CN109486256A - 一种家居板材变音涂料及其生产工艺以及变音家居板材 - Google Patents
一种家居板材变音涂料及其生产工艺以及变音家居板材 Download PDFInfo
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Abstract
本发明公开了一种家居板材变音涂料及其生产工艺以及变音家居板材。其成分质量组成为:醋酸乙烯酯1.5%‑1.8%,二氧化钛2%‑4%,丙酸铈0.8%‑1.1%,硅藻土3%‑5%,蒙脱土4%‑9%,乙烯酸羟丁酯3%‑5%,多孔淀粉10%‑16%,聚丙烯5%‑10%,聚氨酯2.5%‑6%,玻璃纤维8%‑10%,丙烯酸乳液5%‑8%,海泡石粉2%‑3%,丙二醇甲醚醋酸酯1%‑2%,乙醇4%‑5%,余量为环氧树脂。通过上述原料及工艺生产的变音涂料,凝固后内部存在许多肉眼看不到的气泡,同时涂料非硬性,在涂抹后可以在物体砸到家具时通过空气及缓冲,使得碰撞声音音调变低,避免使用者被惊吓。通过变音层设计,可以将空气振动通过不规则表面无规律散射,以此来达到降低声音的作用。通过加热设计,可以加热家居,特别是在作为桌子、凳子时提高舒适度。
Description
技术领域
本发明涉及家居板材领域,尤其涉及一种家居板材变音涂料及其生产工艺以及变音家居板材。
背景技术
家居板材是家具生产中重要的原材料之一。现在流行的家居板材虽然材质不尽相同,但是整体结构单一。在实际使用中,当搁置于家具上的物品倾倒时,与家居碰撞会发出巨大的声响,影响使用感受。
发明内容
为了解决上述技术问题,本发明的目的在于提供一种家居板材变音涂料及其生产工艺以及变音家居板材。
为了实现上述目的,本发明所采用的技术方案为:一种家居板材变音涂料,其成分质量组成为:醋酸乙烯酯1.5%-1.8%,二氧化钛2%-4%,丙酸铈0.8%-1.1%,硅藻土3%-5%,蒙脱土4%-9%,乙烯酸羟丁酯3%-5%,多孔淀粉10%-16%,聚丙烯5%-10%,聚氨酯2.5%-6%,玻璃纤维8%-10%,丙烯酸乳液5%-8%,海泡石粉2%-3%,丙二醇甲醚醋酸酯1%-2%,乙醇4%-5%,余量为环氧树脂。
一种生产上述家居板材变音涂料的生产工艺,包括以下步骤:
S01在混合器中依次加入醋酸乙烯酯、二氧化钛、丙酸铈、丙烯酸乳液,搅拌均匀,转速为280转/分,搅拌15-20分钟,得到混合溶液;
S02在混合溶液中依次加入硅藻土、蒙脱土、海泡石粉,搅拌均匀;
S03将S03中得到的混合溶液通过磨砂机研磨至粒度为30微米以内,将研磨后混合溶液返回混合器;
S04在混合溶液中加入玻璃纤维、乙烯酸羟丁酯、多孔淀粉、聚丙烯、聚氨酯、丙二醇甲醚醋酸酯、环氧树脂、乙醇,搅拌均匀,转速为360转/分,搅拌时间10-15分钟;
S05消泡搅拌,转速为30转/分,搅拌时间5分钟;
S06过滤除去粗颗粒和杂质。
通过上述原料及工艺生产的变音涂料,凝固后内部存在许多肉眼看不到的气泡,同时涂料非硬性,在涂抹后可以在物体砸到家具时通过空气及缓冲,使得碰撞声音音调变低,避免使用者被惊吓。
一种变音家居板材,包括上板面、变音夹层、下板面,所述上板面、下板面表面设置有变音涂料层,所述变音涂料层所涂的涂料为前述的家居板材变音涂料。
进一步的,所述变音夹层与上板面、下板面之间留有空隙,所述变音夹层表面为凹凸表面。
通过上述设计,可以将空气振动通过不规则表面无规律散射,以此来达到降低声音的作用。
进一步的,所述变音夹层内部含有空洞结构。
通过上述设计,可以进一步将空气振动进行无规律散射,进一步降低声音。
进一步的,所述变音夹层与上板面、下板面之间设置有防蛀虫药。
通过上述设计,可以避免虫蛀。
进一步的,所述变音夹层与上板面之间设置有加热装置。
通过上述设计,可以加热家居,特别是在作为桌子、凳子时提高舒适度。
进一步的,所述加热装置为电热丝。
与现有技术相比,本发明的优点在于:通过上述原料及工艺生产的变音涂料,凝固后内部存在许多肉眼看不到的气泡,同时涂料非硬性,在涂抹后可以在物体砸到家具时通过空气及缓冲,使得碰撞声音音调变低,避免使用者被惊吓。通过变音层设计,可以将空气振动通过不规则表面无规律散射,以此来达到降低声音的作用。通过加热设计,可以加热家居,特别是在作为桌子、凳子时提高舒适度。
附图说明
图1为本发明实施例的结构示意图。
具体实施方式
以下通过实施例对本发明作进一步详细描述。
实施例一
本发明所采用的技术方案为:
一种家居板材变音涂料的生产工艺,包括以下步骤:
S01在混合器中依次加入醋酸乙烯酯1.5%、二氧化钛2%、丙酸铈0.8%、丙烯酸乳液5%,搅拌均匀,转速为280转/分,搅拌15-20分钟,得到混合溶液;
S02在混合溶液中依次加入硅藻土3%、蒙脱土4%、海泡石粉2%,搅拌均匀;
S03将S03中得到的混合溶液通过磨砂机研磨至粒度为30微米以内,将研磨后混合溶液返回混合器;
S04在混合溶液中加入玻璃纤维8%、乙烯酸羟丁酯3%、多孔淀粉10%、聚丙烯5%、聚氨酯2.5%、丙二醇甲醚醋酸酯1%、乙醇4%、环氧树脂56.2%,搅拌均匀,转速为360转/分,搅拌时间10-15分钟;
S05消泡搅拌,转速为30转/分,搅拌时间5分钟;
S06过滤除去粗颗粒和杂质。
上述原料及工艺生产的变音涂料,凝固后内部存在许多肉眼看不到的气泡,当声音振动传入时,通过气泡进行无规律散射。同时涂料非硬性,在涂抹后可以在物体砸到家具时通过空气及缓冲。通过以上措施,使得碰撞声音音调变低,避免使用者被惊吓。
采用上述变音涂料制作的一种变音家居板材,包括上板面1、变音夹层2、下板面3,上板面1、下板面表面3设置有变音涂料层4,变音涂料层4所涂的涂料为前述的家居板材变音涂料,变音夹层3与上板面1、下板面3之间留有空隙,变音夹层2表面为凹凸表面,变音夹层3内部含有空洞结构,变音夹层2与上板面1、下板面3之间设置有防蛀虫药5,变音夹层2与上板面1之间设置有加热装置6,加热装置为电热丝。
使用时,当放置于家具上的物品倾倒时,通过涂料层及变音层的作用,会把尖锐的声音变为低沉的声响,避免惊吓他人。防蛀虫药5的设置可以保证家具的长时间使用。
实施例二
本实施例与实施例一的区别仅为涂料成分区别:醋酸乙烯酯1.8%,二氧化钛4%,丙酸铈1.1%,硅藻土5%,蒙脱土9%,乙烯酸羟丁酯5%,多孔淀粉16%,聚丙烯10%,聚氨酯6%,玻璃纤维10%,丙烯酸乳液8%,海泡石粉3%,丙二醇甲醚醋酸酯2%,乙醇5%,余量为环氧树脂。
实施例三
本实施例与实施例一的区别仅为涂料成分区别:醋酸乙烯酯1.6%,二氧化钛3%,丙酸铈0.95%,硅藻土4%,蒙脱土7%,乙烯酸羟丁酯4%,多孔淀粉13%,聚丙烯7%,聚氨酯4%,玻璃纤维9%,丙烯酸乳液6%,海泡石粉2.5%,丙二醇甲醚醋酸酯1.5%,乙醇4.5%,余量为环氧树脂。
实施例四
本实施例与实施例一的区别仅为涂料成分区别:醋酸乙烯酯1.7%,二氧化钛2.8%,丙酸铈1%,硅藻土3.3%,蒙脱土7%,乙烯酸羟丁酯3.8%,多孔淀粉12%,聚丙烯8%,聚氨酯5%,玻璃纤维9.2%,丙烯酸乳液6.4%,海泡石粉2.2%,丙二醇甲醚醋酸酯1.4%,乙醇4.2%,余量为环氧树脂。
实施例五
本实施例与实施例一的区别仅为涂料成分区别:醋酸乙烯酯1.58%,二氧化钛3.4%,丙酸铈1.05%,硅藻土4.9%,蒙脱土7.4%,乙烯酸羟丁酯4.8%,多孔淀粉14.2%,聚丙烯7.9%,聚氨酯5.5%,玻璃纤维9.1%,丙烯酸乳液7.3%,海泡石粉2.5%,丙二醇甲醚醋酸酯1.08%,乙醇3.32%,余量为环氧树脂。
尽管以上详细地描述了本发明的优选实施例,但是应该清楚地理解,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (8)
1.一种家居板材变音涂料,其特征在于,其成分质量组成为:醋酸乙烯酯1.5%-1.8%,二氧化钛2%-4%,丙酸铈0.8%-1.1%,硅藻土3%-5%,蒙脱土4%-9%,乙烯酸羟丁酯3%-5%,多孔淀粉10%-16%,聚丙烯5%-10%,聚氨酯2.5%-6%,玻璃纤维8%-10%,丙烯酸乳液5%-8%,海泡石粉2%-3%,丙二醇甲醚醋酸酯1%-2%,乙醇4%-5%,余量为环氧树脂。
2.一种生产权利要求1所述的家居板材变音涂料的生产工艺,其特征在于,包括以下步骤:
S01在混合器中依次加入醋酸乙烯酯、二氧化钛、丙酸铈、丙烯酸乳液,搅拌均匀,转速为280转/分,搅拌15-20分钟,得到混合溶液;
S02在混合溶液中依次加入硅藻土、蒙脱土、海泡石粉,搅拌均匀;
S03将S03中得到的混合溶液通过磨砂机研磨至粒度为30微米以内,将研磨后混合溶液返回混合器;
S04在混合溶液中加入玻璃纤维、乙烯酸羟丁酯、多孔淀粉、聚丙烯、聚氨酯、丙二醇甲醚醋酸酯、环氧树脂、乙醇,搅拌均匀,转速为360转/分,搅拌时间10-15分钟;
S05消泡搅拌,转速为30转/分,搅拌时间5分钟;
S06过滤除去粗颗粒和杂质。
3.一种变音家居板材,其特征在于,包括上板面(1)、变音夹层(2)、下板面(3),所述上板面、下板面表面设置有变音涂料层(4),所述变音涂料层所涂的涂料为权利要求1或权利要求2所述的家居板材变音涂料。
4.根据权利要求3所述的变音家居板材,其特征在于,所述变音夹层(2)与上板面(1)、下板面(3)之间留有空隙,所述变音夹层(2)表面为凹凸表面。
5.根据权利要求3所述的变音家居板材,其特征在于,所述变音夹层(2)内部含有空洞结构(21)。
6.根据权利要求3所述的变音家居板材,其特征在于,所述变音夹层(2)与上板面(1)、下板面(3)之间设置有防蛀虫药(5)。
7.根据权利要求3所述的变音家居板材,其特征在于,所述变音夹层(2)与上板面(1)之间设置有加热装置(6)。
8.根据权利要求7所述的变音家居板材,其特征在于,所述加热装置(6)为电热丝。
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