CN109303414B - Non-chip industry brush core former - Google Patents
Non-chip industry brush core former Download PDFInfo
- Publication number
- CN109303414B CN109303414B CN201811093803.0A CN201811093803A CN109303414B CN 109303414 B CN109303414 B CN 109303414B CN 201811093803 A CN201811093803 A CN 201811093803A CN 109303414 B CN109303414 B CN 109303414B
- Authority
- CN
- China
- Prior art keywords
- workbench
- push rod
- power assembly
- brush
- wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 42
- 238000005520 cutting process Methods 0.000 claims abstract description 28
- 238000004804 winding Methods 0.000 claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000149 penetrating effect Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000008275 binding mechanism Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
- A46D3/042—Machines for inserting or fixing bristles in bodies for fixing bristles using an anchor or staple
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
- A46D3/082—Magazines for bristles; Feeding bristles to magazines; Knot picking
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Brushes (AREA)
Abstract
The invention discloses non-chip industrial brush core forming equipment which comprises a power assembly, a plurality of winding drums, a wire bundling mechanism, a winding mechanism, a riveting mechanism and a clamping mechanism, wherein the wire bundling mechanism comprises a wire bundling sleeve assembly and a wire cutting module, the wire cutting module is connected with the power assembly, the winding mechanism comprises a material frame, a material rail, a push rod and a push rod, the push rod and the push rod are connected with the power assembly, the material frame can store an inner ring, the material frame is arranged above the material rail, the material rail is connected with the wire cutting module, the push rod is arranged in the material rail and can translate along the material rail, the push rod is arranged above the wire cutting module, and the push rod can move in the vertical direction. The invention has high degree of automation, reduces labor intensity of workers, is easy to operate and can manufacture the non-chip brush core.
Description
Technical Field
The invention relates to the field of industrial brush manufacturing, in particular to non-chip industrial brush core forming equipment.
Background
Industrial brushes are used as industrial brushes for removing burrs, dirt, paint and welding slag in the fields of shipbuilding, machining, pipeline welding and the like, and most of industrial brushes are installed on electric tools. The brush core of the industrial brush is generally divided into a chip type brush core and a non-chip type brush core, wherein the chip type brush core comprises a chip made of metal and brush wires, the chip is of a round sheet structure, and the brush wires are wound in a braid-shaped penetrating manner on the chip.
The non-chip brush core only comprises an inner ring, an inner rivet 111 and a brush wire 112 (as shown in fig. 1 and 2), the brush wire 112 is made of metal, the inner ring and the inner rivet 111 are required to be sleeved on the brush wire 112, and the inner rivet 111, the inner ring and the brush wire 112 are riveted together through a riveting machine.
To manufacture the non-chip brush core, the skilled artisan has developed and designed an apparatus to facilitate the manufacture of the non-chip brush core.
Disclosure of Invention
The invention aims to provide a non-chip industrial brush core forming device through which a non-chip brush core is to be manufactured.
The technical scheme adopted for solving the technical problems is as follows: the non-chip industrial brush core forming equipment comprises a power assembly, a plurality of winding drums, a wire bundling mechanism, a winding mechanism, a riveting mechanism and a clamping mechanism, wherein the wire bundling mechanism comprises a wire bundling sleeve assembly and a wire cutting module, and the wire cutting module is connected with the power assembly;
the feeding mechanism comprises a material rack, a material rail, a push rod and a push rod, wherein the push rod and the push rod are connected with the power assembly, the material rack can store an inner ring, the material rack is arranged above the material rail, the material rail is connected with the wire cutting module, the push rod is arranged in the material rail and can translate along the material rail, the push rod is arranged above the wire cutting module, and the push rod can move in the vertical direction;
the riveting mechanism is connected with the power assembly and comprises a first workbench, a second workbench, a rivet head and a feeding plate, wherein the positions of the first workbench and the second workbench can be exchanged, the feeding plate can store internal rivets, the feeding plate is arranged close to the initial position of the first workbench, and the rivet head is arranged above the initial position of the second workbench;
the clamping mechanism comprises a chuck connected with the power assembly, the winding reel can store brush wires, the brush wires of the winding reel can penetrate into the collar assembly, the wire cutting module can cut off the brush wires in the collar assembly, the inner ring on the material rack can fall onto the material rail, the push rod can push the inner ring falling onto the material rail into a first round hole of the base plate, the push rod can prop open the brush wires penetrating into the inner ring, the brush wires are changed into umbrella shapes, and the riveting mechanism can rivet the inner rivet and the brush wires.
As a further improvement of the invention, the wire cutting module comprises a plurality of sleeves, the wire cutting module comprises a base plate, an upper disc and a lower disc which are arranged up and down, the upper disc is connected with the lower disc, the base plate is arranged above the upper disc, the base plate is provided with a first round hole, the upper disc and the lower disc are respectively provided with a plurality of second round holes which are arranged circumferentially, the number of the second round holes is consistent with that of the sleeves, the lower disc is connected with the power module and can rotate, the lower disc is arranged above the sleeves, brush wires in each sleeve can penetrate into the first round holes of the base plate from each second round hole of the lower disc, the bottom edges of the second round holes are in a blade shape, the power module can drive the lower disc to rotate, the rotating lower disc can cut off brush wires connected with each sleeve, and the ejector rod is positioned right above the first round holes.
As a further improvement of the invention, one end of the push rod is in a V shape, and the push rod of the V-shaped opening is just suitable for the inner ring, so that the inner ring can be stably pushed into the wire cutting module.
As a further improvement of the riveting mechanism, the riveting mechanism further comprises an arm rod connected with the power assembly, the arm rod is of a rod-shaped structure and is transversely arranged, the first workbench is fixed at the left end of the arm rod, the second workbench is fixed at the right end of the arm rod, the arm rod can rotate around the center of the arm rod under the driving of the power assembly, the first workbench and the second workbench realize position exchange through the rotation of the arm rod, the feeding plate is obliquely arranged, the inner rivet in the feeding plate can slide downwards to the first workbench at the left end of the arm rod, the upper disc can put the cut brush wire on the first workbench at the left end of the arm rod, the brush wire penetrates into the inner rivet, and after the arm rod rotates 180 degrees, the rivet head can downwards move to rivet the inner rivet on the first workbench and the brush wire.
As a further improvement of the invention, the power assembly comprises a plurality of motors and a plurality of cylinders.
A non-chip industrial brush core forming method comprises the following steps:
step 1: the power assembly drives the push rod to move, and the push rod pushes the inner ring on the material rail into the first round hole of the backing plate;
step 2: penetrating brush wires wound on 8 winding drums from 8 pipe sleeves, ensuring that a bundle of brush wires penetrates into each pipe sleeve, driving a lower disc to move downwards by a power assembly, pulling up the brush wires in the 8 pipe sleeves upwards, penetrating the brush wires in each pipe sleeve from each second round hole of the lower disc, and penetrating each bundle of brush wires out of an inner ring in the first round hole through an upper disc;
step 3: the ejector rod is driven by the power assembly to move downwards and is propped against the inner ring to prop up the brush wires;
step 4: the power assembly drives the lower disc to rotate so as to cut off 8 bundles of brush wires;
step 5: the power assembly drives the chuck to place the spread brush wires on a first workbench provided with internal rivets, and the internal rivets penetrate into the brush wires;
step 6: the power assembly drives the arm rod to rotate 180 degrees, and the positions of the first workbench and the second workbench are exchanged;
step 7: driving the rivet head to move downwards for the first time by the power assembly, and positioning the inner rivet on the first workbench at a good position in the brush wire;
step 8: driving the rivet head to move downwards for the second time by the power assembly, and riveting the inner rivet and the brush wire into a brush core;
step 9: the power assembly drives the clamping head in the clamping mechanism to translate, and the riveted brush core is taken down from the first workbench.
Compared with the prior art, the invention has the advantages of high automation degree, reduced labor intensity of workers, easy operation and capability of manufacturing the non-chip brush core.
Drawings
FIG. 1 is a schematic diagram of a non-chip brush core;
FIG. 2 is a schematic diagram of a non-chip brush core;
FIG. 3 is a schematic view of a spool structure;
FIG. 4 is a schematic diagram of a wire binding mechanism and a looper mechanism;
FIG. 5 is a second schematic structural view of the wire tying mechanism and the looper mechanism;
FIG. 6 is a schematic illustration of a riveting mechanism;
FIG. 7 is a second schematic structural view of the riveting mechanism;
fig. 8 is a schematic view of the lower disc structure.
Description of the embodiments
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 to 8: the non-chip industrial brush core forming equipment comprises a power assembly, a plurality of winding drums 1, a wire bundling mechanism 2, a ring feeding mechanism 3, a riveting mechanism 4 and a clamping mechanism 5, wherein the wire bundling mechanism 2 comprises a wire bundling sleeve assembly and a wire cutting module, and the wire cutting module is connected with the power assembly;
the upper ring mechanism 3 comprises a material rack 31, a material rail 32, a push rod 33 and a push rod 34, wherein the push rod 33 and the push rod 34 are connected with a power assembly, the material rack 31 can store an inner ring 113, the material rack 31 is arranged above the material rail 32, the material rail 32 is connected with a wire cutting module, the push rod 34 is arranged in the material rail 32 and can translate along the material rail 32, the push rod 33 is arranged above the wire cutting module, and the push rod 33 can move in the vertical direction;
the riveting mechanism 4 is connected with the power assembly and comprises a first workbench 41, a second workbench 42, a rivet head 43 and a feeding plate 44, wherein the positions of the first workbench 41 and the second workbench 42 can be exchanged, an inner rivet can be stored on the feeding plate 44, the feeding plate 44 is arranged close to the initial position of the first workbench 41, and the rivet head 43 is arranged above the initial position of the second workbench 42;
the clamping mechanism 5 comprises a chuck connected with the power assembly, the winding reel 1 can store brush wires 112, the brush wires 112 of the winding reel 1 can penetrate into the collar assembly, the wire cutting module can cut off the brush wires 112 in the collar assembly, the inner ring 113 on the material rack 31 can fall onto the material rail 32, the push rod 34 can push the inner ring 113 falling onto the material rail 32 onto the wire cutting module, and the riveting mechanism 4 can rivet the inner rivet and the brush wires 112.
As a further improvement of the invention, the wire cutting module comprises a plurality of pipe sleeves 21, the wire cutting module comprises a base plate 22 and an upper disk and a lower disk 23 which are arranged up and down, the upper disk is connected with the lower disk 23, the base plate 22 is arranged above the upper disk, the base plate 22 is provided with a first round hole, the upper disk and the lower disk 23 are respectively provided with a plurality of second round holes which are circumferentially arranged, the number of the second round holes is consistent with that of the pipe sleeves 21, the lower disk 23 is connected with the power module and can rotate, the lower disk 23 is arranged above the pipe sleeves 21, brush wires 112 in each pipe sleeve 21 can penetrate into the first round holes of the base plate 22 from each second round hole of the lower disk 23, the bottom edges of the second round holes are in a blade shape, the power module can drive the lower disk 23 to rotate, the rotating lower disk 23 can cut off brush wires 112 connected with each pipe sleeve 21, and the ejector rods are arranged right above the first round holes.
As a further improvement of the invention, one end of the push rod 34 is in a V shape, the push rod 34 of the V-shaped opening is just suitable for the inner ring 113, and the inner ring 113 can be stably pushed into the wire cutting module.
As a further improvement of the invention, the riveting mechanism 4 further comprises an arm rod 45 connected with the power assembly, the arm rod 45 is of a rod-shaped structure and is transversely arranged, the first workbench 41 is fixed at the left end of the arm rod 45, the second workbench 42 is fixed at the right end of the arm rod 45, the arm rod 45 can rotate around the center of the arm rod 45 under the driving of the power assembly, the first workbench 41 and the second workbench 42 realize position exchange through the rotation of the arm rod 45, the feeding plate 44 is obliquely arranged, an inner rivet in the feeding plate 44 can slide downwards onto the first workbench 41 at the left end of the arm rod 45, the upper disc can put the cut brush wire 112 on the first workbench 41 at the left end of the arm rod 45 and the brush wire 112 penetrates into the inner rivet, and after the arm rod 45 rotates 180 degrees, the rivet head 43 can downwards move to rivet the inner rivet on the first workbench 41 with the brush wire 112.
As a further development of the invention, the power assembly comprises a number of motors and a number of cylinders.
A non-chip industrial brush core forming method comprises the following steps:
step 1: the push rod 34 is driven by the power assembly to move, and the push rod 34 pushes the inner ring 113 on the stock rail 32 into the first round hole of the backing plate 22.
Step 2: penetrating the brush wires 112 wound on the 8 winding drums 1 from the 8 pipe sleeves 21, ensuring that one bundle of brush wires 112 penetrates into each pipe sleeve 21, driving the lower disc 23 to move downwards by the power assembly, pulling up the brush wires 112 in the 8 pipe sleeves 21, penetrating the brush wires 112 in each pipe sleeve 21 from each second round hole of the lower disc 23, and penetrating the brush wires 112 from the inner ring 113 in the first round hole through the upper disc;
step 3: the ejector rod 33 is driven by the power assembly to move downwards, the ejector rod 33 is propped against the inner ring 113, and the brush wires 112 are spread;
step 4: the power assembly drives the lower disc 23 to rotate so as to cut off the 8 bundles of brush wires 112;
step 5: the power assembly drives the chuck to place the spread brush filaments 112 on the first table 41 with the internal rivets and the internal rivets penetrate into the brush filaments 112.
Step 6: the power assembly drives the arm lever 45 to rotate 180 degrees, and the positions of the first workbench 41 and the second workbench 42 are exchanged;
step 7: driving the rivet head 43 to move downwards for the first time by the power assembly, and positioning the inner rivet on the first workbench 41 in a good position in the brush wire 112;
step 8: driving the rivet head 43 to move downwards for the second time by the power assembly, and riveting the inner rivet and the brush wires 112 into a brush core;
step 9: the power assembly drives the clamping head in the clamping mechanism 5 to translate, and the riveted brush core is taken off from the first workbench 41.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (2)
1. The non-chip industrial brush core forming equipment comprises a power assembly and is characterized by further comprising a plurality of winding drums, a wire bundling mechanism, a winding mechanism, a riveting mechanism and a clamping mechanism, wherein the wire bundling mechanism comprises a wire bundling sleeve assembly and a wire cutting module, and the wire cutting module is connected with the power assembly;
the feeding mechanism comprises a material rack, a material rail, a push rod and a push rod, wherein the push rod and the push rod are connected with the power assembly, the material rack can store an inner ring, the material rack is arranged above the material rail, the material rail is connected with the wire cutting module, the push rod is arranged in the material rail and can translate along the material rail, the push rod is arranged above the wire cutting module, and the push rod can move in the vertical direction;
the riveting mechanism is connected with the power assembly and comprises a first workbench, a second workbench, a rivet head and a feeding plate, wherein the positions of the first workbench and the second workbench can be exchanged, the feeding plate can store internal rivets, the feeding plate is arranged close to the initial position of the first workbench, and the rivet head is arranged above the initial position of the second workbench;
the clamping mechanism comprises a chuck connected with the power assembly, the winding reel can store brush wires, the brush wires of the winding reel can penetrate into the binding sleeve assembly, the wire cutting module can cut off the brush wires in the binding sleeve assembly, an inner ring on the material rack can fall onto a material rail, the push rod can push the inner ring falling onto the material rail onto the wire cutting module, and the riveting mechanism can rivet the inner rivet and the brush wires;
the wire cutting module comprises a base plate, an upper disc and a lower disc which are arranged up and down, the upper disc is connected with the lower disc, the base plate is arranged above the upper disc, the base plate is provided with first round holes, the upper disc and the lower disc are respectively provided with a plurality of second round holes which are arranged circumferentially, the number of the second round holes is consistent with that of the sleeves, the lower disc is connected with the power assembly and can rotate, the lower disc is arranged above the sleeves, brush wires in each sleeve can penetrate into the first round holes of the base plate from each second round hole of the lower disc, the bottom edges of the second round holes are in a blade shape, the power assembly can drive the lower disc to rotate, the rotating lower disc can cut off brush wires connected with each sleeve, and the ejector rod is positioned right above the first round holes;
the riveting mechanism also comprises an arm rod connected with the power assembly, the arm rod is of a rod-shaped structure and is transversely arranged, the first workbench is fixed at the left end of the arm rod, the second workbench is fixed at the right end of the arm rod, the arm rod can rotate around the center of the arm rod under the driving of the power assembly, the first workbench and the second workbench realize position exchange through the rotation of the arm rod, the feeding plate is obliquely arranged, an inner rivet in the feeding plate can slide downwards to the first workbench at the left end of the arm rod, the upper disc can place a cut brush wire on the first workbench at the left end of the arm rod and the brush wire penetrates into the inner rivet, and after the arm rod rotates 180 degrees, the rivet head can downwards move to rivet the inner rivet on the first workbench with the brush wire; the power assembly comprises a plurality of motors and a plurality of cylinders.
2. The non-chip industrial brush core forming apparatus according to claim 1, wherein one end of the push rod is V-shaped.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811093803.0A CN109303414B (en) | 2018-09-19 | 2018-09-19 | Non-chip industry brush core former |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811093803.0A CN109303414B (en) | 2018-09-19 | 2018-09-19 | Non-chip industry brush core former |
Publications (2)
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CN109303414A CN109303414A (en) | 2019-02-05 |
CN109303414B true CN109303414B (en) | 2023-10-24 |
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CN201811093803.0A Active CN109303414B (en) | 2018-09-19 | 2018-09-19 | Non-chip industry brush core former |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113508985B (en) * | 2021-08-11 | 2022-09-02 | 安徽友川刷业有限公司 | Automatic machining production line for brush ring of wall surface polisher |
CN114455829B (en) * | 2022-02-12 | 2024-08-06 | 内蒙古天皓玻纤有限责任公司 | Glass fiber precursor production equipment |
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CN2120480U (en) * | 1992-02-29 | 1992-11-04 | 储士强 | Brush body making device |
DE29607594U1 (en) * | 1996-04-29 | 1996-06-27 | BTD Barteldrees GmbH & Co., 33334 Gütersloh | Round brush |
CN1165757A (en) * | 1996-03-07 | 1997-11-26 | 诺威蒂克企业公司 | Method for producing brushes for automatic or manual vehicle washing |
JP2005013700A (en) * | 2003-06-27 | 2005-01-20 | Kowa Co Ltd | Washing brush |
TWM281504U (en) * | 2005-08-19 | 2005-12-01 | Sheng-Wun Jian | Cleaning brush structure |
CN202069133U (en) * | 2011-05-18 | 2011-12-14 | 宁波兴宝华刷业有限公司 | Brush sheet of twisted-wire flat type steel wire brush |
JP2014033869A (en) * | 2012-08-09 | 2014-02-24 | Taihei Kogyo Kk | Interdental brush |
CN106913066A (en) * | 2017-03-15 | 2017-07-04 | 安徽省潜山县鑫烨塑刷有限公司 | A kind of production technology of brush filament automatic jointing |
CN107125916A (en) * | 2017-04-18 | 2017-09-05 | 安徽振达刷业有限公司 | A kind of hairbrush full automatic production equipment |
CN207668971U (en) * | 2017-09-28 | 2018-07-31 | 江苏力乐汽车部件股份有限公司 | Automate chamfering work piece machine |
CN209376993U (en) * | 2018-09-19 | 2019-09-13 | 宁波兴宝华刷业有限公司 | A kind of non-chip industry brush core molding equipment |
-
2018
- 2018-09-19 CN CN201811093803.0A patent/CN109303414B/en active Active
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2120480U (en) * | 1992-02-29 | 1992-11-04 | 储士强 | Brush body making device |
CN1165757A (en) * | 1996-03-07 | 1997-11-26 | 诺威蒂克企业公司 | Method for producing brushes for automatic or manual vehicle washing |
DE29607594U1 (en) * | 1996-04-29 | 1996-06-27 | BTD Barteldrees GmbH & Co., 33334 Gütersloh | Round brush |
JP2005013700A (en) * | 2003-06-27 | 2005-01-20 | Kowa Co Ltd | Washing brush |
TWM281504U (en) * | 2005-08-19 | 2005-12-01 | Sheng-Wun Jian | Cleaning brush structure |
CN202069133U (en) * | 2011-05-18 | 2011-12-14 | 宁波兴宝华刷业有限公司 | Brush sheet of twisted-wire flat type steel wire brush |
JP2014033869A (en) * | 2012-08-09 | 2014-02-24 | Taihei Kogyo Kk | Interdental brush |
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CN107125916A (en) * | 2017-04-18 | 2017-09-05 | 安徽振达刷业有限公司 | A kind of hairbrush full automatic production equipment |
CN207668971U (en) * | 2017-09-28 | 2018-07-31 | 江苏力乐汽车部件股份有限公司 | Automate chamfering work piece machine |
CN209376993U (en) * | 2018-09-19 | 2019-09-13 | 宁波兴宝华刷业有限公司 | A kind of non-chip industry brush core molding equipment |
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