CN109279335B - Automatic magnetic steel inserting method - Google Patents

Automatic magnetic steel inserting method Download PDF

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Publication number
CN109279335B
CN109279335B CN201811217369.2A CN201811217369A CN109279335B CN 109279335 B CN109279335 B CN 109279335B CN 201811217369 A CN201811217369 A CN 201811217369A CN 109279335 B CN109279335 B CN 109279335B
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China
Prior art keywords
feeding
plate
magnetic steel
blanking
drives
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CN201811217369.2A
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Chinese (zh)
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CN109279335A (en
Inventor
许培
林立平
王举
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Wuxi Jiuhe Power Technology Co ltd
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Wuxi Zhonglian Nengchuang Power Technology Co ltd
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Publication of CN109279335A publication Critical patent/CN109279335A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/03Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0214Articles of special size, shape or weigh
    • B65G2201/022Flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Specific Conveyance Elements (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

The invention relates to an automatic magnetic steel inserting method which comprises the steps that a feeding lifting motor drives a feeding lifting screw to rotate, the feeding lifting screw drives a feeding supporting plate to ascend, the feeding supporting plate drives a material tray to ascend, magnetic steel and a magnetic isolation plate are arranged on the material tray, a magnetic isolation plate is clamped between the two pieces of magnetic steel, and feeding is finished; the material pushing transverse moving module moves firstly, the material pushing plate is adjusted, the adjusted material pushing plate is aligned to the middle position of the two material blocking plates, the material pushing longitudinal moving module drives the material pushing plate to move towards the direction of the material blocking plates, and the magnetic steel and the magnetism isolating plate enter between the two material blocking plates; the feeding cylinder pushes the ejector rod upwards, the ejector rod ejects the magnetic steel from the feeding port, and the clamping jaw of the manipulator clamps the magnetic steel for feeding; the magnetic isolation plate falls into the upper layer blanking port, the blanking stop cylinder drives the blanking stop dog to move, the magnetic isolation plate continuously falls into the lower layer blanking port, and then the magnetic isolation plate falls into the magnetic isolation plate collecting box through the blanking slideway; and (6) assembling magnetic steel. The method is reasonable, has high automation degree, and has the advantages of rapidness, accuracy, high efficiency and high yield.

Description

Automatic magnetic steel inserting method
Technical Field
The invention relates to the field of new energy permanent magnet motor assembly, in particular to an automatic magnetic steel inserting method.
Background
When a motor of a new energy automobile is produced, a rotor magnetic steel assembling process is particularly important, the magnetic steel assembly in the traditional industry is mostly manual and after the magnetic steel is separated from the magnetic steel in a machine-assisted manner and is stacked, then the assembly is assisted by personnel and enters a magnetic groove, and the problems of low assembly efficiency and unstable product quality are caused by human factors in the assembly process. Thereby causing the risks of difficult follow-up rework operation and high cost, and easily causing material scrapping.
Disclosure of Invention
The invention aims to provide an automatic magnetic steel inserting method which is rapid, accurate, high in efficiency and high in yield.
The invention realizes the purpose through the following technical scheme: an automatic magnetic steel inserting machine comprises the following steps:
s1, magnetic steel feeding:
s11, the feeding lifting motor drives a feeding lifting screw to rotate, the feeding lifting screw drives a feeding supporting plate to ascend, the feeding supporting plate drives a material tray to ascend, magnetic steel and a magnetism isolating plate are arranged on the material tray, a magnetism isolating plate is clamped between the two pieces of magnetic steel, and feeding is completed;
s2, magnetic steel feeding:
s21, moving the material pushing and transverse moving module first, adjusting the material pushing plate to align the adjusted material pushing plate to the middle position of the two material blocking plates, driving the material pushing plate to move towards the direction of the material blocking plates by the material pushing and longitudinal moving module, and enabling the magnetic steel and the magnetism isolating plate to enter between the two material blocking plates;
s22, the feeding cylinder pushes the ejector rod upwards, the ejector rod ejects the magnetic steel from the feeding hole, and the clamping jaw of the manipulator clamps the magnetic steel for feeding;
s23, enabling the magnetism isolating plate to fall into an upper layer blanking port, enabling the blanking blocking cylinder to drive the blanking stop block to move, enabling the magnetism isolating plate to continue to fall into a lower layer blanking port, and enabling the magnetism isolating plate to fall into a magnetism isolating plate collecting box through a blanking slideway; and S3, assembling magnetic steel.
Further, the step S1 further includes the following steps:
s12, when the feeding component sensor detects no material, the material preparation lifting motor drives the material preparation lifting screw to rotate, the material preparation lifting screw drives the material preparation supporting plate to ascend, the material preparation supporting plate drives the material tray to ascend, and when the feeding component sensor detects a material, the clamping jaws of the mechanical arm move the material tray to a feeding position through the material tray lifting lugs to complete material changing.
Further, the step S3 includes the following steps:
s31, detecting that the carrier is provided with an iron core by a pressing station sensor;
s32, placing the magnetic steel into the iron core from the positioning groove of the pressing tool by the manipulator to complete pressing;
s32, rotating the index plate to a station, and detecting that the carrier is provided with an iron core by the transition position sensor;
s34, rotating the index plate to a station, and driving the shaping plate to press down by the shaping driving cylinder to ensure that the magnetic steels are on the same horizontal plane;
and S35, rotating the index plate by one station to finish blanking.
Compared with the prior art, the automatic magnetic steel inserting method has the beneficial effects that: the method is reasonable, has high automation degree, can complete the procedures of rapid feeding, assembly, shaping and the like of the magnetic steel, has an automatic material changing function, and has the advantages of rapidness, accuracy, high efficiency and high yield.
Drawings
Fig. 1 is a schematic structural diagram of an automatic magnetic steel inserting machine.
Fig. 2 is a schematic structural view of a stock supply mechanism.
Fig. 3 is a schematic view of the structure of the tray.
Fig. 4 is a schematic structural diagram of the magnetic steel inserting mechanism.
Fig. 5 is a schematic structural diagram of the feeding mechanism.
Fig. 6 is a partial structural schematic view of fig. 5.
Fig. 7 is another angular view of fig. 6.
Detailed Description
Referring to fig. 1 to 7, an automatic magnetic steel inserting machine includes a machine table 1, a material supplying and preparing mechanism 2 installed on the machine table 1, a feeding mechanism 3, a manipulator 4, a magnetic steel inserting mechanism 5, a magnetic shield collecting box 6, a material supplying component sensor 8, and a material preparing component sensor 9. The magnetism isolating plate collecting box 6 is positioned below the feeding mechanism 3. The feed assembly sensor 8 and the stock preparation assembly sensor 9 are located on the side of the stock supply mechanism 2. The manipulator 4 is a three-axis manipulator, and the manipulator 4 is provided with a clamping jaw 41.
The material supply mechanism 2 includes a supply assembly 21 and a material preparation assembly 22, and the supply assembly 21 and the material preparation assembly 22 are arranged side by side. The feeding assembly 21 comprises a feeding lifting mechanism mounting plate 211, a feeding lifting motor 212 and a feeding lifting screw shaft 213, the feeding lifting motor 212 and the feeding lifting screw shaft 213 are mounted on the feeding lifting mechanism mounting plate 211, the feeding lifting motor 212 is connected with the feeding lifting screw shaft 213, the feeding lifting screw shaft 213 is connected with a feeding supporting plate 214, and a material tray 7 is arranged on the feeding supporting plate 214. The material preparing assembly 22 comprises a material preparing lifting mechanism mounting plate 221, a material preparing lifting motor 222 and a material preparing lifting screw 223, wherein the material preparing lifting motor 222 and the material preparing lifting screw 223 are mounted on the material preparing lifting mechanism mounting plate 221, the material preparing lifting motor 222 is connected with the material preparing lifting screw 223, the material preparing lifting screw 223 is connected with a material preparing supporting plate 224, and a material tray 7 is arranged on the material preparing supporting plate 224. The material tray 7 is provided with magnetic steel and a magnetic isolation plate, specifically, a magnetic isolation plate is sandwiched between two pieces of magnetic steel, and the material tray 7 is provided with a material tray lifting lug 71.
The magnetic steel inserting mechanism 5 comprises an index plate 501, four carriers 502 arranged on the index plate 501, and a pressing tool mounting rack 505 and a shaping tool mounting rack 510 which are respectively arranged on two opposite sides of the index plate 501. The four carriers 502 are arranged at equal angles, the included angle between every two adjacent carriers is 90 degrees, the index plate 501 rotates clockwise, and every time the index plate rotates 90 degrees, the carriers move to the positions of the adjacent carriers. The pressing tool mounting frame 505 is provided with a pressing driving cylinder 506, the top of the pressing driving cylinder 506 is connected with a pressing tool 507, and the pressing tool 507 is provided with a positioning groove 508 which has the same shape as the magnetic steel. The shaping tool mounting frame 510 is provided with a shaping driving cylinder 511, and the bottom of the shaping driving cylinder 511 is connected with a shaping plate 512. The pressing tool 507 and the shaping plate 512 are respectively positioned above the two carriers on the opposite sides. The magnetic steel inserting mechanism 5 further comprises a pressing station sensor mounting frame 503, a pressing station sensor 509 is arranged on the pressing station sensor mounting frame 503, the pressing station sensor 509 is located below the pressing tool 507, and the pressing station sensor 509 is used for detecting whether materials exist in the pressing station. The magnetic steel inserting mechanism 5 further comprises a transition position sensor mounting frame 504, a transition position sensor 513 is arranged on the transition position sensor mounting frame 504, and the transition position sensor 513 is used for detecting whether materials exist in the next station of the pressing station.
The feeding mechanism 3 comprises a pushing transverse moving module 301, a pushing longitudinal moving module 302 arranged on the pushing transverse moving module 301, a pushing connecting plate 303 arranged on the pushing transverse moving module 301, and a pushing plate 304 arranged on the pushing connecting plate 303. The feeding mechanism 3 further comprises a feeding traverse module 305, a feeding connecting plate 306 mounted on the feeding traverse module 305, a feeding plate 311 vertically connected with the feeding connecting plate 306, and a feeding guide plate 319 mounted at the top of the feeding plate 311, wherein a hall sensor 308 is arranged on the feeding plate 311, and the hall sensor 308 is used for detecting the magnetism of the magnetic steel. A blanking plate 312 is arranged above the feeding connecting plate 306, the blanking plate 312 is connected with the feeding connecting plate 306 through a supporting column 314, the blanking plate 312 is parallel to the feeding connecting plate 306, and the blanking plate 312 is vertically connected with the feeding plate 311. Two parallel material blocking plates 313 are arranged above the blanking plate 312, the material blocking plates 313 are vertically connected with the blanking plate 312, and the material blocking plates 313 are vertically connected with the feeding plate 311. The blanking plate 312 is provided with an upper layer blanking port 318, and the upper layer blanking port 318 is located between the two material blocking plates 313. The feeding connecting plate 306 is provided with a lower layer blanking port 317, the lower layer blanking port 317 is positioned under the upper layer blanking port 318, the lower layer blanking port 317 is connected with a blanking slideway 307, and the bottom of the blanking slideway 307 is positioned above the magnetism isolating plate collecting box 6. The blanking stop cylinder 315 is disposed at the bottom of the blanking plate 312, the blanking stop cylinder 315 is connected to a blanking stop 316, the blanking stop 316 moves laterally, and the blanking stop 316 is located between the upper blanking opening 318 and the lower blanking opening 317. The bottom of the feeding connecting plate 306 is provided with a feeding cylinder 309, the top of the feeding cylinder 309 is connected with a top rod 310, the top rod 310 is vertically arranged, the feeding guide plate 319 is provided with a through feeding port 320, and the top rod 310 is positioned below the feeding port 320.
An automatic magnetic steel inserting method comprises the following steps: s1, magnetic steel feeding:
s11, the feeding lifting motor 212 drives the feeding lifting screw shaft 213 to rotate, the feeding lifting screw shaft 213 drives the feeding supporting plate 214 to ascend, the feeding supporting plate 214 drives the material tray 7 to ascend, magnetic steel and a magnetism isolating plate are arranged on the material tray 7, a magnetism isolating plate is clamped between the two pieces of magnetic steel, and feeding is completed;
s12, when the feeding component sensor 8 detects that no material exists, the material preparation lifting motor 222 drives the material preparation lifting screw 223 to rotate, the material preparation lifting screw 223 drives the material preparation supporting plate 224 to ascend, the material preparation supporting plate 224 drives the material tray 7 to ascend, and when the material preparation component sensor 9 detects that a material exists, the clamping jaws 41 of the mechanical arm 4 move the material tray 7 to a feeding position through the material tray lifting lugs 71 to finish material changing.
S2, magnetic steel feeding:
s21, moving the material pushing and traversing module 301 first, adjusting the material pushing plate 304 to make the adjusted material pushing plate 304 align to the middle position of the two material blocking plates 313, driving the material pushing plate 304 to move towards the direction of the material blocking plates 313 by the material pushing and longitudinally moving module 302, and enabling the magnetic steel and the magnetism isolating plate to enter between the two material blocking plates 313;
s22, the feeding cylinder 309 pushes the ejector rod 310 upwards, the ejector rod 310 ejects the magnetic steel from the feeding port 320, and the clamping jaw 41 of the manipulator 4 clamps the magnetic steel for feeding;
s23, enabling the magnetism isolating plate to fall into the upper layer blanking port 318, enabling the blanking blocking cylinder 315 to drive the blanking stop block 316 to move, enabling the magnetism isolating plate to continue to fall into the lower layer blanking port 317, and enabling the magnetism isolating plate to fall into the magnetism isolating plate collecting box 6 through the blanking slide 307;
s3, assembling magnetic steel;
s31, detecting that the carrier is provided with the iron core by the pressing station sensor 509;
s32, the mechanical arm 4 puts the magnetic steel into the iron core from the positioning groove 508 of the pressing tool 507 to complete pressing; s32, the index plate 501 rotates a station, and the transition position sensor mounting frame 504 detects that the carrier 502 has an iron core;
s34, the index plate 501 rotates a station, the shaping driving cylinder 511 drives the shaping plate 512 to press down, and the magnetic steels are ensured to be on the same horizontal plane;
and S35, rotating the index plate 501 by one station to finish blanking.
The method is reasonable, has high automation degree, can complete the procedures of rapid feeding, assembly, shaping and the like of the magnetic steel, has an automatic material changing function, and has the advantages of rapidness, accuracy, high efficiency and high yield.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (3)

1. An automatic magnetic steel inserting method is characterized by comprising the following steps:
s1, magnetic steel feeding:
s11, the feeding lifting motor drives a feeding lifting screw to rotate, the feeding lifting screw drives a feeding supporting plate to ascend, the feeding supporting plate drives a material tray to ascend, magnetic steel and a magnetism isolating plate are arranged on the material tray, a magnetism isolating plate is clamped between the two pieces of magnetic steel, and feeding is completed;
s2, magnetic steel feeding:
s21, moving the material pushing and transverse moving module first, adjusting the material pushing plate to align the adjusted material pushing plate to the middle position of the two material blocking plates, driving the material pushing plate to move towards the direction of the material blocking plates by the material pushing and longitudinal moving module, and enabling the magnetic steel and the magnetism isolating plate to enter between the two material blocking plates;
s22, the feeding cylinder pushes the ejector rod upwards, the ejector rod ejects the magnetic steel from the feeding hole, and the clamping jaw of the manipulator clamps the magnetic steel for feeding;
s23, enabling the magnetism isolating plate to fall into an upper layer blanking port, enabling the blanking blocking cylinder to drive the blanking stop block to move, enabling the magnetism isolating plate to continue to fall into a lower layer blanking port, and enabling the magnetism isolating plate to fall into a magnetism isolating plate collecting box through a blanking slideway;
and S3, assembling magnetic steel.
2. The automated magnetic steel inserting method according to claim 1, wherein the step S1 further comprises the steps of: s12, when the feeding component sensor detects no material, the material preparation lifting motor drives the material preparation lifting screw to rotate, the material preparation lifting screw drives the material preparation supporting plate to ascend, the material preparation supporting plate drives the material tray to ascend, and when the feeding component sensor detects a material, the clamping jaws of the mechanical arm move the material tray to a feeding position through the material tray lifting lugs to complete material changing.
3. The automated magnetic steel inserting method according to claim 1, wherein the step S3 comprises the steps of:
s31, detecting that the carrier is provided with an iron core by a pressing station sensor;
s32, placing the magnetic steel into the iron core from the positioning groove of the pressing tool by the manipulator to complete pressing;
s32, rotating the index plate to a station, and detecting that the carrier is provided with an iron core by the transition position sensor;
s34, rotating the index plate to a station, and driving the shaping plate to press down by the shaping driving cylinder to ensure that the magnetic steels are on the same horizontal plane;
and S35, rotating the index plate by one station to finish blanking.
CN201811217369.2A 2018-10-18 2018-10-18 Automatic magnetic steel inserting method Active CN109279335B (en)

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Application Number Priority Date Filing Date Title
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CN109279335B true CN109279335B (en) 2020-08-28

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Publication number Priority date Publication date Assignee Title
CN112350536B (en) * 2020-11-20 2021-11-09 东风汽车集团有限公司 Rotor magnet steel inserting system for flat wire motor production line

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Publication number Priority date Publication date Assignee Title
US3758931A (en) * 1971-12-29 1973-09-18 Huffman Manuf Co Wheel assembly method and apparatus
DE102013011513B4 (en) * 2013-07-11 2015-02-05 Friedrich-Alexander-Universität Erlangen-Nürnberg Apparatus and method for gripping and positioning a permanent magnet
CN106451950B (en) * 2016-12-22 2023-03-21 珠海精实测控技术股份有限公司 Rotor magnetic tile pasting integrated machine
CN207026889U (en) * 2017-07-27 2018-02-23 纳瑞盛(上海)实业有限公司 A kind of magneto automatic difference magnet steel machine
CN207753584U (en) * 2017-12-20 2018-08-21 武汉芬能科技有限公司 A kind of motor magnetic tile assembly system

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Effective date of registration: 20200804

Address after: 214000 Jinhui Road 15-3, Wind Power Park, Huishan Economic Development Zone, Wuxi City, Jiangsu Province

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Effective date of registration: 20221213

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Patentee after: Wuxi Jiuhe Power Technology Co.,Ltd.

Address before: No.15-3, Jinhui Road, wind power park, Huishan Economic Development Zone, Wuxi City, Jiangsu Province, 214000

Patentee before: WUXI ZHONGLIAN NENGCHUANG POWER TECHNOLOGY Co.,Ltd.