CN109415777B - 高强度合金化热浸镀锌钢板及其制造方法 - Google Patents

高强度合金化热浸镀锌钢板及其制造方法 Download PDF

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CN109415777B
CN109415777B CN201780039553.XA CN201780039553A CN109415777B CN 109415777 B CN109415777 B CN 109415777B CN 201780039553 A CN201780039553 A CN 201780039553A CN 109415777 B CN109415777 B CN 109415777B
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steel sheet
dip galvanized
alloyed hot
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less
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CN109415777A (zh
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前田聪
牧水洋一
铃木善继
川崎由康
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JFE Steel Corp
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    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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Abstract

本发明提供一种以含有Mn的TRIP钢板为母材的、加工性和扩孔性优异的高强度合金化热浸镀锌钢板及其制造方法。一种高强度合金化热浸镀锌钢板的制造方法,是在成分组成以质量%计含有C:0.03~0.35%、Si:0.01~1.00%、Mn:3.6~8.0%、Al:0.001~1.000%、P:0.100%以下、S:0.010%以下且剩余部分由Fe和不可避免的杂质构成的钢板的表面具有每单面的镀覆附着量为20~120g/m2的镀锌层的高强度合金化热浸镀锌钢板的制造方法,对钢板实施冷轧时,使冷轧率为20%~35%,而且实施退火时,使退火炉内的钢板最高到达温度为600℃~700℃。

Description

高强度合金化热浸镀锌钢板及其制造方法
技术领域
本发明涉及以含有3.6~8.0%的Mn的TRIP钢板为母材的加工性和扩孔性优异的高强度合金化热浸镀锌钢板及其制造方法。
背景技术
近年来,汽车、家电、建材等领域中,在使用对板坯钢板赋予了防锈性的表面处理钢板,尤其在使用防锈性优异的合金化热浸镀锌钢板。尤其是在汽车的领域,从提高燃料消耗和提高冲撞安全性的观点出发,试图通过车体材料的高强度化来实现薄壁化,以车体的轻量化且高强度化为目的,高强度合金化热浸镀锌钢板的使用量在增加。一般而言,合金化热浸镀锌钢板通过以下方法制造:首先,使用将坯料进行热轧、冷轧而得到的薄钢板,以前处理工序将母材的钢板表面进行脱脂和/或酸洗而清洗,或者省略前处理工序在预热炉内燃烧除去母材的钢板表面的油分。其后,在非氧化性气氛中或者还原性气氛中将钢板加热,从而进行再结晶退火。其后,在非氧化性气氛中或者还原性气氛中将钢板冷却至适于镀覆的温度,在不与大气接触的状态下将钢板浸渍于熔融锌浴,对钢板表面实施镀锌。其后,将钢板在合金化炉内进一步进行热处理,从而得到合金化热浸镀锌钢板。
对于钢板的高强度化,Si、Mn、Al等固溶强化元素的添加是有效的。其中,Mn具有使奥氏体相稳定化,使奥氏体相的量增加的效果。此外,残留奥氏体相具有相变诱导塑性,由此飞跃性地提高伸长率。将这样的利用残留奥氏体相的加工诱导相变,使延展性飞跃性地提高的钢板称为TRIP钢。但是,TRIP钢在扩孔加工前的冲压时,残留奥氏体相会相变为马氏体。因此,在扩孔加工时,如DP钢那样,在相界面的应力集中被促进。由此,存在TRIP钢的扩孔性变差的问题。
因此,本发明的发明人等对TRIP钢的扩孔性进行了深入研究。其结果,新发现了通过对TRIP钢板实施合金化热浸镀锌,扩孔性会进一步降低。即,扩孔性降低,则难以成型复杂的形状的部件。因此,对于以含有Mn的TRIP钢为母材的合金化热浸镀锌钢板,要求改善扩孔性的技术。
对于扩孔性的改善,已公开有几个技术。专利文献1中公开了为提高残留奥氏体相的稳定性而控制奥氏体相中的C的浓度梯度,从而在不增强相变后的马氏体硬度的状态下制作稳定的奥氏体相,由此改善扩孔性的技术。
专利文献2中公开了将残留奥氏体控制为特定的形态,并且将该残留奥氏体不仅在属于钢板组织的母相的贝氏体铁素体的板条间,而且在特定的部位即对应于原奥氏体的晶界重叠的部位的晶界三相点,积极地进行形成,从而使其兼具强度和扩孔性的技术。
现有技术文献
专利文献
专利文献1:日本专利第4464720号公报
专利文献2:日本专利第4718782号公报
发明内容
在专利文献1、2所记载的技术中,观察到了扩孔性的改善效果。但是,专利文献1、2并没有考虑到因对TRIP钢板实施合金化热浸镀锌而所致的扩孔性的降低。因此,存在对TRIP钢板实施合金化热浸镀锌时,无法得到充分的扩孔性的问题。
本发明是基于上述情况而完成的,其目的在于提供一种以含有Mn的TRIP钢板为母材的、加工性和扩孔性优异的高强度合金化热浸镀锌钢板及其制造方法。
本发明的发明人等为了解决上述课题,以含有Mn的TRIP钢板为母材,对改善其在实施合金化热浸镀锌时的扩孔性的降低的方法反复进行了深入研究。
其结果发现,通过在镀覆层中使Mn以不属于氧化物、碳化物和硫化物的形态分散,即,提高镀覆层中的不属于氧化物、碳化物和硫化物的形态的Mn浓度,从而可以改善实施了合金化热浸镀锌的TRIP钢板的扩孔性。认为这是因为镀覆层的强度由于固溶Mn而上升,母材与镀覆层的强度差变小。此外,为了使镀覆层中的Mn分散,重要的是控制钢板表面的变形和镀覆前的退火中的再结晶。
本发明是基于以上的发现而完成的,其要旨如下所述。
[1]一种高强度合金化热浸镀锌钢板的制造方法,是在如下成分组成的钢板的表面具有每单面的镀覆附着量为20~120g/m2的镀锌层的高强度合金化热浸镀锌钢板的制造方法,所述成分组成为以质量%计含有C:0.03~0.35%、Si:0.01~1.00%、Mn:3.6~8.0%、Al:0.001~1.00%、P:0.100%以下、S:0.010%以下,剩余部分由Fe和不可避免的杂质构成,其中,对钢板实施冷轧时,使冷轧率为20%~35%,而且在实施退火时,使退火炉内的钢板最高到达温度为600℃~700℃。
[2]根据[1]所述的高强度合金化热浸镀锌钢板的制造方法,其中,实施上述冷轧时,使用轧制辊表面的算术平均粗糙度Ra为3.6μm以上的辊作为最后机架的辊进行轧制。
[3]根据[1]或[2]所述的高强度合金化热浸镀锌钢板的制造方法,其中,实施上述退火时,使钢板温度为500℃~700℃的温度区域的钢板通过时间为30秒以上600秒以内,使钢板温度为500℃~700℃的温度区域的气氛中的氢浓度为5Vol%~50Vol%,并且,使钢板温度为500℃~700℃的温度区域的气氛的露点为-65℃~-25℃。
[4]根据[1]~[3]中任一项所述的高强度合金化热浸镀锌钢板的制造方法,其中,上述钢板除上述成分组成以外以质量%计还含有选自B:0.001~0.005%、Nb:0.005~0.050%、Ti:0.005~0.100%、Cr:0.001~1.000%、Mo:0.05~1.00%、Cu:0.05~1.00%、Ni:0.05~1.00%、Sn:0.001~0.200%、Sb:0.001~0.200%、Ta:0.001~0.100%、W:0.001~0.100%、V:0.001~0.100%中的1种以上:。
[5]根据[1]~[4]中任一项所述的高强度合金化热浸镀锌钢板的制造方法,其中,进一步使镀锌层的Fe含量为7~15质量%的范围,在镀锌层以不属于氧化物、碳化物和硫化物的形态含有0.25质量%以上的Mn。
[6]一种高强度合金化热浸镀锌钢板,其中,成分组成以质量%计含有C:0.03~0.35%、Si:0.01~1.00%、Mn:3.6~8.0%、Al:0.001~1.00%、P:0.100%以下、S:0.010%以下,剩余部分由Fe和不可避免的杂质构成,并且,在钢板的表面具有每单面的镀覆附着量为20~120g/m2的镀锌层,上述镀锌层的Fe含量为7~15质量%的范围,而且在上述镀锌层以不属于氧化物、碳化物和硫化物的形态含有0.25质量%以上的Mn。
[7]根据[6]所述的高强度合金化热浸镀锌钢板,其中,除上述成分组成以外以质量%计还含有选自B:0.001~0.005%、Nb:0.005~0.050%、Ti:0.005~0.100%、Cr:0.001~1.000%、Mo:0.05~1.00%、Cu:0.05~1.00%、Ni:0.05~1.00%、Sn:0.001~0.200%、Sb:0.001~0.200%、Ta:0.001~0.100%、W:0.001~0.100%、V:0.001~0.100%中的1种以上。
应予说明,本发明中,高强度是指拉伸强度TS为980MPa以上。此外,本发明的加工性优异是指在TS:980MPa级时伸长率El≥24%的情况,在TS:1180MPa级时伸长率El≥18%的情况。并且,本发明的扩孔性优异是指扩孔率λ≥20%的情况。本发明中,TS:980MPa级是TS为980MPa以上且小于1180MPa的钢板,TS:1180MPa级是TS为1180MPa以上的钢板。此外,钢板温度是指钢板表面的温度。
根据本发明,可得到以含有Mn的TRIP钢板为母材的、加工性和扩孔性优异的高强度合金化热浸镀锌钢板。
具体实施方式
以下,对本发明的实施方式进行说明。应予说明,本发明不限于以下实施方式。
首先,对本发明的概要进行说明。
本发明的特征在于,通过在从冷轧工序到镀覆浴浸渍工序的过程中,使钢板表面的变形量增加,在合金化工序中促进向镀覆层中的Mn扩散,从而改善扩孔性。由此可得到加工性和扩孔性优异的高强度合金化热浸镀锌钢板。
为了抑制镀覆层中的Mn浓度,冷轧条件和退火条件是最重要的。具体而言,重要的是将具有后述的成分的热轧板在冷轧设备中实施冷轧时,使冷轧率为20%~35%,在实施退火和热浸镀锌处理时,使退火炉内的钢板最高到达温度为600℃~700℃。由此,可以促进Mn在镀覆层中的扩散,可以使镀覆层中的以不属于氧化物、碳化物和硫化物的形态存在的Mn浓度成为0.25质量%以上。
此外,冷轧中,优选使用轧制辊表面的算术平均粗糙度(Ra)为3.6μm以上的辊作为最后机架的辊而进行轧制。在这种情况下,钢板表面的表面积扩大,由此可以活化合金化反应。而且,可以促进Mn在镀覆层中的扩散。
并且,优选对钢板实施退火时,钢板温度为500℃~700℃的温度区域的钢板通过时间为30秒以上600秒以内,钢板温度为500℃~700℃的温度区域的气氛中的氢浓度为5Vol%~50Vol%,且钢板温度为500℃~700℃的温度区域的气氛的露点为-65℃~-25℃。在这些情况下,可以抑制在钢板表面生成的Mn氧化物量,由此促进Mn在镀覆层中的扩散。
接着,对本发明中使用的钢板的钢成分组成进行说明。应予说明,以下的说明中,钢成分组成的各元素的含量、镀覆层成分组成的各元素的含量的单位均为“质量%”,以下,只要没有特别说明则仅以“%”表示。
C:0.03~0.35%
C具有提高钢板的强度的效果。为了得到该效果,C量为需要使其含有0.03%以上。另一方面,若C量超过0.35%,则无法得到汽车、家电等的制造所需的焊接性。因此,C量设为0.03%~0.35%。更优选为0.08%~0.22%。
Si:0.01~1.00%
Si是对增加钢的强化和延展性有效的元素。为了得到这些效果,Si量需要为含有0.01%以上。在Si量小于0.01%时,无法得到作为本发明的目的的强度和延展性。另一方面,若Si量超过1.00%,则在镀覆前的退火中Si在钢板表面形成氧化物,镀覆外观变差。因此,Si量设为0.01%~1.00%。更优选为0.10%~0.70%。
Mn:3.6~8.0%
Mn是对使奥氏体相稳定化、显著提高延展性有效的元素。为了得到该效果,Mn量需要含有3.6%以上。另一方面,若Mn量超过8.0%,则无法得到汽车、家电等的制造所需的焊接性。因此,Mn量设为3.6%~8.0%。优选为4.0%以上,优选为7.0%以下。
Al:0.001~1.00%
Al是出于钢水的脱氧的目的添加的,其含量小于0.001%时,无法达成该目的。在0.001%以上时,可得到钢水的脱氧效果。另一方面,若Al量超过1.00%,则在镀覆前的退火中Al在钢板表面形成氧化物,镀覆外观变差。因此,Al量设为0.001%~1.00%。
P:0.100%以下
伴随着P的增加,坯料的制造性变差。而且,P的含有会抑制合金化反应,引起镀覆不均。因此,需要使P量为0.100%以下。因此,P量设为0.100%以下。优选设为0.050%以下。另外,P是不可避免地含有的元素之一,为了使P量小于0.001%,有可能增加成本。因此,优选为0.001%以上。
S:0.010%以下
S是容易引起热脆性的元素,优选减少其含量,但能容许至0.010%为止。因此,S量设为0.010%以下,优选尽量减少。
剩余部分为Fe和不可避免的杂质。
利用以上的必须元素可得到本发明的效果,但以进一步提高强度与延展性的平衡为目的,可以根据需要含有以下的元素。
选自B:0.001~0.005%、Nb:0.005~0.050%、Ti:0.005~0.100%、Cr:0.001~1.000%、Mo:0.05~1.00%、Cu:0.05~1.00%、Ni:0.05~1.00%、Sn:0.001~0.200%、Sb:0.001~0.200%、Ta:0.001~0.100%、W:0.001~0.100%、V:0.001~0.100%中的1种以上
B:0.001~0.005%
B小于0.001%时,有时难以得到淬火促进效果。另一方面,B量大于0.005%时,化学转化处理性变差。因此,在含有的情况下,B量设为0.001%~0.005%。
Nb:0.005~0.050%
Nb使晶粒微细化,使强度和延展性提高。Nb量在小于0.005%时有时难以得到前述的效果。另一方面,若Nb量超过0.050%,则有时导致成本上升。因此,在含有的情况下,Nb量设为0.005%~0.050%。
Ti:0.005~0.100%
Ti使晶粒微细化,使强度和延展性提高。Ti量在小于0.005%时有时难以得到前述的效果。另一方面,若Ti量超过0.100%,则有时导致化学转化处理性变差。因此,在含有的情况下,Ti量设为0.005%~0.100%。
Cr:0.001~1.000%
Cr量在小于0.001%时有时难以得到淬火性效果。另一方面,若Cr量超过1.000%,则Cr在表面稠化,有时焊接性变差。因此,在含有的情况下,Cr量设为0.001%~1.000%。
Mo:0.05~1.00%
Mo量在小于0.05%时有时难以得到强度调整的效果。另一方面,若Mo量超过1.00%,则有时导致成本上升。因此,在含有的情况下,Mo量设为0.05%~1.00%。
Cu:0.05~1.00%
Cu量在小于0.05%时,有时难以得到残留γ相的形成促进效果。另一方面,若Cu量超过1.00%,则有时导致成本上升。因此,在含有的情况下,Cu量设为0.05%~1.00%。
Ni:0.05~1.00%
Ni量在小于0.05%时有时难以得到残留γ相的形成促进效果。另一方面,若Ni量超过1.00%,则有时导致成本上升。因此,在含有的情况下,Ni量设为0.05%~1.00%。
Sn:0.001~0.200%
Sn具有抑制钢板表面的氮化、抑制裂纹的效果。Sn量在小于0.001%时有时无法得到前述的效果。另一方面,若Sn量超过0.200%,则效果饱和。因此,在含有的情况下,Sn量设为0.001%~0.200%。
Sb:0.001~0.200%
从抑制钢板表面的氮化、氧化或因氧化而产生的钢板表面的数十微米区域的脱碳的观点出发,可以含有Sb。在含有Sb的情况下,通过抑制氮化、氧化,可防止在钢板表面马氏体的生成量减少。由此导致疲劳特性和表面品质的改善的提高。Sb量在小于0.001%时有时无法得到这样的作用。另一方面,若Sb量超过0.200%,则有时韧性变差。因此,在含有的情况下,Sb量设为0.001%~0.200%。
Ta:0.001~0.100%
Ta通过与C、N形成碳化物、碳氮化物而有助于高强度化,并且有助于高屈服比(YR)化。而且,Ta具有使热轧板组织微细化的作用,使冷轧、退火后的铁素体粒径微细化,因此伴随着晶界面积的增大,向晶界的C偏析量增大,从而可得到高烧结硬化量(BH量)。从这样的观点出发,可以含有0.001%以上的Ta。另一方面,超过0.100%的过量的Ta的含有不仅有可能会导致原料成本的增加,而且阻碍退火后的冷却过程中的马氏体的形成。并且,热轧板中析出的TaC提高冷轧时的变形阻力,有时难以实现稳定的实机制造。所以,在含有Ta的情况下,设为0.100%以下。因此,在含有的情况下,Ta量设为0.001%~0.100%。
W:0.001~0.100%
W通过与Si、Mn复合添加而具有抑制Γ相的生成并提高镀覆密合性的效果。这样的作用通过含有0.001%以上的W量而得到。另一方面,即使含有超过0.100%,前述的效果也会饱和,无法期待与含量相应的效果,有时在经济上不利。因此,在含有的情况下,W量设为0.001%~0.100%。
V:0.001~0.100%
V是具有形成碳氮化物而通过析出效果使钢高强度化的作用的元素,可以根据需要含有。这样的作用在含有0.001%以上的V时可观察到。另一方面,在含有超过0.100%的情况下,有时会过度地高强度化,延展性变差。因此,在含有的情况下,V量设为0.001%~0.100%。
接着,对存在于镀覆层中的Mn浓度、镀覆层中的Fe浓度进行说明。如上所述,本发明的高强度合金化热浸镀锌钢板的特征在于,在镀覆层中以不属于氧化物、碳化物和硫化物的形态使Mn分散,即,提高在镀覆层中不属于氧化物、碳化物和硫化物的形态的Mn浓度,从而改善实施了合金化热浸镀锌的TRIP钢板的扩孔性。
对上述成分组成的钢板以上述冷轧率(20%~35%)进行轧制,进而,控制退火炉内的钢板最高到达温度(600℃~700℃),并且以镀覆层中的Fe浓度成为7~15质量%的方式在镀覆后进行加热,从而可得到在镀覆层中,Mn不是氧化物、碳化物和硫化物中的任一形态的Mn浓度为0.25质量%以上的的钢板。通过在镀覆层中使Mn以不是氧化物、碳化物和硫化物中的任一形态进行分散,能使镀覆层的强度上升,增加扩孔性。这样的效果在镀覆层中将Mn以不属于氧化物、碳化物和硫化物的形态含有0.25质量%以上的情况下得到。此外,在镀覆层中的不属于氧化物、碳化物和硫化物中的任一种的形态的Mn浓度超过1.2质量%时,上述效果饱和,因此优选为1.2质量%以下。其中,镀覆层中的不属于氧化物、碳化物和硫化物中的任一种的形态的Mn浓度(以下,有时也称为镀覆层中的非氧化物、非碳化物、非硫化物形态Mn浓度)可以通过后述的实施例所记载的方法进行测定。此外,镀覆层中的不属于氧化物、碳化物和硫化物中的任一种的形态的Mn浓度可以通过制造条件、尤其是钢板表面的变形量等进行控制。
本发明中,合金化后,使镀覆层中的Fe浓度以质量比计为7~15质量%。若镀覆层中的Fe浓度小于7质量%,则产生合金化不均、剥离性变差。另一方面,镀覆层中的Fe浓度超过15质量%时,在镀覆层中大量生成脆的Γ相,因此耐镀覆剥离性变差。镀覆层中的Fe浓度优选为9%~11%。
接着,对本发明而言最重要的,加工性和扩孔性优异的高强度合金化热浸镀锌钢板的制造方法及其限定理由进行说明。
本发明的高强度合金化热浸镀锌钢板可以通过如下方式制造:将具有上述成分组成的钢进行热轧后,进行冷轧而制成钢板,接着,在连续式热浸镀锌生产线(以下,称为CGL)中对钢板进行退火和热浸镀锌处理,然后,进行合金化处理。
热轧
热轧可以在通常进行的条件下进行。
酸洗
热轧后优选进行酸洗处理。以酸洗工序除去在表面生成的氧化黑皮,然后进行冷轧。其中,酸洗条件没有特别限定。
冷轧
本发明中,将以20%~35%的冷轧率进行冷轧作为特征。进而,根据需要,实施冷轧时,优选使用以轧制辊表面的算术平均粗糙度(Ra)为3.6μm以上的辊作为最后机架的辊来进行轧制。其中,除冷轧率以外,可以用通常进行的条件进行。
冷轧率:20%~35%
本发明的重要点是将用冷轧导入的变形残留到退火和热浸镀锌处理后并进行合金化处理,从而促进合金化反应时的Mn在镀覆层中的扩散,提高镀覆层中的Mn浓度。在冷轧率超过35%时,在冷轧后进行的CGL退火中产生再结晶,变形量降低。其结果,无法得到基于变形的Mn扩散促进效果。另一方面,在冷轧率小于20%时,冷轧的效率变差。因此,冷轧率设为20%~35%。优选设为23%以上,优选设为33%以下。
最后机架的轧制辊表面的算术平均粗糙度(Ra):3.6μm以上(优选条件)
冷轧优选使用以轧制辊表面的算术平均粗糙度(Ra)为3.6μm以上的辊作为最后机架的辊进行轧制。在这种情况下,钢板表面的表面积扩大,由此可以活化合金化反应。而且,可以促进Mn元素在镀覆层中的扩散。为了得到这些效果,轧制辊表面的算术平均粗糙度(Ra)需要为3.6μm以上。应予说明,上限没有特别限定,但维持超过20μm的轧制辊表面的算术平均粗糙度(Ra)有时在成本方面不利。因此,优选使用轧制辊表面的算术平均粗糙度(Ra)为3.6μm以上的最后机架进行冷轧。这里,轧制辊表面的算术平均粗糙度(Ra)为平均表面粗糙度,平均表面粗糙度为在辊宽度方向的1/4、1/2和3/4位置的辊表面C方向的表面粗糙度的平均值。另外,轧制辊表面的算术平均粗糙度(Ra)可以通过后述的实施例所记载的方法进行测定。
热浸镀锌处理前的退火
本发明中,在连续式热浸镀锌设备中实施退火和热浸镀锌处理时,将退火炉内的钢板最高到达温度设为600℃~700℃。进而,根据需要,优选钢板温度为500℃~700℃的温度区域的钢板通过时间为30秒以上600秒以内,钢板温度为500℃~700℃的温度区域的气氛中的氢浓度为5Vol%~50Vol%,且钢板温度为500℃~700℃的温度区域的气氛的露点为-65℃~-25℃。
退火炉内的钢板最高到达温度:600℃~700℃
钢板最高到达温度小于600℃时,由于钢板的强度高,通板性差,钢板进行蛇形移动,稳定操作变难。另一方面,若钢板最高到达温度超过700℃,则再结晶显著进行,无法得到基于变形的Mn扩散促进效果。因此,退火炉内的钢板最高到达温度设为600℃~700℃。
钢板温度为500℃~700℃的温度区域的钢板通过时间:30秒以上600秒以内(优选条件)
钢板温度为500℃~700℃的温度区域的钢板通过时间小于30秒时,有时钢板的温度控制变困难。另一方面,在超过600秒时,由于炉内的水蒸气和钢中Mn,在钢板表面生成的Mn氧化物量变得过量,有时使镀覆外观降低。因此,优选使钢板温度为500℃~700℃的温度区域的钢板通过时间为30秒以上600秒以内。
钢板温度为500℃~700℃的温度区域的气氛中的氢浓度:5Vol%~50Vol%(优选条件)
炉内氢浓度越增加,越可以抑制上述的因炉内水蒸气所致的钢板表面的Mn氧化物的生成量。钢板温度为500℃~700℃的温度区域的气氛中的氢浓度小于5Vol%时,有时无法得到这样的效果。另一方面,在超过50Vol%时,上述效果饱和,因此有时在成本方面不利。因此,优选使钢板温度为500℃~700℃的温度区域的气氛中的氢浓度为5Vol%~50Vol%。应予说明,炉内气氛的氢浓度通过炉内导入气体比率进行控制。而且,优选对炉内的氢浓度进行监视并进行适当调整。
钢板温度为500℃~700℃的温度区域的气氛的露点温度:-65℃~-25℃(优选条件)
炉内露点温度越低,越可以抑制上述的因炉内水蒸气所致的钢板表面的Mn氧化物的生成量。钢板温度为500℃~700℃的温度区域的气氛的露点温度超过-25℃时,有时无法得到这样的效果。另一方面,在小于-65℃时,上述效果饱和,有时在成本方面不利。因此,钢板温度为500℃~700℃的温度区域的气氛的露点温度优选为-65℃~-25℃。
退火后的热浸镀锌处理
热浸镀锌处理可以在通常进行的条件下进行。
热浸镀锌处理后以镀锌层的Fe含量成为7~15质量%的范围在450℃~600℃的温度下进行的合金化处理
合金化温度:450℃~600℃
对于合金化处理,在进行热浸镀锌处理后,将钢板加热至450℃~600℃而实施合金化处理。为了将作为本发明的目的的镀锌层的Fe含量设为上述范围,需要450℃~600℃的加热。加热温度小于450℃时,合金化不充分。另一方面,加热温度超过600℃时,合金化过量地进行。另外,根据钢板中含有的合金元素,更优选的优选范围发生变化,因此优选以适当的在线或离线的方式测定镀覆层中Fe含量而进行微调整。
根据以上内容,可得到本发明的合金化热浸镀锌钢板。本发明的高强度热浸镀锌钢板在钢板的表面具有每单面的镀覆附着量为20~120g/m2的镀锌层。在小于20g/m2时,难以确保耐腐蚀性。另一方面,若超过120g/m2,则耐镀覆剥离性变差。
实施例
以下,通过实施例说明本发明。应予说明,本发明不限定于以下的实施例。
将具有表1所示的成分组成且剩余部分由Fe和不可避免的杂质构成的钢以转炉进行熔炼,以连续铸造法制成坯料。将所得的坯料用加热炉在1100℃进行加热,接着,实施热轧至2.2mm后,在550℃进行卷取。接着,通过酸洗除去氧化黑皮后,在20~35%的范围实施冷轧至1.6mm,进一步实施冷轧时,使最终轧制机架的辊的算术平均粗糙度(Ra)进行变更。其后,对所得的冷轧钢板使用具备RTF(加热带)-冷却带的连续热浸镀锌设备,在表2所示的条件下实施热处理(退火处理)。应予说明,退火炉的气氛由N2-H2-H2O和剩余部分的不可避免杂质构成,氢浓度以投入气体的H2-N2比率进行调整。露点通过将投入气体进行加湿而调整。将炉内气体引入氢浓度计和露点计,确认了得到规定的氢浓度和露点。接着,将退火后的钢板冷却至460℃,实施热浸镀锌处理。镀覆浴调整为浴温度:460℃,浴组成为Al:0.1质量%、剩余部分为Zn和不可避免杂质。浸渍后通过气体刮擦而将镀覆附着量调整为单面当中50g/m2。接着,刮擦处理后使用IH加热器将钢板加热至480~540℃,实施合金化处理,得到合金化热浸镀锌钢板。
对于通过以上得到的合金化热浸镀锌钢板(GA),按照下述所示的测定方法和评价基准评价镀覆层中的Fe浓度、镀覆层中的非氧化物、非碳化物、非硫化物形态Mn浓度、镀覆表面外观、机械特性、扩孔性,并记于表2。
(1)镀覆层中的Fe浓度
使用添加了铁的腐蚀抑制剂的盐酸溶解镀覆层和镀覆层中氧化物、碳化物和硫化物,通过ICP发光光普分析来测定盐酸中的Fe质量%。
(2)镀覆层中的非氧化物、非碳化物、非硫化物形态Mn浓度
使用添加了铁的腐蚀抑制剂的盐酸溶解镀覆层和镀覆层中氧化物、碳化物和硫化物,通过ICP发光光普分析来测定盐酸中的Mn质量%,测定镀覆层中的全部Mn浓度(A)。另一方面,仅使镀覆皮膜进行阳极溶解,将作为残渣而残留的氧化物、碳化物和硫化物提取后,进行盐酸溶解,使用ICP发光光普分析来测定盐酸中的Mn质量%,测定镀覆层中的氧化物、碳化物和硫化物形态Mn浓度(B)。由它们的差(A-B)算出镀覆层中的非氧化物、非碳化物、非硫化物形态Mn浓度。
(3)轧制辊表面的算术平均粗糙度(Ra)
轧制辊表面的算术平均粗糙度(Ra)以接触式测定进行测定。在辊宽度方向的1/4、1/2和3/4位置的辊表面C方向的表面分别以n=3测定粗糙度,将合计9个测定值的平均值作为轧制辊表面的算术平均粗糙度。测定长度为平均值。测定长度为2.5mm,临界值为0.8mm。
(4)镀覆外观
镀覆外观是随机地选出5m2的范围,通过目视进行判断。本发明中,预想在汽车的内板使用的情况,依照下述基准进行评价。将标记△、○和◎作为合格。
标记×:将存在未镀覆的情况或合金化不均等的在表面以花纹的形式显现的表面缺陷存在100个/m2以上的情况作为外观不良。
标记△:将表面缺陷存在30个/m2以上且小于100个/m2的情况作为外观优异。
标记○:将表面缺陷存在1个/m2以上且小于30个/m2的情况作为外观进一步优异。
标记◎:将没有表面缺陷的情况作为外观更进一步优异。
(5)机械特性
机械特性(拉伸强度TS、伸长率El)通过拉伸试验进行评价。拉伸试验是使用以拉伸方向与钢板的轧制方向成为直角方向的方式提取样品的JIS 5号试验片,按照JIS Z2241(2011年)进行,从而测定TS(MPa)和El(%)。本发明中,将TS≥980MPa以上的情况判断为优异。此外,在TS:980MPa以上且小于1180MPa的钢板中,将El≥24%的情况判断为优异,在TS:1180MPa以上的钢板中,将El≥18%的情况判断为优异。
(6)扩孔性
扩孔性是按照JIS Z 2256(2010年)进行评价。将所得的各钢板切断为100mm×100mm后,以间隙12%±1%冲裁直径10mm的孔。接着,在使用内径75mm的模具以折皱压力9ton(88.26kN)进行抑制的状态下,将60°圆锥的冲头压入穴中,测定龟裂产生极限的孔直径。进而,根据下述式求出极限扩孔率λ(%),根据该极限扩孔率的值评价扩孔性。
极限扩孔率λ(%)={(Df-D0)/D0}×100
其中,Df为产生龟裂时的孔径(mm),D0为初期孔径(mm)。应予说明,本发明中,将λ≥20%的情况分别判断为优异。
将通过以上得到的结果示于表2。
Figure BDA0001920071660000141
Figure BDA0001920071660000151
根据表2,本发明例的高强度合金化热浸镀锌钢板的镀覆外观、机械特性和扩孔性均优异。另一方面,在比较例中,镀覆外观、机械特性和扩孔性中至少有一个特性差。
产业上的可利用性
本发明的高强度合金化热浸镀锌钢板由于加工性和扩孔性优异,因此尤其是能够成型复杂形状的部件,此外,可以作为用于使汽车的车体自身轻量化并高强度化的表面处理钢板使用。此外,除汽车以外,还可以在家电、建材的领域等广泛范围的领域作为对板坯钢板赋予了防锈性的表面处理钢板进行应用。

Claims (5)

1.一种拉伸强度TS为980MPa以上的合金化热浸镀锌钢板的制造方法,是在如下成分组成的钢板的表面具有每单面的镀覆附着量为20~120g/m 2的镀锌层的拉伸强度TS为980MPa以上的合金化热浸镀锌钢板的制造方法,所述成分组成为以质量%计含有C:0.03~0.35%、Si:0.01~1.00%、Mn:3.6~8.0%、Al:0.001~1.00%、P:0.100%以下、S:0.010%以下,剩余部分由Fe和不可避免的杂质构成,
其中,对钢板实施冷轧时,使冷轧率为20%~35%,使用轧制辊表面的算术平均粗糙度Ra为3.6μm以上的辊作为最后机架的辊进行轧制,
而且在实施退火时,使退火炉内的钢板最高到达温度为600℃~700℃,
使钢板温度为500℃~700℃的温度区域的钢板通过时间为30秒~600秒,
使钢板温度为500℃~700℃的温度区域的气氛中的氢浓度为5Vol%~50Vol%,
并且,使钢板温度为500℃~700℃的温度区域的气氛的露点为-65℃~-25℃。
2.根据权利要求1所述的拉伸强度TS为980MPa以上的合金化热浸镀锌钢板的制造方法,其中,
所述钢板除所述成分组成以外以质量%计还含有选自
B:0.001~0.005%、
Nb:0.005~0.050%、
Ti:0.005~0.100%、
Cr:0.001~1.000%、
Mo:0.05~1.00%、
Cu:0.05~1.00%、
Ni:0.05~1.00%、
Sn:0.001~0.200%、
Sb:0.001~0.200%、
Ta:0.001~0.100%、
W:0.001~0.100%、
V:0.001~0.100%
中的1种以上。
3.根据权利要求1或2所述的拉伸强度TS为980MPa以上的合金化热浸镀锌钢板的制造方法,其中,进一步使镀锌层的Fe含量为7~15质量%的范围,在镀锌层以不属于氧化物、碳化物和硫化物的形态含有0.25质量%以上的Mn。
4.一种拉伸强度TS为980MPa以上的合金化热浸镀锌钢板,
是通过权利要求1~3中任一项所述的拉伸强度TS为980MPa以上的合金化热浸镀锌钢板的制造方法来得到的,
其成分组成为以质量%计含有
C:0.03~0.35%、
Si:0.01~1.00%、
Mn:3.6~8.0%、
Al:0.001~1.00%、
P:0.100%以下、
S:0.010%以下,
剩余部分由Fe和不可避免的杂质构成,
并且,在钢板的表面具有每单面的镀覆附着量为20~120g/m 2的镀锌层,
所述镀锌层的Fe含量为7~15质量%的范围,
而且在所述镀锌层以不属于氧化物、碳化物和硫化物的形态含有0.25质量%以上的Mn。
5.根据权利要求4所述的拉伸强度TS为980MPa以上的合金化热浸镀锌钢板,其中,除所述成分组成以外以质量%计还含有选自
B:0.001~0.005%、
Nb:0.005~0.050%、
Ti:0.005~0.100%、
Cr:0.001~1.000%、
Mo:0.05~1.00%、
Cu:0.05~1.00%、
Ni:0.05~1.00%、
Sn:0.001~0.200%、
Sb:0.001~0.200%、
Ta:0.001~0.100%、
W:0.001~0.100%、
V:0.001~0.100%
中的1种以上。
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