CN109454739A - 一种竹制家具加工工艺 - Google Patents

一种竹制家具加工工艺 Download PDF

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Publication number
CN109454739A
CN109454739A CN201710797373.XA CN201710797373A CN109454739A CN 109454739 A CN109454739 A CN 109454739A CN 201710797373 A CN201710797373 A CN 201710797373A CN 109454739 A CN109454739 A CN 109454739A
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Prior art keywords
bamboo
furniture
polished
dried
polishing
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彭琦富
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Chengdu Century Century Furniture Co Ltd
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Chengdu Century Century Furniture Co Ltd
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Priority to CN201710797373.XA priority Critical patent/CN109454739A/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/06—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50—Multilayers
    • B05D7/52—Two layers
    • B05D7/54—No clear coat specified
    • B05D7/544—No clear coat specified the first layer is let to dry at least partially before applying the second layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/18—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J1/00—Mechanical working of cane or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/003—Treating of wood not provided for in groups B27K1/00, B27K3/00 by using electromagnetic radiation or mechanical waves
    • B27K5/0055—Radio-waves, e.g. microwaves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/0085—Thermal treatments, i.e. involving chemical modification of wood at temperatures well over 100°C
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K9/00—Chemical or physical treatment of reed, straw, or similar material
    • B27K9/002—Cane, bamboo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
    • B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/22—Removing surface-material, e.g. by engraving, by etching
    • B44C1/225—Removing surface-material, e.g. by engraving, by etching by engraving

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Electromagnetism (AREA)
  • Thermal Sciences (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

本发明公开一种竹制家具加工工艺，包括以下步骤，a、选竹，将选好的原竹的竹节打通；b、碳化、蒸煮；c、曲直；d、清洗；e、利用微波干燥装置在常温下将竹子烘干；f、对竹子进行打磨、组装；g、将组装好的竹子进行雕刻，裁剪；h、对雕刻、裁剪后的竹子进行涂漆；i、将竹子表面的漆面打磨干净；j、在漆面上利用喷枪喷涂面漆；k、成品检验。本发明的有益效果在于：本发明的原竹利用率较高，生产出来的原竹家具与竹器家具、重竹家具相比更环保、更低碳、更耐用，古典气息较浓，其工艺美术性、自然性非一般家具可比，其牢固性更是可以与实木家具媲美，同时还为节约木材资源做出了卓越的贡献。

Description

一种竹制家具加工工艺
技术领域
本发明属于竹制家具的制作技术领域，具体涉及一种竹制家具加工工艺。
背景技术
传统的重竹家具多选用竹龄2～3年的楠竹。制作时，先采用机械手段，使竹子变成长方形竹条或搓成丝，然后经过碳化、药物处理、高压粘合成板，最后再制成重竹家具。这种传统的重竹家具在制作的过程中多采用在烘干房内烘干，烘干温度控制在50～65℃；采用机械打磨，打磨三次；喷漆方面，以本色为主，一道底漆，一道面漆；采用插入式连接法固定竹子。采用上述工艺制作的重竹家具无法体现竹子本身的特性，外表不美观。
相比之下，原竹家具更能体现竹子的特性，更环保、更低碳，具有较好的工艺美术性和自然性，其牢固性甚至可以与实木媲美。但是，原竹的处理较为复杂，一旦处理不好，就可能导致原竹家具的质量不达标。截至目前，尚无一种能制作原竹家具的成熟工艺。
发明内容
本发明所要解决的技术问题便是针对上述现有技术的不足，提供一种竹制家具加工工艺，它设计合理，制作的竹制家具更低碳、更环保。
本发明所采用的技术方案是：一种竹制家具加工工艺，包括以下步骤，
a、选竹，将选好的原竹的竹节打通；
b、碳化、蒸煮：将竹子放入碳化炉内进行蒸煮和碳化；碳化炉的总压力控制在0.25～0.3Mpa，温度控制在120～130℃，保温时间控制在40～60分钟；
c、曲直，将竹子先用温火烤热进行调直，再用水浸固，浸固后对主子进行抛光；
d、清洗，将抛光的竹子用清水洗净、擦干；
e、利用微波干燥装置在常温下将竹子烘干；
f、将干燥后的竹子进行打磨、拼接形成家具成品；
g、将得到的成品表面进行雕刻，并进行打磨、去除毛边；
h、然后对竹子表面进行喷底漆，喷底漆后烘干，烘干后打磨保证底漆面光滑；
i、在底漆面上利用喷枪喷涂面漆，喷涂后烘干，烘干后对面漆进行打磨和补漆；
j、最后进行成品检验。
作为优选，抛光过程选用粒度为80目～120目的千叶轮进行抛光，要求抛光机转速为2880转/分钟。
本发明的有益效果在于：本发明的原竹利用率较高，生产出来的原竹家具与竹器家具、重竹家具相比更环保、更低碳、更耐用，古典气息较浓，其工艺美术性、自然性非一般家具可比，其牢固性更是可以与实木家具媲美，同时还为节约木材资源做出了卓越的贡献。
具体实施方式
下面将结合具体实施例对本发明作进一步详细说明。
实施例：一种竹制家具加工工艺，包括以下步骤，
a、选竹，将选好的原竹的竹节打通；
b、碳化、蒸煮：将竹子放入碳化炉内进行蒸煮和碳化；碳化炉的总压力控制在0.25～0.3Mpa，温度控制在120～130℃，保温时间控制在40～60分钟；
c、曲直，将竹子先用温火烤热进行调直，再用水浸固，浸固后对主子进行抛光；
d、清洗，将抛光的竹子用清水洗净、擦干；
e、利用微波干燥装置在常温下将竹子烘干；
f、将干燥后的竹子进行打磨、拼接形成家具成品；
g、将得到的成品表面进行雕刻，并进行打磨、去除毛边；
h、然后对竹子表面进行喷底漆，喷底漆后烘干，烘干后打磨保证底漆面光滑；
i、在底漆面上利用喷枪喷涂面漆，喷涂后烘干，烘干后对面漆进行打磨和补漆；
j、最后进行成品检验。
作为优选，抛光过程选用粒度为80目～120目的千叶轮进行抛光，要求抛光机转速为2880转/分钟。
本发明的原竹利用率较高，生产出来的原竹家具与竹器家具、重竹家具相比更环保、更低碳、更耐用，古典气息较浓，其工艺美术性、自然性非一般家具可比，其牢固性更是可以与实木家具媲美，同时还为节约木材资源做出了卓越的贡献。

Claims (2)

1.一种竹制家具加工工艺，其特征在于：包括以下步骤，
a、选竹，将选好的原竹的竹节打通；
b、碳化、蒸煮：将竹子放入碳化炉内进行蒸煮和碳化；碳化炉的总压力控制在0.25～0.3Mpa，温度控制在120～130℃，保温时间控制在40～60分钟；
c、曲直，将竹子先用温火烤热进行调直，再用水浸固，浸固后对主子进行抛光；
d、清洗，将抛光的竹子用清水洗净、擦干；
e、利用微波干燥装置在常温下将竹子烘干；
f、将干燥后的竹子进行打磨、拼接形成家具成品；
g、将得到的成品表面进行雕刻，并进行打磨、去除毛边；
h、然后对竹子表面进行喷底漆，喷底漆后烘干，烘干后打磨保证底漆面光滑；
i、在底漆面上利用喷枪喷涂面漆，喷涂后烘干，烘干后对面漆进行打磨和补漆；
j、最后进行成品检验。
2.根据权利要求1所述的一种竹制家具加工工艺，其特征在于：抛光过程选用粒度为80目～120目的千叶轮进行抛光，要求抛光机转速为2880转/分钟。
CN201710797373.XA 2017-09-06 2017-09-06 一种竹制家具加工工艺 Pending CN109454739A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115256584A (zh) * 2022-03-23 2022-11-01 惠州左右家私有限公司 一种实木家具涂装工艺及喷涂装置

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115256584A (zh) * 2022-03-23 2022-11-01 惠州左右家私有限公司 一种实木家具涂装工艺及喷涂装置
CN115256584B (zh) * 2022-03-23 2024-02-23 惠州左右家私有限公司 一种实木家具涂装工艺及喷涂装置

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Application publication date: 20190312