CN109303415B - Industrial brush core forming equipment - Google Patents

Industrial brush core forming equipment Download PDF

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Publication number
CN109303415B
CN109303415B CN201811094439.XA CN201811094439A CN109303415B CN 109303415 B CN109303415 B CN 109303415B CN 201811094439 A CN201811094439 A CN 201811094439A CN 109303415 B CN109303415 B CN 109303415B
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CN
China
Prior art keywords
wire
punching
carrying platform
brush
punch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201811094439.XA
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Chinese (zh)
Other versions
CN109303415A (en
Inventor
陈灿钦
林金峰
张其恒
方磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
New Ningbo Industrial Power Brushes Ltd
Original Assignee
New Ningbo Industrial Power Brushes Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by New Ningbo Industrial Power Brushes Ltd filed Critical New Ningbo Industrial Power Brushes Ltd
Priority to CN201811094439.XA priority Critical patent/CN109303415B/en
Publication of CN109303415A publication Critical patent/CN109303415A/en
Application granted granted Critical
Publication of CN109303415B publication Critical patent/CN109303415B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/06Machines for both drilling bodies and inserting bristles
    • A46D3/067Machines for both drilling bodies and inserting bristles featuring simultaneous pivoting of bodies for drilling and filling
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/08Parts of brush-making machines
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/08Parts of brush-making machines
    • A46D3/082Magazines for bristles; Feeding bristles to magazines; Knot picking

Abstract

The invention discloses industrial brush core forming equipment which comprises a power assembly, a rotatable carrying platform, a first wire feeding mechanism, a second wire feeding mechanism, a punching mechanism, a tightening mechanism, a wire threading mechanism, a wire drawing mechanism and a wire cutting mechanism, wherein the carrying platform is used for placing chips and is provided with a positioning assembly, the punching mechanism is arranged close to the right side of the carrying platform, the first wire feeding mechanism can store brush wires and is connected with the wire threading mechanism, the wire threading mechanism is arranged above the carrying platform, the wire drawing mechanism is arranged close to the left side of the carrying platform, the second wire feeding mechanism can store metal wires and is connected with the tightening mechanism, the wire cutting mechanism can cut the brush wires, and the carrying platform, the punching mechanism, the tightening mechanism, the wire threading mechanism, the wire drawing mechanism and the wire cutting mechanism are all connected with the power assembly. The invention has high degree of automation, reduces labor, saves materials, reduces labor intensity of workers and can manufacture the brush core.

Description

Industrial brush core forming equipment
Technical Field
The invention relates to the field of brush roll manufacturing, in particular to industrial brush core forming equipment.
Background
The industrial brush roller is used as a brush for cleaning and degreasing the surface of a plate and strip in the production process in the metallurgical steel industry, and most of the brush is arranged in a brush washing tank and driven by a motor.
Referring to fig. 1, a brush core structure of an industrial brush roll is shown, the brush core comprises a metal chip 111 and a brush wire 112, a shaft hole is arranged in the center of the chip 111, the brush wire 112 is bundled on the chip 111 through the metal wire 113, and a technical person designs a device for manufacturing the brush core for the brush core structure.
Disclosure of Invention
The technical problem to be solved by the invention is to provide an industrial brush core forming device through which brush cores are to be manufactured.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides an industry brush core former, includes power pack, still includes rotatable microscope carrier, first wire feed mechanism, second wire feed mechanism, punching mechanism, twist mechanism, wire feed mechanism, wire drawing mechanism and filament cutting mechanism, the microscope carrier be used for shelving the chip and be equipped with locating component, punching mechanism be close to the microscope carrier right side setting and can punch a hole with the chip of shelving on the microscope carrier, first wire feed mechanism can store the brush silk and be connected with wire feed mechanism, wire feed mechanism locate the microscope carrier top and be arranged in penetrating the brush silk into the through-hole of chip, wire drawing mechanism be close to the microscope carrier left side setting, wire feed mechanism can be taut with the brush silk that penetrates in the chip through-hole, second wire feed mechanism can store the wire and be connected with twist mechanism, filament cutting mechanism can cut off the brush silk to twist mechanism can cut the wire and pass through the wire with the brush silk that penetrates the core hole and tie up with the chip, microscope carrier, wire feed mechanism, twist mechanism, wire feed mechanism and wire feed mechanism all be connected with power pack.
As a further improvement of the invention, the center of the carrier is provided with a rotating shaft connected with the power assembly, the rotating shaft can drive the carrier to rotate, the positioning assembly comprises a positioning pin, and the positioning pin is vertically arranged on the carrier. The carrier is used for placing the chip, a stepping motor in the power assembly is connected with the rotating shaft, the rotating shaft drives the carrier to rotate, the rotating angle of the carrier is adjustable each time, the rotating angle of the carrier is determined according to the distribution angle of the number of holes in the chip, the rotating angle of the carrier is positioned X each time, the distribution number of holes in the chip is K, the rotating angle of the carrier can be calculated according to the following formula, X=360 DEG/K, for example, 36 holes are distributed in the chip, the rotating angle of the carrier is 10 DEG, positioning pins arranged on the carrier are matched with the shaft holes of the chip, and the positioning pins play a role in positioning the chip.
As a further improvement of the invention, the upper end of the rotating shaft passes through the carrying platform, the upper end of the rotating shaft is provided with a plurality of limiting steel balls, and the limiting steel balls are movably arranged at the side part of the upper end of the rotating shaft according to a preset interval. The chip is placed on the carrier, the rotating shaft penetrates into the shaft hole of the chip, and the chip and the rotating shaft are fixed by expanding and expanding the limiting steel ball, so that the chip can be placed on the carrier stably, and smooth chip processing is ensured.
As a further improvement of the invention, the punching mechanism comprises a punching die assembly, a connecting rod and a supporting block, wherein the punching die assembly is connected with the power assembly through the connecting rod, the power assembly can drive the connecting rod to move, so that the connecting rod drives the punching die assembly to move in the vertical direction, the supporting block is arranged below the punching die assembly, a first punch and a second punch are arranged on the punching die assembly, the first punch and the second punch are arranged at the bottom of the punching die assembly left and right and move along with the punching die assembly, the supporting block is provided with a first punch and a second punch, the first punch and the second punch are respectively matched with the first punch and the second punch, the first punch is positioned right below the first punch, and the second punch is positioned right below the second punch. The power assembly can drive the punching die assembly to move downwards, and the first punch and the second punch can respectively punch the wire brushing holes and the riveting holes from the chips placed on the carrier under the drive of the punching die assembly, and the riveting holes are closer to the edges of the chips than the wire brushing holes.
As a further improvement of the invention, the first wire feeding mechanism and the second wire feeding mechanism respectively comprise a first winding drum and a second winding drum, wherein the first winding drum is used for winding brush wires, and the second winding drum is used for winding metal wires.
As a further improvement of the invention, the threading mechanism comprises a first beam sleeve, a second beam sleeve and a sliding block, wherein the first beam sleeve is connected with the first winding drum, the second beam sleeve is arranged in an upright mode and is fixedly connected with the sliding block, the second beam sleeve is arranged above the carrying platform, the sliding block is connected with the power assembly and can move in the vertical direction, and brush wires wound on the first winding drum can penetrate into the second beam sleeve from the first beam sleeve. The power component can drive the sliding block to translate, so that the second beam sleeve is positioned right above the wire brushing holes of the chip, and then the sliding block is driven to vertically move downwards through the power component again, so that the second beam sleeve is attached to the chip of the carrier, and the wire brushing in the second beam sleeve penetrates into the wire brushing holes of the chip.
As a further improvement of the invention, the wire drawing mechanism comprises a movable chuck, the chuck is connected with the power assembly, the chuck is of an integrated structure and comprises an upper clamping plate and a lower clamping plate, a gap is reserved between the upper clamping plate and the lower clamping plate, the chuck is provided with a through hole, the through hole penetrates through the upper clamping plate and the lower clamping plate and is positioned under the second beam sleeve, the chuck moves rightwards for a preset stroke, and a chip placed on the carrier can be inserted into the gap. The chuck translates rightwards under the drive of the power assembly, a chip placed on the carrier is inserted between the upper clamping plate and the lower clamping plate, the second binding sleeve moves downwards to enable brush wires to penetrate into brush wire holes of the chip from the through holes of the chuck, finally the chuck is driven to move leftwards through the power assembly again, and the brush wires are tensioned through the upper clamping plate and the lower clamping plate.
As a further improvement of the invention, the tightening mechanism comprises a movable wire cutting machine, a wire twisting machine and a third bundle sleeve, the wire wound on the second winding drum can penetrate into the wire cutting machine from the third bundle sleeve, the wire twisting machine is arranged below the carrying platform, the wire cutting machine and the wire twisting machine are connected with the power assembly, the wire cutting machine can cut the wire and then press the cut wire onto the brush wire, and the wire twisting machine can tighten the wire on the brush wire.
As a further improvement of the invention, the shredding mechanism comprises a movable sliding plate, a first gear knife and a second gear knife are arranged on the sliding plate, the first gear knife and the second gear knife are arranged in a tandem mode and meshed with each other, the first gear knife is connected with a power assembly, the first gear knife drives the second gear knife to rotate, and the sliding plate is connected with the power assembly and can drive the first gear knife and the second gear knife to translate. The sliding plate drives the first gear knife and the second gear knife to approach the brush wires under the drive of the power assembly, and the brush wires pass through the gaps where the first gear knife and the second gear knife are meshed, so that the brush wires are cut.
As a further improvement of the invention, the power assembly comprises a cylinder and a motor.
Compared with the prior art, the invention has the advantages of high automation degree, reduced labor, material saving, reduced labor intensity of workers and capability of manufacturing the brush core.
In a simple brush core forming process, a chip is firstly placed in a carrying table, the carrying table drives the chip to rotate, the chip rotates for a preset angle along with each rotation of the carrying table, the chip is punched by a punching mechanism, when the punched hole rotates to a wire threading station, the chuck of a wire drawing mechanism moves to the carrying table, the chip penetrates between an upper clamping plate and a lower clamping plate, then a second binding sleeve in the wire threading mechanism penetrates a brush wire from the perforation of the chuck into a brush wire hole of the chip, the chuck pulls back to tighten the brush wire, then the tensioned brush wire is cut off by a first gear knife and a second gear knife of a wire cutting mechanism, finally, a wire (an iron wire or a steel wire) is cut off by a wire twisting mechanism, the two ends of the wire penetrate from two adjacent holes of the chip, and finally, the brush wire penetrating into the chip hole and the chip are bound and twisted by a wire twisting machine in the wire twisting mechanism.
Drawings
FIG. 1 is a schematic view of a brush core structure;
FIG. 2 is a schematic diagram of a portion of the structure of the present invention;
FIG. 3 is a schematic view of a first wire feeder mechanism;
FIG. 4 is a schematic view of a portion of the construction of the tightening mechanism;
fig. 5 is a schematic diagram of a portion of the structure of the second embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 to 5: the utility model provides an industry brush core former, including power pack, still include rotatable carrier 1, first wire feed mechanism 2, second wire feed mechanism 3, punch a hole mechanism 4, turn round tight mechanism 5, threading mechanism 6, wire drawing mechanism 7 and filament cutting mechanism 8, carrier 1 is used for shelving chip 111 and is equipped with locating component, punch a hole mechanism 4 is close to carrier 1 right side setting and can punch a hole with the chip 111 of shelving on carrier 1, first wire feed mechanism 2 can store brush silk 112 and be connected with threading mechanism 6, threading mechanism 6 locates carrier 1 top and be arranged in the through-hole that penetrates the chip 111 with brush silk 112, wire drawing mechanism 7 is close to carrier 1 left side setting and be used for with the brush silk 112 that penetrates in the through-hole of chip 111 taut, second wire feed mechanism 3 can store wire 113 and be connected with turning round tight mechanism 5, filament cutting mechanism 8 can cut brush silk 112, it locates carrier 1 top to turn round tight mechanism 5, punch a hole mechanism 4, wire drawing mechanism 7 and filament cutting mechanism 8 all are connected with power pack.
The center of the carrying platform 1 is provided with a rotating shaft 9 connected with a power assembly, the rotating shaft 9 can drive the carrying platform 1 to rotate, the positioning assembly comprises a positioning pin 11, and the positioning pin 11 is vertically arranged on the carrying platform 1.
The upper end of the rotating shaft 9 passes through the carrying platform 1, a plurality of limiting steel balls 10 are arranged at the upper end of the rotating shaft 9, and the limiting steel balls 10 are movably arranged at the side part of the upper end of the rotating shaft 9 at preset intervals.
The punching mechanism 4 comprises a punching die assembly 41, a connecting rod and a supporting block 42, wherein the punching die assembly 41 is connected with the power assembly through the connecting rod, the power assembly can drive the connecting rod to move, the connecting rod drives the punching die assembly 41 to move in the vertical direction, the supporting block 42 is arranged below the punching die assembly 41, a first punch 43 and a second punch 44 are arranged on the punching die assembly 41, the first punch 43 and the second punch 44 are arranged at the bottom of the punching die assembly 41 left and right and move along with the punching die assembly 41, a first punching hole and a second punching hole are arranged on the supporting block 42, the first punching hole and the second punching hole are respectively matched with the first punch 43 and the second punch 44, the first punching hole is located right below the first punch 43, and the second punching hole is located right below the second punch 44.
The first wire feeding mechanism 2 and the second wire feeding mechanism 3 respectively comprise a first winding drum and a second winding drum, wherein the first winding drum is used for winding brush wires 112, and the second winding drum is used for winding metal wires 113.
The wire threading mechanism 6 comprises a first beam sleeve 61, a second beam sleeve 62 and a sliding block 63, wherein the first beam sleeve 61 is connected with a first winding drum, the second beam sleeve 62 is arranged in an upright mode and fixedly connected with the sliding block 63, the second beam sleeve 62 is arranged above the carrying platform 1, the sliding block 63 is connected with a power assembly and can move in the vertical direction, and brush wires 112 wound on the first winding drum can penetrate into the second beam sleeve 62 from the first beam sleeve 61.
The wire drawing mechanism 7 comprises a movable chuck which is connected with the power assembly, the chuck is of an integrated structure and comprises an upper clamping plate 71 and a lower clamping plate 72, a gap is reserved between the upper clamping plate 71 and the lower clamping plate 72, the chuck is provided with a through hole which penetrates through the upper clamping plate 71 and the lower clamping plate 72 and is positioned under the second beam sleeve 62, the chuck moves rightwards for a preset stroke, and a chip 111 placed on the carrier 1 can be inserted into the gap.
The tightening mechanism 5 comprises a movable wire cutting machine 51, a wire twisting machine and a third binding sleeve 52, the wire 113 wound on the second winding drum can penetrate into the wire cutting machine 51 from the third binding sleeve 52, the wire twisting machine is arranged below the carrying platform 1, the wire cutting machine 51 and the wire twisting machine are connected with a power assembly, the wire cutting machine 51 can cut the wire 113 and then press the cut wire 113 onto the brush wire 112, and the wire twisting machine can tighten the wire 113 on the brush wire 112.
The shredder mechanism 8 comprises a movable sliding plate, a first gear knife 82 and a second gear knife 83 are arranged on the sliding plate, the first gear knife 82 and the second gear knife 83 are arranged in a tandem mode and meshed with each other, the first gear knife 82 is connected with a power assembly, the first gear knife 82 drives the second gear knife 83 to rotate, and the sliding plate 81 is connected with the power assembly and can drive the first gear knife 82 and the second gear knife 83 to translate.
The power assembly comprises a cylinder and a motor.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (4)

1. The industrial brush core forming equipment comprises a power assembly and is characterized by further comprising a rotatable carrying platform, a first wire feeding mechanism, a second wire feeding mechanism, a punching mechanism, a tightening mechanism, a wire threading mechanism, a wire drawing mechanism and a wire cutting mechanism, wherein the carrying platform is used for placing a chip and is provided with a positioning assembly, the punching mechanism is arranged close to the right side of the carrying platform, the first wire feeding mechanism can store brush wires and is connected with the wire threading mechanism, the wire threading mechanism is arranged above the carrying platform, the wire drawing mechanism is arranged close to the left side of the carrying platform, the second wire feeding mechanism can store metal wires and is connected with the tightening mechanism, the wire cutting mechanism can cut the brush wires, and the carrying platform, the punching mechanism, the tightening mechanism, the wire threading mechanism, the wire drawing mechanism and the wire cutting mechanism are all connected with the power assembly; the first wire feeding mechanism and the second wire feeding mechanism respectively comprise a first winding drum and a second winding drum, wherein the first winding drum is used for winding brush wires, and the second winding drum is used for winding metal wires; the punching mechanism comprises a punching die assembly, a connecting rod and a supporting block, wherein the punching die assembly is connected with the power assembly through the connecting rod, the power assembly can drive the connecting rod to move, so that the connecting rod drives the punching die assembly to move in the vertical direction, the supporting block is arranged below the punching die assembly, a first punch and a second punch are arranged on the punching die assembly, the first punch and the second punch are arranged at the bottom of the punching die assembly left and right and move along with the punching die assembly, a first punching and a second punching are arranged on the supporting block, the first punching and the second punching are respectively matched with the first punch and the second punch, the first punching is positioned right below the first punch, and the second punching is positioned right below the second punch; the wire threading mechanism comprises a first beam sleeve, a second beam sleeve and a sliding block, wherein the first beam sleeve is connected with the first winding drum, the second beam sleeve is arranged in an upright mode and is fixedly connected with the sliding block, the second beam sleeve is arranged close to the upper part of the carrying platform, the sliding block is connected with the power assembly and can move in the vertical direction, and brush wires wound on the first winding drum can penetrate into the second beam sleeve from the first beam sleeve; the wire twisting mechanism comprises a movable wire cutting machine, a wire twisting machine and a third beam sleeve, the wire wound on the second winding drum can penetrate into the wire cutting machine from the third beam sleeve, the wire twisting machine is arranged below the carrying platform, the wire cutting machine and the wire twisting machine are connected with the power assembly, the wire cutting machine can cut the wire and then press the cut wire onto the brush wire, and the wire twisting machine can twist the wire on the brush wire; the wire drawing mechanism comprises a movable chuck, the chuck is connected with the power assembly, the chuck is of an integrated structure and comprises an upper clamping plate and a lower clamping plate, a gap is reserved between the upper clamping plate and the lower clamping plate, the chuck is provided with a through hole, the through hole penetrates through the upper clamping plate and the lower clamping plate and is positioned under the second binding sleeve, the chuck moves rightwards for a preset stroke, and a chip placed on the carrier can be inserted into the gap; the shredding mechanism comprises a movable sliding plate, a first gear knife and a second gear knife are arranged on the sliding plate in a tandem mode and meshed with each other, the first gear knife is connected with a power assembly, the first gear knife drives the second gear knife to rotate, and the sliding plate is connected with the power assembly and can drive the first gear knife and the second gear knife to translate.
2. The industrial brush core forming device according to claim 1, wherein the center of the carrier is provided with a rotating shaft connected with the power assembly, the rotating shaft can drive the carrier to rotate, the positioning assembly comprises a positioning pin, and the positioning pin is vertically arranged on the carrier.
3. The industrial brush core forming device according to claim 2, wherein the upper end of the rotating shaft penetrates through the carrying platform, a plurality of limiting steel balls are arranged at the upper end of the rotating shaft, and the limiting steel balls are movably arranged at the side part of the upper end of the rotating shaft according to preset intervals.
4. An industrial brush core forming apparatus according to claim 1, wherein said power assembly comprises a cylinder and a motor.
CN201811094439.XA 2018-09-19 2018-09-19 Industrial brush core forming equipment Active CN109303415B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811094439.XA CN109303415B (en) 2018-09-19 2018-09-19 Industrial brush core forming equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811094439.XA CN109303415B (en) 2018-09-19 2018-09-19 Industrial brush core forming equipment

Publications (2)

Publication Number Publication Date
CN109303415A CN109303415A (en) 2019-02-05
CN109303415B true CN109303415B (en) 2023-10-24

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112353088B (en) * 2020-09-29 2022-06-24 浙江谋皮环保科技有限公司 Wire feeding mechanism for scale breaking roller brush disc
CN112318392B (en) * 2020-09-29 2023-03-31 浙江谋皮环保科技有限公司 Stable and efficient wire threading method for scale breaking roller brush disc
CN112846007A (en) * 2020-12-31 2021-05-28 安徽华科实业有限公司 Steel wire wheel assembling machine and using method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20110039101A (en) * 2009-10-09 2011-04-15 대한동방 주식회사 Automatic apparatus for transplanting bristle of brush disk
CN202069133U (en) * 2011-05-18 2011-12-14 宁波兴宝华刷业有限公司 Brush sheet of twisted-wire flat type steel wire brush
CN106913066A (en) * 2017-03-15 2017-07-04 安徽省潜山县鑫烨塑刷有限公司 A kind of production technology of brush filament automatic jointing
CN206445139U (en) * 2017-02-09 2017-08-29 宁波兴宝华刷业有限公司 A kind of torsion wire device-specific wire feed, wire shearing machine structure
CN107125916A (en) * 2017-04-18 2017-09-05 安徽振达刷业有限公司 A kind of hairbrush full automatic production equipment
CN209376994U (en) * 2018-09-19 2019-09-13 宁波兴宝华刷业有限公司 A kind of industrial brush core molding equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20110039101A (en) * 2009-10-09 2011-04-15 대한동방 주식회사 Automatic apparatus for transplanting bristle of brush disk
CN202069133U (en) * 2011-05-18 2011-12-14 宁波兴宝华刷业有限公司 Brush sheet of twisted-wire flat type steel wire brush
CN206445139U (en) * 2017-02-09 2017-08-29 宁波兴宝华刷业有限公司 A kind of torsion wire device-specific wire feed, wire shearing machine structure
CN106913066A (en) * 2017-03-15 2017-07-04 安徽省潜山县鑫烨塑刷有限公司 A kind of production technology of brush filament automatic jointing
CN107125916A (en) * 2017-04-18 2017-09-05 安徽振达刷业有限公司 A kind of hairbrush full automatic production equipment
CN209376994U (en) * 2018-09-19 2019-09-13 宁波兴宝华刷业有限公司 A kind of industrial brush core molding equipment

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