CN109303414A - A kind of non-chip industry brush core molding equipment - Google Patents
A kind of non-chip industry brush core molding equipment Download PDFInfo
- Publication number
- CN109303414A CN109303414A CN201811093803.0A CN201811093803A CN109303414A CN 109303414 A CN109303414 A CN 109303414A CN 201811093803 A CN201811093803 A CN 201811093803A CN 109303414 A CN109303414 A CN 109303414A
- Authority
- CN
- China
- Prior art keywords
- workbench
- power component
- mould group
- mandril
- brush filament
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 36
- 241000108463 Hygrophila <snail> Species 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000007769 metal material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 1
- 238000009730 filament winding Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
- A46D3/042—Machines for inserting or fixing bristles in bodies for fixing bristles using an anchor or staple
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
- A46D3/082—Magazines for bristles; Feeding bristles to magazines; Knot picking
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Brushes (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The invention discloses a kind of non-chip industry brush core molding equipments, including Power Component, it further include several spools, synnema mechanism, upper loop mechanism, riveting mechanism and gripping body, synnema mechanism includes collar component and sanction silk mould group, silk mould group is cut out to connect with Power Component, upper loop mechanism includes material frame, expect rail, mandril and push rod, mandril, push rod is connect with Power Component, material frame can store inner ring, material is set up in the top of material rail, material rail is connect with silk mould group is cut out, push rod setting is in material rail and can translate along material rail, mandril, which is set to, to be cut out above silk mould group, mandril can be moved in vertical direction.High degree of automation of the present invention, reduces artificial, reduces the labor intensity of worker, and it is easily operated, non-chip type brush core can be produced.
Description
Technical field
The present invention relates to industrial hairbrush manufacturing fields, more particularly, to a kind of non-chip industry brush core molding equipment.
Background technique
Industrial hairbrush goes one kind of flash removed, dirt, paint and welding slag as fields such as shipbuilding, machining, pipeline welding
Industrial brushing tool is largely mounted on electric tool and uses.
The brush core of industrial hairbrush is generally divided into chip type brush core and non-chip type brush core, and chip type brush core includes metal material
Chip and brush filament, the rounded laminated structure of chip, brush filament winding wear and connect on chip in plait shape.
The brush core of non-chip type only includes inner ring, interior rivet 111 and brush filament 112(as depicted in figs. 1 and 2), brush filament 112 is
Metal material needs to be inserted in inner ring and interior rivet 111 in brush filament 112, by riveting machine by interior rivet 111, inner ring and brush filament 112
It is riveted together.
For the brush core for manufacturing non-chip type, a equipment of technical staff's R & D design, in order to non-chip type brush core
Manufacture.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of non-chip industry brush core molding equipments, are intended to through the equipment
To manufacture non-chip type brush core.
The technical scheme of the invention to solve the technical problem is: a kind of non-chip industry brush core molding equipment,
It further include several spools, synnema mechanism, upper loop mechanism, riveting mechanism and gripping body, the synnema including Power Component
Mechanism includes collar component and cuts out silk mould group, and the sanction silk mould group is connect with Power Component；
The upper loop mechanism includes that material frame, material rail, mandril and push rod, the mandril, push rod are connect with Power Component, institute
The material frame stated can store inner ring, and the material is set up in the top of material rail, and the material rail is connect with silk mould group is cut out, and described pushes away
Bar setting is in material rail and can translate along material rail, and the mandril, which is set to, to be cut out above silk mould group, and the mandril can be vertical
Direction movement；
The riveting mechanism connect with Power Component and including the first workbench, the second workbench, riveter and delivery sheet, described
The position of the first workbench and the second workbench can be interchangeable, interior rivet can be stored on the delivery sheet, described send
Flitch is arranged close to the initial position of the first workbench, and the riveter is set to the top of the second workbench initial position；
The gripping body includes the collet connecting with Power Component, and the spool can store brush filament, the spiral
The brush filament of cylinder can penetrate into collar component, and the sanction silk mould group can cut off the brush filament in collar component, expect on frame
Inner ring can drop into material rail on, push rod can will fall within material rail on inner ring be pushed into the first circular hole of backing plate, mandril can
The brush filament for penetrating into inner ring is strutted, brush filament is become into umbrella, the riveting mechanism can rivet interior rivet with brush filament.
As a further improvement of that present invention, the collar component includes several pipe sleeves, and the sanction silk mould group includes pad
Plate and upper disk, the lower disc for going to upper and lower arrangement, the upper disk are connect with lower disc, and the backing plate is set to upper disk
Top, the backing plate are equipped with the first circular hole, and the upper disk and lower disc are equipped with several the second circles circumferentially arranged
Hole, the second circular hole quantity is consistent with pipe sleeve quantity, and the lower disc connect and can be rotated with Power Component, under described
Disk is set to above several pipe sleeves, and the brush filament in each pipe sleeve can penetrate into the first of backing plate from each second circular hole of lower disc
In circular hole, the bottom edge of several second circular holes is in blade-like, and the Power Component can drive lower disc to rotate, and is turned
Dynamic lower disc can cut off the brush filament being connected with each pipe sleeve, and the mandril is located at right above the first circular hole.
As a further improvement of that present invention, described push rod one end is V-shaped, the push rod of " V " shape openning just with inner ring
It is adapted, the stable push-in of inner ring can be cut out in silk mould group.
As a further improvement of that present invention, the riveting mechanism further includes the armed lever connecting with Power Component, described
Armed lever is rod-like structure and laterally setting, first workbench are fixed on armed lever left end, and second workbench is fixed
In armed lever right end, under Power Component driving, the armed lever can be rotated around center, first workbench,
Second workbench realizes the exchange of position by armed lever rotation, and the delivery sheet inclination is set up, interior in the delivery sheet
Rivet can be on glide downwards to the first workbench of armed lever left end, and the brush filament after cutting can be put into armed lever by the upper disk
On first workbench of left end and brush filament penetrates interior rivet, and from after turnback, the riveter can move downward the armed lever
Interior rivet on first workbench is riveted with brush filament.
As a further improvement of that present invention, the Power Component includes several motors and several cylinders.
A kind of non-chip industry brush core forming method, comprising the following steps:
Step 1: being moved by Power Component driving push rod, push rod will expect that the inner ring on rail is pushed into the first circular hole of backing plate；
Step 2: the brush filament wound on 8 spools being penetrated from 8 pipe sleeves, it is ensured that there is a branch of brush filament to wear in each pipe sleeve
Enter, by Power Component driving lower disc move downward, the brush filament in 8 pipe sleeves is pulled upwardly, the brush filament in each pipe sleeve from
Each second circular hole of lower disc penetrates, and each beam brush filament is pierced by from the inner ring in the first circular hole by upper disk；
Step 3: being moved downward by Power Component driving mandril, mandril arrives on inner ring, and brush filament is strutted；
Step 4: by Power Component driving lower disc rotation, 8 beam brush filaments being cut off；
Step 5: the brush filament after strutting being put on the first workbench equipped with interior rivet by Power Component driving collet, and is made interior
Rivet penetrates into brush filament；
Step 6: by Power Component driving arm from turnback, the first workbench is interchangeable with the second operating position；
Step 7: being moved downward for the first time by Power Component driving riveter, the interior rivet on the first workbench is positioned in brush filament
Good position；
Step 8: being moved downward for the second time by Power Component driving riveter, interior rivet and brush filament are riveted into brush core；
Step 9: being translated by the collet in Power Component driving gripping body, the brush core after riveting is taken from the first workbench
Under.
Compared with the prior art, the advantages of the present invention are as follows high degree of automation, reduces manually, reduce the labor of worker
Fatigue resistance, and it is easily operated, non-chip type brush core can be produced.
Detailed description of the invention
Fig. 1 is non-chip type brush cored structure schematic diagram one；
Fig. 2 is non-chip type brush cored structure schematic diagram two；
Fig. 3 is spool structural schematic diagram；
Fig. 4 is synnema mechanism and upper loop mechanism structural schematic diagram one；
Fig. 5 is synnema mechanism and upper loop mechanism structural schematic diagram two；
Fig. 6 is riveting mechanism structural schematic diagram one；
Fig. 7 is riveting mechanism structural schematic diagram two；
Fig. 8 is lower disc structural schematic diagram.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not
For limiting the present invention.
As shown in Figures 1 to 8: a kind of non-chip industry brush core molding equipment, including Power Component, further include several spirals
Cylinder 1, synnema mechanism 2, upper loop mechanism 3, riveting mechanism 4 and gripping body 5, synnema mechanism 2 is including collar component and cuts out silk mould group,
Silk mould group is cut out to connect with Power Component；
Upper loop mechanism 3 includes that material frame 31, material rail 32, mandril 33 and push rod 34, mandril 33, push rod 34 are connect with Power Component,
Material frame 31 can store inner ring 113, and material frame 31 is set to the top of material rail 32, and material rail 32 is connect with silk mould group is cut out, and the setting of push rod 34 exists
Expect in rail 32 and can be translated along material rail 32, mandril 33, which is set to, to be cut out above silk mould group, and mandril 33 can be moved in vertical direction；
Riveting mechanism 4 connect with Power Component and including the first workbench 41, the second workbench 42, riveter 43 and delivery sheet 44,
The position of first workbench 41 and the second workbench 42 can be interchangeable, and interior rivet can be stored on delivery sheet 44, and delivery sheet 44 leans on
The initial position of nearly first workbench 41 is arranged, and riveter 43 is set to the top of 42 initial position of the second workbench；
Gripping body 5 includes the collet connecting with Power Component, and spool 1 can store brush filament 112, and the brush filament 112 of spool 1 can
It penetrates into collar component, the brush filament 112 in collar component can be cut off by cutting out silk mould group, expect that the inner ring 113 on frame 31 can
It drops on material rail 32, the inner ring 113 fallen on material rail 32 can be pushed into and cut out in silk mould group by push rod 34, and riveting mechanism 4 can
Interior rivet and brush filament 112 are riveted.
As a further improvement of that present invention, collar component includes several pipe sleeves 21, cut out silk mould group include backing plate 22 and present,
Upper disk, the lower disc 23 of lower arrangement, upper disk are connect with lower disc 23, and backing plate 22 is set to above upper disk, and backing plate 22 is equipped with
First circular hole, upper disk and lower disc 23 are equipped with several the second circular holes circumferentially arranged, the second circular hole quantity and pipe sleeve 21
Quantity is consistent, and lower disc 23 connect and can be rotated with Power Component, and lower disc 23 is set to several 21 tops of pipe sleeve, Ge Geguan
Brush filament 112 in set 21 can be from the first circular hole that each second circular hole of lower disc 23 penetrates into backing plate 22, several second circles
The bottom edge in hole is in blade-like, and Power Component can drive lower disc 23 to rotate, and the lower disc 23 of rotation can will be with each pipe sleeve
21 connected brush filaments 112 are cut off, and mandril is located at right above the first circular hole.
As a further improvement of that present invention, 34 one end of push rod is V-shaped, the push rod 34 of " V " shape openning just with inner ring 113
It is adapted, the stable push-in of inner ring 113 can be cut out in silk mould group.
As a further improvement of that present invention, riveting mechanism 4 further includes the armed lever 45 connecting with Power Component, and armed lever 45 is bar
Shape structure and laterally setting, the first workbench 41 is fixed on 45 left end of armed lever, and the second workbench 42 is fixed on 45 right end of armed lever,
Under Power Component driving, armed lever 45 can be rotated around center, and the first workbench 41, the second workbench 42 pass through armed lever 45
Rotation realizes that the exchange of position, the inclination of delivery sheet 44 are set up, the interior rivet in delivery sheet 44 can glide downwards to 45 left end of armed lever
The first workbench 41 on, the brush filament 112 after cutting can be put on the first workbench 41 of 45 left end of armed lever by upper disk 22
And brush filament 112 penetrates interior rivet, from after turnback, riveter 43 can be moved downward the interior riveting on the first workbench 41 armed lever 45
Nail is riveted with brush filament 112.
As a further improvement of that present invention, Power Component includes several motors and several cylinders.
A kind of non-chip industry brush core forming method, comprising the following steps:
Step 1: being moved by Power Component driving push rod 34, the inner ring 113 expected on rail 32 is pushed into the of backing plate 22 by push rod 34
In one circular hole.
Step 2: the brush filament 112 wound on 8 spools 1 being penetrated from 8 pipe sleeves 21, it is ensured that have in each pipe sleeve 21
A branch of brush filament 112 penetrates, and is moved downward by Power Component driving lower disc 23, the brush filament 112 in 8 pipe sleeves 21 is pulled up
Rise, the brush filament 112 in each pipe sleeve 21 is penetrated from each second circular hole of lower disc 23, each beam brush filament 112 by upper disk from
It is pierced by inner ring 113 in first circular hole；
Step 3: being moved downward by Power Component driving mandril 33, mandril 33 arrives on inner ring 113, and brush filament 112 is strutted；
Step 4: being rotated by Power Component driving lower disc 23,8 beam brush filaments 112 are cut off；
Step 5: the brush filament 112 after being strutted by Power Component driving collet 5 is put on the first workbench 41 equipped with interior rivet,
And penetrate into interior rivet in brush filament 112.
Step 6: by Power Component driving arm 45 from turnback, the first workbench 41 and 42 position of the second workbench into
Row exchanges；
Step 7: being moved downward by Power Component driving 43 first time of riveter, by the interior rivet on the first workbench 41 in brush filament
Good position is positioned in 112；
Step 8: being driven second of riveter 43 and moved downward by Power Component, interior rivet and brush filament 112 are riveted into brush core；
Step 9: being translated by the collet in Power Component driving gripping body 5, by the brush core after riveting from the first workbench 41
It removes.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (5)
1. a kind of non-chip industry brush core molding equipment, including Power Component, it is characterised in that further include several spools, synnema
Mechanism, upper loop mechanism, riveting mechanism and gripping body, the synnema mechanism includes collar component and cuts out silk mould group, described
Silk mould group is cut out to connect with Power Component；
The upper loop mechanism includes that material frame, material rail, mandril and push rod, the mandril, push rod are connect with Power Component, institute
The material frame stated can store inner ring, and the material is set up in the top of material rail, and the material rail is connect with silk mould group is cut out, and described pushes away
Bar setting is in material rail and can translate along material rail, and the mandril, which is set to, to be cut out above silk mould group, and the mandril can be vertical
Direction movement；
The riveting mechanism connect with Power Component and including the first workbench, the second workbench, riveter and delivery sheet, described
The position of the first workbench and the second workbench can be interchangeable, interior rivet can be stored on the delivery sheet, described send
Flitch is arranged close to the initial position of the first workbench, and the riveter is set to the top of the second workbench initial position；
The gripping body includes the collet connecting with Power Component, and the spool can store brush filament, the spiral
The brush filament of cylinder can penetrate into collar component, and the sanction silk mould group can cut off the brush filament in collar component, expect on frame
Inner ring can drop into material rail on, push rod can will fall within material rail on inner ring be pushed into cut out silk mould group on, the riveting machine
Structure can rivet interior rivet with brush filament.
2. a kind of non-chip industry brush core molding equipment according to claim 1, it is characterised in that the collar component
Including several pipe sleeves, the sanction silk mould group includes backing plate and upper disk, the lower disc for going to upper and lower arrangement, the upper disk
It is connect with lower disc, the backing plate is set to above upper disk, and the backing plate is equipped with the first circular hole, and the upper disk is under
Disk is equipped with several the second circular holes circumferentially arranged, and the second circular hole quantity is consistent with pipe sleeve quantity, the lower disc with
Power Component is connected and be can be rotated, and the lower disc is set to above several pipe sleeves, and the brush filament in each pipe sleeve can be under
Each second circular hole of disk penetrates into the first circular hole of backing plate, and the bottom edge of several second circular holes is in blade
Shape, the Power Component can drive lower disc to rotate, and the lower disc of rotation can cut off the brush filament being connected with each pipe sleeve, institute
The mandril stated is located at right above the first circular hole.
3. a kind of non-chip industry brush core molding equipment according to claim 1, it is characterised in that described push rod one end
It is V-shaped.
4. a kind of non-chip industry brush core molding equipment according to claim 2, it is characterised in that the riveting mechanism
It further include the armed lever being connect with Power Component, the armed lever is rod-like structure and laterally setting, first workbench are solid
It is scheduled on armed lever left end, second workbench is fixed on armed lever right end, and under Power Component driving, the armed lever can be around certainly
Body center is rotated, and first workbench, the second workbench realize the exchange of position by armed lever rotation, and described send
Flitch inclination is set up, and the interior rivet in the delivery sheet can be described on glide downwards to the first workbench of armed lever left end
Upper disk can be put into the brush filament after cutting on the first workbench of armed lever left end and brush filament penetrates interior rivet, the armed lever
From after turnback, the riveter, which can be moved downward, rivets the interior rivet on the first workbench with brush filament.
5. a kind of non-chip industry brush core molding equipment according to claim 4, it is characterised in that the Power Component
Including several motors and several cylinders.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811093803.0A CN109303414B (en) | 2018-09-19 | 2018-09-19 | Non-chip industry brush core former |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811093803.0A CN109303414B (en) | 2018-09-19 | 2018-09-19 | Non-chip industry brush core former |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109303414A true CN109303414A (en) | 2019-02-05 |
| CN109303414B CN109303414B (en) | 2023-10-24 |
Family
ID=65224995
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811093803.0A Active CN109303414B (en) | 2018-09-19 | 2018-09-19 | Non-chip industry brush core former |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109303414B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113508985A (en) * | 2021-08-11 | 2021-10-19 | 安徽友川刷业有限公司 | Automatic processing production line for brush ring of wall surface polisher |
| CN114455829A (en) * | 2022-02-12 | 2022-05-10 | 戴玥 | Glass fiber precursor production facility |
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| CN107125916A (en) * | 2017-04-18 | 2017-09-05 | 安徽振达刷业有限公司 | A kind of hairbrush full automatic production equipment |
| CN207668971U (en) * | 2017-09-28 | 2018-07-31 | 江苏力乐汽车部件股份有限公司 | Automate chamfering work piece machine |
| CN209376993U (en) * | 2018-09-19 | 2019-09-13 | 宁波兴宝华刷业有限公司 | A kind of non-chip industry brush core molding equipment |
-
2018
- 2018-09-19 CN CN201811093803.0A patent/CN109303414B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2120480U (en) * | 1992-02-29 | 1992-11-04 | 储士强 | Brush body making device |
| CN1165757A (en) * | 1996-03-07 | 1997-11-26 | 诺威蒂克企业公司 | Process for making brushes for automatic or manually car washes |
| DE29607594U1 (en) * | 1996-04-29 | 1996-06-27 | BTD Barteldrees GmbH & Co., 33334 Gütersloh | Round brush |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113508985A (en) * | 2021-08-11 | 2021-10-19 | 安徽友川刷业有限公司 | Automatic processing production line for brush ring of wall surface polisher |
| CN113508985B (en) * | 2021-08-11 | 2022-09-02 | 安徽友川刷业有限公司 | Automatic machining production line for brush ring of wall surface polisher |
| CN114455829A (en) * | 2022-02-12 | 2022-05-10 | 戴玥 | Glass fiber precursor production facility |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109303414B (en) | 2023-10-24 |
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