CN109494950A - A kind of embedding paper equipment of stator - Google Patents
A kind of embedding paper equipment of stator Download PDFInfo
- Publication number
- CN109494950A CN109494950A CN201811451904.0A CN201811451904A CN109494950A CN 109494950 A CN109494950 A CN 109494950A CN 201811451904 A CN201811451904 A CN 201811451904A CN 109494950 A CN109494950 A CN 109494950A
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- Prior art keywords
- paper
- stator
- driven
- block
- shaft
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Links
- 230000007246 mechanism Effects 0.000 claims abstract description 113
- 238000007493 shaping process Methods 0.000 claims abstract description 21
- 238000000465 moulding Methods 0.000 claims abstract description 15
- 238000010008 shearing Methods 0.000 claims abstract description 7
- 230000008878 coupling Effects 0.000 claims description 13
- 238000010168 coupling process Methods 0.000 claims description 13
- 238000005859 coupling reaction Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 9
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 230000004308 accommodation Effects 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 238000004513 sizing Methods 0.000 abstract description 3
- 230000000007 visual effect Effects 0.000 description 6
- 230000004224 protection Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 210000003464 cuspid Anatomy 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/10—Applying solid insulation to windings, stators or rotors
Abstract
The present invention relates to a kind of stator embedding paper equipment, including rack；The feed roller being arranged on the rack;Roll forming mechanism in rack, positioned at feed roller side is set；The intermeshing gear wheel and pinion gear of rack side are set, and gear wheel and pinion gear are separately positioned in first rotating shaft and the second shaft, and the second shaft is rotated via motor and the driving of synchronizing wheel mechanism；Positioned at the front end of paper-feeding passage, and the paper-cut shaping mechanism being connected with gear wheel upper end；Below paper-feeding passage, and the pulling mechanism of paper being connected with gear wheel；Stator fixed mechanism positioned at paper-cut shaping mechanism side, the present invention can automatically complete the roll forming to insulating paper, then it passes sequentially through paper-cut shaping mechanism and carries out shearing sizing, insulating paper after molding pushed finally by pulling mechanism of paper in the stator in stator fixed mechanism, whole operation process is simple and convenient, the embedding paper of stator is high-efficient, and production cost is low, has preferable practical value.
Description
Technical field
The present invention relates to a kind of embedding paper equipment more particularly to a kind of embedding paper equipment of stator.
Background technique
The center of motor stator is through-hole, on the inner wall of through-hole along the circumferential direction on be provided with several slots；It is inserted in each slot
Enter insulating paper, insulating paper has good insulation performance, can greatly improve the working performance of motor；Copper wire is according to certain rules
It is wrapped on the interval between adjacent slot；Copper wire keeps insulating by insulating paper and iron core.
In process of production, the length for first having to calculate required paper in the slot of stator to be processed, then measures required length
The insulating paper of degree, cuts short；It being finally inserted into corresponding slot, step is more, and it is complicated for operation and slow, it is unable to satisfy actual use
Demand, thus need to design one kind one of cutting molding can be carried out to insulating paper automatically, and stator is pushed in turn it is embedding
Paper equipment.
Summary of the invention
A kind of cutting that can be automatically performed insulating paper is provided the invention aims to overcome the deficiencies in the prior art
Molding, and automatic push enter the stator in stator with embedding paper equipment.
In order to achieve the above objectives, the technical solution adopted by the present invention is that: a kind of stator embedding paper equipment, including rack；If
Set feed roller on the rack;It is arranged in rack, the roll forming mechanism positioned at feed roller side, for being rolled on insulating paper
Corresponding folding line is extruded, and is entered in paper-cut shaping mechanism via paper-feeding passage；The intermeshing big of rack side is set
Gear and pinion gear, gear wheel and pinion gear are separately positioned in first rotating shaft and the second shaft, the second shaft via motor and
The driving of synchronizing wheel mechanism is rotated；Positioned at the front end of paper-feeding passage, and the paper-cut shaping mechanism being connected with gear wheel upper end, it uses
In the insulating paper shearing and pressing molding that send roll forming mechanism；Below the paper-feeding passage, and with gear wheel phase
Pulling mechanism of paper even, the insulating paper for that will shear and after pressing molding are sent into the stator in stator fixed mechanism；Positioned at cutting
The stator fixed mechanism of paper shaping mechanism side, for receiving the insulating paper of pulling mechanism of paper push, and it is solid to be sequentially embedded into stator
Determine in the stator in mechanism.
Preferably, the roll forming mechanism includes forming frame, driving shaft, driven shaft, active pressure roller, driven platen
Wheel, transmission mechanism and adjustment component；The forming frame is equipped with the driving shaft and driven shaft that are oppositely arranged up and down, driving shaft and
Active pressure roller and driven pressure roller are respectively equipped on driven shaft；The active pressure roller and driven pressure roller pass through transmission mechanism
Rotatably it is connected；It is additionally provided with adjustment component on the driven pressure roller, for adjusting between active pressure roller and driven pressure roller
Distance；The driven pressure roller includes driven roller；The circumferencial direction of the driven roller is equipped with multiple impression rings；It is described
The both ends of driven roller are equipped with driven cone boss, and the driven cone boss other end is equipped with driving wheel；The active pressure roller packet
Include driving roller；The driving roller is equipped with groove corresponding with impression ring；The both ends of the driving roller be equipped with from
The active cone boss of the symmetrical setting of movable cone boss, the active cone boss other end are equipped with driving wheel.
Preferably, the transmission mechanism includes the driving gear and driven gear being oppositely arranged, and driving gear and driven
Gear is separately positioned on driving shaft and driven shaft.
Preferably, the adjustment component includes adjustment briquetting, adjusts bolt and adjustment spring；The rack both ends are provided with appearance
Slot is set, the both ends of driven shaft are arranged in accommodation groove, and the both ends of driven shaft are equipped with the adjustment briquetting being located in accommodation groove；It is described
Adjustment briquetting upper end be connected with the adjusting bolt being arranged on forming frame, adjust briquetting bottom pass through adjustment spring and at
Type rack is connected.
Preferably, the paper-feeding passage includes lower pressure plate, and lower pressure plate is equipped with the preceding pressure plate being oppositely arranged with after
Pressure plate.
Preferably, the paper-cut shaping mechanism includes the cam mechanism being arranged in first rotating shaft；The upper end of cam mechanism
Equipped with drive rod, the other end bottom of drive rod is equipped with hold-down mechanism, and above-mentioned cam mechanism drives drive rod left by rotary shaft
Right swing;Hold-down mechanism includes the lower platen that drive rod lower end is arranged in, and lower platen one end is spindle rotationally arranged in rack, separately
The bottom of one end is equipped with pressure plate；The pressure plate is arranged in above the forming tank of forming blocks, and the card of pedestal is arranged in forming blocks
In slot；The two sides of card slot be equipped be located at pedestal on can lateral adjustments adjustment plate；The front end of the pedestal is equipped with shaped block, fixed
Fixed slot corresponding with forming tank is provided in type block；It is located at hold-down mechanism side on the drive rod and is additionally provided with cutting mechanism.
Preferably, the cutting mechanism includes the first link block, and first link block one end is connected with rotating block, rotating block
The other end is spindle rotationally arranged on rotation seat, and rotation seat is arranged on the rack；With respect to the side of the first link block on rotation seat
It is connected by connecting rod with cutter, cutter, which can slide up and down, to be arranged in cutter support plate, and above-mentioned cutter is located at forming blocks
Side.
Preferably, the pulling mechanism of paper includes interlocking lever, coupling block, sliding shoe, guide rail, locating rod and push plate；The company
Lever one end is rotatably connected with gear wheel, and the other end is rotatably connected with coupling block, and coupling block and interlocking lever are vertically arranged；
The coupling block is connected with sliding shoe, and sliding shoe is slidably disposed between two guide rails, and guide rail is arranged on the rack；It is described
The front end of sliding shoe is equipped with the locating rod of perpendicular setting, and the front end of locating rod is equipped with push plate, and push plate is opposite with forming tank
It should be arranged.
Preferably, the stator fixed mechanism includes the support base slid laterally She Zhi on the supporting plate, and support base is embedded
Equipped with positioning disk, the slider disc that can turn is equipped in positioning disk, and slider disc one end is pierced by positioning disk and is fixed at big synchronizing wheel
Center at, seal disc is additionally provided between slider disc and positioning disk；Big synchronizing wheel is also arranged with protective cover；The big synchronizing wheel is logical
It crosses synchronous belt to be connected with small synchronizing wheel, small synchronizing wheel is arranged in the shaft of synchronous turbin generator；Mould is inserted in the slider disc
Has fixed disk, and one end of mold fixed disk is fixedly linked with big synchronizing wheel；It is slidable fixed to be equipped in the mold fixed disk
Son, stator are fixed in mold fixed disk by deflecting clamp system；The support base lower end is equipped with for adjusting support plate height
The regulating device of degree；Regulating device includes the telescopic rod positioned at support plate lower end quadrangle, is equipped with lifting between every two telescopic rod
Cylinder.
Preferably, the deflection clamp system include locating piece, interior panel, pushing block, adjustable spring, crushing block, cylinder and
Push rod；The locating piece is arranged in the placing groove inside mold fixed disk；One end of the locating piece is equipped with interior panel, interior
Panel one end is equipped with rotatable pushing block, and the both ends of pushing block are respectively equipped with adjustable spring and rotatable crushing block, adjustable spring
It is connected with interior panel；The crushing block sequentially passes through interior panel and locating piece is in contact with stator；The cylinder setting is supporting
On seat, the front end of cylinder is equipped with push rod, and push rod sequentially passes through positioning disk, slider disc and mold fixed disk and is in contact with pushing block.
Due to the application of the above technical scheme, compared with the prior art, the invention has the following advantages:
The stator of the present invention program can automatically complete the roll forming to insulating paper, so with embedding paper equipment, compact overall structure
After pass sequentially through paper-cut shaping mechanism and carry out shearing sizing, insulating paper after molding is pushed into stator finally by pulling mechanism of paper
In stator in fixed mechanism, whole operation process is simple and convenient, and the embedding paper of stator is high-efficient, and production cost is low, has preferable
Practical value.
Detailed description of the invention
Technical scheme of the present invention is further explained with reference to the accompanying drawing:
Attached drawing 1 is schematic perspective view of the invention；
Attached drawing 2 is the schematic perspective view at another visual angle of attached drawing 1；
Attached drawing 3 is the schematic perspective view of roll forming mechanism；
Attached drawing 4 is the main view of roll forming mechanism；
Attached drawing 5 is the partial enlarged view in attached drawing 4；
Attached drawing 6 is the schematic perspective view at another visual angle of attached drawing 3；
Attached drawing 7 is the partial enlarged view in attached drawing 6；
Attached drawing 8 is the schematic perspective view of paper-feeding passage, push plate and forming blocks；
Attached drawing 9 is the schematic perspective view of paper-cut shaping mechanism；
Attached drawing 10 is the partial enlarged view in attached drawing 9；
Attached drawing 11 is the schematic perspective view at another visual angle of attached drawing 9；
Attached drawing 12 is the partial enlarged view in attached drawing 11；
Attached drawing 13 is the schematic perspective view that pulling mechanism of paper is connected with gear wheel；
Attached drawing 14 is the schematic perspective view at another visual angle of attached drawing 13；
Attached drawing 15 is the schematic perspective view of stator fixed mechanism；
Attached drawing 16 is the schematic perspective view at another visual angle of attached drawing 15；
Attached drawing 17 is the schematic perspective view for deflecting clamp system；
Attached drawing 18 is the schematic perspective view at another visual angle of attached drawing 17；
Attached drawing 19 is the schematic perspective view of crushing block；
Wherein: 1 rack, 2 roll forming mechanisms, 3 gear wheels, 4 pinion gears, 5 second shafts, 6 paper-cut shaping mechanisms, 7 push away paper machine
Structure, 8 stator fixed mechanisms, 9 stators, 10 feed rollers, 11, paper-feeding passage, 20 forming frames, 21 driving shafts, 22 driven shafts, 23 masters
Dynamic pressure roller, 24 driven pressure rollers, 25 driving gears, 26 driven gears, 27 adjustment briquettings, 250 driving rollers, 251 grooves,
252 active cone bosses, 253 driving wheels, 260 driven rollers, 261 impression rings, 262 driven cone bosses, 60 cam mechanisms, 61
Drive rod, 62 rotary shafts, 63 lower platens, 64 pressure plates, 65 forming blocks, 66 forming tanks, 67 pedestals, 68 shaped blocks, 69 adjustment plates,
90 first link blocks, 91 rotating blocks, 92 rotation seats, 93 connecting rods, 94 cutters, 95 cutter support plates, 70 interlocking levers, 71 coupling blocks,
72 sliding shoes, 73 guide rails, 74 locating rods, 75 push plates, 80 support bases, 81 positioning disks, 82 slider discs, 83 big synchronizing wheels, 84 protections
Cover, 85 synchronous belts, 86 small synchronizing wheels, 87 seal discs, 88 mold fixed disks, 89 support plates, 890 telescopic cylinders, 891 telescopic rods,
Pressure plate behind pressure plate, 112 before 110 lower pressure plates, 111,200 locating pieces, panel, 202 pushing blocks, 204 crushing blocks, 205 in 201
Cylinder, 206 push rods.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the present invention is described in further details.
Refering to attached drawing 1-2, a kind of stator embedding paper equipment, including rack 1 of the present invention；It is arranged in rack 1
Feed roller 10, insulating paper are wrapped on feed roller 10;Roll forming mechanism in rack 1, positioned at 10 side of feed roller is set
2, enter in paper-cut shaping mechanism 6 for rolling out corresponding folding line on insulating paper, and via paper-feeding passage 11；It is arranged in machine
The intermeshing gear wheel 3 and pinion gear 4 of 1 side of frame, gear wheel and pinion gear are separately positioned on first rotating shaft and second turn
On axis 5, the second shaft 5 is rotated via motor (not shown) and the driving of synchronizing wheel mechanism (not shown)；It is located at
The front end of paper-feeding passage 11, and the paper-cut shaping mechanism 6 being connected with 3 upper end of gear wheel, for transmitting roll forming mechanism 2
The insulating paper shearing and pressing molding come；Below paper-feeding passage 11, and the pulling mechanism of paper 7 being connected with gear wheel 3, being used for will
It shears and the insulating paper after pressing molding is sent into the stator 9 in stator fixed mechanism 8；Positioned at 6 side of paper-cut shaping mechanism
Stator fixed mechanism 8, for receiving the insulating paper of the push of pulling mechanism of paper 7, and the stator being sequentially embedded into stator fixed mechanism 8
In 9.
Embodiment as a further preference, refering to attached drawing 3-7, roll forming mechanism 2 includes forming frame 20, driving shaft
21, driven shaft 22, active pressure roller 23, driven pressure roller 24, transmission mechanism and adjustment component；Forming frame 20 is equipped with up and down
The driving shaft 21 and driven shaft 22 being oppositely arranged are respectively equipped with active pressure roller 23 on driving shaft 21 and driven shaft 22 and from dynamic pressure
Paper wheel 24；Active pressure roller 23 is rotatably connected with driven pressure roller 24 by transmission mechanism, and transmission mechanism includes being oppositely arranged
Driving gear 25 and driven gear 26, and driving gear 25 and driven gear 26 are separately positioned on driving shaft 21 and driven shaft 22
On, by the rotation of two gears, active pressure roller 23 and driven pressure roller 24 is driven to rotate synchronously.
It is additionally provided with adjustment component on driven pressure roller 24, for adjusting between active pressure roller 23 and driven pressure roller 24
Distance.
Driven pressure roller 24 includes driven roller 260；The circumferencial direction of driven roller 260 is equipped with multiple disposed in parallel
The outer end face of impression ring 261, impression ring 261 is tapered；The both ends of driven roller 260 are equipped with driven cone boss 262, from mantle
262 other end of shape boss is equipped with driving wheel 253；Active pressure roller 23 includes driving roller 250；Driving roller 250 be equipped with
The corresponding groove 251 of impression ring 261；The both ends of driving roller 250 are equipped with and the master from the symmetrical setting of movable cone boss 262
Dynamic cone boss 252,252 other end of active cone boss are equipped with driving wheel 253.
When specifically used, insulating paper is entered between active pressure roller 23 and driven pressure roller 24,23 He of active pressure roller
Driven pressure roller 24 is rotatably connected by transmission mechanism；Insulating paper be transmitted to active pressure roller 23 and driven pressure roller 24 it
Between when, the both ends of insulating paper pass through active cone boss 252 respectively and driven cone boss 262 forms corresponding folding line, impression
Ring 261 and groove 251, which cooperate, forms corresponding folding line in the middle section of insulating paper, so that insulating paper passes through rolling
Pressing machine is configured to corresponding folding line, is convenient for subsequent processing, and wherein the quantity of impression ring is not limited to 4, can for 2 or
It is multiple.
Wherein, adjustment component includes that adjustment briquetting 27, adjusting bolt (not shown) and adjustment spring (are not shown in figure
Out)；20 both ends of forming frame are provided with accommodation groove, and the both ends of driven shaft 22 are arranged in accommodation groove, and the both ends of driven shaft 22 are set
There is the adjustment briquetting 27 being located in accommodation groove；Adjust the upper end of briquetting 27 and the adjusting bolt thread being arranged on forming frame 20
It is connected, the bottom of adjustment briquetting 27 is connected by adjustment spring with forming frame 20；When need to adjust active pressure roller 23 and from
When the distance between dynamic pressure roller 24, it can will adjust bolt and lock or unclamp on adjustment briquetting, thus using bullet is adjusted
The elasticity of spring realizes the adjustment of distance between active pressure roller 23 and driven pressure roller 24.
Embodiment as a further preference, refering to attached drawing 8, paper-feeding passage 11 includes lower pressure plate 110, lower pressure plate
110 are equipped with the preceding pressure plate 111 and rear pressure plate 112 being oppositely arranged, wherein lower pressure plate 110 is in I-shaped, rear pressure plate
It is T-shaped, after insulating paper rolls out corresponding folding line by roll forming mechanism 2, pass sequentially through lower pressure plate and preceding pressure plate it
Between, between lower pressure plate and rear pressure plate after transmit in paper-cut shaping mechanism.
Embodiment as a further preference, refering to attached drawing 9-12, paper-cut shaping mechanism 6 includes being arranged in first rotating shaft
Cam mechanism 60；The upper end of cam mechanism 60 is equipped with drive rod 61, and the other end bottom of drive rod 61 is equipped with hold-down mechanism, on
It states cam mechanism 60 and drives drive rod 61 to swing by rotary shaft 62;Hold-down mechanism includes that 61 lower end of drive rod is arranged in
Lower platen 63,63 one end of lower platen are spindle rotationally arranged in rack 1, and the bottom of the other end is equipped with pressure plate 64；Pressure plate 64
66 top of forming tank of forming blocks 65 is set, and forming blocks 65 are arranged in the card slot of pedestal 67；The two sides of card slot, which are equipped with, to be located at
On pedestal 67 can lateral adjustments adjustment plate 69；The front end of pedestal 67 is equipped with shaped block 68, is provided with and forms in shaped block 68
The corresponding fixed slot of slot 66, fixed slot are the final molding shape of insulating paper, can be just caught in stator；Drive rod 61 is upper
Cutting mechanism is additionally provided in hold-down mechanism side.
Embodiment as a further preference, the cutting mechanism include the first link block 90,90 one end of the first link block
It is connected with rotating block 91, the other end of rotating block 91 is spindle rotationally arranged on rotation seat 92, and rotation seat 92 is arranged in rack 1
On；It is connected by connecting rod 93 with cutter 94 on rotation seat 92 with respect to the side of the first link block 90, cutter 94 can slide up and down
It is arranged in cutter support plate 95, and above-mentioned cutter 94 is located at the side of forming blocks 65.
Embodiment as a further preference, the top of the drive rod 61 are located at 60 side of cam mechanism equipped with buffer
Structure；The buffer gear includes fixed block, and buffering bolt is inserted on fixed block, and the lower end for buffering bolt passes through spring and cam
Mechanism is connected, in this way when cam mechanism driving drive rod 61 swings, the swing height on the right of drive rod 61 by spring into
Row limit.
Embodiment as a further preference, refering to attached drawing 13-14, pulling mechanism of paper 7 include interlocking lever 70, coupling block 71,
Sliding shoe 72, guide rail 73, locating rod 74 and push plate 75；Described 70 one end of interlocking lever is rotatably connected with gear wheel 3, the other end with
Coupling block 71 is rotatably connected, and coupling block 71 and interlocking lever 70 are vertically arranged；The coupling block 71 is connected with sliding shoe 72, sliding
Motion block 72 is slidably disposed between two guide rails 73, and guide rail 73 is arranged in rack 1；The front end of the sliding shoe 72 is equipped with
The locating rod 74 of perpendicular setting, the front end of locating rod 74 are equipped with push plate 75, and the setting corresponding with forming tank 66 of push plate 75.
When specific works, the insulating paper after folding line enters forming blocks in paper-cut shaping mechanism 6 by paper-feeding passage 11
The both ends of upper end, insulating paper are limited by adjustment plate；Then pinion gear drives bull gear drive, and gear wheel passes through the second shaft
Cam mechanism rotation is driven, cam mechanism is turned left lower swing by rotary shaft driving drive rod；Drive rod is turned left lower movement, is driven
Rotating block rotates on rotating seat, and rotating block drives cutter to move down in cutter support plate by connecting rod, thus by position
It is cut off in insulating paper one end in forming blocks；After insulating paper shearing, connecting rod drives pressure plate is past to move down when lower-left is swung
It is dynamic, so that insulating paper pressing molding in the forming tank of forming blocks；While pressing molding, the past Forward of canine tooth wheel drive interlocking lever
Dynamic, interlocking lever drives sliding shoe to be slid laterally on guide rail by coupling block, to drive push plate will be exhausted in forming tank
Edge paper is pushed into the locating slot in shaped block, is entered finally into the stator in stator fixed mechanism.
Embodiment as a further preference, refering to attached drawing 15-19, stator fixed mechanism 8 includes sliding laterally setting to exist
Support base 80 in support plate 89 is embedded with positioning disk 81 in support base 80, and 81 are equipped with the slider disc 82 that can turn in positioning disk, and
82 one end of slider disc is pierced by positioning disk 81 and is fixed at the center of big synchronizing wheel 83, between slider disc 82 and positioning disk 81 also
Equipped with seal disc 87；Big synchronizing wheel 83 is also arranged with protective cover 84；The big synchronizing wheel 83 passes through synchronous belt 85 and small synchronizing wheel
86 are connected, and small synchronizing wheel 86 is arranged in the shaft of synchronous turbin generator (not shown)；Mould is inserted in the slider disc 82
Has fixed disk 88, and one end of mold fixed disk 88 is fixedly linked with big synchronizing wheel 83；Being equipped in the mold fixed disk 88 can
The stator 9 of sliding, stator 9 are fixed in mold fixed disk 88 by deflecting clamp system；80 lower end of support base, which is equipped with, to be used
In the regulating device for adjusting 89 height of support plate；Regulating device includes the telescopic rod 891 positioned at 89 lower end quadrangle of support plate, and every two
Lifting cylinder 892 is equipped between a telescopic rod 891；In this way when needing to adjust the height of entire stator fixed mechanism, liter is utilized
Sending down abnormally ascending cylinder jacks up support plate.
Embodiment as a further preference, deflection clamp system include locating piece 200, interior panel 201, pushing block 202, stretch
Contracting spring (not shown), crushing block 204, cylinder 205 and push rod 206；The locating piece 200 is arranged in mold fixed disk 88
In internal placing groove；One end of the locating piece 200 is equipped with interior panel 201, and interior 201 one end of panel is equipped with and rotatably pushes away
Block 202, the both ends of pushing block 202 are respectively equipped with adjustable spring and rotatable crushing block 204, adjustable spring and interior 201 phase of panel
Even；The crushing block 204 sequentially passes through interior panel 201 and locating piece 200 is in contact with stator 9；The setting of cylinder 205 is being propped up
It supports on seat 80, the front end of cylinder 205 is equipped with push rod 206, and push rod 206 sequentially passes through positioning disk 81, slider disc 82 and mold and fixes
Disk 88 is in contact with pushing block 202.
When specific works, stator is put into first in the guide rail of mold fixed disk, and stator is pushed to front end, it is fixed to make
The insulating paper that the sub one of slot alignment for placing insulating paper comes out from fixed slot, cylinder driving push rod are moved along, push rod according to
It is secondary that pushing block rotation is driven after positioning disk, slider disc and mold fixed disk, and then crushing block is driven to be rotated, extruding is fast will
Stator is stuck, and adjustable spring plays the role of limit；After the embedding good insulating paper in any one position in stator, synchronous belt,
Small synchronizing wheel and the big synchronous rotation of synchronous machine drives are dynamic, stator are rotated automatically, by insulating paper not embedding in stator
Position alignment fixed slot；Then aforesaid operations are repeated in, until the embedding full insulating paper in the position of embedding paper required in stator.
Stator of the invention can automatically complete the roll forming to insulating paper, so with embedding paper equipment, compact overall structure
After pass sequentially through paper-cut shaping mechanism and carry out shearing sizing, insulating paper after molding is pushed into stator finally by pulling mechanism of paper
In stator in fixed mechanism, whole operation process is simple and convenient, and the embedding paper of stator is high-efficient, and production cost is low, has preferable
Practical value.
The above is only specific application examples of the invention, are not limited in any way to protection scope of the present invention.All uses
Equivalent transformation or equivalent replacement and the technical solution formed, all fall within rights protection scope of the present invention.
Claims (10)
1. a kind of embedding paper equipment of stator, it is characterised in that: including
Rack；
The feed roller being arranged on the rack;
It is arranged in rack, the roll forming mechanism positioned at feed roller side, for rolling out corresponding folding line on insulating paper,
And enter in paper-cut shaping mechanism via paper-feeding passage；
The intermeshing gear wheel and pinion gear of rack side are set, and gear wheel and pinion gear are separately positioned on first rotating shaft
In the second shaft, the second shaft is rotated via motor and the driving of synchronizing wheel mechanism；
Positioned at the front end of paper-feeding passage, and the paper-cut shaping mechanism being connected with gear wheel upper end, for roll forming mechanism to be passed
The insulating paper shearing and pressing molding brought；
Below paper-feeding passage, and the pulling mechanism of paper being connected with gear wheel, the insulating paper for that will shear and after pressing molding
It is sent into the stator in stator fixed mechanism；
Stator fixed mechanism positioned at paper-cut shaping mechanism side, for receiving the insulating paper of pulling mechanism of paper push, and it is sequentially embedding
Enter into the stator in stator fixed mechanism.
2. the embedding paper equipment of stator according to claim 1, it is characterised in that: the roll forming mechanism includes molding machine
Frame, driving shaft, driven shaft, active pressure roller, driven pressure roller, transmission mechanism and adjustment component；The forming frame is equipped with
The driving shaft and driven shaft being oppositely arranged up and down are respectively equipped with active pressure roller and driven pressure roller on driving shaft and driven shaft；
The active pressure roller is rotatably connected with driven pressure roller by transmission mechanism；Adjustment group is additionally provided on the driven pressure roller
Part, for adjusting the distance between active pressure roller and driven pressure roller；The driven pressure roller includes driven roller；It is described from
The circumferencial direction of dynamic idler wheel is equipped with multiple impression rings；The both ends of the driven roller are equipped with driven cone boss, driven taper
The boss other end is equipped with driving wheel；The active pressure roller includes driving roller；The driving roller is equipped with and impression ring phase
Corresponding groove；The both ends of the driving roller are equipped with and the active cone boss from the symmetrical setting of movable cone boss, active
The cone boss other end is equipped with driving wheel.
3. the embedding paper equipment of stator according to claim 2, it is characterised in that: the transmission mechanism includes being oppositely arranged
Driving gear and driven gear, and driving gear and driven gear are separately positioned on driving shaft and driven shaft.
4. the embedding paper equipment of stator according to claim 2, it is characterised in that: the adjustment component include adjustment briquetting,
Adjust bolt and adjustment spring；The rack both ends are provided with accommodation groove, and the both ends of driven shaft are arranged in accommodation groove, and driven shaft
Both ends be equipped be located at accommodation groove in adjustment briquetting；The upper end of the adjustment briquetting and the adjusting spiral shell being arranged on forming frame
Bolt is connected, and the bottom for adjusting briquetting is connected by adjustment spring with forming frame.
5. the embedding paper equipment of stator according to claim 1, it is characterised in that: the paper-feeding passage includes lower pressure plate,
Lower pressure plate is equipped with the preceding pressure plate and rear pressure plate being oppositely arranged.
6. the embedding paper equipment of stator according to claim 1, it is characterised in that: the paper-cut shaping mechanism includes that setting exists
Cam mechanism in first rotating shaft；The upper end of cam mechanism is equipped with drive rod, and the other end bottom of drive rod is equipped with hold-down mechanism,
Above-mentioned cam mechanism drives drive rod to swing by rotary shaft;Hold-down mechanism includes the pushing that drive rod lower end is arranged in
Plate, lower platen one end are spindle rotationally arranged in rack, and the bottom of the other end is equipped with pressure plate；The pressure plate setting is forming
Above the forming tank of block, forming blocks are arranged in the card slot of pedestal；The two sides of card slot be equipped be located at pedestal on can lateral adjustments
Adjustment plate；The front end of the pedestal is equipped with shaped block, is provided with fixed slot corresponding with forming tank in shaped block；The transmission
It is located at hold-down mechanism side on bar and is additionally provided with cutting mechanism.
7. the embedding paper equipment of stator according to claim 6, it is characterised in that: the cutting mechanism includes the first connection
Block, first link block one end are connected with rotating block, and the other end of rotating block is spindle rotationally arranged on rotation seat, rotation seat setting
On the rack；It is connected by connecting rod with cutter on rotation seat with respect to the side of the first link block, cutter can slide up and down setting
In cutter support plate, and above-mentioned cutter is located at the side of forming blocks.
8. the embedding paper equipment of stator according to claim 6, it is characterised in that: the pulling mechanism of paper includes interlocking lever, connection
Connect block, sliding shoe, guide rail, locating rod and push plate；Described interlocking lever one end is rotatably connected with gear wheel, the other end and coupling block
Rotatably it is connected, and coupling block and interlocking lever are vertically arranged；The coupling block is connected with sliding shoe, and sliding shoe is slidably arranged
Between two guide rails, guide rail is arranged on the rack；The front end of the sliding shoe is equipped with the locating rod of perpendicular setting, positioning
The front end of bar is equipped with push plate, and push plate setting corresponding with forming tank.
9. the embedding paper equipment of stator according to claim 1, it is characterised in that: the stator fixed mechanism includes laterally sliding
Dynamic setting support base on the supporting plate is embedded with positioning disk in support base, the slider disc that can turn is equipped in positioning disk, and slide
Disk one end is pierced by positioning disk and is fixed at the center of big synchronizing wheel, and seal disc is additionally provided between slider disc and positioning disk；Greatly
Synchronizing wheel is also arranged with protective cover；The big synchronizing wheel is connected by synchronous belt with small synchronizing wheel, and small synchronizing wheel is arranged in synchronization
In the shaft of turbin generator；Mold fixed disk is inserted in the slider disc, and one end of mold fixed disk is fixed with big synchronizing wheel
It is connected；Slidable stator is equipped in the mold fixed disk, stator is fixed in mold fixed disk by deflecting clamp system；
The support base lower end is equipped with the regulating device for adjusting support plate height；Regulating device includes being located at support plate lower end quadrangle
Telescopic rod, lifting cylinder is equipped between every two telescopic rod.
10. the embedding paper equipment of stator according to claim 1, it is characterised in that: the deflection clamp system includes positioning
Block, interior panel, pushing block, adjustable spring, crushing block, cylinder and push rod；Putting inside mold fixed disk is arranged in the locating piece
It sets in slot；One end of the locating piece is equipped with interior panel, and interior panel one end is equipped with rotatable pushing block, and the both ends of pushing block are distinguished
Equipped with adjustable spring and rotatable crushing block, adjustable spring is connected with interior panel；The crushing block sequentially pass through interior panel and
Locating piece is in contact with stator；The cylinder is arranged on support base, and the front end of cylinder is equipped with push rod, and push rod sequentially passes through positioning
Disk, slider disc and mold fixed disk are in contact with pushing block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811451904.0A CN109494950B (en) | 2018-11-30 | 2018-11-30 | Paper embedding equipment for stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811451904.0A CN109494950B (en) | 2018-11-30 | 2018-11-30 | Paper embedding equipment for stator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109494950A true CN109494950A (en) | 2019-03-19 |
| CN109494950B CN109494950B (en) | 2024-04-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811451904.0A Active CN109494950B (en) | 2018-11-30 | 2018-11-30 | Paper embedding equipment for stator |
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| Country | Link |
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| CN (1) | CN109494950B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112873412A (en) * | 2020-12-23 | 2021-06-01 | 深圳爱仕特科技有限公司 | Die-cut device of chip is used in electronic product processing |
| CN113162344A (en) * | 2021-03-31 | 2021-07-23 | 深圳市合力士机电设备有限公司 | Paper feeding mechanism |
| CN113315329A (en) * | 2021-07-29 | 2021-08-27 | 南通金驰机电有限公司 | Stator insulation paper pushes uses adsorption paper feeding device |
| CN114362460A (en) * | 2022-01-14 | 2022-04-15 | 谢渔 | Paper inserting machine for iron core wire embedding slots |
| CN114759743A (en) * | 2022-04-01 | 2022-07-15 | 江苏苏爱尔电力设备有限公司 | Accurate counterpoint of insulating paper is made to motor and is placed equipment |
| CN115208146A (en) * | 2022-08-10 | 2022-10-18 | 跃科智能制造(无锡)有限公司 | Insulating paper forming and inserting device for stator core processing |
| CN117411260A (en) * | 2023-12-14 | 2024-01-16 | 苏州凯尔博精密机械有限公司 | Intelligent paper inserting machine |
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| CN113315329A (en) * | 2021-07-29 | 2021-08-27 | 南通金驰机电有限公司 | Stator insulation paper pushes uses adsorption paper feeding device |
| CN113315329B (en) * | 2021-07-29 | 2021-10-08 | 南通金驰机电有限公司 | Stator insulation paper pushes uses adsorption paper feeding device |
| CN114362460A (en) * | 2022-01-14 | 2022-04-15 | 谢渔 | Paper inserting machine for iron core wire embedding slots |
| CN114759743A (en) * | 2022-04-01 | 2022-07-15 | 江苏苏爱尔电力设备有限公司 | Accurate counterpoint of insulating paper is made to motor and is placed equipment |
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| CN115208146B (en) * | 2022-08-10 | 2023-09-15 | 跃科智能制造(无锡)有限公司 | Insulating paper forming and inserting device for stator core processing |
| CN117411260A (en) * | 2023-12-14 | 2024-01-16 | 苏州凯尔博精密机械有限公司 | Intelligent paper inserting machine |
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