CN112277407A - 一种仿地毯植绒lvt地板及其生产方法 - Google Patents

一种仿地毯植绒lvt地板及其生产方法 Download PDF

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CN112277407A
CN112277407A CN202011173424.XA CN202011173424A CN112277407A CN 112277407 A CN112277407 A CN 112277407A CN 202011173424 A CN202011173424 A CN 202011173424A CN 112277407 A CN112277407 A CN 112277407A
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carpet
flocked
lvt floor
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丁旭明
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Darde Flooring Development Jiangsu Co ltd
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Abstract

本发明公开一种仿地毯植绒LVT地板及其生产方法，从上至下依次包括：植绒层；粘合剂层；底层。生产方法包括以下步骤：通过底纹辊将底纹印于底层；通过面纹辊将植绒涂胶面纹印于底层；通过涂胶辊在所述底层涂覆粘合剂，形成粘合剂层；通过高压静电作用，将绒毛按电场方向有序排列在所述粘合层上；干燥、刷毛，得到所述仿地毯植绒LVT地板。该方法制备生产完后可根据不同客户需求，后期可在此产品上进行相应的喷花、压花、烫金、砂洗等深加工处理，令产品更好的视觉冲击、触摸手感以及更高的经济价值。同时，如干底产品做墙板时，可以直接用钉子固定，因其表面是绒毛层，拨开绒毛后直接钉子固定，也不易发现，具有安装方式多样，制备方式多样等优点。

Description

一种仿地毯植绒LVT地板及其生产方法
技术领域
本发明涉及地面装饰材料的技术领域，特别涉及一种仿地毯植绒LVT地板。
背景技术
现有地毯产品因其材质的缘故，生产方式迥异，所需设备均不同，甚至部分地毯要求纯手工生产，对工人技术水平要求极高。同时地毯产品均存在寿命短、易老化、受温度影响大、耐潮湿性差等缺点。如需大规模铺装，具有铺装难度较大，不易固定，容易滑动、容易损坏，更换复杂等缺点。
现有弹性地板正面植绒产品大多采用两相贴合方式，将固定尺寸的植绒装饰体用粘黏剂贴合在固定尺寸的弹性基材上，生产工序与工艺虽然及其简单，但是生产效率不高，生产周期拉长且容易贴合错位影响美观。
现有弹性地板与墙板，其生产主要是仿木地板/仿瓷砖为主，仿地毯类产品主要也是通过面料装饰层或者不同的压纹来仿照生产，仿照出来缺乏立体感，质感、触感，且生产成本高昂。
现有的挤出木塑墙板制备方式复杂、结构复杂且功能单一，隔音、防水防潮、耐热等性能都较差，同时在安装时需使用龙骨架固定，且安装后具有容易脱落，返修复杂等缺点，无法满足现有生活对舒适环境，触感的诸多追求。
发明内容
本发明的目的在于提供一种仿地毯植绒LVT地板通过地毯类弹性地板和墙板现有的成熟工艺进行整合改造，同时具有弹性地板和墙板产品的诸多优点与性能，且可塑性、可操作性极强。能根据不同客户需要，后期再进行诸如喷花、压花、烫金、砂洗等深加工处理，令产品具有更好的视觉冲击、触摸手感以及更高的经济价值。
本发明提供一种仿地毯植绒LVT地板，从上至下依次包括：
植绒层；
粘合剂层；
底层。
在一些实施方式中，底层为复合底料层。
在一些实施方式中，底层从上至下依次包括复合中间层和复合底料层。
在一些实施方式中，底层从上至下依次包括复合中间层、玻璃纤维层和复合底料层。
在一些实施方式中，底层为挤出硬质PVC层。
在一些实施方式中，底层为挤出发泡PVC层。
在一些实施方式中，植绒层为2-7mm纤维绒毛，所述纤维绒毛植物纤维、动物纤维、矿物纤维、人造纤维、合成纤维或无机纤维中的一种或多种。
一种仿地毯植绒LVT地板的生产方法，包括以下步骤：
通过底纹辊将底纹印于底层；
通过面纹辊将植绒涂胶面纹印于底层；
通过涂胶辊在所述底层涂覆粘合剂，形成粘合剂层；
通过高压静电作用，将绒毛按电场方向有序排列在所述粘合层上；
干燥、刷毛，得到所述仿地毯植绒LVT地板。
在一些实施方式中，底层为复合底料层或者复合中间层和复合底料层或者复合中间层、玻璃纤维层和复合底料层，所述底纹辊和面纹辊为冷辊。
在一些实施方式中，底层为挤出硬质PVC层或挤出发泡PVC层，所述底纹辊和面纹辊为热辊。
有益效果：
1、本产品具有传统弹性地板的无毒、无味、环保、防水防潮等功能与功效。
2、本产品具有传统地毯的质感、保温、舒适、吸音等功能与功效。
3、本产品对比其他贴合方式，贴合更牢靠，稳定性能更好。
4、本产品规格具有多样性，可通过裁切出片改变其模具尺寸来实现产品的各种规格形状，使其具有更强的DIY个性化。
5、本产品在现场施工过程中，可直接安装施工，方法简单多样，浪费较少，不易滑动，且后期更换简易。
附图说明
图1为本发明一实施方式中一种仿地毯植绒LVT地板的结构示意图；
图2为本发明一实施方式中一种仿地毯植绒LVT地板的结构示意图；
图3为本发明一实施方式中一种仿地毯植绒LVT地板的结构示意图；
图4为本发明一实施方式中一种仿地毯植绒LVT地板的结构示意图；
图5为本发明一实施方式中一种仿地毯植绒LVT地板的结构示意图；
图6为本发明一实施方式中一种仿地毯植绒LVT地板的生产工艺图；
图7为本发明一实施方式中一种仿地毯植绒LVT地板的生产工艺图；
图8为本发明一实施方式中一种仿地毯植绒LVT地板的截面图。
具体实施方式
为了使本技术领域的人员更好地理解本申请方案，下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本申请一部分的实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都应当属于本申请保护的范围。
实施例1：如图1所示，
一种仿地毯植绒LVT地板，从上至下依次包括：
植绒层11；
粘合剂层12；
复合底料层13。
实施例2：如图2所示，
一种仿地毯植绒LVT地板，从上至下依次包括：
植绒层21；
粘合剂层22；
复合中间层23；
复合底料层24。
实施例3：如图3所示，
一种仿地毯植绒LVT地板，从上至下依次包括：
植绒层31；
粘合剂层32；
复合中间层33；
玻璃纤维层34；
复合底料层35。
实施例1至3中的复合底料层和复合中间层为现有技术，其制备方法如下：pvc粉、石粉、热稳定剂、增塑剂、着色剂等，按照一定的配方比例通过混合、密炼、压延、出片，即可制备出是需厚度的底料层。
如图8所示植绒层为5mm左右的纤维绒毛60。
如图6所示：实施例1至3中仿地毯植绒LVT地板制备方法如下：
1、底料层通过加热罩加温，立马经过底纹辊(冷辊)，将是产品底纹印上去。
2、底纹印上去之后立马经过底面降温表面加温罩，底面降温是为了防止压纹变形、收缩等，表面加热是为了给底料表层加温。
3、表层加温的底料层通过面纹加热罩后，立马通过面纹辊(冷辊)，将植绒时需要的面纹压上去。
4、冷却后的底料通过涂胶辊，给底料表层涂上一层粘合剂，形成粘合剂层。
5、涂有粘合剂的底料通过植绒机，在高压静电发生器的作用下，植绒箱内事先准备的绒毛，将按电场方向有序排列在底料上。
6、植好绒毛的底料，通过烘箱进行干燥处理，使胶水完全凝固，绒毛固定在底料上。
7、植绒过程虽然能有序的使绒毛进行排列，但依旧会存在散绒，未完全固定的残绒存在，通过刷毛装置，将其完全剥离。
8、处理后，粘贴牢靠绒毛的底料产品通过裁切，出片成所需要的成型尺寸。
9、出片成型后的产品，可根据客户需求，后期可在此产品基础上，再进行自粘、背胶、干底等工艺加工。
实施例4：如图4所示，
一种仿地毯植绒LVT地板，从上至下依次包括：
植绒层41；
粘合剂层42；
挤出硬质PVC层43。
实施例5：如图5所示，
一种仿地毯植绒LVT地板，从上至下依次包括：
植绒层51；
粘合剂层52；
挤出发泡PVC层53。
实施例4和5的挤出硬质PVC层和挤出PVC层为现有技术，其制备方法如下：将PVC树脂粉、热稳定剂、碳酸钙(重钙、轻钙)、增韧剂(ACR等)、PE蜡、内外润滑剂等加工助剂通过混合后经双螺杆挤出机挤出成型，即可制备出是需厚度的spc层。
如图8所示植绒层为5mm左右的纤维绒毛60。
如图7所示：实施例4至5中仿地毯植绒LVT地板制备方法如下：
1、挤出成型的PVC层通过底纹辊(热辊)、面纹辊(热辊)分别将产品底纹以及植绒涂胶面纹印上去。
2、印上纹路的PVC层通过最少4米的降温罩，使PVC层完全降温冷却下来(定型)。
3、冷却后的PVC层通过涂胶辊，给表面涂上一层粘合剂，形成粘合剂层。
4、涂有粘合剂的PVC层通过植绒机，在高压静电发生器的作用下，植绒箱内事先准备的绒毛，将按电场方向有序排列在PVC层上。
5、植好绒毛的PVC层，通过烘箱进行干燥处理，使胶水完全凝固，绒毛固定在PVC层上。
6、植绒过程虽然能有序的使绒毛进行排列，但依旧会存在散绒，未完全固定的残绒存在，通过刷毛装置，将其完全剥离。
7、处理后，粘贴牢靠绒毛的PVC产品通过裁切，出片成所需要的成型尺寸。
8、出片成型后的产品，可根据客户需求，后期可在此产品基础上，再进行锁扣、背胶、干底、贴棉等工艺加工。
本发明实施例的方法制备生产完后可根据不同客户需求，后期可在此产品上进行相应的喷花、压花、烫金、砂洗等深加工处理，令产品更好的视觉冲击、触摸手感以及更高的经济价值。同时，如干底产品做墙板时，可以直接用钉子固定，因其表面是绒毛层，拨开绒毛后直接钉子固定，也不易发现，具有安装方式多样，制备方式多样等优点。
该仿地毯植绒LVT地板相比具有如下优点：
1、本产品具有传统弹性地板的无毒、无味、环保、防水防潮等功能与功效。
2、本产品具有传统地毯的质感、保温、舒适、吸音等功能与功效。
3、本产品对比其他贴合方式，贴合更牢靠，稳定性能更好。
4、本产品规格具有多样性，可通过裁切出片改变其模具尺寸来实现产品的各种规格形状，使其具有更强的DIY个性化。
5、本产品在现场施工过程中，可直接安装施工，方法简单多样，浪费较少，不易滑动，且后期更换简易。
以上表述仅为本发明的优选方式，应当指出，对本领域的普通技术人员来说，在不脱离本发明创造构思的前提下，还可以做出若干变形和改进，这些也应视为本发明的保护范围之内。

Claims (10)

1.一种仿地毯植绒LVT地板，其特征在于，从上至下依次包括：
植绒层；
粘合剂层；
底层。
2.根据权利要求1所述的一种仿地毯植绒LVT地板，其特征在于，所述底层为复合底料层。
3.根据权利要求1所述的一种仿地毯植绒LVT地板，其特征在于，所述底层从上至下依次包括复合中间层和复合底料层。
4.根据权利要求1所述的一种仿地毯植绒LVT地板，其特征在于，所述底层从上至下依次包括复合中间层、玻璃纤维层和复合底料层。
5.根据权利要求1所述的一种仿地毯植绒LVT地板，其特征在于，所述底层为挤出硬质PVC层。
6.根据权利要求1所述的一种仿地毯植绒LVT地板，其特征在于，所述底层为挤出发泡PVC层。
7.根据权利要求1至6中任一权利要求所述的一种仿地毯植绒LVT地板，其特征在于，所述植绒层为2-7mm纤维绒毛，所述纤维绒毛植物纤维、动物纤维、矿物纤维、人造纤维、合成纤维或无机纤维中的一种或多种。
8.一种仿地毯植绒LVT地板的生产方法，其特征在于，包括以下步骤：
通过底纹辊将底纹印于底层；
通过面纹辊将植绒涂胶面纹印于底层；
通过涂胶辊在所述底层涂覆粘合剂，形成粘合剂层；
通过高压静电作用，将绒毛按电场方向有序排列在所述粘合层上；
干燥、刷毛，得到所述仿地毯植绒LVT地板。
9.根据权利要求8所述的一种仿地毯植绒LVT地板的生产方法，其特征在于，所述底层为复合底料层或者复合中间层和复合底料层或者复合中间层、玻璃纤维层和复合底料层，所述底纹辊和面纹辊为冷辊。
10.根据权利要求8所述的一种仿地毯植绒LVT地板的生产方法，其特征在于，所述底层为挤出硬质PVC层或挤出发泡PVC层，所述底纹辊和面纹辊为热辊。
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