CN108973302A - High-grade sofa decoration fabric production technology is spent in a kind of suction of vacuum - Google Patents
High-grade sofa decoration fabric production technology is spent in a kind of suction of vacuum Download PDFInfo
- Publication number
- CN108973302A CN108973302A CN201810769712.8A CN201810769712A CN108973302A CN 108973302 A CN108973302 A CN 108973302A CN 201810769712 A CN201810769712 A CN 201810769712A CN 108973302 A CN108973302 A CN 108973302A
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- Prior art keywords
- fabric
- plucking
- vacuum
- flower
- compound
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/002—Mattress or cushion tickings or covers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
- B32B38/145—Printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
- Coloring (AREA)
Abstract
The invention discloses a kind of suctions of vacuum to spend high-grade sofa decoration fabric production technology, include the following steps: to prepare superficial layer warp knit chamois flannel face fabric, preparation middle layer PVC foam layer, prepare that bottom brushed fabric, middle layer and bottom are compound, factice is compound, washing drying, vacuum inhale flower, it is inhaled in vacuum and vacuum suction flower processing is carried out in the flannelette of superficial layer to composite material obtained by step S6 in flower equipment, form designed pattern.A kind of production technology of imitative thick ox-hide top grade sofa decoration fabric according to the present invention, it is able to produce out fabric good permeability, feel corium similar with texture, and thickness reaches the requirement of ox-hide, and it is clear at fabric lines using vacuum suction flower-shape, have and is similar to the thick feel of ox-hide and the high-grade sofa decoration fabric of texture, lines is durable, it is suitable for the sofa of type top grade, and production process is more more environmentally friendly than the production of corium, manufacturing cost is low, cost performance is high.
Description
Technical field
The present invention relates to decorative fabric production technical field, especially a kind of vacuum suction spends high-grade sofa decoration fabric to produce
Technique.
Background technique
Currently, people's lives level is continuously improved, and people are for life with the continuous development of social and economic activities
Quality requirements are also higher and higher, also more next especially for home textile, the demand of decorative fabric of sofa, curtain, bedding etc.
It is higher, especially corium sofa fabric, but since the corium sofa fabric source of goods is few, it is expensive.It is often required in sofa fabric
Composite material is used, composite material is to be bonded one or more layers textile material, non-woven material and other functional materials through bonding
Made of a kind of new material.It is suitble to do sofa, the textiles such as clothes are that people live one of indispensable fabric at home.
In order to solve the problems, such as environmental pollution caused by natural leather and animal protection, it is husky to occur many artificial leathers in the market
Fermentation material, but there is stuffy air-locked disadvantages always, and since the effect of additive makes fabric not be durable, in feel with
Corium differs greatly, and the imitative ox-hide fabric that the prior art is produced, thickness low LCL.
Summary of the invention
The object of the present invention is to provide a kind of suctions of vacuum to spend high-grade sofa decoration fabric production technology, is able to produce out fabric
Good permeability, feel corium similar with texture, and thickness reaches the requirement of ox-hide.
In order to solve the above technical problems, the object of the present invention is achieved like this:
High-grade sofa decoration fabric production technology is spent in a kind of vacuum suction according to the present invention, is included the following steps:
S1, it prepares superficial layer: warp knit chamois leather fabric is weaved using Warp Knitted Fabrics, by plucking, dyeing, stamp, gilding technology
It is prepared；
S2, preparation middle layer: the middle layer is PVC foam layer, be using environment-friendly water-based PVC production line, by PVC be coated in from
On type paper, using drying；
S3, it prepares bottom: being weaved using looped pile large circle machine, and by dyeing, plucking, brushed fabric used in bottom is made；
S4, middle layer and bottom are compound: by brushed fabric prepared by PVC foam layer prepared by step S2 and step S3 via water
Property PU resin-bonding, and pass through heating, drying, so that PVC foam layer and brushed fabric are compound, then by release paper and PVC foam layer point
From；
S5, factice are compound: using factice it is compound by composite material prepared by superficial layer prepared by step S1 and step S4 into
Row is compound, by warp knit chamois flannel face fabric smooth surface side and the mutually compound fixation of PVC foam layer；
S6, washing drying: fabric prepared by step S5 is washed and is dried；
S7, vacuum inhale flower: inhaling in vacuum true in the flannelette progress of superficial layer to composite material obtained by step S6 in flower equipment
Suction flower processing, forms designed pattern.
As a further illustration of the above scheme, the preparation of step S1 superficial layer includes the following steps:
S1.1, weaving: using the Warp Knitted Fabrics of 186 inch of 32 needle of model, raw material used in first sley bar is 50D/
24F polyester FDY, second sley bar use 75D/36*24F sea island filament, and total head number is 680 * 8 coiled hairs, weaving density be it is 23 close/
CM, woven warp knit chamois leather fabric door width be 160CM, grammes per square metre is 130 grams every square metre；
S1.2: plucking: warp knit chamois leather fabric prepared by step S1.1 is carried out at plucking using the napper of three company's machines setting
Reason, the speed of plucking are 25 meters per minute；
S1.3, dyeing: dyeing temperature is 100-120 DEG C, pressure 3-4KG, and dyeing time is 2.5 hours, Alkali reduction 20-
25%；
S1.4, drying: under the conditions of 160 DEG C, drying rate is 35-40 meters per minute；
S1.5, sanding: the first roller and the second roller surface of used sanding equipment are the diamond dust of 180 mesh, third roller
Cylinder and the 4th roller surface are 200 mesh diamond dust, and the speed of sanding is 30 meters per minute；
S1.6, carding: using staple length to carry out carding to the fabric after sanding for the banister brush of 2cm, and speed is 30 meters per minute；
S1.7, sizing: carrying out shaping the fabric after carding post-processing under the conditions of 165 DEG C, and speed is 35-40 meters per minute,
Product grammes per square metre after sizing is 125 grams every square metre, door width 155cm；
S1.8, stamp: using transfering printing process, stamp processing is carried out to the fabric after sizing, using the dispersion of high color fastness
Ink, the temperature of transfer printing are 210 DEG C, and stamp speed is 40 meters per minute；
It is S1.9, gold stamping: gold stamping flower pattern is chosen, the gravure roll for being 0.15mm using flower pattern depth, the PU for being 50 by film amount
Resin is transferred on the BOPP release film with a thickness of 0.22mm, then passes through the hot-pressing roller that temperature is 110 DEG C for release film in imitative muntjac
Leather shell material fitting, so that PU resin is transferred in micro suede face fabric on release film.
Include the following steps: as a further illustration of the above scheme, step S3 prepares bottom fabric
S3.1, weaving: utilizing 18 needle, 30 inch pile large circle machine, and using 100DTY and 100FDY, weaving density is 20 close/cm；
S3.2, dyeing: disperse dyes are used, are dyed 3.5-4 hours under the conditions of 125-130 DEG C；
S3.3, sizing: 165 DEG C, 40-45 DEG C of speed of setting temperature；
S3.4, plucking: using plucking equipment to be formed S3.3 and expect below, and plucking three times, gigging speed is 35-40 meters per minute；
Fabric grammes per square metre after plucking is 190 grams every square metre, and door width is 160cm.
As a further illustration of the above scheme, in factice combination process used by step S5, used glue is
The PU resin glue that film amount is 45.
The beneficial effects of the present invention are: a kind of production work of imitative thick ox-hide top grade sofa decoration fabric according to the present invention
Skill is able to produce out fabric good permeability, feel corium similar with texture, and thickness reaches the requirement of ox-hide, is inhaled using vacuum
Flower-shape is clear at fabric lines, has prolonged resistance to similar to the thick feel of ox-hide and the high-grade sofa decoration fabric of texture, lines
With being suitable for the sofa of type top grade, and production process is more more environmentally friendly than the production of corium, manufacturing cost is low, cost performance is high.
Specific embodiment
The present invention is further described combined with specific embodiments below.
Embodiment one
High-grade sofa decoration fabric production technology is spent in a kind of suction of vacuum involved in the present embodiment, is included the following steps:
S1, it prepares superficial layer: warp knit chamois leather fabric is weaved using Warp Knitted Fabrics, by plucking, dyeing, stamp, gilding technology
It is prepared.
S2, preparation middle layer: the middle layer is PVC foam layer, is to be applied PVC using environment-friendly water-based PVC production line
In release paper, using drying, the temperature of drying is 160 DEG C, and speed is 20 meters per minute, the PVC foam layer after drying
With a thickness of 1-3mm, preferably 2mm.
S3, it prepares bottom: being weaved using looped pile large circle machine, and by dyeing, plucking, brushed fabric used in bottom is made.
S4, middle layer and bottom are compound: brushed fabric prepared by PVC foam layer prepared by step S2 and step S3 is passed through
By aqueous PU resin-bonding, and pass through heating, drying, so that PVC foam layer and brushed fabric are compound, then by release paper and PVC foam
Layer separation.It is dried under the conditions of 120-130 DEG C after PVC foam layer and bottom fabric are compound.
S5, factice are compound: compound by composite surface prepared by superficial layer prepared by step S1 and step S4 using factice
Material progress is compound, by warp knit chamois flannel face fabric smooth surface side and the mutually compound fixation of PVC foam layer.Used factice combination process
In, used glue is the PU resin glue that film amount is 45.Factice combined temp is 100 DEG C, and recombination velocity is 35 meters per minute.
S6, washing drying: fabric prepared by step S5 is washed and is dried.Washing time is 15min, drying temperature
Degree is 80-90 DEG C, drying time 30-40min, and specific drying temperature and drying time can be adjusted according to the shop condition having
It is whole, so that the moisture content of fabric reaches requirement.Preferably, drying temperature is 85 DEG C, drying time 35min.
S7, vacuum inhale flower: vacuum inhale flower equipment on to composite material obtained by step S6 superficial layer flannelette into
Row vacuum inhales flower processing, forms designed pattern.It is imitative ox-hide that vacuum, which inhales the pattern of flower, in the present embodiment.
The preparation of step S1 superficial layer includes the following steps:
S1.1, weaving: using the German KARL-MAYER Warp Knitted Fabrics of 186 inch of 32 needle of model, first sley bar is made
Raw material is 50D/24F polyester FDY, and second sley bar uses 75D/36*24F sea island filament, and total head number is 680 * 8 coiled hairs,
Weaving density be 23 close/CM, woven warp knit chamois leather fabric door width be 160CM, grammes per square metre is 130 grams every square metre.
S1.2: plucking: warp knit chamois leather fabric prepared by step S1.1 is drawn using the napper that three company's machines are arranged
Hair processing, the speed of plucking are 25 meters per minute.
S1.3, dyeing: dyeing temperature is 100-120 DEG C, pressure 3-4kg, and dyeing time is 2.5 hours, and Alkali reduction is
20-25%.Due to having used sea island filament when weaving, when dyeing after sodium hydroxide solution is handled, " sea " partially quilt in sea island filament
The part on " island " is left in dissolution, forms velvet on surface.Preferably, dyeing temperature is 110 DEG C, pressure 3.5kg.
S1.4, drying: under the conditions of 160 DEG C, drying rate is 35-40 meters per minute.Preferably, drying rate is 38 meters
Per minute.
S1.5, sanding: the first roller and the second roller surface of used sanding equipment are the diamond dust of 180 mesh, the
Three rollers and the 4th roller surface are 200 mesh diamond dust, and the speed of sanding is 30 meters per minute.Sanding is for velvet
On one side.
S1.6, carding: using staple length to carry out carding to the fabric after sanding for the banister brush of 2cm, and speed is 30 meters every point
Clock.It is more straight that carding may make that web surface is formed by villus, prepares for sizing.
S1.7, sizing: carrying out shaping the fabric after carding post-processing under the conditions of 165 DEG C, and speed is 35-40 meters every point
Clock, the product grammes per square metre after sizing are 125 grams every square metre, door width 155cm.
S1.8, stamp: using transfering printing process, stamp processing is carried out to the fabric after sizing, using high color fastness
Disperse ink, the temperature of transfer printing are 210 DEG C, and stamp speed is 40 meters per minute.
It is S1.9, gold stamping: to choose gold stamping flower pattern, film amount is 50 by the gravure roll for being 0.15mm using flower pattern depth
PU resin be transferred on the BOPP release film with a thickness of 0.22mm, then by temperature be 110 DEG C hot-pressing roller by release film in
Micro suede face fabric fitting, so that PU resin is transferred in micro suede face fabric on release film.
Step S3 prepares bottom fabric and includes the following steps:
S3.1, weaving: utilizing 18 needle, 30 inch pile large circle machine, and using 100DTY and 100FDY, weaving density is 20 close/cm.
S3.2, dyeing: disperse dyes are used, are dyed 3.5-4 hours under the conditions of 125-130 DEG C.Preferably, dyeing time
It is 3.5 hours.
S3.3, sizing: 165 DEG C of setting temperature, 40-45 meters of speed are per minute.Preferably, sizing speed is 40 meters every point
Clock.
S3.4, plucking: being formed to S3.3 using plucking equipment and expect below, and plucking three times, gigging speed is 35-40 meters every point
Clock；Fabric grammes per square metre after plucking is 190 grams every square metre, and door width is 160cm.
Embodiment two
The suction of vacuum involved in the present embodiment spends high-grade sofa decoration fabric production technology and the difference of embodiment one to be, the bottom of at
Layer looped pile brushed fabric by factice combination process and superficial layer flock suede fabric it is compound before, first pass through PU resin with one reinforcement
Layer is compound, and used composite layer is the nylon grid cloth that grammes per square metre is 5 grams every square metre.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that those skilled in the art without
It needs creative work according to the present invention can conceive and makes many modifications and variations.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical solution, all should be within the scope of protection determined by the claims.
Claims (4)
1. high-grade sofa decoration fabric production technology is spent in a kind of vacuum suction, which comprises the steps of:
S1, it prepares superficial layer: warp knit chamois leather fabric is weaved using Warp Knitted Fabrics, by plucking, dyeing, stamp, gilding technology
It is prepared；
S2, preparation middle layer: the middle layer is PVC foam layer, be using environment-friendly water-based PVC production line, by PVC be coated in from
On type paper, using drying；
S3, it prepares bottom: being weaved using looped pile large circle machine, and by dyeing, plucking, brushed fabric used in bottom is made；
S4, middle layer and bottom are compound: by brushed fabric prepared by PVC foam layer prepared by step S2 and step S3 via water
Property PU resin-bonding, and pass through heating, drying, so that PVC foam layer and brushed fabric are compound, then by release paper and PVC foam layer point
From；
S5, factice are compound: using factice it is compound by composite material prepared by superficial layer prepared by step S1 and step S4 into
Row is compound, by warp knit chamois flannel face fabric smooth surface side and the mutually compound fixation of PVC foam layer；
S6, washing drying: fabric prepared by step S5 is washed and is dried；
S7, vacuum inhale flower: inhaling in vacuum true in the flannelette progress of superficial layer to composite material obtained by step S6 in flower equipment
Suction flower processing, forms designed pattern.
2. high-grade sofa decoration fabric production technology is spent in vacuum suction as described in claim 1, which is characterized in that the surface step S1
The preparation of layer includes the following steps:
S1.1, weaving: using the Warp Knitted Fabrics of 186 inch of 32 needle of model, raw material used in first sley bar is 50D/
24F polyester FDY, second sley bar use 75D/36*24F sea island filament, and total head number is 680 * 8 coiled hairs, weaving density be it is 23 close/
CM, woven warp knit chamois leather fabric door width be 160CM, grammes per square metre is 130 grams every square metre；
S1.2: plucking: warp knit chamois leather fabric prepared by step S1.1 is carried out at plucking using the napper of three company's machines setting
Reason, the speed of plucking are 25 meters per minute；
S1.3, dyeing: dyeing temperature is 100-120 DEG C, pressure 3-4KG, and dyeing time is 2.5 hours, Alkali reduction 20-
25%；
S1.4, drying: under the conditions of 160 DEG C, drying rate is 35-40 meters per minute；
S1.5, sanding: the first roller and the second roller surface of used sanding equipment are the diamond dust of 180 mesh, third roller
Cylinder and the 4th roller surface are 200 mesh diamond dust, and the speed of sanding is 30 meters per minute；
S1.6, carding: using staple length to carry out carding to the fabric after sanding for the banister brush of 2cm, and speed is 30 meters per minute；
S1.7, sizing: carrying out shaping the fabric after carding post-processing under the conditions of 165 DEG C, and speed is 35-40 meters per minute,
Product grammes per square metre after sizing is 125 grams every square metre, door width 155cm；
S1.8, stamp: using transfering printing process, stamp processing is carried out to the fabric after sizing, using the dispersion of high color fastness
Ink, the temperature of transfer printing are 210 DEG C, and stamp speed is 40 meters per minute；
It is S1.9, gold stamping: gold stamping flower pattern is chosen, the gravure roll for being 0.15mm using flower pattern depth, the PU for being 50 by film amount
Resin is transferred on the BOPP release film with a thickness of 0.22mm, then passes through the hot-pressing roller that temperature is 110 DEG C for release film in imitative muntjac
Leather shell material fitting, so that PU resin is transferred in micro suede face fabric on release film.
3. high-grade sofa decoration fabric production technology is spent in vacuum suction as described in claim 1, which is characterized in that step S3 preparation
Bottom fabric includes the following steps:
S3.1, weaving: utilizing 18 needle, 30 inch pile large circle machine, and using 100DTY and 100FDY, weaving density is 20 close/cm；
S3.2, dyeing: disperse dyes are used, are dyed 3.5-4 hours under the conditions of 125-130 DEG C；
S3.3, sizing: 165 DEG C, 40-45 DEG C of speed of setting temperature；
S3.4, plucking: using plucking equipment to be formed S3.3 and expect below, and plucking three times, gigging speed is 35-40 meters per minute；
Fabric grammes per square metre after plucking is 190 grams every square metre, and door width is 160cm.
4. high-grade sofa decoration fabric production technology is spent in vacuum suction as described in claim 1, which is characterized in that step S5 is adopted
In factice combination process, used glue is the PU resin glue that film amount is 45.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810769712.8A CN108973302A (en) | 2018-07-13 | 2018-07-13 | High-grade sofa decoration fabric production technology is spent in a kind of suction of vacuum |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810769712.8A CN108973302A (en) | 2018-07-13 | 2018-07-13 | High-grade sofa decoration fabric production technology is spent in a kind of suction of vacuum |
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| Publication Number | Publication Date |
|---|---|
| CN108973302A true CN108973302A (en) | 2018-12-11 |
Family
ID=64537397
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810769712.8A Pending CN108973302A (en) | 2018-07-13 | 2018-07-13 | High-grade sofa decoration fabric production technology is spent in a kind of suction of vacuum |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111155326A (en) * | 2020-01-14 | 2020-05-15 | 广东远华新材料股份有限公司 | Suede composite PVC (polyvinyl chloride) pad and preparation method thereof |
| CN113668254A (en) * | 2021-07-27 | 2021-11-19 | 安安(中国)有限公司 | Vacuum pattern-absorbing sports shoe leather production method |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107287917A (en) * | 2017-06-17 | 2017-10-24 | 桐乡市龙翔纺织有限责任公司 | The imitative thick high-grade sofa decoration fabric production technology of ox-hide of one kind |
| CN108035155A (en) * | 2017-11-22 | 2018-05-15 | 浙江申腾涂层织物有限公司 | A kind of imitation leather hair is compound to inhale the production method for spending artificial leather facing material |
-
2018
- 2018-07-13 CN CN201810769712.8A patent/CN108973302A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107287917A (en) * | 2017-06-17 | 2017-10-24 | 桐乡市龙翔纺织有限责任公司 | The imitative thick high-grade sofa decoration fabric production technology of ox-hide of one kind |
| CN108035155A (en) * | 2017-11-22 | 2018-05-15 | 浙江申腾涂层织物有限公司 | A kind of imitation leather hair is compound to inhale the production method for spending artificial leather facing material |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111155326A (en) * | 2020-01-14 | 2020-05-15 | 广东远华新材料股份有限公司 | Suede composite PVC (polyvinyl chloride) pad and preparation method thereof |
| CN113668254A (en) * | 2021-07-27 | 2021-11-19 | 安安(中国)有限公司 | Vacuum pattern-absorbing sports shoe leather production method |
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