CN108049016A - A kind of superfine fibre etched-out short plush fabric production technology - Google Patents
A kind of superfine fibre etched-out short plush fabric production technology Download PDFInfo
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- CN108049016A CN108049016A CN201711283951.4A CN201711283951A CN108049016A CN 108049016 A CN108049016 A CN 108049016A CN 201711283951 A CN201711283951 A CN 201711283951A CN 108049016 A CN108049016 A CN 108049016A
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- fabric
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- speed
- superfine fibre
- dyeing
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
- D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06Q—DECORATING TEXTILES
- D06Q1/00—Decorating textiles
- D06Q1/02—Producing patterns by locally destroying or modifying the fibres of a web by chemical actions, e.g. making translucent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The invention discloses a kind of superfine fibre etched-out short plush fabric production technologies, choose base fabric of the ultra-fine short-floss fabric of warp knit as superficial layer, by plucking, etching, dyeing, looped pile large circle machine brushed fabric is chosen by techniques such as dyeing, sizing, pluckings, as bottom.A kind of superfine fibre etched-out short plush fabric production technology according to the present invention can produce fabric good permeability, and feel and texture class softness flower pattern three-dimensional sense are strong, and the requirement more than flower pattern.
Description
Technical field
The present invention relates to short-floss fabric production technical field, especially a kind of superfine fibre etched-out short plush fabric production
Technique.
Background technology
Bad there are gas permeability in existing superfine fibre short-floss fabric, feel is bad, the solid of the pattern on surface
Sense is not strong.
The content of the invention
The object of the present invention is to provide a kind of superfine fibre etched-out short plush fabric production technologies, can produce gas permeability
It is good, feel and the strong superfine fibre short-floss fabric of texture class softness flower pattern three-dimensional sense.
In order to solve the above technical problems, the object of the present invention is achieved like this：A kind of ultra-fine fibre according to the present invention
Etched-out short plush fabric production technology is tieed up, the step of by carrying out successively as follows：
Step A, superficial layer is prepared：The ultra-fine short-floss fabric of warp knit is chosen as superficial layer；
Step B, bottom is prepared：It is bottom to choose looped pile large circle machine brushed fabric；
Step C, it is compound：Compound using factice, bottom and superficial layer are mutually compound.
As a further illustration of the above scheme, the production technology of superficial layer includes the following steps described in step A：
Step A1, the ultra-fine short-floss fabric grey cloth of warp knit is manufactured：Using 186 inches of model, the Warp Knitted Fabrics of 32 pins,
One and second sley bar use 50D/24F polyester FDYs as raw material, and the 3rd sley bar 75D/144FDTY network yarns is raw material, is knitted
Density is made as 21/CM, the ultra-fine short-floss fabric grey cloth of warp knit is made；
Step A2, plucking：Wharf's pavement quality is carried out to the obtained grey cloths of step A1, connects machine, gigging speed using 8 nappers
For 25 ms/min；
Step A3, alkali process etching：Alkali number rate be 10-12%, 20 ms/min of speed；
Step A4, dye：Dyeing temperature is 125-130 DEG C, and dyeing pressure is 3-4KG, when dyeing time is 4 small；Step A5, dry
Dry sizing：Drying temperature is 160 DEG C, and drying rate is 35-40 ms/min；
Step A6, cropping, hot light, cropping hot light speed are 30 ms/min；
Step A7, finished product is shaped：Setting temperature is 165 DEG C, and sizing speed is 35-40 material/minute.
As a further illustration of the above scheme, step B includes the following steps：
Step B1, looped pile large circle machine plucking fabric is prepared：Using 18 pins, 30 inches of looped pile large circle machine, using 100D FDY and
The DTY of 100D is raw material；
Step B2, dye：Looped pile large circle machine brushed fabric fabric is dyed, dyeing temperature is 125-130 DEG C；Dyeing time is
When 3.5-4 is small；
Step B3, shape：Setting temperature is 165 DEG C, and sizing speed is 40-45 minutes；
Step B4, plucking：Connect machine using three nappers, gigging speed is 35-40 ms/min.
As a further illustration of the above scheme, the factice described in step C is compound, used glue is answered for PU resins
Rubber alloy, film amount are 45, and used combined temp is 100 DEG C, and recombination velocity is 35 meters every point.
As a further illustration of the above scheme, the weight per square meter of the ultra-fine undercoat suede of warp knit described in step A is 230
Gram；The weight per square meter of looped pile large circle machine brushed fabric described in step B is 190 grams.
The beneficial effects of the invention are as follows：A kind of superfine fibre etched-out short plush fabric production technology according to the present invention,
Fabric good permeability can be produced, feel and texture class softness flower pattern three-dimensional sense are strong, and the requirement more than flower pattern.
Specific embodiment
With reference to specific embodiment, the present invention is further described.
A kind of superfine fibre etched-out short plush fabric production technology according to the present invention, by the step carried out successively as follows
Suddenly：
Step A, superficial layer is prepared：The ultra-fine short-floss fabric of warp knit is chosen as superficial layer, the warp knit prepared by this step surpasses
The weight per square meter of thin undercoat suede is 230 grams；.
Step B, bottom is prepared：Looped pile large circle machine brushed fabric is chosen as bottom, the weight per square meter of looped pile large circle machine brushed fabric
It measures as 190 grams.
Step C, it is compound：Compound using factice, bottom and superficial layer are mutually compound.
The production technology of superficial layer includes the following steps described in step A：
Step A1, the ultra-fine short-floss fabric grey cloth of warp knit is manufactured：Using 186 inches of model, the Warp Knitted Fabrics of 32 pins,
One and second sley bar use 50D/24F polyester FDYs as raw material, and the 3rd sley bar 75D/144FDTY network yarns is raw material, is knitted
Density is made as 21/CM, the ultra-fine short-floss fabric grey cloth of warp knit is made.
Step A2, plucking：Wharf's pavement quality is carried out to the obtained grey cloths of step A1, connects machine, plucking using 8 nappers
Speed is 25 ms/min.
Step A3, alkali process etching：Alkali number rate be 10-12%, 20 ms/min of speed.
Step A4, dye：Dyeing temperature is 125-130 DEG C, and dyeing pressure is 3-4KG, when dyeing time is 4 small.
Step A5, drying and shaping：Drying temperature is 160 DEG C, and drying rate is 35-40 ms/min.
Step A6, cropping, hot light, cropping hot light speed are 30 ms/min.
Step A7, finished product is shaped：Setting temperature is 165 DEG C, and sizing speed is 35-40 material/minute.
Step B includes the following steps：
Step B1, looped pile large circle machine plucking fabric is prepared：Using 18 pins, 30 inches of looped pile large circle machine, using 100D FDY and
The DTY of 100D is raw material.
Step B2, dye：Looped pile large circle machine brushed fabric fabric is dyed, dyeing temperature is 125-130 DEG C；During dyeing
Between for 3.5-4 it is small when.
Step B3, shape：Setting temperature is 165 DEG C, and sizing speed is 40-45 minutes.
Step B4, plucking：Connect machine using three nappers, gigging speed is 35-40 ms/min.
Factice is compound in step C, and used glue is PU resin compounded glue, and film amount is 45, used compound temperature
It spends for 100 DEG C, recombination velocity is 35 meters every point.
Embodiment one
50D/ is used using 186 inches of model, the Warp Knitted Fabrics of 32 pins, the first and second sley bar in the present embodiment
24F polyester FDYs are raw material, and the 3rd sley bar 75D/144FDTY network yarns is raw material, and weaving density is 21/CM, obtained warp knit
Ultra-fine short-floss fabric grey cloth.
Single side wharf's pavement quality is carried out to obtained grey cloth, connects machine using 8 nappers, gigging speed is 25 ms/min
Clock.Folding fabric ultra-fine to the warp knit after plucking carries out alkali process, achievees the effect that etching.Alkalinity be 10% solution in into
Row alkali process, 20 ms/min of speed.Used one or more of combinations for sodium hydroxide, sodium acid carbonate and sodium carbonate.
Tying-in crosses Alkali reduction etching treated that fabric is dyed.The color contaminated on fabric is the color of design.
Deployed dyeing slurry is put into dye vat, the dyeing temperature dyed to fabric is 125 DEG C, and dyeing pressure is 3KG, is contaminated
When the color time is 4 small.Used disperse dyes.To dyeing, material carries out below, drying and sizing.Drying temperature is 160 DEG C, is dried
Dry speed is 35 ms/min.Cropping, hot light processing finally are carried out to the ultra-fine fabric of warp knit after drying, cropping hot light speed is
30 ms/min, the length of the suede after cropping is the length of design, reaches the effect of undercoat suede.It is passed through according to made from above-mentioned steps
The weight per square meter of ultra-fine undercoat suede is compiled as 230 grams, as superficial layer.
Using 18 pins, 30 inches of looped pile large circle machine, the DTY of FDY and 100D of 100D is used as raw material, it is big in looped pile
Fabric is prepared on circular knitting machine.Looped pile large circle machine brushed fabric fabric is dyed, dyeing temperature is 125 DEG C；Dyeing time is 3.5
Hour, the color to be contaminated is designed color, and used is also disperse dyes.To the looped pile large circle machine plucking after dyeing
Cloth fabric is dried and is shaped, and setting temperature is 165 DEG C, and sizing speed is 40 minutes.Connect machine, plucking using three nappers
Speed is 35 ms/min, and single side wharf's pavement quality is carried out to the looped pile large circle machine brushed fabric fabric after sizing.It can according to above-mentioned steps
The looped pile large circle machine brushed fabric that weight per square meter is 190 grams is obtained, as bottom.
Superficial layer and bottom is compound by PU resins progress factice.Bonded be superficial layer and bottom smooth surface one
Side so that obtained composite material is respectively provided with velvet two layers up and down.
Embodiment two
50D/ is used using 186 inches of model, the Warp Knitted Fabrics of 32 pins, the first and second sley bar in the present embodiment
24F polyester FDYs are raw material, and the 3rd sley bar 75D/144FDTY network yarns is raw material, and weaving density is 21/CM, obtained warp knit
Ultra-fine short-floss fabric grey cloth.
Single side wharf's pavement quality is carried out to obtained grey cloth, connects machine using 8 nappers, gigging speed is 25 ms/min
Clock.Folding fabric ultra-fine to the warp knit after plucking carries out alkali process, achievees the effect that etching.Alkalinity be 12% solution in into
Row alkali process, 20 ms/min of speed.Used one or more of combinations for sodium hydroxide, sodium acid carbonate and sodium carbonate.
Tying-in crosses Alkali reduction etching treated that fabric is dyed.The color contaminated on fabric is the color of design.
Deployed dyeing slurry is put into dye vat, the dyeing temperature dyed to fabric is 130 DEG C, and dyeing pressure is 4KG, is contaminated
When the color time is 4 small.Used disperse dyes.To dyeing, material carries out below, drying and sizing.Drying temperature is 160 DEG C, is dried
Dry speed is 40 ms/min.Cropping, hot light processing finally are carried out to the ultra-fine fabric of warp knit after drying, cropping hot light speed is
30 ms/min, the length of the suede after cropping is the length of design, reaches the effect of undercoat suede.It is passed through according to made from above-mentioned steps
The weight per square meter of ultra-fine undercoat suede is compiled as 230 grams, as superficial layer.
Using 18 pins, 30 inches of looped pile large circle machine, the DTY of FDY and 100D of 100D is used as raw material, it is big in looped pile
Fabric is prepared on circular knitting machine.Looped pile large circle machine brushed fabric fabric is dyed, dyeing temperature is 130 DEG C；Dyeing time is small for 4
When, the color to be contaminated is designed color, and used is also disperse dyes.To the looped pile large circle machine brushed fabric after dyeing
Fabric is dried and is shaped, and setting temperature is 165 DEG C, and sizing speed is 45 minutes.Connect machine, plucking speed using three nappers
It spends for 40 ms/min, single side wharf's pavement quality is carried out to the looped pile large circle machine brushed fabric fabric after sizing.It can be obtained according to above-mentioned steps
To the looped pile large circle machine brushed fabric that weight per square meter is 190 grams, as bottom.
Superficial layer and bottom is compound by PU resins progress factice.Bonded be superficial layer and bottom smooth surface one
Side so that obtained composite material is respectively provided with velvet two layers up and down.
The preferred embodiment of the present invention described in detail above.It should be appreciated that those of ordinary skill in the art without
Creative work is needed according to the present invention can to conceive and makes many modifications and variations.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical solution, all should be in the protection domain being defined in the patent claims.
Claims (5)
1. a kind of superfine fibre etched-out short plush fabric production technology, which is characterized in that the step of by carrying out successively as follows：
Step A, superficial layer is prepared：The ultra-fine short-floss fabric of warp knit is chosen as superficial layer；
Step B, bottom is prepared：It is bottom to choose looped pile large circle machine brushed fabric；
Step C, it is compound：Compound using factice, bottom and superficial layer are mutually compound.
2. superfine fibre etched-out short plush fabric production technology as described in claim 1, which is characterized in that described in step A
The production technology of superficial layer includes the following steps：
Step A1, the ultra-fine short-floss fabric grey cloth of warp knit is manufactured：Using 186 inches of model, the Warp Knitted Fabrics of 32 pins,
One and second sley bar use 50D/24F polyester FDYs as raw material, and the 3rd sley bar 75D/144FDTY network yarns is raw material, is knitted
Density is made as 21/CM, the ultra-fine short-floss fabric grey cloth of warp knit is made；
Step A2, plucking：Wharf's pavement quality is carried out to the obtained grey cloths of step A1, connects machine, gigging speed using 8 nappers
For 25 ms/min；
Step A3, alkali process etching：Alkali number rate be 10-12%, 20 ms/min of speed；
Step A4, dye：Dyeing temperature is 125-130 DEG C, and dyeing pressure is 3-4KG, when dyeing time is 4 small；
Step A5, drying and shaping：Drying temperature is 160 DEG C, and drying rate is 35-40 ms/min；
Step A6, cropping, hot light, cropping hot light speed are 30 ms/min；
Step A7, finished product is shaped：Setting temperature is 165 DEG C, and sizing speed is 35-40 material/minute.
3. a kind of superfine fibre etched-out short plush fabric production as described in claim 1, which is characterized in that step B is included such as
Lower step：
Step B1, looped pile large circle machine plucking fabric is prepared：Using 18 pins, 30 inches of looped pile large circle machine, using 100D FDY and
The DTY of 100D is raw material；
Step B2, dye：Looped pile large circle machine brushed fabric fabric is dyed, dyeing temperature is 125-130 DEG C；Dyeing time is
When 3.5-4 is small；
Step B3, shape：Setting temperature is 165 DEG C, and sizing speed is 40-45 minutes；
Step B4, plucking：Connect machine using three nappers, gigging speed is 35-40 ms/min.
4. superfine fibre etched-out short plush fabric production technology as described in claim 1, which is characterized in that described in step C
Factice it is compound, used glue be PU resin compounded glue, film amount be 45, used combined temp be 100 DEG C, it is compound
Speed is 35 meters every point.
5. a kind of superfine fibre etched-out short plush fabric production as described in claim 1, which is characterized in that described in step A
The weight per square meter of the ultra-fine undercoat suede of warp knit is 230 grams；The weight per square meter of looped pile large circle machine brushed fabric described in step B is
190 grams.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711283951.4A CN108049016A (en) | 2017-12-07 | 2017-12-07 | A kind of superfine fibre etched-out short plush fabric production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711283951.4A CN108049016A (en) | 2017-12-07 | 2017-12-07 | A kind of superfine fibre etched-out short plush fabric production technology |
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| CN108049016A true CN108049016A (en) | 2018-05-18 |
Family
ID=62122893
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| CN201711283951.4A Pending CN108049016A (en) | 2017-12-07 | 2017-12-07 | A kind of superfine fibre etched-out short plush fabric production technology |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109094120A (en) * | 2018-07-27 | 2018-12-28 | 浙江同辉纺织股份有限公司 | A kind of preparation process of Leisure Sofa cloth |
| CN109094152A (en) * | 2018-07-13 | 2018-12-28 | 桐乡市龙翔纺织有限责任公司 | A kind of imitative hot wind rubs line cowhide face material manufacturing technique |
| CN109505055A (en) * | 2019-01-22 | 2019-03-22 | 桐乡市龙欣印染有限公司 | A kind of production technology of top grade warp-knitting jacquard etching fabric |
| CN110485167A (en) * | 2019-06-22 | 2019-11-22 | 桐乡市龙翔纺织有限责任公司 | A kind of warp knit imitates the preparation process of corduroy |
| CN112693181A (en) * | 2020-11-30 | 2021-04-23 | 苏州缘佑科技材料有限公司 | Composite wall cloth and preparation method thereof |
| CN115094656A (en) * | 2022-06-20 | 2022-09-23 | 江苏聚杰微纤科技集团股份有限公司 | Knitted scratch-free fabric and preparation process thereof |
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| CN107287917A (en) * | 2017-06-17 | 2017-10-24 | 桐乡市龙翔纺织有限责任公司 | The imitative thick high-grade sofa decoration fabric production technology of ox-hide of one kind |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109094152A (en) * | 2018-07-13 | 2018-12-28 | 桐乡市龙翔纺织有限责任公司 | A kind of imitative hot wind rubs line cowhide face material manufacturing technique |
| CN109094120A (en) * | 2018-07-27 | 2018-12-28 | 浙江同辉纺织股份有限公司 | A kind of preparation process of Leisure Sofa cloth |
| CN109505055A (en) * | 2019-01-22 | 2019-03-22 | 桐乡市龙欣印染有限公司 | A kind of production technology of top grade warp-knitting jacquard etching fabric |
| CN110485167A (en) * | 2019-06-22 | 2019-11-22 | 桐乡市龙翔纺织有限责任公司 | A kind of warp knit imitates the preparation process of corduroy |
| CN112693181A (en) * | 2020-11-30 | 2021-04-23 | 苏州缘佑科技材料有限公司 | Composite wall cloth and preparation method thereof |
| CN115094656A (en) * | 2022-06-20 | 2022-09-23 | 江苏聚杰微纤科技集团股份有限公司 | Knitted scratch-free fabric and preparation process thereof |
| CN115094656B (en) * | 2022-06-20 | 2023-11-03 | 江苏聚杰微纤科技集团股份有限公司 | Knitted scratch-free fabric and preparation process thereof |
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Address after: 314500 West Side of Hengle Road, Puyuan Town Industrial Park, Tongxiang City, Jiaxing City, Zhejiang Province Applicant after: Zhejiang Tongxing Textile Technology Development Co.,Ltd. Address before: 314000 west side of Heng Le Road Industrial Park, Pu Yuan Town, Tongxiang, Jiaxing, Zhejiang, China Applicant before: ZHEJIANG TONGXING TEXTILE TECHNOLOGY DEVELOPMENT CO.,LTD. |
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Application publication date: 20180518 |