CN204089533U - Fan stator paper-inserting machine - Google Patents
Fan stator paper-inserting machine Download PDFInfo
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- CN204089533U CN204089533U CN201420461094.8U CN201420461094U CN204089533U CN 204089533 U CN204089533 U CN 204089533U CN 201420461094 U CN201420461094 U CN 201420461094U CN 204089533 U CN204089533 U CN 204089533U
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- paper
- stator
- shaping
- frame
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- 239000000969 carriers Substances 0.000 claims abstract description 21
- 238000007493 shaping process Methods 0.000 claims description 65
- 230000005540 biological transmission Effects 0.000 claims description 15
- 240000006028 Sambucus nigra Species 0.000 claims description 10
- 230000001105 regulatory Effects 0.000 claims description 8
- 230000000875 corresponding Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000002093 peripheral Effects 0.000 abstract description 3
- 238000000034 methods Methods 0.000 description 4
- 230000003247 decreasing Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000010586 diagrams Methods 0.000 description 1
- 238000005516 engineering processes Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
Abstract
Description
Technical field
The utility model belongs to field of motor production equipment, particularly a kind of paper-inserting machine for fan stator, and especially a kind of stator slot is positioned at the stator paper-inserting machine of the fan stator on stator outer peripheral face.
Background technology
Insulating paper is applied on motor stator because of the insulation property of its excellence and stronger mechanical performance widely.Fan stator due to the particularity of its volume and structure, in the fit on difficulty particularly of insulating paper.
First, because the volume of fan stator is comparatively large, and heavier-weight, on existing paper-inserting machine, load carrier cannot be fixed fan stator, need special auxiliary clamp is installed, adds additional the input of equipment, simultaneously special auxiliary clamp when being fixed fan stator, in installation process, workman needs manually to lift stator for a long time, the labour intensity causing personnel is comparatively large, and due to fan stator heavier, easily occur falling the security incident injuring people by a crashing object.
Secondly, the external diameter of the stator of existing common paper-inserting machine is general all within 200mm, for some large diameter stators, common paper-inserting machine cannot complete slotting paper operation, in prior art, general large diameter stator is all by manually carrying out slotting paper, and the artificial efficiency comparison inserting paper is low, and the quality of slotting paper and precision exist inhomogeneities, affect the quality of follow-up wiring, thus the electric property of stator is had an impact.
Moreover, the stator slot of common stator is positioned on the inwall of the through hole of stator, and the stator slot of fan stator is positioned on the outer peripheral face of stator, increase the working diameter of paper-inserting machine on the one hand, on the other hand because stator slot is positioned at the surface of stator, common cylindrical clamp system cannot be fixedly clamped to stator.
Summary of the invention
The utility model is for the deficiencies in the prior art; the utility model devises and is a kind ofly applicable to the fan stator paper-inserting machine that fan stator inserts paper; the utility model has stator load carrier; can carry fan stator; lift without the need to carrying out or manually lift operation; on the one hand the stator slot on the surface of fan stator is protected, reduce the labour intensity of workman on the other hand.
The utility model is achieved through the following technical solutions:
Fan stator paper-inserting machine, it comprises frame, central rack is provided with paper advance mechanism, the frame of paper advance mechanism end is provided with shaping mechanism, frame on the right side of shaping mechanism is provided with indexing mechanism, frame on the left of shaping mechanism is provided with driving paper advance mechanism, the power set of shaping mechanism and connecting power device and driving paper advance mechanism, the transmission mechanism of shaping mechanism, the frame on the right side of described indexing mechanism is provided with stator load carrier, described stator load carrier comprises being arranged in frame and is provided with guide rail, guide rail is provided with sliding seat, sliding seat is connected with stator load bearing seat, the top of described stator load bearing seat is provided with circular arc carrying cavity, uniformly vertically bearing roller is provided with in carrying cavity.
Described indexing mechanism comprises the mould seat be fixed in frame, the middle part of mould seat is provided with a through hole, the mould seat at the edge of through hole is provided with counterbore, also comprise a mold gear dish, one side of mold gear dish is provided with spacing annulus, the side face of spacing annulus coordinates with the side face of the multiple bearings arranged in counterbore, the side face of mold gear dish is provided with driving cog, mold gear dish also offers the slotting paper hole corresponding with fan stator groove, mould seat is provided with mould cover mold gear dish being carried out to 0-protection, and the indexing motor be arranged on mould seat, indexing motor is connected by the driving cog of gear with mold gear dish.
Described power set comprise the drive motors being arranged on frame side, and drive motors multi output gear box, multi output gear box is connected with paper advance mechanism, shaping mechanism.
Transmission mechanism comprises the first driving mechanism that machine mechanism is sent in the driving be connected with power set, and the second driving mechanism driving shaping institution staff is connected with power set, the first described driving mechanism comprises the main rotary shaft be connected with power set, final drive shaft is provided with paper feeding driving wheel, frame is provided with the paper feeding driven pulley coordinated with paper feeding driving wheel, paper feeding driven pulley is provided with eccentric joint pin, eccentric joint pin is connected with paper feeding connecting rod, described paper advance mechanism is provided with paper feeding adjusting rod, paper feeding adjusting rod offers the paper feeding regulating tank of strip, adjusting slider is provided with in paper feeding regulating tank, paper feeding adjusting rod is provided with the adjusting screw(rod) of the adjusting slider position of adjustment, the lower end of paper feeding connecting rod is connected with adjusting slider, the second described driving mechanism comprises the synchronizing wheel be connected with power set, synchronizing wheel is connected with cut paper drive, on cut paper drive, eccentric setting has rocking bar, also comprise and be connected to frame and upload lever, the upper end of drive link is connected with shaping mechanism by drive block, the lower end of drive link is connected with joint element for bar, also comprise the V-type connecting rod be connected in frame, one end of V-type connecting rod is connected with one end of joint element for bar, the other end of V-type connecting rod is connected with shaping mechanism by adjusting rod.
Described shaping mechanism comprises sends paper shaping mechanism molded for insulating paper and by the insulating paper after shaping into the pulling mechanism of paper in fan stator groove, described paper shaping mechanism comprises the die holder be arranged in frame, die holder is provided with guide pillar, guide pillar is provided with the tool rest that can slide, upper surface that is vertical and tool rest is provided with forming cutter, the left side of forming cutter is provided with the upper cutter cut off by insulating paper, described die holder is also provided with shaping mould, forming cutter coordinates with shaping mould, the left surface of described shaping mould is provided with lower cutter, upper cutter coordinates with lower cutter, described pulling mechanism of paper comprises the guide rod be arranged in frame, guide rod is provided with sliding shoe, sliding shoe is provided with push rod, gathering sill is provided with in the die cavity of shaping mould, push rod coordinates with gathering sill.
Described frame is also provided with location Push-unloading scraper fan stator being positioned and assists mould unloading, described location Push-unloading scraper comprises the support axillare be fixed in frame, described support axillare is provided with the strut fixed block of one group of coaxial line, strut fixed block is provided with through hole, the strut that can slide is provided with in through hole, the leading portion of strut is provided with the sleeve coordinated with bore of stator, described support axillare is provided with and is symmetrically arranged with cylinder block, cylinder block is provided with driving cylinder, the output of cylinder is driven to be connected with cylinder push pedal, cylinder push pedal is fixed on strut.
In sum, the utility model has following beneficial effect:
1, the utility model devises a kind of load carrier of fan stator, can carry fan stator and protect, load carrier can in the enterprising line slip of frame on the one hand, when load carrier is positioned at the end of frame, being convenient to staff is placed on load carrier by work, by when fan stator is connected with indexing mechanism, carrying platform can move, also be convenient to staff handle, on the other hand, the bearing roller that load carrier is arranged and fan stator surface form a linear contact lay, and be a rolling between bearing roller and fan stator, effectively reduce carrying platform wearing and tearing to fan stator when fan stator rotates, ensure that the quality on the surface of fan stator, the rotary resistance of fan stator can be reduced simultaneously, reduce the actuating force requirement of indexing mechanism, namely the cost of indexing mechanism is also reduced.
2, the utility model has location Push-unloading scraper, location is pushed away line mechanism and is connected with the endoporus of fan stator by sleeve, axial location is carried out to fan stator, ensure that the location progress between fan stator and mold gear dish, be convenient to carrying out smoothly of slotting paper action, in addition because the edge of insulating paper is provided with flanging, after slotting paper operation completes, exist between the edge of insulating paper and mold gear dish and interfere, fan stator is caused to be difficult to be separated with mold gear dish, existing is all be separated with mold gear dish by stator by stay cord, such operation may cause toppling of stator, there is potential safety hazard, simultaneously stator topple in process, stator receives External Force Acting, may deform, stator is caused to scrap, have impact on production cost.
3, insulating paper mould of the present utility model and upper cutter and the integrated setting of lower cutter, a power drive is adopted to complete the cut-out of insulating paper and shaping, effectively reduce the volume of shaping mechanism and shut-off mechanism, be convenient to processing, reduce equipment cost, only need a power drive simultaneously, also simplified the complexity of the driving mechanism of whole equipment, be convenient to processing and manufacturing.
4, the utility model transmission mechanism can drive paper advance mechanism and shaping mechanism simultaneously, and the multipurpose achieving power exports, and has simplified transmission mechanism, has decreased and transmission device unnecessary outward, reduced the production cost of transmission mechanism.
Accompanying drawing explanation
By the detailed description below in conjunction with accompanying drawing, aforesaid and other object, the feature and advantage of the utility model will become apparent.Wherein:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation after the utility model removes part closure;
Fig. 3 is the schematic diagram of paper advance mechanism and shaping mechanism;
Fig. 4 is the structural representation of shaping mould;
Fig. 5 is the structural representation of indexing mechanism;
Fig. 6 be Fig. 5 A-A to cutaway view;
Fig. 7 is end view of the present utility model;
Fig. 8 be Fig. 7 B-B to cutaway view;
Fig. 9 is schematic perspective view of the present utility model;
In figure, 1 is frame, 2 is bin, 3 is stator, 4 is stator load bearing seat, 5 is sliding seat, 6 is guide rail, 7 is drive motors, 71 is multi output gear box, 81 is indexing motor, 82 is mould seat, 821 is counterbore, 822 is bearing, 83 is mold gear dish, 831 is locating piece, 84 is latch segment, 85 is gear, 86 is mould cover, 9 is paper advance mechanism, 10 is paper shaping mechanism, 11 is push rod, 110 is guide rod, 111 is sliding shoe, 121 is drive block, 122 is rocking bar, 123 is drive link, 124 is joint element for bar, 125 is V-type connecting rod, 126 is adjusting rod, 131 is strut, 132 for driving cylinder, 133 is strut fixed block, 134 is sleeve, 135 is cylinder push pedal, 101 is shaping mould, 102 is lower cutter, 103 is upper cutter, 104 is tool rest, 105 is guide rod, 106 is die holder, 107 is forming cutter, 14 is final drive shaft, 141 is paper feeding driving wheel, 142 is paper feeding driven pulley, 143 is paper feeding connecting rod, 144 is adjusting slider, 145 is paper feeding adjusting rod, 146 is adjusting screw(rod), 147 is paper feeding regulating tank.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described further.
Fan stator paper-inserting machine as shown in Figures 1 to 9, it comprises frame 1, paper advance mechanism 9 is provided with in the middle part of frame 1, the frame being positioned at the side of paper advance mechanism is provided with insulating paper placement mechanism, insulating paper enters paper advance mechanism, paper advance mechanism carries out flanging to the edge of insulating paper, and the insulating paper after shaping is sent in shaping mechanism, paper advance mechanism is the conventional paper advance mechanism of this area, therefore do not describe in detail in the application, the frame of paper advance mechanism 9 end is provided with shaping mechanism, frame on the right side of shaping mechanism is provided with indexing mechanism, frame on the left of shaping mechanism is provided with driving paper advance mechanism, the power set of shaping mechanism and connecting power device and driving paper advance mechanism, the transmission mechanism of shaping mechanism, the frame on the right side of described indexing mechanism is provided with stator load carrier, described stator load carrier comprises being arranged in frame and is provided with guide rail 6, guide rail 6 is provided with sliding seat 5, sliding seat 5 is connected with stator load bearing seat 4, the top of described stator load bearing seat 4 is provided with circular arc carrying cavity, uniformly vertically bearing roller 41 is provided with in carrying cavity, first, circular arc carrying cavity on stator load bearing seat is identical with the radius of stator, ensure the positioning precision of stator, the bearing roller simultaneously arranged in carrying cavity can reduce the friction in stator rotation process and between stator load bearing seat, ensure the surface quality of stator.
Indexing mechanism as shown in Figure 5 and Figure 6, comprise the mould seat 82 be fixed in frame, the middle part of mould seat 82 is provided with a through hole, the mould seat at the edge of through hole is provided with counterbore 821, also comprise a mold gear dish 83, one side of mold gear dish 83 is provided with spacing annulus 8311, the side face of spacing annulus 8311 coordinates with the side face of the multiple bearings 822 arranged in counterbore, the side face of mold gear dish 83 is provided with driving cog, mold gear dish 83 also offers the slotting paper hole corresponding with fan stator groove, mould seat 82 is provided with the mould cover 86 that mold gear dish 83 is protected, and the indexing motor 81 be arranged on mould seat, indexing motor 81 is connected with the driving cog of mold gear dish 83 by gear 85, indexing motor is rotated by gear drive mold gear dish, mold gear dish rotates and realizes calibration, the bearing that the utility model increases in addition can reduce the frictional force between mold gear dish and mould seat, be conducive to the long-time use of indexing mechanism.
Described power set comprise the drive motors 7 being arranged on frame side, drive motors 7 is connected with multi output gear box 71, multi output gear box has multiple delivery outlet, multi output gear box is connected with paper advance mechanism, shaping mechanism, namely the utility model drives multiple motor unit by single drive motors, eliminate multiple power unit, reduce the manufacturing cost of complete machine.
Transmission mechanism as shown in Figure 8, transmission mechanism comprises the first driving mechanism that machine mechanism is sent in the driving be connected with power set, and the second driving mechanism driving shaping institution staff is connected with power set, the first described driving mechanism comprises the main rotary shaft 14 be connected with power set, final drive shaft 14 is provided with paper feeding driving wheel 141, frame 1 is provided with the paper feeding driven pulley 142 coordinated with paper feeding driving wheel, paper feeding driven pulley 142 is provided with eccentric joint pin, eccentric joint pin is connected with paper feeding connecting rod 143, described paper advance mechanism is provided with paper feeding adjusting rod 145, paper feeding adjusting rod 145 offers the paper feeding regulating tank 147 of strip, adjusting slider 144 is provided with in paper feeding regulating tank 147, paper feeding adjusting rod 145 is provided with the adjusting screw(rod) 146 of the adjusting slider position of adjustment, the lower end of paper feeding connecting rod 143 is connected with adjusting slider 144, driven by the first driving mechanism herein and send machine mechanism, simultaneously can also according to the needs of paper feeding length, the position of adjusting slider is regulated to adjust the paper feeding length sending machine mechanism by adjusting screw(rod), meet the slotting paper requirement of the stator of different grooved, the second described driving mechanism comprises the synchronizing wheel 120 be connected with power set, synchronizing wheel 120 is connected with cut paper drive, on cut paper drive, eccentric setting has rocking bar, also comprise the drive link 123 be connected in frame, the upper end of drive link 123 is connected with shaping mechanism by drive block 121, the lower end of drive link 123 is connected with joint element for bar 124, also comprise the V-type connecting rod 125 be connected in frame, one end of V-type connecting rod 125 is connected with one end of joint element for bar 124, and the other end of V-type connecting rod 125 is connected with shaping mechanism by adjusting rod 126.
Described shaping mechanism comprises sends paper shaping mechanism 10 molded for insulating paper and by the insulating paper after shaping into the pulling mechanism of paper in fan stator groove, described paper shaping mechanism comprises the die holder 106 be arranged in frame 1, die holder 106 is provided with guide pillar 105, guide pillar 105 is provided with the tool rest 104 that can slide, upper surface that is vertical and tool rest is provided with forming cutter 107, the tool rest in the left side of forming cutter 107 is provided with the upper cutter 103 cut off by insulating paper, described die holder 106 is also provided with shaping mould 101, forming cutter 107 coordinates with shaping mould 101, the left surface of described shaping mould is provided with lower cutter 102, upper cutter 103 coordinates with lower cutter 102, described pulling mechanism of paper comprises the guide rod 110 be arranged in frame 1, guide rod 110 is provided with sliding shoe 111, sliding shoe 111 is provided with push rod 11, gathering sill is provided with in the die cavity of shaping mould 101, push rod coordinates with gathering sill, the utility model is moved by sliding shoe and promotes the movable of push rod, insulating paper after push rod promotion is shaping slides, insulating paper after shaping is sent in the stator slot of stator.
Described frame is also provided with location Push-unloading scraper fan stator being positioned and assists mould unloading, described location Push-unloading scraper comprises the support axillare 136 be fixed in frame, described support axillare 136 is provided with the strut fixed block 133 of one group of coaxial line, strut fixed block 133 is provided with through hole, the strut 131 that can slide is provided with in through hole, the leading portion of strut 131 is provided with the sleeve 134 coordinated with bore of stator, described support axillare 136 is provided with and is symmetrically arranged with cylinder block, cylinder block is provided with and drives cylinder 132, the output of cylinder 132 is driven to be connected with cylinder push pedal 135, cylinder push pedal 135 is fixed on strut, the location Push-unloading scraper arranged is on the one hand for ensureing the positioning precision of stator, be convenient to normally carrying out of slotting paper operation.On the other hand can after slotting paper completes, drive cylinder action, promotion strut moves forward, the afterbody of insulating paper is released from mold gear dish, thus realize being separated of stator and mold gear dish, be convenient for people to stator to take off, overcome in prior art, the insulating paper of stator is stuck on index dial, takes off the problem of difficulty.
In sum, the utility model has following beneficial effect:
1, the utility model devises a kind of load carrier of fan stator, can carry fan stator and protect, load carrier can in the enterprising line slip of frame on the one hand, when load carrier is positioned at the end of frame, being convenient to staff is placed on load carrier by work, by when fan stator is connected with indexing mechanism, carrying platform can move, also be convenient to staff handle, on the other hand, the bearing roller that load carrier is arranged and fan stator surface form a linear contact lay, and be a rolling between bearing roller and fan stator, effectively reduce carrying platform wearing and tearing to fan stator when fan stator rotates, ensure that the quality on the surface of fan stator, the rotary resistance of fan stator can be reduced simultaneously, reduce the actuating force requirement of indexing mechanism, namely the cost of indexing mechanism is also reduced.
2, the utility model has location Push-unloading scraper, location is pushed away line mechanism and is connected with the endoporus of fan stator by sleeve, axial location is carried out to fan stator, ensure that the location progress between fan stator and mold gear dish, be convenient to carrying out smoothly of slotting paper action, in addition because the edge of insulating paper is provided with flanging, after slotting paper operation completes, exist between the edge of insulating paper and mold gear dish and interfere, fan stator is caused to be difficult to be separated with mold gear dish, existing is all be separated with mold gear dish by stator by stay cord, such operation may cause toppling of stator, there is potential safety hazard, simultaneously stator topple in process, stator receives External Force Acting, may deform, stator is caused to scrap, have impact on production cost.
3, insulating paper mould of the present utility model and upper cutter and the integrated setting of lower cutter, a power drive is adopted to complete the cut-out of insulating paper and shaping, effectively reduce the volume of shaping mechanism and shut-off mechanism, be convenient to processing, reduce equipment cost, only need a power drive simultaneously, also simplified the complexity of the driving mechanism of whole equipment, be convenient to processing and manufacturing.
4, the utility model transmission mechanism can drive paper advance mechanism and shaping mechanism simultaneously, and the multipurpose achieving power exports, and has simplified transmission mechanism, has decreased and transmission device unnecessary outward, reduced the production cost of transmission mechanism.
The utility model is not limited to described embodiment; those skilled in the art is not departing from spirit of the present utility model namely openly in scope; still can do some revise or change, therefore the scope that rights protection scope of the present utility model limits with claims is as the criterion.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420461094.8U CN204089533U (en) | 2014-08-14 | 2014-08-14 | Fan stator paper-inserting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420461094.8U CN204089533U (en) | 2014-08-14 | 2014-08-14 | Fan stator paper-inserting machine |
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| Publication Number | Publication Date |
|---|---|
| CN204089533U true CN204089533U (en) | 2015-01-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420461094.8U CN204089533U (en) | 2014-08-14 | 2014-08-14 | Fan stator paper-inserting machine |
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| CN (1) | CN204089533U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104158360A (en) * | 2014-08-14 | 2014-11-19 | 常州金康精工机械股份有限公司 | Fan stator paper inserting machine |
| CN105024477A (en) * | 2015-05-11 | 2015-11-04 | 宁波奥捷工业自动化有限公司 | Motor positioning stably-clamping and rotating mechanism for insulating paper inserter |
| CN105048732A (en) * | 2015-05-11 | 2015-11-11 | 宁波奥捷工业自动化有限公司 | Paper rapidly inserting machine |
| CN105262291A (en) * | 2015-10-08 | 2016-01-20 | 苏州市圣玛特电机设备制造有限公司 | Paper feeding flanging assembly of paper insertion machine |
-
2014
- 2014-08-14 CN CN201420461094.8U patent/CN204089533U/en not_active IP Right Cessation
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104158360A (en) * | 2014-08-14 | 2014-11-19 | 常州金康精工机械股份有限公司 | Fan stator paper inserting machine |
| CN104158360B (en) * | 2014-08-14 | 2017-04-05 | 常州金康精工机械股份有限公司 | Fan stator paper-inserting machine |
| CN105024477A (en) * | 2015-05-11 | 2015-11-04 | 宁波奥捷工业自动化有限公司 | Motor positioning stably-clamping and rotating mechanism for insulating paper inserter |
| CN105048732A (en) * | 2015-05-11 | 2015-11-11 | 宁波奥捷工业自动化有限公司 | Paper rapidly inserting machine |
| CN105262291A (en) * | 2015-10-08 | 2016-01-20 | 苏州市圣玛特电机设备制造有限公司 | Paper feeding flanging assembly of paper insertion machine |
| CN105262291B (en) * | 2015-10-08 | 2018-04-17 | 苏州市圣玛特电机设备制造有限公司 | A kind of paper-inserting machine paper feeding flanging component |
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| GR01 | Patent grant | ||
| C14 | Grant of patent or utility model | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150107 Effective date of abandoning: 20170405 |
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| AV01 | Patent right actively abandoned |