CN102019631A - Automatic shaping and cutting machine of stator insulation paper - Google Patents

Automatic shaping and cutting machine of stator insulation paper Download PDF

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Publication number
CN102019631A
CN102019631A CN 201010516927 CN201010516927A CN102019631A CN 102019631 A CN102019631 A CN 102019631A CN 201010516927 CN201010516927 CN 201010516927 CN 201010516927 A CN201010516927 A CN 201010516927A CN 102019631 A CN102019631 A CN 102019631A
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China
Prior art keywords
punching
paper
seat
wheel
paper wheel
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Granted
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CN 201010516927
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Chinese (zh)
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CN102019631B (en
Inventor
陈彬
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GUANGDONG JIAHE MICROMOTOR CO Ltd
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GUANGDONG JIAHE MICROMOTOR CO Ltd
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Abstract

The invention discloses an automatic shaping and cutting machine of a stator insulation paper, belonging to the field of insulation paper shaping. The invention aims at providing a machine which can automatically complete the shaping manufacturing of insulation paper. The automatic shaping and cutting machine comprises a stand, and a material frame, an oriented transferring seat, a punching seat, an embossing seat and a cutting seat are installed on the stand in sequence, wherein the oriented transferring seat comprises an upper pressing plate and a lower supporting plate; the punching seat comprises a supporting frame, a punching knife installed on the supporting frame and a punching lower plate opposite to the punching knife, and the punching knife is provided with a punching driver; the embossing seat comprises oppositely installed upper groove paper wheel and lower groove paper wheel and supporting plates respectively arranged on both sides of the upper groove paper wheel and the lower groove paper wheel, the upper groove paper wheel or the lower groove paper wheel is connected with a rotary driving mechanism, and the upper groove paper wheel and the lower groove paper wheel are linked through a pair of linkage gears; and the cutting seat comprises a bracket, a cutting knife arranged on the bracket and a cutting knife lower die opposite to the cutting knife, and the cutting knife is provided with a cutting driver. The invention is used for automatically shaping and machining stator insulation paper.

Description

Stator insulation paper automatic moulding cutting machine
Technical field
The present invention relates to a kind of insulating paper forming machine, more particularly, it relates to a kind of stator insulation paper automatic moulding cutting machine.
Background technology
The moulding manufacturing of existing insulating paper, be to rely on feeding manually, carry out worker's die cut blanking earlier, with other sizing die the insulating paper that cuts down is carried out shaping again, not only production efficiency is low for the manually-operated mode of so too much dependence, and causing the moulding of insulation paper burr inhomogeneous, the paper qualification rate is low, the quality instability.
Summary of the invention
At above-mentioned deficiency, a kind of stator insulation paper automatic moulding cutting machine of the present invention, be sent to punching, embossing and cutting from the stator insulation paper material and all finish automatically, fully guaranteed the uniformity of stator insulation paper moulding, improved qualification rate greatly by machine.
Technical scheme of the present invention is such: a kind of stator insulation paper automatic moulding cutting machine, comprise board, and bin, guiding transmission seat, punching seat, embossing seat and cleavage block are installed on the board successively; Bin is equiped with the blowing reel; Guiding transmits seat and mainly is made up of the pressing plate on top and the supporting plate of bottom; The punching seat mainly is made of with the punching lower bolster relative with the punching cutter bracing frame, the punching cutter that is installed on the bracing frame, and the punching cutter is provided with the punching driver; The embossing seat mainly is made up of the gripper shoe that the last groove paper to dress is taken turns up and down, groove paper wheel is taken turns and be separately positioned on to following groove paper, groove paper is taken turns both sides down, and last groove paper is taken turns or following groove paper wheel is connected with rotary drive mechanism, and upper and lower groove paper wheel passes through a pair of linkage gear and links; Cleavage block mainly by support, be arranged on the cutting knife on the support, the cutting knife counterdie relative with cutting knife constitutes, cutting knife is provided with the cutting driver.
Further, above-mentioned stator insulation paper automatic moulding cutting machine, described blowing reel connects with bin is movable, can conveniently unload charging, the coiled strip insulating paper is installed on the blowing reel free to rotate, transmit paper to board discharging direction, blowing outside barrel diameter and coiled strip insulating paper paper web internal diameter adapt and can guarantee that the coiled strip insulating paper forms certain force of strain with the guiding connecting gear in rotating transport process, direction is unlikely to wander off, and the coiled strip insulating paper that the bin cover installs will be transferred into guiding and transmit seat.
Further, above-mentioned stator insulation paper automatic moulding cutting machine, described guiding transmit the pressing plate of seat or supporting plate one of them is respectively equipped with towards the flanging that clamps insulating paper in the both sides along the insulating paper direction of motion at least, the width of flanging and the thickness of insulating paper adapt; The width that is positioned at inner vertically width of inboard both sides flanging and insulating paper is complementary.Pressing plate and supporting plate are equiped with hold-down support for four jiaos, are equiped with hold-down screw on the hold-down support; Pressing plate or supporting plate can play the spacing effect of width to the coiled strip insulating paper that sends from bin towards the right angle flanging that clamps the coiled strip insulating paper, guarantee that coiled strip insulating paper direction of transfer is unlikely to wander off, according to the width of coiled strip insulating paper and the pressing plate and the supporting plate of the replaceable different size of thickness, after selected good pressing plate and pallet size installed and install the coiled strip insulating paper, available hold-down support and the hold-down screw that is installed in four jiaos of pressing plate and supporting plates fixed.Coiled strip insulating paper biography through the guiding connecting gear will be transferred into the punching seat.
Further, above-mentioned stator insulation paper automatic moulding cutting machine, described bracing frame is provided with the punching limiting plate, is provided with the pilot hole that adapts with the punching cutter on the punching limiting plate, and pilot hole has guaranteed the accuracy of punching cutter punching position.Bracing frame is installed in pressing plate and supporting plate side; Punching lower bolster on the bracing frame is positioned at the below of supporting plate, and the punching limiting plate is positioned at the top of pressing plate, and being provided with at the mid portion of pressing plate and supporting plate can be by the hollow-out parts of punching cutter.Configure the operating frequency of punching driver, parameters such as the time that presses down of punching cutter, punching driver drives punching cutter pumps, and just can go out required hole on the coiled strip insulating paper.Can be on board, punching lower bolster below corresponding positions installs a groove or places the chest of dress waste material, has dashed fallen waste material behind the hole and can fall in groove on the board or the chest and be collected.The hole of rushing out is used for the split position of two adjacent insulating papers that mark will be cut.The coiled strip insulating paper of hole punch will be transferred into the embossing seat.
Further, above-mentioned stator insulation paper automatic moulding cutting machine, be equiped with guide rail on the board of the bracing frame bottom of described punching seat, connecting portion at bracing frame and guide rail is provided with chute, is equiped with dog screw in the chute, is equiped with adjusting screw(rod) in the bracing frame side, adjusting screw(rod) is provided with bearing, adjusting screw(rod) is threaded with bearing, is provided with regulating handle in the adjusting screw(rod) outer end, and the inner of adjusting screw(rod) and bracing frame flexibly connect.Drive bracing frame by adjusting screw(rod) and laterally be free to slide on guide rail along chute, thereby reach the distance of regulating adjacent two punching centers, the distance at two punching centers that is to say the width of the required monolithic insulating paper that will be cut moulding.
Further, above-mentioned stator insulation paper automatic moulding cutting machine, the last groove paper wheel and the following groove paper wheel of described embossing seat are a pair of matched molds; Be respectively equipped with buffering elastomer in the gripper shoe on last groove paper wheel wheel shaft top, two ends, buffering elastomer top is provided with pressure and adjusts screw rod, and pressure is adjusted screw rod and is threaded with gripper shoe.Can adjust the amount of force of screw rod by adjusting pressure at two ends according to the thickness of coiled strip insulating paper, adjust the gap of groove paper wheel up and down buffering elastomer.Buffering elastomer can be spring.
Further, above-mentioned stator insulation paper automatic moulding cutting machine, the last groove paper wheel or the following groove paper wheel of described embossing seat are connected with rotary drive mechanism, driving mechanism can be by motor, belt, driven wheel and driven gear are formed, driving mechanism drives last groove paper wheel or the sheave groove paper wheel rotation down that is connected, by being installed in upper and lower groove paper wheel a pair of linkage gear is installed, another groove paper wheel also will rotate by rightabout, so just drives surperficial hole punch and takes turns the good coiled strip insulating paper of matched molds roll extrusion through groove paper up and down and transmit to cleavage block.
Configure the operating frequency of the cutting driver of cleavage block, cutting knife pumps under the driving of cutting driver, position of center line cutting coiled strip insulating paper along hole punch, shape is even like this, no burr, the insulating paper that meets the monolithic moulding of stator needs has come out with regard to manufactured.
Further, above-mentioned stator insulation paper automatic moulding cutting machine is equiped with charging conduit in the cutting knife lower end of cleavage block, and the stator insulation paper of the moulding of well cutting slides into body feed tank through charging conduit and is collected.
Stator insulation paper automatic moulding cutting machine of the present invention, simple in structure, easy to operate, from the punching of raw material, embossing and excision forming machine are finished automatically, not only save operation, save man-hour, promote efficient and output, have also guaranteed the steady quality of insulating paper.
Description of drawings
Specific embodiment in the following accompanying drawing is described in further detail the present invention, but does not constitute any limitation of the invention.
Fig. 1 is the structural representation of a kind of specific embodiment of the present invention;
Fig. 2 is the front decomposition texture schematic diagram of the specific embodiment of the invention;
Fig. 3 is the back side decomposition texture schematic diagram of the specific embodiment of the invention.
Among the figure: board 1, bin 2, blowing reel 2a, guiding transmits seat 3, pressing plate 3a, supporting plate 3b, punching seat 4, press bracing frame 4a, punching driver 4b, punching limiting plate 4c, punching lower bolster 4d, punching cutter 4e, pilot hole 4f, dog screw 4j, guide rail 4h, chute 4i, adjusting screw(rod) 4g, bearing 4k, regulating handle 4l, flower seat 5, last groove paper wheel 5a, following groove paper wheel 5b, linkage gear 5c, gripper shoe 5d, pressure is adjusted screw rod 5e, buffering elastomer 5f, cleavage block 6, support 6a, cutting driver 6b, cutting knife 6c, cutting knife counterdie 6d, charging conduit 7, rotary drive mechanism 8.
The specific embodiment
Consult Fig. 1, Fig. 2, shown in Figure 3, stator insulation paper automatic moulding cutting machine of the present invention comprises board 1, and bin 2, guiding transmission seat 3, punching seat 4, embossing seat 5 and cleavage block 6 are installed on board 1 successively.
Bin 2 is equiped with blowing reel 2a; Guiding transmits seat 3 and is made up of the pressing plate 3a on top and the supporting plate 3b of bottom; Blowing reel 2a and 2 movable connections of bin can conveniently unload charging, and the coiled strip insulating paper is installed on the blowing reel free to rotate, transmits paper to board discharging direction, and blowing reel 2a external diameter and coiled strip insulating paper paper web internal diameter adapt.
Punching seat 4 is made of with the punching lower bolster 4d relative with punching cutter 4e bracing frame 4a, the punching cutter 4e that is installed on the bracing frame 4a, and punching cutter 4e is driven by punching driver 4b and pumps.
Embossing seat 5 is made up of last groove paper wheel 5a, following groove paper wheel 5b that adorns and the gripper shoe 5d that is separately positioned on groove paper wheel 5a, following groove paper wheel 5b both sides upper and lower, following groove paper wheel 5b is connected with rotary drive mechanism 8, rotary drive mechanism 8 is by motor, belt, driven wheel and driven gear are formed, and upper and lower groove paper wheel 5a, 5b are by being installed in a pair of linkage gear 5c interlock of homonymy.
Cleavage block 6 by support 6a, be arranged on the cutting knife 6c on the support 6a, the cutting knife counterdie 6d relative and constitute with cutting knife 6c, cutting knife 6c is driven by cutting driver 6b and pumps, cutting driver 6b is for connecting the cylinder of compressed gas source.
Pressing plate 3a and supporting plate 3b are provided with towards the flanging that clamps insulating paper respectively in the both sides along the insulating paper direction of motion, and the width of pressing plate 3a and supporting plate 3b flanging all adapts with the thickness of insulating paper; It is consistent with the width of insulating paper to be positioned at the inner vertical width of inboard pressing plate 3a both sides flanging.Be equiped with hold-down support 3c for four jiaos at pressing plate 3a and supporting plate 3b, be equiped with hold-down screw 3d on the hold-down support 3c.
The bracing frame 4a of punching seat 4 is provided with punching limiting plate 4c, is provided with the pilot hole 4f that adapts with punching cutter 4e on punching limiting plate 4c, guarantees the accuracy of punching cutter 4e position; Bracing frame 4a is installed in the supporting plate 3b side of pressing plate 3a and bottom; Punching lower bolster 4d on the bracing frame 4a is positioned at the below of supporting plate 3b, and punching limiting plate 4c is positioned at the top of pressing plate 3a, and being provided with at the mid portion of pressing plate 3a and supporting plate 3b can be by the hollow-out parts of punching cutter 4e.
Present embodiment also is equiped with guide rail 4h on the board 1 of bracing frame 4a bottom, be provided with chute 4i at the connecting portion of bracing frame 4a and guide rail 4h, is equiped with dog screw 4j in the chute 4i; Be equiped with adjusting screw(rod) 4g in bracing frame 4a side, adjusting screw(rod) 4g is provided with bearing 4k, and adjusting screw(rod) 4g is threaded with bearing 4k, is provided with regulating handle 4l in adjusting screw(rod) 4g outer end, and the inner of adjusting screw(rod) 4g and bracing frame 4a flexibly connect.
Last groove paper wheel 5a and following groove paper wheel 5b are a pair of matched molds; Be respectively equipped with buffering elastomer 5f in the gripper shoe 5d on last groove paper wheel wheel shaft top, 5a two ends, the buffering elastomer 5f in the present embodiment adopts spring, and buffering elastomer 5f top is provided with pressure and adjusts screw rod 5e, and pressure is adjusted screw rod 5e and is threaded with gripper shoe 5d.
Present embodiment also is provided with charging conduit 7 in cleavage block 6 lower end side.
When the present invention specifically used, the concrete operations mode was as follows:
Unload the blowing reel 2a of installing coiled strip insulating paper on the blanking rack 2, coiled strip insulating paper cover is installed on the blowing reel 2a, the blowing reel 2a that will be set with the coiled strip insulating paper then is installed on the bin 2, width and thickness according to the coiled strip insulating paper, the definite guiding that will use transmits the pressing plate 3a of seat 3 and the size of supporting plate 3b, after selected good pressing plate 3a and supporting plate 3b be placed on the correct position in the hold-down support 3c, width according to the monolithic insulating paper of required excision forming, adjusting is located at the adjusting screw(rod) 4g of bracing frame 4a side, drive bracing frame 4a along chute 4i horizontal move left and right on guide rail 4h, after determining good position, locking is installed in the dog screw 4j in the chute 4i, with the bracing frame 4a of punching seat 4 under the fixed-site on the guide rail 4h.According to the thickness of coiled strip insulating paper, adjust the pressure at groove paper wheel 5a two ends on the embossing seat 5 and adjust screw rod 5e, can adjust the amount of force of buffering elastomer 5f, to adjust the briquetting pressure between groove paper wheel 5a and the following groove paper wheel 5b.
The initiating terminal that is placed on the coiled strip insulating paper on the bin 2 is passed the middle part of guiding transmission seat 3 pressing plate 3a and supporting plate 3b until the paper of groove up and down of embossing seat 5 is taken turns 5a along the stretching of discharging direction, the 5b middle part, the pressure at groove paper wheel 5a two ends is adjusted screw rod 5e in the adjusting, make groove paper wheel 5a up and down, it is suitable that 5b compresses the gap of coiled strip insulating paper, with guiding transmit the pressing plate 3a of seat 3 and supporting plate 3b on hold-down support 3c with hold-down screw 3d locking.
Set the cutting driver 6b operating frequency of the punching driver 4b and the cleavage block 6 of punching seat 4, start the rotary drive mechanism 8 that embossing seat 5 groove paper wheel is connected, the coiled strip insulating paper that is placed on the bin 2 freely rotates along the discharging direction, transmit seat 3 through guiding and be sent to punching seat 4, punching driver 4b drives punching cutter 4e and pumps along pilot hole 4f on the punching limiting plate 4c and position, punching lower bolster 4d hole, the coiled strip insulating paper is carried out punching, the coiled strip insulating paper of hole punch is sent to the paper of the groove up and down wheel 5a of embossing seat 5, between the 5b, the paper of the groove up and down wheel 5a of the embossed seat 5 of coiled strip insulating paper, after the matched molds roll extrusion of 5b, the surface forms certain lines, coiled strip insulating paper after the embossing is sent to cleavage block 6 then, cutting driver 6b drives cutting knife 6c according to the operating frequency that sets in advance and pumps, and cuts along the center of coiled strip insulating paper punching position.Size shape is even like this, no burr, the insulating paper that meets the monolithic moulding of stator needs has come out with regard to manufactured.Cutting knife 6c lower end at cleavage block 6 is equiped with charging conduit 7, and the stator insulation paper of the moulding of well cutting slides into body feed tank through charging conduit 7 and is collected.

Claims (7)

1. a stator insulation paper automatic moulding cutting machine comprises board (1), it is characterized in that, bin (2), guiding transmission seat (3), a punching seat (4), embossing seat (5) and cleavage block (6) are installed on the described board (1) successively; Bin (2) is equiped with blowing reel (2a); Guiding transmits seat (3) and mainly is made up of the pressing plate (3a) on top and the supporting plate (3b) of bottom; Punching seat (4) mainly is made of bracing frame (4a), the punching cutter (4e) and the punching lower bolster (4d) relative with punching cutter (4e) that are installed on the bracing frame (4a), and punching cutter (4e) is provided with punching driver (4b); Embossing seat (5) is mainly by up and down last groove paper wheel (5a), following groove paper wheel of adorning (5b) and the gripper shoe (5d) that is separately positioned on groove paper wheel (5a), following groove paper wheel (5b) both sides being formed, last groove paper wheel (5a) or following groove paper wheel (5b) are connected with rotary drive mechanism (8), and upper and lower groove paper wheel (5a, 5b) is by a pair of linkage gear (5c) interlock; Cleavage block (6) mainly by support (6a), be arranged on the cutting knife (6c) on the support (6a), the cutting knife counterdie (6d) relative with cutting knife (6c) constitutes, cutting knife (6c) is provided with cutting driver (6b).
2. stator insulation paper automatic moulding cutting machine according to claim 1, it is characterized in that, described pressing plate (3a) or supporting plate (3b) one of them is respectively equipped with towards the flanging that clamps insulating paper in the both sides along the insulating paper direction of motion at least, the width of flanging and the thickness of insulating paper adapt; The width that is positioned at inner vertically width of inboard both sides flanging and insulating paper is complementary.
3. stator insulation paper automatic moulding cutting machine according to claim 1 and 2 is characterized in that described pressing plate (3a) and supporting plate (3b) are equiped with hold-down support (3c) for four jiaos, are equiped with hold-down screw (3d) on the hold-down support (3c).
4. stator insulation paper automatic moulding cutting machine according to claim 1 is characterized in that described bracing frame (4a) is provided with punching limiting plate (4c), is provided with the pilot hole (4f) that adapts with punching cutter (4e) on punching limiting plate (4c); Bracing frame (4a) is located at supporting plate (3b) side of pressing plate (3a) and bottom; Punching lower bolster (4d) on the bracing frame (4a) is positioned at the below of supporting plate (3b), and punching limiting plate (4c) is positioned at the top of pressing plate (3a), is provided with hollow-out parts by punching cutter (4e) at the mid portion of pressing plate (3a) and supporting plate (3b).
5. according to claim 1 or 4 described stator insulation paper automatic moulding cutting machines, it is characterized in that, the board (1) of support frame as described above (4a) bottom is provided with guide rail (4h), connecting portion at bracing frame (4a) and guide rail (4h) is provided with chute (4i), is provided with dog screw (4j) in the chute (4i); Be equiped with adjusting screw(rod) (4g) in bracing frame (4a) side, adjusting screw(rod) (4g) is provided with bearing (4k), adjusting screw(rod) (4g) is threaded with bearing (4k), is provided with regulating handle (4l) in adjusting screw(rod) (4g) outer end, and the inner of adjusting screw(rod) (4g) and bracing frame (4a) flexibly connect.
6. stator insulation paper automatic moulding cutting machine according to claim 1, described upward groove paper wheel (5a) and following groove paper wheel (5b) they are a pair of matched molds; Be respectively equipped with buffering elastomer (5f) in the gripper shoe (5b) on last groove paper wheel wheel shaft top, (5a) two ends, buffering elastomer (5f) top is provided with pressure and adjusts screw rod (5e), and pressure is adjusted screw rod (5e) and is threaded with gripper shoe (5b).
7. stator insulation paper automatic moulding cutting machine according to claim 1, described cleavage block (6) lower end side is provided with charging conduit (7).
CN201010516927A 2010-10-21 2010-10-21 Automatic shaping and cutting machine of stator insulation paper Active CN102019631B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102407613A (en) * 2011-10-21 2012-04-11 山东百特电机电器有限公司 Insulation paper forming system
CN102490198A (en) * 2011-12-26 2012-06-13 厦门市弘瀚电子科技有限公司 Full-automatic release paper cutting machine
CN103341940A (en) * 2013-06-21 2013-10-09 苏州市圣玛特电机设备制造有限公司 Stator insulation paper forming device
CN103683748A (en) * 2013-12-05 2014-03-26 常州新区金康精工机械有限公司 Bidirectional forming cutter group of paper inserting machine
CN103840623A (en) * 2013-12-30 2014-06-04 泰信电机(苏州)有限公司 Insulation paper pulling device for paper insertion device
CN107031123A (en) * 2017-05-24 2017-08-11 江苏妙卫纸业有限公司 A kind of embossed household paper processes equipment integrating
CN109494950A (en) * 2018-11-30 2019-03-19 苏州市圣玛特电机设备制造有限公司 A kind of embedding paper equipment of stator

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103302701A (en) * 2013-06-21 2013-09-18 苏州市圣玛特电机设备制造有限公司 Cut-off mechanism for stator insulation paper forming

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GB2388331A (en) * 2002-05-09 2003-11-12 Acco Uk Ltd A punch-shredding machine
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CN201530005U (en) * 2009-11-16 2010-07-21 浙江巨龙自动化设备有限公司 Electric vehicle motor stator automatic insulating paper cutting machine
CN201848895U (en) * 2010-10-21 2011-06-01 广东嘉和微特电机股份有限公司 Automatic forming cutting machine of stator insulation paper

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CN2273647Y (en) * 1996-09-10 1998-02-04 姜静荣 Toy brick like napkin embossing and folding machine
JP2001341097A (en) * 2000-05-31 2001-12-11 Yamaha Fine Technologies Co Ltd Drilling device for roll type sheet
GB2388331A (en) * 2002-05-09 2003-11-12 Acco Uk Ltd A punch-shredding machine
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102407613A (en) * 2011-10-21 2012-04-11 山东百特电机电器有限公司 Insulation paper forming system
CN102407613B (en) * 2011-10-21 2014-04-09 山东百特电机电器有限公司 Insulation paper forming system
CN102490198A (en) * 2011-12-26 2012-06-13 厦门市弘瀚电子科技有限公司 Full-automatic release paper cutting machine
CN103341940A (en) * 2013-06-21 2013-10-09 苏州市圣玛特电机设备制造有限公司 Stator insulation paper forming device
CN103683748A (en) * 2013-12-05 2014-03-26 常州新区金康精工机械有限公司 Bidirectional forming cutter group of paper inserting machine
CN103683748B (en) * 2013-12-05 2016-03-02 常州金康精工机械股份有限公司 Paper-inserting machine Bidirectional molding cutter group
CN103840623A (en) * 2013-12-30 2014-06-04 泰信电机(苏州)有限公司 Insulation paper pulling device for paper insertion device
CN107031123A (en) * 2017-05-24 2017-08-11 江苏妙卫纸业有限公司 A kind of embossed household paper processes equipment integrating
CN109494950A (en) * 2018-11-30 2019-03-19 苏州市圣玛特电机设备制造有限公司 A kind of embedding paper equipment of stator
CN109494950B (en) * 2018-11-30 2024-04-05 苏州市圣玛特电机设备制造有限公司 Paper embedding equipment for stator

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