CN109355917B - 一种铺地植绒材料及其制备方法 - Google Patents

一种铺地植绒材料及其制备方法 Download PDF

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Publication number
CN109355917B
CN109355917B CN201811037364.1A CN201811037364A CN109355917B CN 109355917 B CN109355917 B CN 109355917B CN 201811037364 A CN201811037364 A CN 201811037364A CN 109355917 B CN109355917 B CN 109355917B
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Prior art keywords
flocking
coating
layer
adhesive
base cloth
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CN109355917A (zh
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赵丽
罗欣
孟庆荣
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Shandong Tongwei New Material Technology Co ltd
Weifang Qingyuan New Material Technology Co ltd
Shandong Fabric Trends International Co ltd
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Shandong Tongwei New Material Technology Co ltd
Weifang Qingyuan New Material Technology Co ltd
Shandong Fabric Trends International Co ltd
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    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
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    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/001—Flocking
    • B05C19/002—Electrostatic flocking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
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    • B05D3/007—After-treatment
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    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
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    • B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
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  • Fluid Mechanics (AREA)
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  • Laminated Bodies (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

本发明提供一种铺地植绒材料及其制备方法，由植绒面料复合底材组成，所述的植绒面料，包括上层绒毛层、中间层粘合剂层、下层基布层；所述底材为高分子材料。所述黏合剂层采用的原料为丙烯酸酯、聚氨酯、环氧树脂中的一种；所述绒毛层，其绒毛材质为聚酰胺纤维、聚酯纤维中的一种或多种混植，纤度为10‑30D，长度为2.0‑4.0mm。本发明铺地植绒材料具有自保洁功能，阻燃达B1级以上，且具有抑菌和抗静电效果。

Description

一种铺地植绒材料及其制备方法
技术领域
本发明涉及一种铺地植绒材料及其制备方法，属于静电植绒技术领域。
技术背景
随着人们生活水平的提高，在住房内装饰方面的要求越来越高，目前的铺地材料主要是瓷砖、木地板、地毯。瓷砖易使人滑跌，尤其是对老人、儿童以及行动不便的患者具有很大的安全隐患，且脚感坚硬、不舒适，行走会发产生不小的噪音，铺装复杂，施工繁琐，更换困难；而木地板选用天然木材，对室内的干湿度要求较高，容易出现湿胀干缩和翘曲变形、板面开裂等现象，易腐蚀虫蛀，安装保养复杂。铺设地毯是人们很好的选择；市面上普通的簇绒地毯容易藏污纳垢、且不易打理。
较为受欢迎的是静电植绒地毯，但由于目前的静电植绒技术尚不成熟，现有的静电植绒铺地产品质量不高，功能性不强。
因此，设计一种易清洁、耐磨防滑、隔音降噪、阻燃抑菌、抗静电的静电植绒铺地材料成为本领域关注的研发课题之一。
发明内容
针对以上技术问题，本发明提供一种铺地植绒材料及其制备方法，达到以下发明目的：提高铺地植绒材料的阻燃效果、抑菌功能以及抗静电功能。
本发明采用的技术方案是：
一种铺地植绒材料由植绒面料复合底材组成。所述的植绒面料，包括上层绒毛层、中间层粘合剂层、下层基布层。所述绒毛层，其绒毛材质为聚酰胺纤维、聚酯纤维中的一种或多种混植，纤度为10-30D，长度为2.0-4.0mm；
所述黏合剂层为添加麻杆粉、磷酸三苯酯、石墨烯分散液的丙烯酸酯、聚氨酯、环氧树脂中的一种，麻杆粉目数为800-2000目，添加量为0-30wt％，无卤阻燃剂添加量为0-30％，石墨烯分散液浓度为0.001mg/mL-100.0mg/mL；
所述基布层，基布为织物或者无纺布，其材质为棉纤维、麻纤维、聚酯纤维、聚烯烃纤维、玄武岩纤维、碳纤维中的一种或多种混织或混纺，单位面积质量为100-250g/m2。
所述复合底材是在植绒面料背面涂布、流延或贴合高分子材料。
一种铺地植绒材料的制备方法，包括基布层处理、涂布粘合剂、多电场植绒、固着、后处理、后整理、复合底材、裁切、包装步骤。
具体步骤如下：
1、基布层处理
将基布选用的织物或无纺布，经轧光处理制成，其作用在于提高光滑度、均匀度、平整度和柔软性，减少涂层胶用量，提高植绒牢度。所述轧光处理工艺：温度50-100℃，压力0.1-0.5MPa，时间：0.1-5秒。
2、涂布粘合剂
将基布引入涂胶台，在基布上涂布粘合剂，涂布厚度为0.5-2mm。所述涂布粘合剂包括一次涂布或多次涂布，涂布方式可以是刮涂，辊涂，喷涂。所述多次涂布粘合剂包括每次涂布粘合剂之后烘干，以便于再次涂布粘合剂，烘干温度为60-120℃，时间为30-90s。
3、多电场植绒
将涂布粘合剂的基布引入静电植绒室，对涂布粘合剂的一面进行静电场植绒。所述多电场植绒包括多次植绒，每次植绒之间的时间间隔为0.5-5s；所述植绒为直流静电场植绒或交流静电场植绒，上述两种静电场可重复或交互使用。所述直流静电场的电压为0.5-4.5万伏；所述交流静电场的电压0.5-4.5万伏，频率为50-100Hz。所述直流静电场和交流静电场：上、下电极间距均为5-20cm；所述多电场植绒：控制植绒时间为10-70s。
4、固着
将植绒之后的材料引入烘箱，进行高温固着，所述高温固着：温度110-160℃，时间3-10min。
5、后处理
将高温固着之后的材料进行冷却、刷绒、吸绒。所述冷却：经冷却辊或冷风冷却至10-50℃；所述刷绒：由辊刷对植绒材料绒毛面进行一次或多次刷绒，目的是刷掉表面的浮绒；所述吸绒：由真空系统对刷掉的浮绒进行真空抽吸，并将浮绒回收。
6、后整理
将步骤5得到的植绒面料表面施加整理液、焙烘、冷却、打卷。所述施加整理液，其方式为刮涂，带液率为50-80%；所述整理液为纳米有机硅或纳米有机氟丙烯酸、脂肪醇硫酸钠、聚氨酯，按照40-150：4-25：5-20的质量比，混合发泡，发泡倍率为3-6倍；所述焙烘为热风烘干，焙烘温度为130-150℃，焙烘时间为3-5min；
7、复合底材
在步骤6得到的植绒面料背面，采用涂布、流延或贴合的工艺复合上底材，底材厚度为2-4mm。
所述涂布工艺：在毯带上涂布高分子材料湿浆，湿浆厚度为1-3mm，再将增强材料平整的铺在湿浆上表面，之后在增强材料表面涂布厚度为1-3mm的高分子材料湿浆；采用的高分子材料为软质聚氯乙烯、乳胶、聚氨酯湿浆中的一种，粘度为1.5-5万cps；所述增强材料为玻璃纤维、碳纤维、玄武岩纤维、聚酰胺纤维的织物或无纺材料中的一种，增强材料厚度为0.2-2mm，单位面积质量为20-80g/m2。
随后将步骤6得到的面料绒毛面朝上平整铺放于高分子材料表面，经轧辊复合，送往烘箱进行高温烘干，冷却辊冷却，完成复合。
所述流延工艺：采用的底材为热塑性聚氨酯（TPU）、硫化热塑性弹性体（TPV）、热塑性橡胶（TPR）、热塑性聚酯弹性体（TPEE）中的一种或多种；
将上述底材熔融、挤出、流延至毯带上，厚度控制在2-5mm，之后将步骤6得到的面料绒毛面朝上平整铺放于底材材料表面，经轧辊复合，送往烘箱进行高温烘干，冷却辊冷却，完成复合。
所述贴合工艺：是将片状高分子材料表面涂布粘合剂，再将步骤6得到的面料绒毛朝上，平整铺放在粘合剂表面，将其放置于热压机中热压4-30min，压力为5-50Mpa，之后取出冷却。所述片状高分子材料指硬质聚氯乙烯或塑胶材料。
8、裁切与包装
将复合底材后的铺地材料按照客户需要的尺寸进行裁切、包装。
本发明带来的有益效果：
1.本发明制作的铺地植绒材料具有自保洁功能，防水、防油、防污、易去污效果可达4级以上，不易脏污，即使脏污清水擦拭即可，维护成本低；
2.本发明制作的铺地植绒材料阻燃达B1级以上，安全性能高；
3.本发明制作的铺地植绒材料抑菌效果好，大肠杆菌、金黄色葡萄球菌、白色念珠球菌有效抑制率可达99.5%以上；
4.本发明制作的铺地植绒材料抗静电效果好，抗静电性能≤2kV；
5.本发明制作的铺地植绒材料结实耐磨，正常使用寿命10年以上。
具体实施方式
实施例1
一种铺地植绒材料由植绒面料复合底材组成。所述的植绒面料，包括上层绒毛层、中间层粘合剂层、下层基布层。所述绒毛层，其绒毛材质为聚酰胺66，纤度为10D，长度为2mm；
所述黏合剂层为含有汉麻杆粉的水性丙烯酸酯；所述汉麻杆粉：粒径为800目，添加量为10wt%，粘度为2.0万cps；
所述基布层，基布为聚丙烯无纺布，单位面积质量为100g/m2。
所述复合底材是在植绒面料背面涂布高分子材料。
一种铺地植绒材料及其制备方法，包括基布层处理、涂布粘合剂、多电场植绒、固着、后处理、后整理、复合底材、裁切、包装步骤。
具体步骤如下：
1．基布层处理
将无纺布经轧光处理，所述轧光处理工艺：温度50℃，压力0.5MPa，时间：5秒；
2．涂布粘合剂
将基布引入涂胶台，在基布上涂布粘合剂，涂布厚度为0.5mm。
所述涂布粘合剂采用一次涂布，涂布方式为刮涂。
烘干温度为80℃，时间为50s。
3．多电场植绒
将涂布粘合剂的基布引入静电植绒室，对涂布粘合剂的一面进行静电场植绒。
所述静电场植绒为六次植绒，依次为两次直流静电场、四次交流静电场；
记直流静电场为M，交流静电场为N，M、N的数目均为大于0的整数，采用MMNNNN式静电场。
所述两次直流静电场电压分别是1.2万伏、1.6万伏，上、下电极间距为8cm；
所述四次交流静电场电压分别是1.6万伏、2.0万伏、2.8万伏、3.5万伏，频率均为50Hz，上、下电极间距均为8cm；
上述六次植绒，控制单次植绒时间为10s，六次植绒间隔时间分别为1s、1s、1s、1.5s、2s。
4．固着
将植绒之后的材料引入烘箱，进行高温固着，所述高温固着：温度110℃，时间10min。
5．后处理
将高温固着之后的材料进行冷却、刷绒、吸绒。所述冷却：经冷却辊冷却至10℃；所述刷绒：由辊刷对植绒材料绒毛面进行三次刷绒，目的是刷掉表面的浮绒；所述吸绒：由真空系统对刷掉的浮绒进行真空抽吸，并将浮绒回收。
6．后整理
将步骤5得到的植绒面料表面施加整理液、焙烘、冷却、打卷。所述施加整理液，其方式为刮涂，带液率为50%；所述整理液为纳米有机氟丙烯酸、脂肪醇硫酸钠、聚氨酯的混合溶液发泡，发泡倍率为5倍；组分浓度分别为100g/L，15g/L，10g/L；所述焙烘为热风烘干，焙烘温度为130℃，焙烘时间为5min。
7．复合底材
在步骤6得到的面料背面，采用涂布的工艺复合上底材，底材厚度为2mm。
所述涂布工艺：在毯带上涂布高分子材料湿浆，湿浆厚度为1mm，再将增强材料平整的铺在湿浆上表面，之后在增强材料表面涂布高分子材料湿浆，涂布厚度为1mm；
所述高分子材料为软质聚氯乙烯，粘度为1.5万cps；所述增强材料为玻璃纤维无纺材料(以下简称玻纤)，增强材料厚度为0.5mm，单位面积质量为50g/m2。
随后将步骤6得到的面料绒毛面朝上平整铺放于高分子材料表面，经轧辊复合，送往烘箱进行高温烘干，冷却辊冷却，完成复合。
8．裁切与包装
将复合底材后的铺地材料按照客户需要的尺寸进行裁切、包装。
本实施例带来的有益效果：
1.本发明制作的铺地植绒材料具有自保洁功能，防水、防油、防污、易去污效果可达4级以上，不易脏污，即使脏污清水擦拭即可，维护成本低；
2.本发明制作的铺地植绒材料阻燃达B1级以上，安全性能高；
3.本发明制作的铺地植绒材料抑菌效果好，大肠杆菌、金黄色葡萄球菌、白色念珠球菌有效抑制率可达99.9%以上；
4.本发明制作的铺地植绒材料抗静电效果好，抗静电性能≤2kV；
5.本发明制作的铺地植绒材料结实耐磨，正常使用寿命10年以上。
实施例2
一种铺地植绒材料由植绒面料复合底材组成。所述的植绒面料，包括上层绒毛层、中间层粘合剂层、下层基布层。所述绒毛层，其绒毛材质为阻燃聚酰胺66，纤度为20D，长度为4mm；
所述黏合剂层为添加无卤阻燃剂的阻燃水性丙烯酸酯，粘度为3万cps，所述无卤阻燃剂为磷酸三苯酯，添加量为10wt％；
所述基布层，基布为玄武岩纤维织物，单位面积质量为150g/m2。
所述复合底材是在植绒面料背面涂布高分子材料。
一种铺地植绒材料及其制备方法，包括基布层处理、涂布粘合剂、多电场植绒、固着、后处理、后整理、复合底材、裁切、包装步骤。
具体步骤如下：
1．基布层处理
将玄武岩纤维织物经轧光处理制成,其作用在于提高光滑度、均匀度、平整度和柔软性，减少涂层胶用量，提高植绒牢度。所述轧光处理工艺：温度80℃，压力0.3MPa，时间：2秒。
2．涂布粘合剂
将基布引入涂胶台，在基布上涂布粘合剂，涂布厚度为2mm。所述涂布粘合剂采用两次涂布，涂布方式采用刮涂。第一次涂布粘合剂厚度为0.5mm，烘干温度为80℃，烘干时间为20s，第二次涂布粘合剂厚度为1.5mm。
3．多电场植绒
将涂布粘合剂的基布引入静电植绒室，对涂布粘合剂的一面进行静电场植绒。
所述静电场植绒为六次植绒，依次为两次直流静电场、四次交流静电场；
记直流静电场为M，交流静电场为N，M、N的数目均为大于0的整数，采用MMNNNN式静电场。
所述两次直流静电场：电压分别是1.2万伏、1.6万伏，上、下电极间距为8cm；
所述四次交流静电场：电压分别是1.6万伏、2.0万伏、2.8万伏、3.5万伏，频率均为50Hz，上、下电极间距均为8cm；
上述六次植绒：控制单次植绒时间为10s，六次植绒间隔时间分别为1s、1s、1s、1.5s、2s。
4．固着
将植绒之后的材料引入烘箱，进行高温固着，所述高温固着：温度160℃，时间5min。
5．后处理
将高温固着之后的材料进行冷却、刷绒、吸绒。
所述冷却：经冷却辊冷却至30度；所述刷绒：由辊刷对植绒材料绒毛面进行三次刷绒，目的是刷掉表面的浮绒；所述吸绒：由真空系统对刷掉的浮绒进行真空抽吸，并将浮绒回收。
6．后整理
将步骤5得到的植绒面料表面施加整理液、焙烘、冷却、打卷。
所述施加整理液，其方式为刮涂，带液率为70%；
所述整理液为纳米有机氟丙烯酸、脂肪醇硫酸钠、聚氨酯的混合溶液发泡，浓度分别为90g/L,20g/L,10g/L；发泡倍率为4倍；
所述焙烘为热风烘干，焙烘温度为140℃，焙烘时间为4min。
7．复合底材
在步骤6得到的面料背面复合一层底材，底材厚度为3mm。
所述复合底材，采用发泡聚氯乙烯湿浆，粘度为2.2万cps；所述涂布工艺包括：在毯带上涂布高分子材料，厚度为1.5mm，随后将步骤6得到的面料绒毛面朝上平整铺放于高分子材料表面，经轧辊复合，送往烘箱进行高温烘干发泡，冷却辊冷却，完成复合。
8．裁切与包装
将复合底材后的铺地材料按照客户需要的尺寸进行裁切、包装。
本实施例带来的有益效果：
1.本发明制作的铺地植绒材料具有自保洁功能，防水、防油、防污、易去污效果可达4级以上，不易脏污，即使脏污清水擦拭即可，维护成本低；
2.本发明制作的铺地植绒材料阻燃达A级，安全性能高；
3.本发明制作的铺地植绒材料抑菌效果好，大肠杆菌、金黄色葡萄球菌、白色念珠球菌有效抑制率可达99.5%以上；
4.本发明制作的铺地植绒材料抗静电效果好，抗静电性能≤1.5kV；
5.本发明制作的铺地植绒材料结实耐磨，正常使用寿命10年以上。
本产品还具有轻量化的优点，单位面积重量为1.0kg/m2
实施例3
一种铺地植绒材料由植绒面料复合底材组成。所述的植绒面料，包括上层绒毛层、中间层粘合剂层、下层基布层。所述绒毛层，其绒毛材质为聚酰胺66，纤度为30D，长度为2.0mm；
所述黏合剂层为加入石墨烯分散液的水性丙烯酸酯，添加量为10wt%，粘度为3万cps，所述石墨烯分散液为N-甲基吡咯烷酮，浓度为50mg/mL；
所述基布层，基布为碳纤维织物，单位面积质量为250g/m2。
所述复合底材是在植绒面料背面涂布高分子材料。
一种铺地植绒材料及其制备方法，包括基布层处理、涂布粘合剂、多电场植绒、固着、后处理、后整理、复合底材、裁切、包装步骤。
具体步骤如下：
1.基布层处理
将碳纤维织物经轧光处理制成,其作用在于提高均匀度、平整度和柔软性，减少涂层胶用量，提高植绒牢度。所述轧光处理工艺：温度100℃，压力0.5MPa,时间：1.5秒。
2.涂布粘合剂
将基布引入涂胶台，在基布上涂布粘合剂，涂布厚度为2mm。
所述涂布粘合剂采用两次涂布，涂布方式采用刮涂。第一次涂布粘合剂厚度为0.5mm，烘干温度为80℃，烘干时间为20s，第二次涂布粘合剂厚度为1.5mm。
3.多电场植绒
将涂布粘合剂的基布引入静电植绒室，对涂布粘合剂的一面进行静电场植绒。
所述静电场植绒为六次植绒，记直流静电场为M，交流静电场为N，M、N的数目均为大于0的整数，采用MMNNNN式静电场。所述两次直流静电场电压分别是1.0万伏、1.4万伏，上、下电极间距为8cm；所述四次交流静电场电压分别是1.4万伏、1.8万伏、2.2万伏、3.0万伏，频率均为50Hz，上、下电极间距均为8cm；控制单次植绒时间为10s，六次植绒间隔时间分别为1s、1s、1s、1.5s、2s。
4.固着
将植绒之后的材料引入烘箱，进行高温固着，所述高温固着：温度140℃，时间6min。
5.后处理
将高温固着之后的材料进行冷却、刷绒、吸绒。所述冷却：经冷风冷却至20℃；所述刷绒：由辊刷对植绒材料绒毛面进行两次刷绒，目的是刷掉表面的浮绒；所述吸绒：由真空系统对刷掉的浮绒进行真空抽吸，并将浮绒回收。
6.后整理
将步骤5得到的植绒面料表面施加整理液、焙烘、冷却、打卷。
所述施加整理液，其方式为刮涂，带液率为70%；
所述整理液为纳米有机氟丙烯酸、脂肪醇硫酸钠、聚氨酯的混合溶液发泡，浓度分别为120g/L，4g/L，15g/L；发泡倍率为5倍；
所述焙烘为热风烘干，焙烘温度为140℃，焙烘时间为3min。
7.复合底材
将步骤6得到的面料背面复合底材，底材厚度为2mm。
所述涂布高分子材料工艺，底材为加有亲油性石墨烯的聚氯乙烯湿浆，石墨烯添加量为5wt%,粘度为5万cps；所述涂布工艺包括：在毯带上涂布湿浆，厚度为2mm，随后将步骤6得到的面料绒毛面朝上平整铺放于湿浆表面，经轧辊复合，送往烘箱进行高温烘干，冷却辊冷却，完成复合。
8.裁切与包装
将复合底材后的铺地材料按照客户需要的尺寸进行裁切、包装。
本实施例带来的有益效果是：
1.本发明制作的铺地植绒材料具有自保洁功能，防水、防油、防污、易去污效果可达4级以上，不易脏污，即使脏污清水擦拭即可，维护成本低；
2.本发明制作的铺地植绒材料阻燃达A级，安全性能高；
3.本发明制作的铺地植绒材料抑菌效果好，大肠杆菌、金黄色葡萄球菌、白色念珠球菌有效抑制率可达99.5%以上；
4.本发明制作的铺地植绒材料抗静电效果好，抗静电指标u30为0.3kV,且具有永久抗静电效果；
5.本发明制作的铺地植绒材料结实耐磨，正常使用寿命10年以上。
最后应该说明的是：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (1)

1.一种铺地植绒材料的制备方法，其特征在于：包括基布层处理、涂布粘合剂、多电场植绒、固着、后处理、后整理、复合底材、裁切、包装步骤；
所述的植绒面料，包括上层绒毛层、中间层粘合剂层、下层基布层,所述绒毛层，其绒毛材质为聚酰胺66，纤度为30D，长度为2.0mm；所述黏合剂层为加入石墨烯分散液的水性丙烯酸酯，添加量为10wt%，粘度为3万cps，所述石墨烯分散液为N-甲基吡咯烷酮，浓度为50mg/mL；所述基布层，基布为碳纤维织物，单位面积质量为250g/m2；所述复合底材是在植绒面料背面涂布高分子材料；
所述基布层处理：将碳纤维织物经轧光处理制成,其作用在于提高均匀度、平整度和柔软性，减少涂层胶用量，提高植绒牢度；所述轧光处理工艺：温度100℃，压力0.5MPa ,时间：1 .5秒；
所述涂布粘合剂：将基布引入涂胶台，在基布上涂布粘合剂，涂布厚度为2mm； 所述涂布粘合剂采用两次涂布，涂布方式采用刮涂,第一次涂布粘合剂厚度为0.5mm，烘干温度为80℃，烘干时间为20s，第二次涂布粘合剂厚度为1 .5mm；
所述多电场植绒：将涂布粘合剂的基布引入静电植绒室，对涂布粘合剂的一面进行静电场植绒；所述静电场植绒为六次植绒，记直流静电场为M，交流静电场为N，采用MMNNNN式静电场；所述两次直流静电场电压分别是1 .0万伏、1 .4万伏，上、下电极间距为8cm；所述四次交流静电场电压分别是1 .4万伏、1 .8万伏、2 .2万伏、3 .0万伏，频率均为50Hz，上、下电极间距均为8cm；控制单次植绒时间为10s，六次植绒间隔时间分别为1s、1s、1s、1 .5s、2s；
所述固着：将植绒之后的材料引入烘箱，进行高温固着，所述高温固着：温度140℃，时间6min；
所述后处理：将高温固着之后的材料进行冷却、刷绒、吸绒,所述冷却：经冷风冷却至20℃；所述刷绒：由辊刷对植绒材料绒毛面进行两次刷绒，目的是刷掉表面的浮绒；所述吸绒：由真空系统对刷掉的浮绒进行真空抽吸，并将浮绒回收;
所述后整理：将后处理步骤得到的植绒面料表面施加整理液、焙烘、冷却、打卷；所述施加整理液，其方式为刮涂，带液率为70%；
所述整理液为纳米有机氟丙烯酸、脂肪醇硫酸钠、聚氨酯的混合溶液发泡，浓度分别为120g/L，4g/L，15g/L；发泡倍率为5倍；所述焙烘为热风烘干，焙烘温度为140℃，焙烘时间为3min；
所述复合底材：将后整理步骤得到的面料背面复合底材，底材厚度为2mm；
所述涂布高分子材料工艺，底材为加有亲油性石墨烯的聚氯乙烯湿浆，石墨烯添加量为5wt% ,粘度为5万cps；所述涂布工艺包括：在毯带上涂布湿浆，厚度为2mm，随后将后整理步骤得到的面料绒毛面朝上平整铺放于湿浆表面，经轧辊复合，送往烘箱进行高温烘干，冷却辊冷却，完成复合；
所述裁切与包装：将复合底材后的铺地材料按照客户需要的尺寸进行裁切、包装。
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