and the raising agent being added is brushed fabric
2%.Fabric after sizing is subjected to hair pulling treatment using 9 online plucking equipment and obtains brushed fabric, then carries out cold wave.To cold wave
Brushed fabric afterwards carries out thermal finalization, and setting temperature is 210 DEG C, and sizing speed is 52 meters per minute.
In step S3 etching, pulpous state is tuned into using the water that 94 mass parts are added in the alkaline-resisting thickener of the powdery of 6 mass parts, after again
The sodium hydroxide of 35-40 mass parts is added, alkaline etching slurry is made.Since fabric is pure polyester, therefore utilize the spy of polyester fiber
Point carries out etching processing to pure warp knit plucking fleece fabric of washing using alkaline etching slurry.
Alkaline etching slurry is applied to brushed fabric surface according to flower pattern, so that the villus of brushed fabric specific region is corroded to form flower
Line.Etching slurry is transferred to plucking fleece surface by a pressure roller, the face of raising can be shifted according to the pressure of pressure roller rotten
The concentration of flower slurry is different, and the etching fabric of different etching depth can be obtained.In the present invention, the depth of etching processing can be
0.5-2mm.Cylinder is dried under the conditions of 150 DEG C again, and carries out bristle cleaning to the fabric after etching using open width water-washing method,
Remaining slurry is purged, open width washing process acid adding in and；To the standby dye of etching fabric drying after bristle cleaning.
The acid being added in this step is acetic acid.
In step S4 dyeing, etching fleece fabric is dyed using rope form dye facilities, dye bath ratio 1:11,
The main pump frequency conversion of dyeing installation is 27Hz, and mentioning cloth is 140m/min, and jet size uses 110mm.In dye liquor containing disperse dyes,
Glacial acetic acid, disperse dyes levelling agent；Wherein, glacial acetic acid 0.4-0.6g/L, disperse dyes levelling agent 0.3g/L；According to 1.2 DEG C/
The heating rate of min is warming up to 130 DEG C and keeps the temperature 30-40min, is cooled to 60 DEG C according to 1.5 DEG C/min, goes out cylinder to color.Herein
The effect for the glacial acetic acid being added in step is to adjust the pH value of dye liquor, and the range of pH value is 4.3-4.8.It within this range can be right
The dyeing effect of terylene is preferable.The disperse dyes being added in dye liquor are 0.03-3.9g/L, which is according to contaminated face
Determined by the difference and the depth of color.
In step S5 sizing, softening agent is added in the fabric after dyeing, the softening agent being added is fabric weight
1.5%.It is dried at 165 DEG C, Drying Rates are 30 meters per minute.It carries out scalding hair under the conditions of 110 DEG C again, the rate for scalding hair is 18
Rice is per minute, finally carries out finished product sizing, and setting temperature is 165 DEG C, and sizing rate is 40 meters per minute.
Last step S6 is clot packaging.
Embodiment one
A kind of production technology of high-grade warp-knitting jacquard etching fabric according to the present invention, includes the following steps: fabric
Weaving, plucking sizing, etching, dyeing, sizing, clot packaging.
It is on tricot machine using three sley bars, respectively L1, L2, L3, each sley bar packet in the weaving of step S1 fabric
7 coiled hairs are included, the head line number of each coiled hair on L1, L2 is 584, and the head line number of the upper each coiled hair of L3 is 582.Sley bar
L1, L2, L3 are all made of entrying to yarn mode of completely wearing, and sley bar L2 is divided into two width；Sley bar L1, L2 it is upper used in raw material be
54D/24F polyester FDY, raw material used in sley bar L3 are 75D/144F polyester DTY；The band yarn mode of sley bar L1 is 23/10 ",
Warp run-in is 1640mm/R；The band yarn mode of sley bar L2 is 10/12 ", warp run-in 1330mm/R；The band yarn mode of sley bar L3 is
10/45 ", warp run-in 2710mm/R.Woven fabric disk weight per square meter be 245 grams.The theoretical weight of 100 meters of croppings
For 42.5kg.Openpore all package baggings, finished product require 155+2cm, 255 grams every square metre.It is used whole in this step
It is the DL2130 warping machine of Caermaiye Wujin Textile Machinery Co., Ltd.'s production through machine.
It is that fabric debatching prepared by step S1 is sent into forming machine and determined fabric in the sizing of step S2 plucking
Type, setting temperature are 225 DEG C, and sizing speed is 31 meters per minute, and raising agent is added, and the raising agent being added is brushed fabric
2%.Fabric after sizing is subjected to hair pulling treatment using 9 online plucking equipment and obtains brushed fabric, then carries out cold wave.To cold wave
Brushed fabric afterwards carries out thermal finalization, and setting temperature is 210 DEG C, and sizing speed is 52 meters per minute.
In step S3 etching, pulpous state is tuned into using the water that 94 mass parts are added in the alkaline-resisting thickener of the powdery of 6 mass parts, after again
The sodium hydroxide of 35-40 mass parts is added, alkaline etching slurry is made.Since fabric is pure polyester, therefore utilize the spy of polyester fiber
Point carries out etching processing to pure warp knit plucking fleece fabric of washing using alkaline etching slurry.In the present invention, the depth of etching processing
It can be 0.5-2mm.Cylinder is dried under the conditions of 150 DEG C again, and is brushed using open width water-washing method to the fabric after etching
Hair cleaning, remaining slurry is purged, open width washing process acid adding in and；Etching fabric after bristle cleaning is dried
Dry standby dye.The acid being added in this step is acetic acid.
In step S4 dyeing, etching fleece fabric is dyed using rope form dye facilities, dye bath ratio 1:11,
The main pump frequency conversion of dyeing installation is 27Hz, and mentioning cloth is 140m/min, and jet size uses 110mm.In dye liquor containing disperse dyes,
Glacial acetic acid, disperse dyes levelling agent；Wherein, glacial acetic acid 0.4g/L, disperse dyes levelling agent 0.3g/L；According to 1.2 DEG C/min's
Heating rate is warming up to 130 DEG C and keeps the temperature 30min, is cooled to 60 DEG C according to 1.5 DEG C/min, goes out cylinder to color.Institute in this step
The effect of the glacial acetic acid of addition is to adjust the pH value of dye liquor, and the range of pH value is 4.8.The dyeing of terylene can be imitated within this range
Fruit is preferable.The disperse dyes being added in dye liquor are 0.03g/L, which is the difference and the depth according to contaminated color
It is identified.The color contaminated is rice white.
In step S5 sizing, softening agent is added in the fabric after dyeing, the softening agent being added is fabric weight
1.5%.It is dried at 165 DEG C, Drying Rates are 30 meters per minute.It carries out scalding hair under the conditions of 110 DEG C again, the rate for scalding hair is 18
Rice is per minute, finally carries out finished product sizing, and setting temperature is 165 DEG C, and sizing rate is 40 meters per minute.
Last step S6 is clot packaging.
Embodiment two
A kind of production technology of high-grade warp-knitting jacquard etching fabric according to the present invention, includes the following steps: fabric
Weaving, plucking sizing, etching, dyeing, sizing, clot packaging.
Difference with embodiment one is,
In step S4 dyeing, etching fleece fabric is dyed using rope form dye facilities, dye bath ratio 1:11,
The main pump frequency conversion of dyeing installation is 27Hz, and mentioning cloth is 140m/min, and jet size uses 110mm.In dye liquor containing disperse dyes,
Glacial acetic acid, disperse dyes levelling agent；Wherein, glacial acetic acid 0.5g/L, disperse dyes levelling agent 0.3g/L；According to 1.2 DEG C/min's
Heating rate is warming up to 130 DEG C and keeps the temperature 35min, is cooled to 60 DEG C according to 1.5 DEG C/min, goes out cylinder to color.Institute in this step
The effect of the glacial acetic acid of addition is to adjust the pH value of dye liquor, and the range of pH value is 4.5.The dyeing of terylene can be imitated within this range
Fruit is preferable.The disperse dyes being added in dye liquor are 2.3g/L, and the color contaminated is pink.
Embodiment three
A kind of production technology of high-grade warp-knitting jacquard etching fabric according to the present invention, includes the following steps: fabric
Weaving, plucking sizing, etching, dyeing, sizing, clot packaging.
Difference with implementation column one is, in step S4 dyeing, using rope form dye facilities to etching fleece fabric into
Row dyeing, dye bath ratio 1:11, the main pump frequency conversion of dyeing installation are 27Hz, and mentioning cloth is 140m/min, and jet size uses
110mm.Contain disperse dyes, glacial acetic acid, disperse dyes levelling agent in dye liquor；Wherein, glacial acetic acid 0.6g/L, disperse dyes level dyeing
Agent 0.3g/L；130 DEG C are warming up to according to the heating rate of 1.2 DEG C/min and keeps the temperature 40min, are cooled to 60 according to 1.5 DEG C/min
DEG C, cylinder is gone out to color.The effect for the glacial acetic acid being added in this step is to adjust the pH value of dye liquor, and the range of pH value is 4.3.?
Within the scope of this can dyeing effect to terylene it is preferable.The disperse dyes being added in dye liquor are 3.9g/L, and the color contaminated is black
Color.
Comparative example
The present embodiment is that the low elastic polyester filament of the DTY of 75D/144F is selected to pass through as suede, selects that 55FD/24F is semi-dull washs
Synthetic fibre silk makees main filling, prepared cut pile fabric, and grammes per square metre is 260 grams every square metre, Mao Gaowei 2.5mm.The equipment and reality used
It applies that the used equipment of example one to three is identical, is the production of KARL MALIMO company to above-mentioned model HKS3- produced
ME28 high speed K S tricot machine is weaved to obtain.Obtained fabric is put to heat setting machine thermal finalization, and heat setting temperature is 210 DEG C, fixed
Type time, that is, fiber heated time is 50s, and the breadth of the fabric after thermal finalization is 155cm, obtains the fabric to plucking.Napper
The 36 roller napper of model MB331 type produced using Jiangsu Province Lianyun Harbour Ying You Textile Co., Ltd., the revolving speed of plucking roller
For 90n/min, cloth speed is 12m/min, and to front plucking 4 times of fabric, cropping is to grab to cut, and the roller speed of grabbing of shearing machine is
750n/min, scissors speed are 800n/min, and cloth speed is 11m/min, obtain the fabric being formed after.What is obtained is formed after
Fabric is formed after carrying out, and the setting temperature of rear sizing forming machine used is 180 DEG C, and setting time, that is, fiber heated time is
The breadth of 30s, the fabric after rear sizing are 155cm, obtain the fabric to burn-out printing.
The obtained fabric to etching is starched with etching alkali and carries out etching, and slurry used in etching is alkaline etching slurry.It adopts
Be tuned into pulpous state with the water that 94 mass parts are added in the alkaline-resisting thickener of the powdery of 6 mass parts, after add the hydroxides of 35-40 mass parts
Alkaline etching slurry is made in sodium.Obtain etching fabric to be evaporated.
Etching fabric is evaporated using saturated vapor, evaporating temperature is 130 DEG C, and evaporating the time is 40min, saturated vapor
Pressure is 0.23MPa, is obtained wait etching fabric post-process and after evaporating；
The obtained etching fabric after evaporating, which is put into rinsing bowl, to be washed, and fabric weight is put into rinsing bowl
Soda ash 1%, glacial acetic acid 0.03% and the sodium hydrosulfite 3% of ratio, washing temperature are 80 DEG C, and washing time 20min terminates in washing
The fabric softening agent 4% of ratio, smooth agent 2% and leavening agent 1% again are added in backward rinsing bowl, upper soft processing is carried out to fabric
(soft treatment), the upper soft processing time be 20min, then button dehydration and removing the work, obtain it is post-treated after burn-out printing base
Cloth.
By forming machine to it is obtained after post treatment after burn-out printing fabric finished product be formed, finished product sizing sizing temperature
Degree is 175 DEG C, and setting time, that is, fiber heated time is 40s, obtains breadth 155cm, grammes per square metre 310g/m2And Mao Gaowei
The warp knitting plush fabrics with burning out printing terylens of 2.5mm is super soft short flannel ETCHEDOUT FABRIC.
High-grade warp-knitting jacquard etching fabric prepared by embodiment one to embodiment three is tested according to testing standard,
Test result see the table below.
As can be seen from the above table, for warp-knitting jacquard etching fabric prepared by embodiment one to embodiment three in dry grinding jail
The aspect of performance such as degree, wet-milling fastness, light, removing fastness, tearing fastness, seam slippage, wear-resisting, resistance to pilling are excellent
In comparative example, and meet the requirement in relation to standard for these indexs.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that those skilled in the art without
It needs creative work according to the present invention can conceive and makes many modifications and variations.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical solution, all should be within the scope of protection determined by the claims.
Claims (3)
1. a kind of production technology of top grade warp-knitting jacquard etching fabric, which comprises the steps of:
Step S1, the weaving of fabric: using three sley bars, respectively L1, L2, L3 on tricot machine, and each sley bar includes 7 disks
Head, the head line number of each coiled hair on L1, L2 are 584, and the head line number of the upper each coiled hair of L3 is 582；Sley bar L1, L2, L3
It is all made of entrying to yarn mode of completely wearing, sley bar L2 is divided into two width；Raw material used in sley bar L1, L2 are upper is washed for 54D/24F
Raw material used in synthetic fibre FDY, sley bar L3 is 75D/144F polyester DTY；The band yarn mode of sley bar L1 is 23/10 ", and warp run-in is
1640mm/R；The band yarn mode of sley bar L2 is 10/12 ", warp run-in 1330mm/R；The band yarn mode of sley bar L3 is 10/45 ",
Warp run-in is 2710mm/R；Woven fabric weight per square meter be 245 grams；
Step S2, plucking is formed: by fabric debatching prepared by step S1, it is sent into forming machine and fabric is carried out shaping, sizing temperature
Degree is 225 DEG C, and sizing speed is 31 meters per minute, and raising agent is added, and the raising agent being added is the 2% of brushed fabric；It will determine
Fabric after type carries out hair pulling treatment using 9 online plucking equipment and obtains brushed fabric, then carries out cold wave；To the plucking after cold wave
Cloth carries out thermal finalization, and setting temperature is 210 DEG C, and sizing speed is 52 meters per minute；
Step S3, etching: being tuned into pulpous state using the water that 94 mass parts are added in the alkaline-resisting thickener of the powdery of 6 mass parts, after add 35-
Alkaline etching slurry is made in the sodium hydroxide of 40 mass parts；Alkaline etching is starched and is applied to brushed fabric surface according to flower pattern, so that plucking
The villus of cloth specific region is corroded to form decorative pattern；Cylinder is dried under the conditions of 150 DEG C again, and using open width water-washing method to rotten
Fabric after spending carries out bristle cleaning, and remaining slurry is purged, in the process acid adding of open width washing and；It is clear to bristle
The standby dye of etching fabric drying after washing；
Step S4, dye: dye bath ratio 1:11, the main pump frequency conversion of dyeing installation are 27Hz, and mentioning cloth is 140m/min, and nozzle is big
It is small to use 110mm；Contain disperse dyes, glacial acetic acid, disperse dyes levelling agent in dye liquor；Wherein, glacial acetic acid 0.4-0.6g/L, point
Dissipate dyestuff levelling agent 0.3g/L；130 DEG C are warming up to according to the heating rate of 1.2 DEG C/min and keeps the temperature 30-40min, according to 1.5
DEG C/min is cooled to 60 DEG C, cylinder is gone out to color；
Step S5, it is formed: softening agent is added in the fabric after dyeing, the softening agent being added is the 1.5% of fabric weight；165
DEG C drying, Drying Rates be 30 meters per minute；It carries out scalding hair under the conditions of 110 DEG C again, the rate for scalding hair is 18 meters per minute, most
Finished product sizing is carried out afterwards, and setting temperature is 165 DEG C, and sizing rate is 40 meters per minute；
Step S6, clot is packed.
2. the production technology of top grade warp-knitting jacquard etching fabric as described in claim 1, which is characterized in that in step S4, point
The content for dissipating dyestuff is 0.03-3.9%.
3. the production technology of top grade warp-knitting jacquard etching fabric as described in claim 1, which is characterized in that in step S4, ice
The content of acetic acid is 0.5g/L.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910055928.2A CN109505055A (en) | 2019-01-22 | 2019-01-22 | A kind of production technology of top grade warp-knitting jacquard etching fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910055928.2A CN109505055A (en) | 2019-01-22 | 2019-01-22 | A kind of production technology of top grade warp-knitting jacquard etching fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109505055A true CN109505055A (en) | 2019-03-22 |
Family
ID=65757527
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910055928.2A Pending CN109505055A (en) | 2019-01-22 | 2019-01-22 | A kind of production technology of top grade warp-knitting jacquard etching fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109505055A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115094656A (en) * | 2022-06-20 | 2022-09-23 | 江苏聚杰微纤科技集团股份有限公司 | Knitted scratch-free fabric and preparation process thereof |
| CN115679527A (en) * | 2021-07-21 | 2023-02-03 | 江苏盛邦纺织品有限公司 | Warp-knitted super-soft burnt-out velvet and processing technology thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105133171A (en) * | 2015-09-22 | 2015-12-09 | 旷达科技集团股份有限公司 | Warp-knitted short plush automobile shell fabric |
| CN106120136A (en) * | 2016-06-29 | 2016-11-16 | 浙江菲摩斯纺织有限公司 | A kind of double-colored etching sofa fabric technique |
| CN107217383A (en) * | 2017-05-08 | 2017-09-29 | 桐乡市龙翔纺织有限责任公司 | A kind of production method of etched-out velvet fabric |
| CN107761242A (en) * | 2016-08-17 | 2018-03-06 | 江苏振阳集团有限公司 | A kind of warp-knitting polyester short floss textile and its method for weaving |
| CN108049016A (en) * | 2017-12-07 | 2018-05-18 | 浙江桐星纺织科技发展有限公司 | A kind of superfine fibre etched-out short plush fabric production technology |
-
2019
- 2019-01-22 CN CN201910055928.2A patent/CN109505055A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105133171A (en) * | 2015-09-22 | 2015-12-09 | 旷达科技集团股份有限公司 | Warp-knitted short plush automobile shell fabric |
| CN106120136A (en) * | 2016-06-29 | 2016-11-16 | 浙江菲摩斯纺织有限公司 | A kind of double-colored etching sofa fabric technique |
| CN107761242A (en) * | 2016-08-17 | 2018-03-06 | 江苏振阳集团有限公司 | A kind of warp-knitting polyester short floss textile and its method for weaving |
| CN107217383A (en) * | 2017-05-08 | 2017-09-29 | 桐乡市龙翔纺织有限责任公司 | A kind of production method of etched-out velvet fabric |
| CN108049016A (en) * | 2017-12-07 | 2018-05-18 | 浙江桐星纺织科技发展有限公司 | A kind of superfine fibre etched-out short plush fabric production technology |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115679527A (en) * | 2021-07-21 | 2023-02-03 | 江苏盛邦纺织品有限公司 | Warp-knitted super-soft burnt-out velvet and processing technology thereof |
| CN115094656A (en) * | 2022-06-20 | 2022-09-23 | 江苏聚杰微纤科技集团股份有限公司 | Knitted scratch-free fabric and preparation process thereof |
| CN115094656B (en) * | 2022-06-20 | 2023-11-03 | 江苏聚杰微纤科技集团股份有限公司 | Knitted scratch-free fabric and preparation process thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103741364B (en) | A kind of printing method of the two-sided different flower pattern of warp knit plush single-layer blanket | |
| CN105420908B (en) | A kind of production method of the anti-fall hair Rachael blanket of high density | |
| CN104131408B (en) | A kind of containing cotton warp-knitted face fabric and processing method thereof | |
| CN102071517B (en) | Novel pile loop fabric and method for producing same | |
| CN101435130A (en) | Polyester knitwear fabric and method of processing the same | |
| CN101289779A (en) | Terylene superfine warp-knitting soft and cleaning silk face fabric and production method thereof | |
| CN106592085A (en) | Production method of rabbit-hair-like villous-fiber fabric | |
| CN107190405B (en) | A kind of terylene woollen blanket bronzing method | |
| CN202072858U (en) | Cotton-polyester jacquard down-proof fabric | |
| CN104343021B (en) | A kind of tie dyeing processing method of imitative artificial fur plush fabric | |
| WO2016165328A1 (en) | Production of 3d two-colour warp-knitted pile fabric | |
| CN108049016A (en) | A kind of superfine fibre etched-out short plush fabric production technology | |
| CN101440551A (en) | Method for processing coloured foreign fiber burnt-out fabric | |
| CN102021848A (en) | Method for producing color spinning cotton textiles | |
| CN103061016A (en) | Processing method of polyester knitted fabric | |
| CN103820994A (en) | Production technology for cotton, viscose and tencel colored woven fabric | |
| CN110565246A (en) | production method of weft-knitted double-sided knitted polar fleece | |
| CN109505055A (en) | A kind of production technology of top grade warp-knitting jacquard etching fabric | |
| CN103590162B (en) | Method for manufacturing jacquard grosgrain fabrics | |
| CN204342977U (en) | A kind of have the jacquard fabric that velvet replaces outward appearance | |
| CN106087215A (en) | Colored knitting fabric of a kind of wool simulating and preparation method thereof | |
| CN107761243A (en) | A kind of warp knitted elastic fabric method for weaving with double-faced Yin-Yang orange red flower effect | |
| CN106592087A (en) | Preparation method of polyester blanket | |
| CN110295449A (en) | It is a kind of two-sided along jacquard weave terry cloth and its method for weaving | |
| CN103306005A (en) | Manufacturing method for woven imitation knitting rib fabric |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190322 |