CN109322246A - A kind of railway steel bridge panel waterproofing protection structure and its construction method - Google Patents

A kind of railway steel bridge panel waterproofing protection structure and its construction method Download PDF

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Publication number
CN109322246A
CN109322246A CN201811216663.1A CN201811216663A CN109322246A CN 109322246 A CN109322246 A CN 109322246A CN 201811216663 A CN201811216663 A CN 201811216663A CN 109322246 A CN109322246 A CN 109322246A
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CN
China
Prior art keywords
steel bridge
layer
protective layer
bridge deck
steel
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Pending
Application number
CN201811216663.1A
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Chinese (zh)
Inventor
田启贤
易伦雄
王天亮
周尚猛
陈露
陈露一
高立强
吴美艳
王伟
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China Railway Major Bridge Engineering Group Co Ltd MBEC
China Railway Bridge Science Research Institute Ltd
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China Railway Major Bridge Engineering Group Co Ltd MBEC
China Railway Bridge Science Research Institute Ltd
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Publication date
Application filed by China Railway Major Bridge Engineering Group Co Ltd MBEC, China Railway Bridge Science Research Institute Ltd filed Critical China Railway Major Bridge Engineering Group Co Ltd MBEC
Priority to CN201811216663.1A priority Critical patent/CN109322246A/en
Publication of CN109322246A publication Critical patent/CN109322246A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/12Grating or flooring for bridges; Fastening railway sleepers or tracks to bridges
    • E01D19/125Grating or flooring for bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/08Damp-proof or other insulating layers; Drainage arrangements or devices ; Bridge deck surfacings
    • E01D19/083Waterproofing of bridge decks; Other insulations for bridges, e.g. thermal ; Bridge deck surfacings
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The invention discloses a kind of railway steel bridge panel waterproofing protection structure and its construction methods; wherein; a kind of railway steel bridge panel waterproofing protection structure; including steel bridge deck and the gear Zha Qiang that steel bridge deck two sides are arranged in; the top surface of steel bridge deck is equipped with WELDING STUDS and protective layer, and protective layer includes the erosion resistant coating set gradually from the bottom to top, waterproof protective layer and top dressing layer.In the present invention; waterproof protective layer is effectively reduced the contraction fissure of waterproof protective layer using ultra high performance cementitious; it also has non-evaporating feeding characteristic; the steam-cured crack in work progress can be effectively reduced; steel fibre in waterproof protective layer can effectively inhibit the structural crack under load action, can effectively protect steel bridge deck.

Description

A kind of railway steel bridge panel waterproofing protection structure and its construction method
Technical field
The present invention relates to railway steel bridge panels to protect field, and in particular to a kind of railway steel bridge panel waterproofing protection structure and Its construction method.
Background technique
In recent years, with the fast development of high-speed railway, the bridge deck structure of pervious " open bridge floors, in length and breadth beam and sleeper " Since its target velocity is low, road-ability is poor, the demand of railway high speed development is no longer satisfied, correspondingly, railway ballast bridge floor The selection relatively reasonable as one, and the waterproofing protection in railway ballast bridge floor between railway ballast and steel plate becomes influence bridge durability Key factor.Since protective layer bears Fatigue Load for a long time in use, it often will appear different degrees of split The breakoff phenomenons such as seam, broken, protective layer will cause the destruction of waterproof layer, and then influence the durable of railway steel bridge once destroying Property.Therefore, railroad bridge needs protective layer that can not be crushed, not collapse, not aging under chronic fatigue load action, so as to It is effectively protected steel bridge main structure.And in existing technology, the waterproof protective layer of rail iron bridge floor is anti-with normal concrete Based on water conservation layer, the characteristics of normal concrete waterproof protective layer is due to its own material, structure, tensile property and deformation association Tune ability is poor, in practical application, is relatively also easy to produce crack class disease and moisture is made to invade steel bridge deck, and then corrode Steel Bridge Deck Plate, can not reach preferable protective effect, and waterproof protective effect is weaker.
In view of this, being badly in need of improving existing rail iron bridge floor waterproof protective layer, it is anti-to enhance its rail iron bridge floor Water conservation layer makes it play preferable protective action to steel bridge deck.
Summary of the invention
The technical problem to be solved by the present invention is to tensile property existing for existing rail iron bridge floor waterproof protective layer and Compatibility of deformation ability is weak, to the problem of steel bridge deck waterproofing protection effect difference.
In order to solve the above-mentioned technical problem, the technical scheme adopted by the invention is that providing a kind of railway steel bridge panel waterproof Structure is protected, including steel bridge deck and the gear Zha Qiang that the steel bridge deck two sides are arranged in, the top surface of steel bridge deck, which is equipped with, is cut Power nail and protective layer, the protective layer include the erosion resistant coating set gradually from the bottom to top, waterproof protective layer and top dressing layer.
In the above scheme, the erosion resistant coating includes electric arc aluminium spraying dope layer, zinc-rich coating dope layer, epoxy zinc-rich Primer base layer and epoxy-tar paint layer, the material of the waterproof protective layer is ultra high performance cementitious, described Top dressing layer includes polymer modified asphalt waterproof coating layer, polyurethane water-proof paint layer and polymer cement waterproof paint Layer.
In the above scheme, the inside of the waterproof protective layer is mixed with steel fibre.
In the above scheme, the interior steel mesh in length and breadth for being equipped with single layer of the waterproof protective layer, the longitudinal direction of steel mesh in length and breadth, The spacing of the reinforcing bar of lateral arrangement is 20~200mm.
In the above scheme, the waterproof protective layer with a thickness of 20~80mm.
The present invention also provides a kind of construction methods of railway steel bridge panel waterproofing protection structure, comprising the following steps:
S1, two gear Zha Qiang are arranged in the two sides of steel bridge deck;
S2, the steel bridge deck surface between two gear tiny fragments of stone, coal, etc. walls is pre-processed, to the weld reinforcement for influencing laying effect It polishes, keeps weld seam even suitable;
S3, derusting by sandblasting processing being carried out to steel bridge deck, it is desirable that the steel bridge deck cleannes after sandblasting reach Sa2.5 grades, Surface roughness reaches 25~50 μm;
S4, the surface by step S3 treated steel bridge deck is protected, prevents from being rusted or polluting again;
S5, line of ink marker positioning is drawn on steel bridge deck by the position of WELDING STUDS;
S6, WELDING STUDS is welded using arc stud welding machine, after the completion of welding, removes the line of ink marker, welding slag, the magnetic being arranged when positioning Ring and sundries;
After S7, welding, anticorrosive coating is carried out to steel bridge deck immediately, sprays anti-corrosive primer, forms erosion resistant coating;
S8, bed course reinforcing bar is put on the floorings for sprayed erosion resistant coating, bind steel mesh in length and breadth thereon, in length and breadth steel mesh Reinforcing bar longitudinally, laterally spacing be 20~200mm;
After S9, steel mesh binding, in boundary setting template of mating formation;
S10, ultra high performance cementitious is poured in the region to be mated formation for the steel bridge deck for carrying out template, is formed anti- Water conservation layer pours with a thickness of 20~80mm, and in casting process, leveling of vibrating in time guarantees the closely knit no hole of waterproof protective layer, And it receives face in time and smoothes out;
S11, after pouring, health film is covered to the surface of waterproof protective layer, is conserved at normal temperature, when maintenance Between be 7 days, during maintenance, to health film surface spray suitable quantity of water;
After S12, maintenance, maintenance facility is removed, Shot Blasting, construction depth are carried out to the surface of waterproof protective layer 0.5~0.8mm forms top dressing layer then to its surface spread water-repellent paint;
S13, top dressing layer is conserved, after maintenance, carries out being laid with railway ballast construction.
Compared with prior art, in the present invention, waterproof protective layer is effectively subtracted using ultra high performance cementitious Lack the contraction fissure of waterproof protective layer, meanwhile, also there is non-evaporating feeding characteristic, can effectively reduce steam-cured in work progress Crack can effectively be protected in addition, the steel fibre in waterproof protective layer can effectively inhibit the structural crack under load action Protect steel bridge deck.
Detailed description of the invention
Fig. 1 is partial sectional view of the invention;
Fig. 2 is transverse sectional view of the invention.
Specific embodiment
The present invention for existing normal concrete waterproof protective layer to the insufficient problem of rail iron bridge floor protective capacities, A kind of railway steel bridge panel waterproofing protection structure and its construction method are provided, by providing a kind of cement with very-high performance Based composites waterproof protective layer structure meets railway steel bridge panel to the needs of waterproof performance, and the present invention can be effectively reduced and be applied The crack that protective layer generates in work process and actual use, can make protective layer give full play to its water-proof function, protect steel bridge deck, The present invention is described in detail with specific embodiment with reference to the accompanying drawings of the specification.
As shown in Fig. 1~2, a kind of railway steel bridge panel waterproofing protection structure provided by the invention, including 1 He of steel bridge deck The gear tiny fragments of stone, coal, etc. wall 2 of 1 two sides of steel bridge deck is set, and the top surface of steel bridge deck 1 is equipped with WELDING STUDS 3 and protective layer.WELDING STUDS 3 is arranged Between gear tiny fragments of stone, coal, etc. wall 2, protective layer includes the erosion resistant coating 4 set gradually from the bottom to top, waterproof protective layer 5 and top dressing layer 6.
Erosion resistant coating 4 is the common Functional anticorrosive paint layer of steel bridge deck, such as electric arc aluminium spraying dope layer, zinc-rich coating Dope layer, epoxy zinc rich primer dope layer and epoxy-tar paint layer etc., the dope layer with anti-corrosion function have construction party Just, the advantages that quality is easily controllable, favorable anti-corrosion effect.
Waterproof protective layer 5 is ultra high performance cementitious waterproof protective layer, by ultrahigh-performance cement-based composite wood Material is made, and has low-shrinkage.Since concrete material will appear volume-diminished phenomenon in condensation initial stage or hardening process, tool Body, normal concrete has larger shrinkage, it will lead to concrete material surface after molding there are more contraction fissure, The gap will have a direct impact on the protective performance of protective layer.The ultra high performance cementitious that the present invention uses its shrinkage is very It is low, it can effectively reduce the contraction fissure of condensation or hardening process generation.
In the present invention, waterproof protective layer 5 has the characteristics that non-evaporating feeding.In the art, steam curing is carried out to concrete During, due to being influenced by factors such as environment and field conditions, easily causes concrete structure uneven heating even, cause coagulation Native surface generates steam-cured crack.Steam curing is not necessarily in the ultra high performance cementitious work progress that the present invention uses, Condensation hardening process can be sufficiently completed at normal temperature, can effectively avoid generating crack during steam maintenance.
In the present invention, to improve intensity, a certain amount of steel fibre is mixed in waterproof protective layer 5.Due to normal concrete Material property is insufficient, and under action of traffic loading, normal concrete waterproofing protection layer surface can generate a large amount of structural cracks.This In invention, due to being mixed with steel fibre in 5 layers of waterproof protective layer, it can effectively inhibit the structural of 5 surface of waterproof protective layer Crack.
In the present invention, steel mesh 7 in length and breadth are laid in waterproof protective layer 5, steel mesh 7 is set as single layer in length and breadth, and steel in length and breadth Muscle net 7 include respectively along longitudinal direction with the reinforcing bar laterally arranged, the preferably reinforcing bar of steel mesh 7 longitudinally, laterally arranged in length and breadth Spacing is 20~200mm.
In the present invention, waterproof protective layer 5 with a thickness of 20~80mm.
Top dressing layer 6 is formed by surface spread water-repellent paint.Top dressing layer 6 includes polymer modified asphalt waterproof Dope layer, polyurethane water-proof paint layer and polymer cement waterproof paint layer.
The invention has the following advantages that
(1) waterproof protective layer 5 uses ultra high performance cementitious, and low-shrinkage can effectively reduce waterproof guarantor The contraction fissure of sheath 5;
(2) waterproof protective layer 5 formed by ultra high performance cementitious has non-evaporating feeding characteristic, can be effective Reduce the steam-cured crack generated in work progress;
(3) steel fibre mixed into ultra high performance cementitious can restrained effectively waterproof protective layer 5 and exist Structural crack under load action.
To sum up, the waterproof protective layer 5 in the present invention, can play better waterproof effect.
The present invention also provides to making a kind of above-mentioned construction method of railway steel bridge panel waterproofing protection structure, including it is following Step:
S1, two gear Zha Qiang are arranged in the two sides of steel bridge deck;
S2, the steel bridge deck surface between two gear tiny fragments of stone, coal, etc. walls is pre-processed, to the weld reinforcement for influencing laying effect It polishes, keeps weld seam even suitable;
S3, derusting by sandblasting processing being carried out to steel bridge deck, it is desirable that the steel bridge deck cleannes after sandblasting reach Sa2.5 grades, Surface roughness reaches 25~50 μm;
S4, the surface by step S3 treated steel bridge deck is protected, prevents from being rusted or polluting again;
S5, line of ink marker positioning is drawn on steel bridge deck by the position of WELDING STUDS;
S6, WELDING STUDS is welded using arc stud welding machine, after the completion of welding, removes the line of ink marker, welding slag, the magnetic being arranged when positioning Ring and sundries;
After S7, welding, anticorrosive coating is carried out to steel bridge deck immediately, sprays anti-corrosive primer, forms erosion resistant coating;
S8, bed course reinforcing bar is put on the floorings for sprayed erosion resistant coating, bind steel mesh in length and breadth thereon, in length and breadth steel mesh Reinforcing bar longitudinally, laterally spacing be 20~200mm;
After S9, steel mesh binding, in boundary setting template of mating formation;
S10, ultra high performance cementitious is poured in the region to be mated formation for the steel bridge deck for carrying out template, is formed anti- Water conservation layer pours with a thickness of 20~80mm, and in casting process, leveling of vibrating in time guarantees the closely knit no hole of waterproof protective layer, And it receives face in time and smoothes out;
S11, after pouring, health film is covered to the surface of waterproof protective layer, is conserved at normal temperature, when maintenance Between be 7 days, during maintenance, to health film surface spray suitable quantity of water;
After S12, maintenance, maintenance facility is removed, Shot Blasting, construction depth are carried out to the surface of waterproof protective layer 0.5~0.8mm forms top dressing layer then to its surface spread water-repellent paint;
S13, top dressing layer is conserved, after maintenance, carries out being laid with railway ballast construction.
Compared with prior art, in the present invention, waterproof protective layer is effectively subtracted using ultra high performance cementitious Lack the contraction fissure of waterproof protective layer, meanwhile, also there is non-evaporating feeding characteristic, can effectively reduce steam-cured in work progress Crack can effectively be protected in addition, the steel fibre in waterproof protective layer can effectively inhibit the structural crack under load action Protect steel bridge deck.
The invention is not limited to above-mentioned preferred forms, and anyone should learn that is made under the inspiration of the present invention Structure change, the technical schemes that are same or similar to the present invention are fallen within the scope of protection of the present invention.

Claims (6)

1. a kind of railway steel bridge panel waterproofing protection structure, including steel bridge deck and the gear tiny fragments of stone, coal, etc. that the steel bridge deck two sides are arranged in The top surface of wall, steel bridge deck is equipped with WELDING STUDS and protective layer, which is characterized in that the protective layer includes successively setting from the bottom to top Erosion resistant coating, waterproof protective layer and the top dressing layer set.
2. a kind of railway steel bridge panel waterproofing protection structure according to claim 1, which is characterized in that the erosion resistant coating packet Electric arc aluminium spraying dope layer, zinc-rich coating dope layer, epoxy zinc rich primer dope layer and epoxy-tar paint layer are included, it is described anti- The material of water conservation layer is ultra high performance cementitious, and the top dressing layer includes that polymer modified asphalt waterproof applies The bed of material, polyurethane water-proof paint layer and polymer cement waterproof paint layer.
3. a kind of railway steel bridge panel waterproofing protection structure according to claim 1, which is characterized in that the waterproofing protection The inside of layer is mixed with steel fibre.
4. a kind of railway steel bridge panel waterproofing protection structure according to claim 1, which is characterized in that the waterproofing protection The steel mesh in length and breadth of single layer is equipped in layer, the spacing for the reinforcing bar that the steel mesh in length and breadth is longitudinally, laterally arranged is 20~200mm.
5. a kind of railway steel bridge panel waterproofing protection structure according to claim 1, which is characterized in that the waterproofing protection Layer with a thickness of 20~80mm.
6. a kind of construction method of railway steel bridge panel waterproofing protection structure, which comprises the following steps:
S1, two gear Zha Qiang are arranged in the two sides of steel bridge deck;
S2, the steel bridge deck surface between two gear tiny fragments of stone, coal, etc. walls is pre-processed, the weld reinforcement for influencing laying effect is carried out Polishing, keeps weld seam even suitable;
S3, derusting by sandblasting processing is carried out to steel bridge deck, it is desirable that the steel bridge deck cleannes after sandblasting reach Sa2.5 grades, surface Roughness reaches 25~50 μm;
S4, the surface by step S3 treated steel bridge deck is protected, prevents from being rusted or polluting again;
S5, line of ink marker positioning is drawn on steel bridge deck by the position of WELDING STUDS;
S6, using arc stud welding machine weld WELDING STUDS, after the completion of welding, remove positioning when be arranged the line of ink marker, welding slag, magnet ring and Sundries;
After S7, welding, anticorrosive coating is carried out to steel bridge deck immediately, sprays anti-corrosive primer, forms erosion resistant coating;
S8, bed course reinforcing bar is put on the floorings for sprayed erosion resistant coating, bind steel mesh in length and breadth thereon, in length and breadth the steel of steel mesh The longitudinally, laterally spacing of muscle is 20~200mm;
After S9, steel mesh binding, in boundary setting template of mating formation;
S10, ultra high performance cementitious is poured in the region to be mated formation for the steel bridge deck for carrying out template, forms waterproof and protects Sheath pours with a thickness of 20~80mm, and in casting process, leveling of vibrating in time guarantees the closely knit no hole of waterproof protective layer, and and When receive face smooth out;
S11, after pouring, health film is covered to the surface of waterproof protective layer, is conserved at normal temperature, curing time is 7 days, during maintenance, suitable quantity of water was sprayed to health film surface;
After S12, maintenance, maintenance facility is removed, the surface progress Shot Blasting to waterproof protective layer, construction depth 0.5~ 0.8mm forms top dressing layer then to its surface spread water-repellent paint;
S13, top dressing layer is conserved, after maintenance, carries out being laid with railway ballast construction.
CN201811216663.1A 2018-10-18 2018-10-18 A kind of railway steel bridge panel waterproofing protection structure and its construction method Pending CN109322246A (en)

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CN201811216663.1A CN109322246A (en) 2018-10-18 2018-10-18 A kind of railway steel bridge panel waterproofing protection structure and its construction method

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Application Number Priority Date Filing Date Title
CN201811216663.1A CN109322246A (en) 2018-10-18 2018-10-18 A kind of railway steel bridge panel waterproofing protection structure and its construction method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111764287A (en) * 2020-06-17 2020-10-13 中铁八局集团第七工程有限公司 Construction method for improving flatness of bridge deck

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104975563A (en) * 2014-04-11 2015-10-14 中铁工程设计咨询集团有限公司 Bridge deck pavement structure and method for steel bridge deck slab
CN207537877U (en) * 2017-09-29 2018-06-26 中交公路长大桥建设国家工程研究中心有限公司 A kind of low drying shrinkage cement-based material bridge deck pavement structure of ultra-tough
CN209941493U (en) * 2018-10-18 2020-01-14 中铁大桥科学研究院有限公司 Waterproof protection structure for railway steel bridge deck

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104975563A (en) * 2014-04-11 2015-10-14 中铁工程设计咨询集团有限公司 Bridge deck pavement structure and method for steel bridge deck slab
CN207537877U (en) * 2017-09-29 2018-06-26 中交公路长大桥建设国家工程研究中心有限公司 A kind of low drying shrinkage cement-based material bridge deck pavement structure of ultra-tough
CN209941493U (en) * 2018-10-18 2020-01-14 中铁大桥科学研究院有限公司 Waterproof protection structure for railway steel bridge deck

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111764287A (en) * 2020-06-17 2020-10-13 中铁八局集团第七工程有限公司 Construction method for improving flatness of bridge deck
CN111764287B (en) * 2020-06-17 2021-11-02 中铁八局集团第七工程有限公司 Construction method for improving flatness of bridge deck

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