CN109370231A - 一种抗菌憎水橡塑发泡保温材料 - Google Patents
一种抗菌憎水橡塑发泡保温材料 Download PDFInfo
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- CN109370231A CN109370231A CN201811164107.4A CN201811164107A CN109370231A CN 109370231 A CN109370231 A CN 109370231A CN 201811164107 A CN201811164107 A CN 201811164107A CN 109370231 A CN109370231 A CN 109370231A
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- parts
- rubber
- thermal insulation
- insulation material
- chlorosilane
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- 239000012774 insulation material Substances 0.000 title claims abstract description 33
- 229920003023 plastic Polymers 0.000 title claims abstract description 31
- 239000004033 plastic Substances 0.000 title claims abstract description 31
- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 27
- 230000002209 hydrophobic effect Effects 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 36
- KXDAEFPNCMNJSK-UHFFFAOYSA-N Benzamide Chemical compound NC(=O)C1=CC=CC=C1 KXDAEFPNCMNJSK-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000003063 flame retardant Substances 0.000 claims abstract description 34
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000002360 preparation method Methods 0.000 claims abstract description 20
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 19
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 19
- 150000002148 esters Chemical class 0.000 claims abstract description 18
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 15
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims abstract description 15
- 229920000459 Nitrile rubber Polymers 0.000 claims abstract description 14
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 14
- 229920002379 silicone rubber Polymers 0.000 claims abstract description 14
- 239000001993 wax Substances 0.000 claims abstract description 14
- 239000002202 Polyethylene glycol Substances 0.000 claims abstract description 13
- 239000004088 foaming agent Substances 0.000 claims abstract description 13
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims abstract description 13
- 229920001223 polyethylene glycol Polymers 0.000 claims abstract description 13
- 229920002943 EPDM rubber Polymers 0.000 claims abstract description 12
- 229910000410 antimony oxide Inorganic materials 0.000 claims abstract description 12
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000012188 paraffin wax Substances 0.000 claims abstract description 12
- HIHIPCDUFKZOSL-UHFFFAOYSA-N ethenyl(methyl)silicon Chemical compound C[Si]C=C HIHIPCDUFKZOSL-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000004945 silicone rubber Substances 0.000 claims abstract description 11
- -1 alkyl silyl dimethyl phosphonate Chemical compound 0.000 claims description 33
- 239000005046 Chlorosilane Substances 0.000 claims description 26
- KOPOQZFJUQMUML-UHFFFAOYSA-N chlorosilane Chemical compound Cl[SiH3] KOPOQZFJUQMUML-UHFFFAOYSA-N 0.000 claims description 26
- 239000011261 inert gas Substances 0.000 claims description 16
- 229920000877 Melamine resin Polymers 0.000 claims description 14
- 238000006243 chemical reaction Methods 0.000 claims description 14
- 238000001816 cooling Methods 0.000 claims description 13
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical group ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 12
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 12
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 10
- YLFBFPXKTIQSSY-UHFFFAOYSA-N dimethoxy(oxo)phosphanium Chemical compound CO[P+](=O)OC YLFBFPXKTIQSSY-UHFFFAOYSA-N 0.000 claims description 9
- 239000012467 final product Substances 0.000 claims description 8
- 239000006260 foam Substances 0.000 claims description 8
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 8
- 150000003009 phosphonic acids Chemical class 0.000 claims description 8
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- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims description 6
- DCFKHNIGBAHNSS-UHFFFAOYSA-N chloro(triethyl)silane Chemical compound CC[Si](Cl)(CC)CC DCFKHNIGBAHNSS-UHFFFAOYSA-N 0.000 claims description 6
- 238000005187 foaming Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 5
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 4
- 239000003054 catalyst Substances 0.000 claims description 4
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 claims description 4
- ACTAPAGNZPZLEF-UHFFFAOYSA-N chloro(tripropyl)silane Chemical compound CCC[Si](Cl)(CCC)CCC ACTAPAGNZPZLEF-UHFFFAOYSA-N 0.000 claims description 3
- PDNUHAXBKKDGAM-UHFFFAOYSA-N chloro-diethyl-methylsilane Chemical compound CC[Si](C)(Cl)CC PDNUHAXBKKDGAM-UHFFFAOYSA-N 0.000 claims description 3
- HXVPUKPVLPTVCQ-UHFFFAOYSA-N chloro-dimethyl-propylsilane Chemical compound CCC[Si](C)(C)Cl HXVPUKPVLPTVCQ-UHFFFAOYSA-N 0.000 claims description 3
- 150000004702 methyl esters Chemical class 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- 238000001802 infusion Methods 0.000 claims 1
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- XZMCDFZZKTWFGF-UHFFFAOYSA-N Cyanamide Chemical compound NC#N XZMCDFZZKTWFGF-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- AVDUEHWPPXIAEB-UHFFFAOYSA-N chloro-ethyl-dimethylsilane Chemical compound CC[Si](C)(C)Cl AVDUEHWPPXIAEB-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
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- 238000004519 manufacturing process Methods 0.000 description 2
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- 239000011490 mineral wool Substances 0.000 description 2
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- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
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- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000004964 aerogel Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
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- 239000013065 commercial product Substances 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
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- 230000007774 longterm Effects 0.000 description 1
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- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
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- 239000011496 polyurethane foam Substances 0.000 description 1
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- 239000002994 raw material Substances 0.000 description 1
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- 229910052709 silver Inorganic materials 0.000 description 1
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- 239000008261 styrofoam Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Polymers & Plastics (AREA)
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Abstract
本发明提供的一种抗菌憎水橡塑发泡保温材料,至少由以下重量份的组份制成:NBR、EVA、PVC、甲基乙烯基硅橡胶、阻燃剂、聚乙二醇、三氧化二锑1‑2份、防护蜡、氧化石蜡、二辛脂、三元乙丙橡胶、发泡剂、纳米二氧化硅、纳米银、硫酸铜、水性苯酰胺、活性炭、膨胀型隔热阻燃材料。本发明还提供了抗菌憎水橡塑发泡保温材料的制备方法。该材料憎水性能好,并通过加入纳米银、硫酸铜、水性苯酰胺、活性炭能够起到更好的抗菌效果,同时膨胀型隔热阻燃材料能够保证存在较多的孔隙,不仅导热系数小,大大提高了耐高温性能,而且可供纳米银、硫酸铜、水性苯酰胺、活性炭吸附。
Description
技术领域
本发明属于材料领域,特别涉及一种抗菌憎水橡塑发泡保温材料。
背景技术
随着能源消耗的日益增加,有效利用能源和节约能源已经成为全人类关注的最重要问题之一。自20世纪90年代以来,我国出台《节能法》并制定了一系列节能法规,对节能提出了具体的标准和要求。传统的建筑保温材料,以泡沫材料为主要、再加上粘合剂之类,其不足之处在于,强度较低,不抗压,抗冲压能力小、易老化,不耐用,综合成本高。
保温材料一般是指导热系数小于或等于0.2的材料,保温材料发展很快,在工业和建筑中采用良好的保温技术与材料往往可以起到事半功倍的效果。保温材料具有密度小、柔韧性高、防水等特性,可收集多余热量,随意性好,无空腔,可避免负风压撕裂和脱落。保温材料一般分为无机类和有机类两种。有机类保温材料主要有聚氨酯泡沫、聚苯板、酚醛泡沫等。无机保温材料主要集中在气凝胶毡、玻璃棉、岩棉、膨胀珍珠岩、微纳隔热板等具有一定保温效果的材料,能够达到A级防火。
橡塑(NBR/PVC)保温材料以耐磨、耐热及阻燃性能优异的丁腈橡胶、聚氯乙烯等为主要原料,加入发泡剂经过密炼、发泡而成,系含有大量微小独立气泡的柔性泡沫绝热材料。可广泛用于中央空调、建筑、化工、医药、轻纺、冶金、船舶、电气等领域各类冷热介质管道、容器保温,能达到降低冷、热损耗的优良效果,亦可加工制作健身器材、医疗器械及日用品的把套、护套等。
目前对于橡胶海绵的改进主要重视增加其绝热效果方面,例如中国发明专利申请公布号CN103085219A(公布日2013.05.08)公开了一种微发泡的橡塑保温制品,通过在常规生产流程中的挤出阶段,在挤出机塑化段增加真空吸附操作,改变了由于塑化不均匀影响发泡质量的状况,导热系数降低,增强了绝热效果。橡塑海绵用于中央空调管道系统保温时会与外界潮湿空气长期接触,水蒸气会在空气压力差的作用下经日积月累进入到橡塑海绵内部,并且空气中固有的细菌和藻类在潮湿的水蒸气环境中非常容易附着生长从而产生霉变,这样不仅使保温性能降低,破坏保温材料寿命,更会使室内环境中的细菌繁殖过盛从而影响人体健康,同时也会腐蚀保温层内部管道。
此外,虽然现有橡塑发泡保温材料虽然保温性能和耐火阻燃性能有所提高,但是在防水、憎水方面仍较弱,该材料在雨水等水分的长期冲刷和浸泡下易影响材料性能,缩短材料的使用寿命。国标中规定,对于空调管道的阻燃系数应当达到32以上,真空吸水率低于10。但是现有产品存在的缺陷在于,市售产品的湿阻因子一般在8000-10000,很少能够达到10000以上。
发明内容
技术问题:为了解决现有技术的缺陷,本发明提供了一种抗菌憎水橡塑发泡保温材料。
技术方案:本发明提供的一种抗菌憎水橡塑发泡保温材料,至少由以下重量份的组份制成:NBR 5-15份、EVA 5-15份、PVC5-15份、甲基乙烯基硅橡胶10-20份、阻燃剂5-15份、聚乙二醇1-2份、三氧化二锑1-2份、防护蜡1-2份、氧化石蜡5-8份、二辛脂1-2份、三元乙丙橡胶5-8份、发泡剂4-6份、纳米二氧化硅4-6份、纳米银1-2份、硫酸铜1-2份、水性苯酰胺1-2份、活性炭2-3份、膨胀型隔热阻燃材料5-15份;所述膨胀型隔热阻燃材料的结构如式(I)所示:
式中,n为460-990之间的整数;R为烷基。
优选地,所述抗菌憎水橡塑发泡保温材料,至少由以下重量份的组份制成:NBR5-15份、EVA 10份、PVC10份、甲基乙烯基硅橡胶15份、阻燃剂10份、聚乙二醇1.5份、三氧化二锑1.5份、防护蜡1.5份、氧化石蜡6份、二辛脂1.5份、三元乙丙橡胶7份、发泡剂5份、纳米二氧化硅5份、纳米银1.5份、硫酸铜1.5份、水性苯酰胺1.5份、活性炭0.5份、膨胀型隔热阻燃材料10份。
本发明还提供了抗菌憎水橡塑发泡保温材料的制备方法,包括以下步骤:
(1)膨胀型隔热阻燃材料的制备:在惰性气体的保护、室温条件下,将氯硅烷和膦酸二甲酯反应,制得烷基硅基膦酸二甲酯;在惰性气体的保护、350~400℃下,将步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺在催化剂作用下反应,冷却后真空干燥即得;步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺的摩尔比为1∶(1~1.2);
(2)抗菌憎水橡塑发泡保温材料的制备:将NBR、EVA、PVC、甲基乙烯基硅橡胶投入密炼机进行高温密炼,温度为150~160℃,时间为8~12min;降温至90-110℃,恒温条件下,再加入阻燃剂、聚乙二醇、三氧化二锑、防护蜡、氧化石蜡、二辛脂、三元乙丙橡胶,混炼10-20min,出料至发泡炉内,加入发泡剂、纳米二氧化硅、纳米银、硫酸铜、水性苯酰胺、活性炭、膨胀型隔热阻燃材料,130-150℃下发泡15-45min;冷却,即得。
步骤(1)中,所述氯硅烷选自三甲基氯硅烷、三乙基氯硅烷、三丙基氯硅烷、二甲基乙基氯硅烷、二甲基丙基氯硅烷和二乙基甲基氯硅烷。
步骤(1)中,所述氯硅烷与膦酸二甲酯的摩尔比为1∶(3~4)。
步骤(1)中,膦酸二甲酯与氯硅烷反应的溶剂选自二氯甲烷、氯仿和丙酮。
步骤(1)中,催化剂选自无水氯化镁、磷酸三苯酯、三乙胺中的一种或几种。
有益效果:本发明提供的抗菌憎水橡塑发泡保温材料以NBR、EVA、PVC体系为基体,同时添加甲基乙烯基硅橡胶、纳米二氧化硅与NBR、EVA、PVC体系配合提高了体系的憎水性能,并通过加入纳米银、硫酸铜、水性苯酰胺、活性炭能够起到更好的抗菌效果,同时膨胀型隔热阻燃材料能够保证存在较多的孔隙,不仅导热系数小,大大提高了耐高温性能,而且可供纳米银、硫酸铜、水性苯酰胺、活性炭吸附。
具体实施方式
下面对本发明作出进一步说明。
实施例1
膨胀型阻燃材料的制备方法,包括如下步骤:
(1)在惰性气体的保护、室温条件下,反应的溶剂为二氯甲烷,将氯硅烷和膦酸二甲酯反应,制得烷基硅基膦酸二甲酯;所述氯硅烷为三甲基氯硅烷;所述氯硅烷与膦酸二甲酯的摩尔比为1∶3.5;
(2)在惰性气体的保护、370℃下,将步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺在无水氯化镁作用下反应,冷却后真空干燥即得;步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺的摩尔比为1∶1.1。
水洗、烘干和粉碎,即得所述阻燃材料,聚合度750,1%的热失重分解温度为247.6℃。
实施例2
膨胀型阻燃材料的制备方法,包括如下步骤:
(1)在惰性气体的保护、室温条件下,反应的溶剂为二氯甲烷,将氯硅烷和膦酸二甲酯反应,制得烷基硅基膦酸二甲酯;所述氯硅烷为三乙基氯硅烷;所述氯硅烷与膦酸二甲酯的摩尔比为1∶3;
(2)在惰性气体的保护、350℃下,将步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺在无水氯化镁作用下反应,冷却后真空干燥即得;步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺的摩尔比为1∶1.1.。
水洗、烘干和粉碎,即得所述阻燃材料,聚合度990,1%的热失重分解温度为235.7℃。
实施例3
膨胀型阻燃材料的制备方法,包括如下步骤:
(1)在惰性气体的保护、室温条件下,反应的溶剂为氯仿,将氯硅烷和膦酸二甲酯反应,制得烷基硅基膦酸二甲酯;所述氯硅烷为三丙基氯硅烷;所述氯硅烷与膦酸二甲酯的摩尔比为1∶4;
(2)在惰性气体的保护、350℃下,将步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺在磷酸三苯酯作用下反应,冷却后真空干燥即得;步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺的摩尔比为1∶1.1.。
水洗、烘干和粉碎,即得所述阻燃材料,聚合度800,1%的热失重分解温度为237.6℃。
实施例4
膨胀型阻燃材料的制备方法,包括如下步骤:
(1)在惰性气体的保护、室温条件下,反应的溶剂为丙酮,将氯硅烷和膦酸二甲酯反应,制得烷基硅基膦酸二甲酯;所述氯硅烷为二甲基乙基氯硅烷;所述氯硅烷与膦酸二甲酯的摩尔比为1∶3.2;
(2)在惰性气体的保护、360℃下,将步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺在磷酸三苯酯作用下反应,冷却后真空干燥即得;步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺的摩尔比为1∶1。
水洗、烘干和粉碎,即得所述阻燃材料,聚合度460,1%的热失重分解温度为219.1℃。
实施例5
膨胀型阻燃材料的制备方法,包括如下步骤:
(1)在惰性气体的保护、室温条件下,反应的溶剂为丙酮,将氯硅烷和膦酸二甲酯反应,制得烷基硅基膦酸二甲酯;所述氯硅烷为二乙基甲基氯硅烷;所述氯硅烷与膦酸二甲酯的摩尔比为1∶3.8;
(2)在惰性气体的保护、390℃下,将步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺在三乙胺作用下反应,冷却后真空干燥即得;步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺的摩尔比为1∶1.2。
水洗、烘干和粉碎,即得所述阻燃材料,聚合度680,1%的热失重分解温度为231.2℃。
实施例6
膨胀型阻燃材料的制备方法,包括如下步骤:
(1)在惰性气体的保护、室温条件下,反应的溶剂为丙酮,将氯硅烷和膦酸二甲酯反应,制得烷基硅基膦酸二甲酯;所述氯硅烷为二甲基丙基氯硅烷;所述氯硅烷与膦酸二甲酯的摩尔比为1∶3.5;
(2)在惰性气体的保护、380℃下,将步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺在三乙胺作用下反应,冷却后真空干燥即得;步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺的摩尔比为1∶1.1。
水洗、烘干和粉碎,即得所述阻燃材料,聚合度590,1%的热失重分解温度为229.0℃。
实施例7
抗菌憎水橡塑发泡保温材料,至少由以下重量份的组份制成:NBR 5份、EVA15份、PVC5份、甲基乙烯基硅橡胶20份、阻燃剂5份、聚乙二醇2份、三氧化二锑1份、防护蜡2份、氧化石蜡5份、二辛脂2份、三元乙丙橡胶5份、发泡剂6份、纳米二氧化硅4份、纳米银2份、硫酸铜1份、水性苯酰胺2份、活性炭3份、实施例1的膨胀型隔热阻燃材料5份。
抗菌憎水橡塑发泡保温材料的制备方法,包括以下步骤:将NBR、EVA、PVC、甲基乙烯基硅橡胶投入密炼机进行高温密炼,温度为150℃,时间为12min;降温至90℃,恒温条件下,再加入阻燃剂、聚乙二醇、三氧化二锑、防护蜡、氧化石蜡、二辛脂、三元乙丙橡胶,混炼20min,出料至发泡炉内,加入发泡剂、纳米二氧化硅、纳米银、硫酸铜、水性苯酰胺、活性炭、膨胀型隔热阻燃材料,130℃下发泡45min;冷却,即得。
实施例8
抗菌憎水橡塑发泡保温材料,至少由以下重量份的组份制成:NBR15份、EVA 5份、PVC15份、甲基乙烯基硅橡胶10份、阻燃剂15份、聚乙二醇1份、三氧化二锑2份、防护蜡1份、氧化石蜡8份、二辛脂1份、三元乙丙橡胶8份、发泡剂4份、纳米二氧化硅6份、纳米银1份、硫酸铜2份、水性苯酰胺1份、活性炭2份、实施例2的膨胀型隔热阻燃材料15份。
抗菌憎水橡塑发泡保温材料的制备方法,包括以下步骤:将NBR、EVA、PVC、甲基乙烯基硅橡胶投入密炼机进行高温密炼,温度为160℃,时间为8min;降温至110℃,恒温条件下,再加入阻燃剂、聚乙二醇、三氧化二锑、防护蜡、氧化石蜡、二辛脂、三元乙丙橡胶,混炼10min,出料至发泡炉内,加入发泡剂、纳米二氧化硅、纳米银、硫酸铜、水性苯酰胺、活性炭、膨胀型隔热阻燃材料,150℃下发泡15min;冷却,即得。
实施例9
抗菌憎水橡塑发泡保温材料,至少由以下重量份的组份制成:NBR 5-15份、EVA10份、PVC10份、甲基乙烯基硅橡胶15份、阻燃剂10份、聚乙二醇1.5份、三氧化二锑1.5份、防护蜡1.5份、氧化石蜡6份、二辛脂1.5份、三元乙丙橡胶7份、发泡剂5份、纳米二氧化硅5份、纳米银1.5份、硫酸铜1.5份、水性苯酰胺1.5份、活性炭0.5份、实施例3的膨胀型隔热阻燃材料10份。
抗菌憎水橡塑发泡保温材料的制备方法,包括以下步骤:将NBR、EVA、PVC、甲基乙烯基硅橡胶投入密炼机进行高温密炼,温度为155℃,时间为10min;降温至100℃,恒温条件下,再加入阻燃剂、聚乙二醇、三氧化二锑、防护蜡、氧化石蜡、二辛脂、三元乙丙橡胶,混炼15min,出料至发泡炉内,加入发泡剂、纳米二氧化硅、纳米银、硫酸铜、水性苯酰胺、活性炭、膨胀型隔热阻燃材料,140℃下发泡30min;冷却,即得。
测试实施例7-9的橡塑发泡绝热保温材料的性能,见表1。
Claims (7)
1.一种抗菌憎水橡塑发泡保温材料,其特征在于:至少由以下重量份的组份制成:NBR5-15份、EVA 5-15份、PVC5-15份、甲基乙烯基硅橡胶10-20份、阻燃剂5-15份、聚乙二醇1-2份、三氧化二锑1-2份、防护蜡1-2份、氧化石蜡5-8份、二辛脂1-2份、三元乙丙橡胶5-8份、发泡剂4-6份、纳米二氧化硅4-6份、纳米银1-2份、硫酸铜1-2份、水性苯酰胺1-2份、活性炭2-3份、膨胀型隔热阻燃材料5-15份;所述膨胀型隔热阻燃材料的结构如式(I)所示:
式中,n为460-990之间的整数;R为烷基。
2.根据权利要求1所述的一种抗菌憎水橡塑发泡保温材料,其特征在于:NBR 5-15份、EVA 10份、PVC10份、甲基乙烯基硅橡胶15份、阻燃剂10份、聚乙二醇1.5份、三氧化二锑1.5份、防护蜡1.5份、氧化石蜡6份、二辛脂1.5份、三元乙丙橡胶7份、发泡剂5份、纳米二氧化硅5份、纳米银1.5份、硫酸铜1.5份、水性苯酰胺1.5份、活性炭0.5份、膨胀型隔热阻燃材料10份。
3.权利要求1所述的一种抗菌憎水橡塑发泡保温材料的制备方法,其特征在于:包括以下步骤:
(1)膨胀型隔热阻燃材料的制备:在惰性气体的保护、室温条件下,将氯硅烷和膦酸二甲酯反应,制得烷基硅基膦酸二甲酯;在惰性气体的保护、350~400℃下,将步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺在催化剂作用下反应,冷却后真空干燥即得;步骤(1)所得物烷基硅基膦酸二甲酯与三聚氰胺的摩尔比为1∶(1~1.2);
(2)抗菌憎水橡塑发泡保温材料的制备:将NBR、EVA、PVC、甲基乙烯基硅橡胶投入密炼机进行高温密炼,温度为150~160℃,时间为8~12min;降温至90-110℃,恒温条件下,再加入阻燃剂、聚乙二醇、三氧化二锑、防护蜡、氧化石蜡、二辛脂、三元乙丙橡胶,混炼10-20min,出料至发泡炉内,加入发泡剂、纳米二氧化硅、纳米银、硫酸铜、水性苯酰胺、活性炭、膨胀型隔热阻燃材料,130-150℃下发泡15-45min;冷却,即得。
4.根据权利要求4所述的一种抗菌憎水橡塑发泡保温材料的制备方法,其特征在于:步骤(1)中,所述氯硅烷选自三甲基氯硅烷、三乙基氯硅烷、三丙基氯硅烷、二甲基乙基氯硅烷、二甲基丙基氯硅烷和二乙基甲基氯硅烷。
5.根据权利要求4所述的一种抗菌憎水橡塑发泡保温材料的制备方法,其特征在于:步骤(1)中,所述氯硅烷与膦酸二甲酯的摩尔比为1∶(3~4)。
6.根据权利要求4所述的一种抗菌憎水橡塑发泡保温材料的制备方法,其特征在于:步骤(1)中,膦酸二甲酯与氯硅烷反应的溶剂选自二氯甲烷、氯仿和丙酮。
7.根据权利要求4所述的一种抗菌憎水橡塑发泡保温材料的制备方法,其特征在于:步骤(1)中,催化剂选自无水氯化镁、磷酸三苯酯、三乙胺中的一种或几种。
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