CN219163192U - Magnetic ring winding machine capable of winding wire in 360-degree rotation mode - Google Patents

Magnetic ring winding machine capable of winding wire in 360-degree rotation mode Download PDF

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Publication number
CN219163192U
CN219163192U CN202223007694.0U CN202223007694U CN219163192U CN 219163192 U CN219163192 U CN 219163192U CN 202223007694 U CN202223007694 U CN 202223007694U CN 219163192 U CN219163192 U CN 219163192U
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fixed
feeding
wire
winding
module
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CN202223007694.0U
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吴玉花
吴少勇
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Guangzhou Youkong Electromechanical Co ltd
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Guangzhou Youkong Electromechanical Co ltd
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Abstract

The utility model provides a magnetic ring winding machine capable of winding a wire in 360 degrees, which comprises a wire taking, feeding and feeding mechanism, a wire feeding and shearing mechanism, a clamping and rotating mechanism, a winding mechanism, a feeding mechanism and a wire hooking mechanism which are arranged at the top of a fixed frame; the first mounting frame is fixed on the fixed frame, the transverse linear module is fixed on the first mounting frame, the longitudinal linear module is fixed on the left side of the transverse linear module, the lifting linear module comprises two wire taking units, two feeding units and two product conveying units, the two wire taking units are fixed on the upper side and the lower side of the longitudinal linear module, and the two feeding units and the two product conveying units are respectively fixed on the upper side and the lower side of the transverse linear module. According to the utility model, the 360-degree quick winding work of the magnetic ring can be completed by designing the wire taking, feeding and feeding mechanism, the wire feeding and shearing mechanism, the clamping and rotating mechanism, the winding mechanism, the feeding mechanism and the wire hooking mechanism, and the manual operation is not needed, so that the working efficiency is greatly improved.

Description

Magnetic ring winding machine capable of winding wire in 360-degree rotation mode
Technical Field
The utility model relates to the field of winding machines, in particular to a magnetic ring winding machine capable of winding wires in 360 degrees.
Background
In recent years, inductance technology is rapidly developed in China, and various inductor products are also in linear rising. However, the quality, technology, production rate of the current inductance products are significantly different from the international advanced level. The magnetic ring inductance winding is mainly formed by winding two groups of coils on the magnetic ring, only one group of coils can be wound on the magnetic ring in the production process of the machine, then the magnetic ring is moved to the next station to wind the other group of coils, and the middle transportation link of the process occupies a large amount of time and has low production efficiency.
Disclosure of Invention
The utility model aims to provide a magnetic ring winding machine which can realize double-station simultaneous automatic magnetic ring feeding, clamping jaw magnetic ring clamping, multi-winding, automatic wire feeding and cutting and automatic finished product taking, thereby realizing a continuous and uninterrupted production mode and increasing production efficiency.
In order to achieve the above purpose, a magnetic ring winding machine capable of 360 ° rotary winding comprises a fixed frame, and is characterized in that: the wire feeding and feeding device is characterized in that a wire taking, feeding and feeding mechanism is fixed on the fixed frame, a wire feeding and cutting mechanism is fixed under the wire taking, feeding and cutting mechanism, a feeding mechanism is fixed in front of the wire feeding and cutting mechanism, a clamping and rotating mechanism is fixed in front of the feeding mechanism, a winding mechanism is fixed in front of the clamping and rotating mechanism, and a wire hooking mechanism is fixed under the fixed frame.
Preferably, the wire taking, feeding and delivering mechanism comprises a first mounting frame, a transverse linear module is fixed on the first mounting frame, a longitudinal linear module is fixed on the transverse linear module, a wire taking unit is fixed on the longitudinal linear module, a feeding unit is fixed in front of the wire taking unit, and a delivering unit is fixed in front of the feeding unit.
Preferably, the number of the thread taking units, the feeding units and the product conveying units is two, and the thread taking units, the feeding units and the product conveying units are fixed on two sides of the transverse linear module and the longitudinal linear module respectively.
Preferably, the wire feeding and shearing mechanism comprises a wire feeding rack, a wire feeding wheel is fixed on the wire feeding rack, a wire outlet mechanism is fixed on the wire feeding wheel, a clamping cylinder is fixed on the wire feeding rack, a sliding mechanism is fixed in front of the clamping cylinder, pneumatic scissors are fixed on the sliding mechanism, and a sliding telescopic cylinder is arranged on the sliding mechanism.
Preferably, the number of the wire feeding frame, the wire feeding wheel, the wire outlet mechanism, the clamping cylinder and the pneumatic scissors is two respectively.
Preferably, the feeding mechanism comprises a feeding longitudinal linear module, a first material storage carrier and a second material storage carrier are fixed on the feeding longitudinal linear module, the first material storage carrier is rigidly connected with the second material storage carrier, and a feeding telescopic cylinder is arranged on the first material storage carrier.
Preferably, the clamping and rotating mechanism comprises a flange ring, a deep groove ball bearing is fixed on the flange ring, a ring column is fixed on the deep groove ball bearing, a toothed ring is fixed on the ring column, a telescopic unit is fixed on the ring column, and a clamping jaw is fixed on the telescopic unit.
Preferably, the winding mechanism comprises a second mounting frame, a winding lifting module is fixed on the second mounting frame, a winding longitudinal module is fixed on the winding lifting module, a winding transverse module of the winding longitudinal module is fixed on the winding transverse module, two winding rod pieces are fixed on the winding transverse module, and a winding wheel is fixed on the winding rod pieces.
Preferably, the hooking mechanism comprises a vertical connecting plate, a conveying belt is arranged on the vertical connecting plate, two baffles are respectively fixed at two ends of the conveying belt, a hooking connecting plate is fixed on the conveying belt, two hooked needle shafts are fixed on the hooking connecting plate, and hooked needles are fixed on the hooked needle shafts.
The beneficial effects of the utility model are as follows: 1. according to the utility model, the wire taking unit, the feeding unit and the product conveying unit are mixed to form a module by designing the wire taking, feeding and product conveying mechanism, so that the whole process of winding the magnetic ring is more continuous and efficient, and the process is more efficient. 2. According to the utility model, the clamping rotating mechanism is designed, the original 180-degree rotating mechanism is changed into the current 360-degree rotating mechanism, and the production efficiency of the process is improved in the process.
Drawings
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a schematic diagram of a wire feeding mechanism according to the present utility model;
FIG. 3 is a schematic diagram of a wire feed and cutting mechanism according to the present utility model;
FIG. 4 is a schematic diagram of a feeding mechanism according to the present utility model;
FIG. 5 is a schematic view of a clamping and rotating mechanism according to the present utility model;
FIG. 6 is a schematic diagram of a winding mechanism according to the present utility model;
fig. 7 is a schematic structural view of the hooking mechanism of the present utility model.
In the figure: 1. the device comprises a wire taking, feeding and product conveying mechanism, a first mounting frame, a longitudinal linear module, a transverse linear module, a product conveying unit, a feeding unit and a wire taking unit, wherein the wire taking and feeding mechanism comprises a wire taking, feeding and product conveying mechanism, a first mounting frame, a longitudinal linear module, a transverse linear module, a product conveying unit, a feeding unit and a wire taking unit; 2. a wire feeding and cutting mechanism, 21, a wire outlet mechanism, 22, a wire feeding wheel, 23, a wire feeding frame the pneumatic scissors are arranged on the clamping cylinder, the pneumatic scissors are arranged on the pneumatic scissors, the telescopic cylinder is arranged on the telescopic cylinder, and the sliding mechanism is arranged on the sliding mechanism; 3. the clamping and rotating mechanism comprises a flange ring 31, a circular column 32, clamping jaws 33, a telescopic unit 34, a deep groove ball bearing 35 and a toothed ring 36; 4. the winding mechanism, 41, a winding wheel, 42, a winding rod, 43, a winding longitudinal module, 44, a winding transverse module, 45, a second mounting frame and 46, and a winding lifting module; 5. the feeding mechanism comprises a telescopic cylinder 51, a feeding longitudinal module 52, a first stock carrier 53, a second stock carrier 54; 6. a fixed frame; 7. the device comprises a hooking mechanism, namely a hooking connecting plate, a vertical connecting plate, a conveyor belt, a baffle plate, a hooked needle shaft and a hooked needle.
Detailed Description
The preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present utility model.
Referring to fig. 1, a magnetic ring winding machine capable of winding a wire in 360 ° rotation includes a fixed frame 6, and is characterized in that: the wire feeding and feeding mechanism is characterized in that a wire taking and feeding mechanism 1 is fixed on the fixed frame 6, a wire feeding and cutting mechanism 2 is fixed under the wire taking and feeding mechanism 1, a feeding mechanism 5 is fixed in front of the wire feeding and cutting mechanism 2, a clamping and rotating mechanism 3 is fixed in front of the feeding mechanism 5, a winding mechanism 4 is fixed in front of the clamping and rotating mechanism 3, and a wire hooking mechanism 7 is fixed under the fixed frame 6.
As shown in fig. 2, the wire taking, feeding and delivering mechanism 1 comprises a first mounting frame 11, a transverse linear module 13 is fixed on the first mounting frame 11, a longitudinal linear module 12 is fixed on the transverse linear module 13, a wire taking unit 16 is fixed on the longitudinal linear module 12, a feeding unit 15 is fixed in front of the wire taking unit 16, and a delivering unit 14 is fixed in front of the feeding unit 15.
The number of the thread taking units 16, the feeding units 15 and the product conveying units 14 is two, and the thread taking units, the feeding units and the product conveying units are fixed on two sides of the transverse linear module 13 and the longitudinal linear module 12.
As shown in fig. 3, the wire feeding and cutting mechanism 2 includes a wire feeding frame 23, a wire feeding wheel 22 is fixed on the wire feeding frame 23, a wire outlet mechanism 21 is fixed on the wire feeding wheel 22, a clamping cylinder 24 is fixed on the wire feeding frame 23, a sliding mechanism 27 is fixed in front of the clamping cylinder 24, a pneumatic scissors 25 is fixed on the sliding mechanism 27, and a sliding telescopic cylinder 26 is arranged on the sliding mechanism 27.
The number of the wire feeding frame 23, the wire feeding wheel 22, the wire outlet mechanism 21, the clamping cylinder 24 and the pneumatic scissors 25 is two respectively.
As shown in fig. 4, the feeding mechanism 5 includes a feeding longitudinal linear module 52, a first stock carrier 53 and a second stock carrier 54 are fixed on the feeding longitudinal linear module 52, the first stock carrier 53 is rigidly connected with the second stock carrier 54, and a feeding telescopic cylinder 51 is disposed on the first stock carrier 53.
As shown in fig. 5, the clamping and rotating mechanism 3 includes a flange ring 31, a deep groove ball bearing 35 is fixed on the flange ring 31, a ring column 32 is fixed on the deep groove ball bearing 35, a toothed ring 36 is fixed on the ring column 32, a telescopic unit 34 is fixed on the ring column 32, and a clamping jaw 33 is fixed on the telescopic unit 34.
As shown in fig. 6, the winding mechanism 4 includes a second mounting frame 45, a winding lifting module 46 is fixed on the second mounting frame 45, a winding longitudinal module 43 is fixed on the winding lifting module 46, a winding transverse module 44 is fixed on the winding longitudinal module 43, two winding rod members 42 are fixed on the winding transverse module 44, and a winding reel 41 is fixed on the winding rod member 42.
As shown in fig. 7, the hooking mechanism 7 includes a vertical connection plate 72, a conveyor belt 74 is provided on the vertical connection plate 72, two baffles 75 are respectively fixed at two ends of the conveyor belt 74, a hooking connection plate 71 is fixed on the conveyor belt, two hooked needle shafts 76 are fixed on the hooking connection plate 71, and hooked needles 77 are fixed on the hooked needle shafts.
When the magnetic ring to be processed is used, the magnetic ring to be processed is separated from the vibration disc, the magnetic ring to be processed enters the first storage carrier 53 and the second storage carrier 54, the feeding longitudinal module is used for conveying the first storage carrier 53 and the second storage carrier 54 to a station, the feeding unit 15 in the wire taking and feeding product conveying mechanism 1 clamps the magnetic ring to be processed to the position above the clamping rotating mechanism 3, the wire taking unit 16 clamps the copper wire on the wire cutting mechanism 2 at the same time, the wire taking unit 16 clamps the magnetic ring to be processed to the position above the rotating mechanism 3, the pneumatic scissors 25 in the wire feeding and cutting mechanism 2 work, the copper wire is cut off, the crochet 76 on the crochet mechanism 7 continuously hooks the copper wire to pass through the magnetic ring and pull down, the winding mechanism 4 continuously lifts the copper wire from the position to the station through the winding wheel 41, the clamping rotating mechanism 3 rotates by a certain angle, the crochet mechanism 7 continuously rotates 180 DEG, the winding mechanism 4 and the clamping rotating mechanism 3 continuously cooperate until one end of the copper wire is wound, the magnetic ring is clamped and conveyed to the clamping rotating mechanism 3 rotates 180 DEG, the magnetic ring to the clamping mechanism 4 and the clamping rotating mechanism 3 continuously rotates to the clamping mechanism 3, the magnetic ring is clamped by 360 DEG, the finished product is continuously conveyed to the finished product is continuously, and the finished product is conveyed to the finished by the clamping mechanism 14 after the magnetic ring is continuously wound, and the finished product is continuously conveyed to the finished by 360 DEG after the finished product is continuously winding and the finished, and the finished product is continuously finished, and the finished by the finished product is continuously finished by the finished and finished products.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims (9)

1. The utility model provides a but 360 rotatory wire winding's magnetic ring coiling machine, includes fixed frame (6), its characterized in that: the wire feeding and feeding mechanism is characterized in that a wire taking and feeding mechanism (1) is fixed on the fixed frame (6), a wire feeding and cutting mechanism (2) is fixed under the wire taking and feeding mechanism (1), a feeding mechanism (5) is fixed in front of the wire feeding and cutting mechanism (2), a clamping and rotating mechanism (3) is fixed in front of the feeding mechanism (5), a winding mechanism (4) is fixed in front of the clamping and rotating mechanism (3), and a wire hooking mechanism (7) is fixed under the fixed frame (6).
2. A 360 ° rotatable coil winding machine in accordance with claim 1 wherein: get line material loading and send article mechanism (1) including first mounting bracket (11), be fixed with horizontal sharp module (13) on first mounting bracket (11), be fixed with vertical sharp module (12) on having horizontal sharp module (13), be fixed with on the vertical sharp module (12) and get line unit (16), be fixed with feeding unit (15) before getting line unit (16), be fixed with send article unit (14) before feeding unit (15).
3. A 360 ° rotatable coil winding machine in accordance with claim 2 wherein: the number of the thread taking units (16), the feeding units (15) and the product conveying units (14) is two respectively, and the thread taking units, the feeding units and the product conveying units are fixed on two sides of the transverse linear module (13) and the longitudinal linear module (12).
4. A 360 ° rotatable coil winding machine in accordance with claim 1 wherein: wire feeding and cutting mechanism (2) are including sending wire frame (23), be fixed with wire feeding wheel (22) on sending wire frame (23), be fixed with wire outlet mechanism (21) on wire feeding wheel (22), be fixed with on sending wire frame (23) and press from both sides tight cylinder (24), press from both sides tight cylinder (24) the place ahead and be fixed with slide mechanism (27), be fixed with pneumatic scissors (25) on slide mechanism (27), be provided with on slide mechanism (27) and slide telescopic cylinder (26).
5. A 360 ° rotatable coil winding machine as defined in claim 4 wherein: the number of the wire feeding machine frame (23), the wire feeding wheels (22), the wire outlet mechanism (21), the clamping air cylinders (24) and the pneumatic scissors (25) is two respectively.
6. A 360 ° rotatable coil winding machine in accordance with claim 1 wherein: the feeding mechanism (5) comprises a feeding longitudinal linear module (52), a first material storage carrier (53) and a second material storage carrier (54) are fixed on the feeding longitudinal linear module (52), the first material storage carrier (53) is rigidly connected with the second material storage carrier (54), and a feeding telescopic cylinder (51) is arranged on the first material storage carrier (53).
7. A 360 ° rotatable coil winding machine in accordance with claim 1 wherein: the clamping and rotating mechanism (3) comprises a flange ring (31), a deep groove ball bearing (35) is fixed on the flange ring (31), a ring column (32) is fixed on the deep groove ball bearing (35), a toothed ring (36) is fixed on the ring column (32), a telescopic unit (34) is fixed on the ring column (32), and a clamping jaw (33) is fixed on the telescopic unit (34).
8. A 360 ° rotatable coil winding machine in accordance with claim 1 wherein: the winding mechanism (4) comprises a second mounting frame (45), a winding lifting module (46) is fixed on the second mounting frame (45), a winding longitudinal module (43) is fixed on the winding lifting module (46), a winding transverse module (44) is arranged on the winding longitudinal module (43), two winding rod pieces (42) are fixed on the winding transverse module (44), and a winding wheel (41) is fixed on the winding rod pieces (42).
9. A 360 ° rotatable coil winding machine in accordance with claim 1 wherein: the hooking mechanism (7) comprises a vertical connecting plate (72), a conveying belt (73) is arranged on the vertical connecting plate (72), two baffles (74) are respectively fixed at two ends of the conveying belt (73), a hooking connecting plate (71) is fixed on the conveying belt, two hooked needle shafts (75) are fixed on the hooking connecting plate (71), and hooked needles (76) are fixed on the hooked needle shafts.
CN202223007694.0U 2023-04-10 2023-04-10 Magnetic ring winding machine capable of winding wire in 360-degree rotation mode Active CN219163192U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223007694.0U CN219163192U (en) 2023-04-10 2023-04-10 Magnetic ring winding machine capable of winding wire in 360-degree rotation mode

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223007694.0U CN219163192U (en) 2023-04-10 2023-04-10 Magnetic ring winding machine capable of winding wire in 360-degree rotation mode

Publications (1)

Publication Number Publication Date
CN219163192U true CN219163192U (en) 2023-06-09

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Application Number Title Priority Date Filing Date
CN202223007694.0U Active CN219163192U (en) 2023-04-10 2023-04-10 Magnetic ring winding machine capable of winding wire in 360-degree rotation mode

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117198743A (en) * 2023-11-06 2023-12-08 河南溪亭电力设备有限公司 Automatic winding device of mutual inductor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117198743A (en) * 2023-11-06 2023-12-08 河南溪亭电力设备有限公司 Automatic winding device of mutual inductor
CN117198743B (en) * 2023-11-06 2024-01-26 河南溪亭电力设备有限公司 Automatic winding device of mutual inductor

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