CN202239208U - Full-automatic filter screen cutting and winding machine - Google Patents
Full-automatic filter screen cutting and winding machine Download PDFInfo
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- CN202239208U CN202239208U CN2011203388966U CN201120338896U CN202239208U CN 202239208 U CN202239208 U CN 202239208U CN 2011203388966 U CN2011203388966 U CN 2011203388966U CN 201120338896 U CN201120338896 U CN 201120338896U CN 202239208 U CN202239208 U CN 202239208U
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- rearmounted
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Abstract
The utility model relates to a full-automatic filter screen cutting and winding machine. Two fixed plates (5) are arranged on a rack (1). Two front upper rollers (7) are three front lower rollers (22) are arranged at the front sections of the two fixed plates. Two rear upper rollers (9) and two rear lower rollers (25) are arranged at the middle sections of the two fixed plates. Transition gears (27) are arranged on a fixed plate on one side and are engaged with the gears of the front lower rollers and the rear lower rollers to enable the rollers to form counter-roller motion for conveying a filter screen. Upper cutters (14) and a lower cutter (28) are arranged at the rear sections of the fixed plates. An upper winding roller (17), a lower winding roller (18) and a movable round winding roller (30) are arranged on a supporting plate (19). By adjusting the relative positions of the round winding roller and the lower winding roller (18), the filter screen passing through the upper winding roller and the lower winding roller can be roundly wound and shaped. The full-automatic filter screen cutting and winding machine has the advantages that the automation level is high, the product quality is good and the potential safety hazards existing in manual operation are avoided.
Description
Technical field:
The utility model relates to a kind of plant equipment, particularly a kind of die-cut volume net forming device of cleaner protecting wire net.
Technical background:
At present, the filter screen manufacturing of cleaner, employing be multiple operation production: at first, in guillotine, filter screen is cut into required size; Then, filter screen is delivered in the net drum, filter screen is curled into the cylindric of required diameter.In process of production, because the manufacturing equipment function singleness, and the per pass operation all need be artificial hand-manipulated, is easy to generate human error; Therefore, exist that production efficiency is low, manufacturing cost is high, the shortcoming of poor product quality.In addition, manual operations has bigger danger, and human injury's accident takes place in process of production easily.
The utility model content:
The purpose of the utility model is exactly for the manual operations that solves the prior art Nakamura Ataru is dangerous greatly, production efficiency is low, manufacturing cost is high, the shortcoming of poor product quality; The automatic cutting volume net forming device of a kind of filter screen that provides; Realized self-feeding processing, the defective that overcome that the production efficiency that exists in the prior art is low, cost is high, poor product quality, danger is prone to accidents.
The technical scheme that the utility model adopts:
A kind of full-automatic cleaner protecting wire net cuts net drum, it is characterized in that comprising following components:
A, frame are provided with workbench above the frame;
B, filter screen clamping mechanism comprise clamping bar and the support that is arranged at the frame both sides, and the two ends of clamping bar are connected in the groove of support;
C, filter screen conveying mechanism mainly comprise:
The both sides of frame are respectively equipped with a fixed head,
Two fixed head leading portions are provided with two preposition top rolls and three preposition lower rolls, and each preposition lower roll one end connects a preposition roller gear down respectively, and each preposition top roll and adjacent preposition lower roll form and be staggered;
Two fixed head stage casings are provided with two rearmounted top rolls and two rearmounted lower rolls; Each rearmounted top roll forms rolling cooperation with corresponding rearmounted lower roll; One end of each rearmounted top roll connects a rearmounted upper roll gear respectively; One end of each rearmounted lower roll connects roller gear under the postposition respectively, and roller gear is meshing with each other under the postposition of rearmounted upper roll gear and correspondence;
The fixed head of one side is provided with one group of four transition gear; Wherein the first two transition gear mesh simultaneously with adjacent two preposition roller gears down respectively, the 3rd transition gear simultaneously with adjacent preposition roller gear and rearmounted lower roll gears engaged down, last transition gear is simultaneously and adjacent two rearmounted lower roll gears engaged;
The opposite side fixed head is provided with the decelerator motor and is connected with a rearmounted lower roll, through the gear and the excessively gear meshing transmission of each roll end, makes each roller form the pair roller motion of synchronous transport filter screen;
D, filter screen punching mechanism mainly comprise:
The inboard of each fixed head 5 back segment is respectively equipped with two blocks and forms guide groove, and a upper cutter that is slidingly matched is set in two guide grooves, and a fixing lower cutter is set between two fixed heads, and lower cutter forms to shear with upper cutter and cooperates;
The both sides of frame one end are respectively equipped with a cylinder; Connect a toggle on the piston rod of each cylinder respectively; One end of each toggle is hinged with an end of upper cutter respectively; Make cylinder drive upper cutter and move up and down, and cooperate with lower cutter formation shearing through toggle;
E, filter screen net drum structure; Mainly comprise: the rear end of each fixed head connects a gripper shoe respectively, and gripper shoe is provided with the last winding up roller and following winding up roller that rolls, and an end of upper and lower winding up roller is respectively equipped with pitch wheel; The input motor 20 that is provided with on the one side gripper shoe is connected with following winding up roller; A movably volume circle roller is set on the gripper shoe in addition,, can makes and rolled up circle through the filter screen of winding up roller up and down and finalize the design through regulating the relative position of volume circle roller and following winding up roller.
On the basis of technique scheme, following further technical scheme can be arranged:
A top board and bottom plate are set respectively between upper cutter and the last winding up roller, are provided with the gap that supplies filter screen to pass through between top board and the bottom plate, so that make the filter screen leveling, to improve the precision of volume net;
The lower cutter upper end is connected with guided plate, gets into cutter location up and down smoothly so that make through the filter screen of carrying;
The end of preposition top roll, rearmounted top roll is connected on the slide block separately, each slide block then with fixed head in the chute that is provided with cooperate, fixed head is provided with screw and cooperates with slide block to regulate the spacing of preposition top roll or rearmounted top roll and following rod;
Connect a travel switch on the fixed head, when song join linkage when rising to highest order with the travel switch collision, travel switch transmission signal is passed to controller, thereby controls die-cut blanking time.
The utility model compared with prior art has following advantage:
The single operation of multiple tracks is incorporated into a table apparatus to be accomplished; Owing to be provided with clamping mechanism, automatic delivering mechanism, automatic cutting mechanism and automatic furling plate round machine structure; After in actual production process, only needing the raw material clamping accomplished just can by a people control separately can realize self-feeding, cut width, die-cut; The moulding of volume circle, the product quality problem of having avoided human error to cause has improved production efficiency; Save manual work, reduced production cost, the most important thing is to overcome the potential safety hazard of artificial auxiliary existence.
Description of drawings:
Fig. 1 is the front view of filter net volume round belting.
Fig. 2 is the A-A cutaway view of Fig. 1.
Fig. 3 is the partial enlarged drawing of I among Fig. 2.
Fig. 4 is the left view of filter net volume round belting.
Fig. 5 is the III partial enlarged drawing of Fig. 4.
Fig. 6 is the H-H cutaway view of Fig. 5.
Fig. 7 is the right view of filter net volume round belting.
The specific embodiment:
The utility model comprises following components: frame, and the filter screen clamping mechanism, the filter screen conveying mechanism, filter screen punching mechanism and net drum structure, below describe respectively:
One, frame 1, and is as shown in Figure 2, and frame 1 left side section is higher than right section, is provided with workbench 1a above frame 1 left side section, and filter screen 4 passes through from workbench 1a.Frame 1 right section both sides are provided with a fixed head 5 respectively.
Two, filter screen clamping mechanism like Fig. 1, shown in Figure 2, comprises clamping bar 3, is connected in the support 2 in frame 1 left side.Filter screen 4 clampings are on clamping bar 3, and the two ends of clamping bar 3 are connected in the groove of left and right sides support 2.
Three, filter screen conveying mechanism,
As shown in Figure 2, be datum line with the workbench between two fixed heads 5, two-layer up and down respectively.
Two fixed heads, 5 leading portion levels are respectively arranged with two preposition top rolls 7 and three preposition lower rolls 22; Each preposition lower roll one end connects a preposition roller gear 22a down respectively; Each preposition top roll and adjacent preposition lower roll form and are staggered; The edge of preposition upper and lower roll is all in the datum line position, carrying filter screen, and filter screen tentatively flattened.
Two fixed heads, 5 stage casing levels are respectively arranged with two rearmounted top rolls 9 and two rearmounted lower rolls 25; Each rearmounted top roll forms rolling cooperation with corresponding rearmounted lower roll; One end of each rearmounted top roll 9 connects a rearmounted upper roll gear 9a respectively; One end of each rearmounted lower roll 25 connects roller gear 25a under the postposition respectively, and roller gear 25a is meshing with each other under the postposition of rearmounted upper roll gear 9a and correspondence;
The fixed head 5 of one side is provided with one group of four transition gear 27; Wherein the first two transition gear mesh simultaneously with adjacent two preposition roller gear 22a down respectively, the 3rd transition gear simultaneously with adjacent preposition roller gear 22a down and rearmounted roller gear 25a down engagement, last transition gear simultaneously with adjacent two postposition under roller gear 25a engagement.
As shown in Figure 1, the decelerator motor 6 that is provided with on the opposite side fixed head 5 is connected with rearmounted lower roll 25, through the gear and the excessively gear meshing transmission of each roll end, makes each roller form the pair roller motion of synchronous transport filter screen.
Like Fig. 4, shown in Figure 7; The bearing at preposition top roll 7 two ends is fixed on first slide block 33, fixed head 5 be provided with chute and first slide block 33 is slidingly matched; Adjusting through bolt moves up and down the preposition top roll 7 of first slide block, 33 drives, to regulate the spacing of preposition up-down rollers.The bearing at rearmounted top roll 9 two ends is fixedly connected with second slide block 34, and the adjusting through bolt moves up and down the rearmounted top roll 9 of second slide block, 34 drives, to regulate the spacing of rearmounted up-down rollers.
Four, filter screen punching mechanism,
Referring to Fig. 1, Fig. 2; The inboard of each fixed head 5 back segment is respectively equipped with two blocks 11 and forms guide groove; A upper cutter that is slidingly matched 14 is set in two guide grooves; On the position below between two fixed heads 5 a fixing lower cutter 28 is set, lower cutter 28 is provided with guided plate 12, and lower cutter 28 forms shearings with upper cutter 14 and cooperates.
The both sides of frame 1 right-hand member are respectively equipped with a cylinder 35; Connect a toggle 13 on the piston rod of each cylinder respectively; One end of each toggle is connected with an end of upper cutter 14 respectively; Make cylinder drive upper cutter 14 and move up and down, and cooperate with lower cutter 28 formation shearings through toggle.
Like Fig. 4, Fig. 5, shown in Figure 6; Toggle 13 be by: U type seat 135 is connected with the piston rod thread of cylinder 35, and crank 134 1 ends and U type seat are 135 hinged, the other end is fixedly connected on the crank axle X, also are connected with another crank 133 on the crank axle X; The other end of crank 133 and connecting rod 132 are hinged; The other end of connecting rod 132 is then hinged with sliding bar 131, and sliding bar 131 is fixedly connected upper cutter 14, and in the chute 501 that fixed head 5 is provided with, moves up and down.
As shown in Figure 7, connect a travel switch 37 on the fixed head 5, when song join linkage when rising to highest order with travel switch 37 collisions, travel switch transmission signal is passed to controller, thereby controls die-cut blanking time.
Five, filter screen net drum structure,
Like Fig. 1, shown in Figure 2; The rear end of each fixed head 5 connects a baffle plate 15 respectively; Connect on 19, two gripper shoes 19 of a gripper shoe on each baffle plate 15 and prolong datum line branch levels, be respectively equipped with last winding up roller 17 and following winding up roller 18 rolling; One end of upper and lower winding up roller is respectively equipped with pitch wheel, and the input motor 20 that is provided with on the side gripper shoe 19 is connected with following winding up roller.A movably volume circle roller 30 is set on the gripper shoe 19 in addition,, can makes and rolled up circle through the filter screen of winding up roller up and down and finalize the design through regulating the relative position of volume circle roller and following winding up roller 18.
Like Fig. 2, shown in Figure 4, the bearing at the two ends of last winding up roller 17 is connected cooperation with the 3rd slide block 36, and the 3rd slide block 36 cooperates with the chute of setting in the gripper shoe 19, regulates the spacing that goes up between winding up roller 17 and the following winding up roller 18 through adjustment screw 31.Like Fig. 1, shown in Figure 7, output motor 20 is connected with following winding up roller 18, through two gears engaged winding up roller 17 and following winding up roller 18 pair rollers is rotated.
Right positions is provided with the chute of inclination in the gripper shoe 19; Be provided with Four-slider 32 in the chute; The bearing at volume net roller 30 two ends is connected cooperation with Four-slider 32, when filter screen 4 ground between two rollers, through adjusting screw(rod) 21; Regulate spacing and angle between volume net roller 30 and the following winding up roller 18, change the size of filter screen volume circular diameter.
Like Fig. 2, shown in Figure 3, a top board 16 and bottom plate 29 are set respectively between upper cutter 14 and the last winding up roller 17, be provided with the gap that supplies filter screen to pass through between top board 16 and the bottom plate 29, two boards cooperates the filter screen 4 after will cutting off to flatten.
Six, the course of work: output decelerator motor 6 and 20 is worked simultaneously, and last delivery roll cooperates one group of travelling gear engaged transmission that filter screen 4 is exported with following delivery roll, and filter screen 4 is cut to required width by stone roller through rearmounted going up between delivery roll 10 and the 5th time delivery roll 26.At this moment, two 35 while of cylinder throw crank linkages 13 lift upper cutter 14, filter screen 4 are passed through and operation forward, press through top board 16 and bottom plate 29 again.When the stroke of single filter screen finishes; Cylinder 35 outside exhausts, toggle 13 upper cutter 14 of leaving behind; Upper cutter 14 cuts off filter screen with lower cutter 28 closures, and at this moment, the filter screen front end of cut-out has moved between winding up roller 17 and the following winding up roller 30; The effect that rolls and roll up round roller 18 along with two rollers is curled into filter screen 4 cylindric.
Claims (5)
1. full-automatic cleaner protecting wire net cuts net drum, it is characterized in that comprising:
A, frame (1) are provided with workbench (1a) above the frame (1);
B, filter screen clamping mechanism: comprise clamping bar (3) and be arranged at the support (2) of frame both sides, the two ends of clamping bar (3) are connected in the groove of support (2);
C, filter screen conveying mechanism mainly comprise:
The both sides of frame (1) are respectively equipped with a fixed head (5),
Two fixed heads (5) leading portion is provided with two preposition top rolls (7) and three preposition lower rolls (22), and each preposition lower roll one end connects a preposition roller gear (22a) down respectively, and each preposition top roll and adjacent preposition lower roll form and be staggered;
Two fixed heads (5) stage casing is provided with two rearmounted top rolls (9) and two rearmounted lower rolls (25); Each rearmounted top roll forms rolling cooperation with corresponding rearmounted lower roll; One end of each rearmounted top roll (9) connects a rearmounted upper roll gear (9a) respectively; One end of each rearmounted lower roll (25) connects roller gear (25a) under the postposition respectively, and roller gear (25a) is meshing with each other under the postposition of rearmounted upper roll gear (9a) and correspondence;
The fixed head of one side (5) is provided with one group four transition gears (27); Wherein the first two transition gear mesh simultaneously with adjacent two preposition roller gears (22a) down respectively, the 3rd transition gear simultaneously with adjacent preposition roller gear (22a) down and the engagement of rearmounted roller gear (25a) down, roller gear (25a) meshes under last transition gear while and adjacent two postposition;
Opposite side fixed head (5) is provided with decelerator motor (6) and is connected with rearmounted lower roll (25), through the gear and the excessively gear meshing transmission of each roll end, makes each roller form the pair roller motion of conveying filter screen;
D, filter screen punching mechanism mainly comprise:
The inboard of each fixed head (5) back segment is respectively equipped with two blocks (11) and forms guide groove; A upper cutter that is slidingly matched (14) is set in two guide grooves; A fixing lower cutter (28) is set between two fixed heads (5), and lower cutter (28) forms to shear with upper cutter (14) and cooperates;
The both sides of frame 1 one ends are respectively equipped with a cylinder (35); Connect a toggle (13) on the piston rod of each cylinder respectively; One end of each toggle is connected with an end of upper cutter (14) respectively; Make cylinder pass through toggle drive upper cutter (14) and move up and down, and cooperate with lower cutter (28) formation shearing;
E, filter screen net drum structure; Mainly comprise: the rear end of each fixed head (5) connects a gripper shoe (19) respectively; Gripper shoe (19) is provided with a pair of last winding up roller (17) and following winding up roller (18) to rolling; One end of upper and lower winding up roller is respectively equipped with pitch wheel, and a side gripper shoe (19) goes up the input motor (20) that is provided with and is connected with following winding up roller, and a movably volume circle roller (30) is set on the gripper shoe (19) in addition; Through regulating the relative position of volume circle roller and following winding up roller (18), can make and rolled up circle through the filter screen of winding up roller up and down and finalize the design.
2. full-automatic cleaner protecting wire net according to claim 1 cuts net drum; It is characterized in that: a top board (16) and bottom plate (29) are set respectively between upper cutter (14) and the last winding up roller (17), are provided with the gap that supplies filter screen to pass through between top board (16) and the bottom plate (29).
3. full-automatic cleaner protecting wire net according to claim 1 cuts net drum, it is characterized in that: lower cutter (28) upper end is connected with guided plate (12).
4. full-automatic cleaner protecting wire net according to claim 1 cuts net drum; It is characterized in that: the end of preposition top roll, rearmounted top roll is connected on the slide block separately; Each slide block then cooperates with the chute of setting in the fixed head (5), and fixed head (5) is provided with screw and cooperates with slide block to regulate the spacing of preposition top roll or rearmounted top roll and following rod.
5. full-automatic cleaner protecting wire net according to claim 1 cuts net drum; It is characterized in that: fixed head (5) is gone up and is connected a travel switch (37); When song is joined linkage when rising to highest order and travel switch (37) collision; Travel switch sends signal and is passed to controller, thereby controls die-cut blanking time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203388966U CN202239208U (en) | 2011-09-10 | 2011-09-10 | Full-automatic filter screen cutting and winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203388966U CN202239208U (en) | 2011-09-10 | 2011-09-10 | Full-automatic filter screen cutting and winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202239208U true CN202239208U (en) | 2012-05-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203388966U Expired - Fee Related CN202239208U (en) | 2011-09-10 | 2011-09-10 | Full-automatic filter screen cutting and winding machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN202239208U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102397938A (en) * | 2011-09-10 | 2012-04-04 | 蚌埠银丰滤清器科技有限公司 | Cutting and reeling machine for protecting wire net of full-automatic filter |
| CN107363558A (en) * | 2017-08-14 | 2017-11-21 | 丹阳市常盛机械有限公司 | Automobile filter net drum |
| CN107414162A (en) * | 2017-08-14 | 2017-12-01 | 丹阳市常盛机械有限公司 | The cutter device of automobile filter net drum |
| CN109954777A (en) * | 2017-12-25 | 2019-07-02 | 大连北方互感器集团有限公司 | Wire netting crimping machine |
| KR20230010348A (en) * | 2021-07-12 | 2023-01-19 | (주)아이피엔 | Apparatus for rolling filter |
-
2011
- 2011-09-10 CN CN2011203388966U patent/CN202239208U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102397938A (en) * | 2011-09-10 | 2012-04-04 | 蚌埠银丰滤清器科技有限公司 | Cutting and reeling machine for protecting wire net of full-automatic filter |
| CN102397938B (en) * | 2011-09-10 | 2014-04-23 | 蚌埠银丰滤清器科技有限公司 | Cutting and reeling machine for protecting wire net of full-automatic filter |
| CN107363558A (en) * | 2017-08-14 | 2017-11-21 | 丹阳市常盛机械有限公司 | Automobile filter net drum |
| CN107414162A (en) * | 2017-08-14 | 2017-12-01 | 丹阳市常盛机械有限公司 | The cutter device of automobile filter net drum |
| CN109954777A (en) * | 2017-12-25 | 2019-07-02 | 大连北方互感器集团有限公司 | Wire netting crimping machine |
| CN109954777B (en) * | 2017-12-25 | 2023-07-25 | 大连北方互感器集团有限公司 | Wire netting hemming machine |
| KR20230010348A (en) * | 2021-07-12 | 2023-01-19 | (주)아이피엔 | Apparatus for rolling filter |
| KR102519416B1 (en) | 2021-07-12 | 2023-04-11 | (주)아이피엔 | Apparatus for rolling filter |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Cutting and reeling machine for protecting wire net of full-automatic filter Effective date of registration: 20140117 Granted publication date: 20120530 Pledgee: Bengbu high tech SME financing Company Limited by Guarantee Pledgor: Bengbu Yinfeng Filter Technology Co., Ltd. Registration number: 2014990000045 |
|
| PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20150910 |
|
| EXPY | Termination of patent right or utility model |