CN109279335A - A kind of automate inserts magnet steel machine method - Google Patents
A kind of automate inserts magnet steel machine method Download PDFInfo
- Publication number
- CN109279335A CN109279335A CN201811217369.2A CN201811217369A CN109279335A CN 109279335 A CN109279335 A CN 109279335A CN 201811217369 A CN201811217369 A CN 201811217369A CN 109279335 A CN109279335 A CN 109279335A
- Authority
- CN
- China
- Prior art keywords
- magnet steel
- feed
- blanking
- drives
- magnetic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
Abstract
The present invention is a kind of to automate magnet steel method of inserting, including feed lifting motor drives feed elevating screw rotation, and feed elevating screw drives feed supporting plate to rise, being fed supporting plate drives charging tray to rise, charging tray is equipped with magnet steel and folder is a piece of every magnetic shelves among magnetic shelves, two panels magnet steel, and feed is completed；The traversing mould group of pusher first moves, and adjusts scraping wings, makes to adjust the middle position that scraping wings is directed at two striker plates, pusher vertical shift mould group drives scraping wings to enter toward the movement of striker plate direction, magnet steel and every magnetic shelves from between two striker plates；Feeding cylinder pushes up mandril, and mandril ejects magnet steel from feeding port, and the clamping jaw of manipulator clamps magnet steel, carries out feeding；Upper layer blanking port is fallen into every magnetic shelves, blanking stop cylinder drives blanking block mobile, continues to fall into lower layer's blanking port every magnetic shelves, then fall into magnetic isolation plate collection box by blanking slideway；Alinco assembled.The method of the present invention is reasonable, high degree of automation, have the advantages that quick and precisely, high-efficient, yield is high.
Description
Technical field
The present invention relates to new energy magnetoes to assemble field, inserts magnet steel method more particularly to a kind of automate.
Background technique
For the motor of new-energy automobile in production, rotor magnetic steel assembly technology is particularly important, and traditional industries have magnetic magnet steel
Assembly be mostly by hand, machine auxiliary separation magnet steel closed assembly after, then personnel auxiliary be fitted into magnetic slot, in assembling process it is artificial because
Element will cause the problem of low assembly efficiency and unstable product quality.To cause subsequent operation of doing over again difficult, at high cost
Risk, and be easy to cause material scrap.
Summary of the invention
Magnet steel method is inserted in the automation that the object of the present invention is to provide one kind quick and precisely, high-efficient, yield is high.
The present invention is achieved through the following technical solutions above-mentioned purpose: a kind of automate inserts magnet steel machine, comprising the following steps:
S1, magnet steel feed:
S11, feed lifting motor drive feed elevating screw rotation, and feed elevating screw drives feed supporting plate to rise, for material torr
Strip is moved charging tray and is risen, and charging tray is equipped with magnet steel and folder is a piece of every magnetic shelves among magnetic shelves, two panels magnet steel, and feed is completed；
S2, magnet steel feeding:
The traversing mould group of S21, pusher first moves, and adjusts scraping wings, makes to adjust the interposition that scraping wings is directed at two striker plates
Set, pusher vertical shift mould group drives scraping wings to move toward striker plate direction, magnet steel and every magnetic shelves from enter between two striker plates into
Enter；
S22, feeding cylinder push up mandril, and mandril ejects magnet steel from feeding port, and the clamping jaw of manipulator clamps magnet steel, carry out
Feeding；
S23, upper layer blanking port is fallen into every magnetic shelves, blanking stop cylinder drives blanking block mobile, continues to fall into lower layer every magnetic shelves
Blanking port, then magnetic isolation plate collection box is fallen by blanking slideway；
S3, alinco assembled.
Further, the step S1 is further comprising the steps of:
S12, when supply assembly sensor detect without material when, stock lifting motor drive stock elevating screw rotation, stock rise
Dropping lead screw drives stock supporting plate to rise, and stock supporting plate drives charging tray to rise, when stock component sensors have detected material, manipulator
Clamping jaw charging tray is moved to for discharge position by charging tray lifting lug, complete to reload.
Further, the step S3 the following steps are included:
It is cored on S31, bonding station sensor detection carrier；
Magnet steel is put into iron core by S32, manipulator from the locating slot of pressing tool, completes pressing；
S32, index dial rotate a station, and crossover position sensor mount detects cored on carrier；
S34, index dial are rotated further by a station, and shaping drives cylinder that trim panel is driven to push, guarantees each magnet steel in same level
On face；
S35, index dial are rotated further by a station, complete blanking.
Compared with prior art, a kind of beneficial effect for automating slotting magnet steel method of the present invention is: method is reasonable, automation
Degree is high, can complete the processes such as rapid material-feeding, assembly, the shaping of magnet steel, while having the function of to reload automatically, has quickly quasi-
Really, advantage high-efficient, yield is high.
Detailed description of the invention
Fig. 1 is to automate the structural schematic diagram for inserting magnet steel machine.
Fig. 2 is the structural schematic diagram for the mechanism that stocks up.
Fig. 3 is the structural schematic diagram of charging tray.
Fig. 4 is the structural schematic diagram for inserting magnet steel mechanism.
Fig. 5 is the structural schematic diagram of feed mechanism.
Fig. 6 is the partial structure diagram of Fig. 5.
Fig. 7 is another angular views of Fig. 6.
Specific embodiment
Please refer to Fig. 1 to Fig. 7, a kind of automate inserts magnet steel machine, including board 1, be mounted on board 1 for the mechanism that stocks up
2, feed mechanism 3, manipulator 4, slotting magnet steel mechanism 5, magnetic isolation plate collection box 6, supply assembly sensor 8 and stock component sensors
9.Magnetic isolation plate collection box 6 is located at the lower section of feed mechanism 3.Supply assembly sensor 8 and stock component sensors 9 are located at for stock
The side of mechanism 2.Manipulator 4 is three axle robert, and manipulator 4 is equipped with clamping jaw 41.
It include supply assembly 21 and stock component 22 for stock mechanism 2, supply assembly 21 and stock component 22 are arranged side by side.
Supply assembly 21 includes feed elevating mechanism mounting plate 211, the feed lifting electricity being mounted on feed elevating mechanism mounting plate 211
Machine 212 and feed elevating screw 213, feed lifting motor 212 are connect with feed elevating screw 213, and feed elevating screw 213 connects
It is connected to feed supporting plate 214, feed supporting plate 214 is equipped with charging tray 7.Component 22 of stocking up includes stock elevating mechanism mounting plate 221, peace
Stock lifting motor 222 and stock elevating screw 223 on stock elevating mechanism mounting plate 221, lifting motor 222 of stocking up
It is connect with stock elevating screw 223, stock elevating screw 223 is connected with stock supporting plate 224, and stock supporting plate 224 is equipped with charging tray
7.Charging tray 7 is equipped with magnet steel and every magnetic shelves, and folder is a piece of every magnetic shelves specially among two panels magnet steel, and charging tray 7 is equipped with charging tray lifting lug
71。
Magnet steel mechanism 5 is inserted to include index dial 501, four carriers 502 being mounted on index dial 501, be separately mounted to point
The pressing tool mounting rack 505 and shaping tooling mounting rack 510 of 501 liang of opposite sides of scale.Four carriers 502 are angularly arranged, often
Angle between a adjacent object carriers is 90 °, and index dial 501 rotates clockwise, and every 90 ° of rotation, carrier moves to adjacent object carriers
Position.Pressing tool mounting rack 505 is equipped with pressing driving cylinder 506, and the top of pressing driving cylinder 506 is connected with pressing work
507 are filled, pressing tool 507 is equipped with locating slot 508 identical with magnet steel shape.Shaping tooling mounting rack 510 is equipped with shaping
Cylinder 511 is driven, the bottom of shaping driving cylinder 511 is connected with trim panel 512.Pressing tool 507 and trim panel 512 distinguish position
Above the carrier of two opposite sides.Inserting magnet steel mechanism 5 further includes bonding station sensor mount 503, bonding station sensor
Mounting rack 503 is equipped with bonding station sensor 509, and bonding station sensor 509 is located at 507 lower section of pressing tool, presses work
Whether there is or not materials for detecting bonding station for level sensor 509.Inserting magnet steel mechanism 5 further includes crossover position sensor mount 504,
Crossover position sensor mount 504 is equipped with crossover position sensor 513, crossover position sensor 513, for detecting pressing
Whether there is or not materials for next station of station.
Feed mechanism 3 include the traversing mould group 301 of pusher, installation the traversing mould group 301 of pusher on pusher vertical shift mould group 302,
The pusher connecting plate 303 being mounted in the traversing mould group 301 of pusher, the scraping wings 304 being mounted on pusher connecting plate 303.Feeding
Mechanism 3 further includes feeding traversing mould group 305, being mounted on the charging connecting plate 306 fed in traversing mould group 305, connect with charging
The feedboard 311 connected vertically of plate 306, the charging guide plate 319 for being mounted on 311 top of feedboard, feedboard 311 are equipped with suddenly
That sensor 308, Hall sensor 308 are used to detect the magnetism of magnet steel.The top for feeding connecting plate 306 is equipped with feeding plate 312,
It is connected between feeding plate 312 and charging connecting plate 306 by support column 314, feeding plate 312 is parallel with charging connecting plate 306, falls
Flitch 312 is vertical with feedboard 311 to be connect.The top of feeding plate 312 is set there are two parallel striker plate 313, striker plate 313 with
Feeding plate 312 vertically connects, and striker plate 313 is vertical with feedboard 311 to be connect.Feeding plate 312 is equipped with upper layer blanking port 318,
Upper layer blanking port 318 is located between two striker plates 313.It feeds connecting plate 306 and is equipped with lower layer's blanking port 317, lower layer's blanking
Mouth 317 is located at the underface of upper layer blanking port 318, and lower layer's blanking port 317 is connected with blanking slideway 307, the bottom of blanking slideway 307
Portion is located at the top of magnetic isolation plate collection box 6.The bottom of feeding plate 312 is equipped with blanking stop cylinder 315, blanking stop cylinder 315
It is connected with blanking block 316,316 transverse shifting of blanking block, blanking block 316 is located at upper layer blanking port 318 and lower layer's blanking
Between mouth 317.The bottom for feeding connecting plate 306 is equipped with feeding cylinder 309, and the top of feeding cylinder 309 is connected with mandril 310,
Mandril 310 is vertically arranged, and charging guide plate 319 is equipped with the feeding port 320 of perforation, and mandril 310 is located under feeding port 320
Side.
A kind of automate inserts magnet steel method, comprising the following steps:
S1, magnet steel feed:
S11, feed lifting motor 212 drive feed elevating screw 213 to rotate, and feed elevating screw 213 drives feed supporting plate 214
Rise, feed supporting plate 214 drives charging tray 7 to rise, and charging tray 7 is equipped with magnet steel and folder is a piece of every magnetic among magnetic shelves, two panels magnet steel
Shelves, feed are completed；
S12, when supply assembly sensor 8 detect without material when, stock lifting motor 222 drive stock elevating screw 223 rotate,
Elevating screw 223 of stocking up drives stock supporting plate 224 to rise, and stock supporting plate 224 drives charging tray 7 to rise, and stock component sensors 9 are examined
When having measured material, charging tray 7 is moved to for discharge position by the clamping jaw 41 of manipulator 4 by charging tray lifting lug 71, completes to reload.
S2, magnet steel feeding:
The traversing mould group 301 of S21, pusher first moves, and adjusts scraping wings 304, makes to adjust two striker plates of alignment of scraping wings 304
313 middle position, pusher vertical shift mould group 302 drive scraping wings 304 toward 313 direction of striker plate move, magnet steel and every magnetic shelves from
Enter between two striker plates 313；
S22, feeding cylinder 309 push up mandril 310, and mandril 310 ejects magnet steel from feeding port 320, the clamping jaw of manipulator 4
41 clamping magnet steel, carry out feeding；
S23, upper layer blanking port 318 is fallen into every magnetic shelves, blanking stop cylinder 315 drives blanking block 316 mobile, continues every magnetic shelves
Lower layer's blanking port 317 is fallen into, then magnetic isolation plate collection box 6 is fallen by blanking slideway 307；
S3, alinco assembled；
S31, bonding station sensor 509 detect cored on carrier；
Magnet steel is put into iron core by S32, manipulator 4 from the locating slot 508 of pressing tool 507, completes pressing；
S32, index dial 501 rotate a station, and crossover position sensor mount 504 detects cored on carrier 502；
S34, index dial 501 are rotated further by a station, and shaping drives cylinder 511 that trim panel 512 is driven to push, guarantees that each magnet steel exists
In same level；
S35, index dial 501 are rotated further by a station, complete blanking.
The method of the present invention is reasonable, high degree of automation, can complete the processes such as rapid material-feeding, assembly, the shaping of magnet steel, together
When have the function of to reload automatically, have the advantages that quick and precisely, high-efficient, yield is high.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field skill
For art personnel, it is clear that invention is not limited to the details of the above exemplary embodiments, and without departing substantially from spirit of the invention or
In the case where essential characteristic, the present invention can be realized in other specific forms.Therefore, in all respects, should all incite somebody to action
Embodiment regards exemplary as, and is non-limiting, the scope of the present invention by appended claims rather than on state
Bright restriction, it is intended that including all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention
It is interior.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (3)
1. a kind of automate inserts magnet steel method, which comprises the following steps:
S1, magnet steel feed:
S11, feed lifting motor drive feed elevating screw rotation, and feed elevating screw drives feed supporting plate to rise, for material torr
Strip is moved charging tray and is risen, and charging tray is equipped with magnet steel and folder is a piece of every magnetic shelves among magnetic shelves, two panels magnet steel, and feed is completed；
S2, magnet steel feeding:
The traversing mould group of S21, pusher first moves, and adjusts scraping wings, makes to adjust the interposition that scraping wings is directed at two striker plates
Set, pusher vertical shift mould group drives scraping wings to move toward striker plate direction, magnet steel and every magnetic shelves from enter between two striker plates into
Enter；
S22, feeding cylinder push up mandril, and mandril ejects magnet steel from feeding port, and the clamping jaw of manipulator clamps magnet steel, carry out
Feeding；
S23, upper layer blanking port is fallen into every magnetic shelves, blanking stop cylinder drives blanking block mobile, continues to fall into lower layer every magnetic shelves
Blanking port, then magnetic isolation plate collection box is fallen by blanking slideway；
S3, alinco assembled.
2. according to claim 1 automate inserts magnet steel method, which is characterized in that the step S1 further includes following step
It is rapid:
S12, when supply assembly sensor detect without material when, stock lifting motor drive stock elevating screw rotation, stock rise
Dropping lead screw drives stock supporting plate to rise, and stock supporting plate drives charging tray to rise, when stock component sensors have detected material, manipulator
Clamping jaw charging tray is moved to for discharge position by charging tray lifting lug, complete to reload.
3. it is according to claim 1 automate insert magnet steel method, which is characterized in that the step S3 the following steps are included:
It is cored on S31, bonding station sensor detection carrier；
Magnet steel is put into iron core by S32, manipulator from the locating slot of pressing tool, completes pressing；
S32, index dial rotate a station, and crossover position sensor mount detects cored on carrier；
S34, index dial are rotated further by a station, and shaping drives cylinder that trim panel is driven to push, guarantees each magnet steel in same level
On face；
S35, index dial are rotated further by a station, complete blanking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811217369.2A CN109279335B (en) | 2018-10-18 | 2018-10-18 | Automatic magnetic steel inserting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811217369.2A CN109279335B (en) | 2018-10-18 | 2018-10-18 | Automatic magnetic steel inserting method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109279335A true CN109279335A (en) | 2019-01-29 |
| CN109279335B CN109279335B (en) | 2020-08-28 |
Family
ID=65177261
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811217369.2A Active CN109279335B (en) | 2018-10-18 | 2018-10-18 | Automatic magnetic steel inserting method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109279335B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112350536A (en) * | 2020-11-20 | 2021-02-09 | 东风汽车集团有限公司 | Rotor magnet steel inserting system for flat wire motor production line |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1402297A (en) * | 1971-12-29 | 1975-08-06 | Huffman Mfg Co | Assembly of wheels |
| DE102013011513A1 (en) * | 2013-07-11 | 2015-01-15 | Friedrich-Alexander-Universität Erlangen-Nürnberg | Apparatus and method for gripping and positioning a permanent magnet |
| CN106451950A (en) * | 2016-12-22 | 2017-02-22 | 珠海市精实测控技术有限公司 | Rotor magnetic shoe plastering all-in-one machine |
| CN207026889U (en) * | 2017-07-27 | 2018-02-23 | 纳瑞盛（上海）实业有限公司 | A kind of magneto automatic difference magnet steel machine |
| CN207753584U (en) * | 2017-12-20 | 2018-08-21 | 武汉芬能科技有限公司 | A kind of motor magnetic tile assembly system |
-
2018
- 2018-10-18 CN CN201811217369.2A patent/CN109279335B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1402297A (en) * | 1971-12-29 | 1975-08-06 | Huffman Mfg Co | Assembly of wheels |
| DE102013011513A1 (en) * | 2013-07-11 | 2015-01-15 | Friedrich-Alexander-Universität Erlangen-Nürnberg | Apparatus and method for gripping and positioning a permanent magnet |
| CN106451950A (en) * | 2016-12-22 | 2017-02-22 | 珠海市精实测控技术有限公司 | Rotor magnetic shoe plastering all-in-one machine |
| CN207026889U (en) * | 2017-07-27 | 2018-02-23 | 纳瑞盛（上海）实业有限公司 | A kind of magneto automatic difference magnet steel machine |
| CN207753584U (en) * | 2017-12-20 | 2018-08-21 | 武汉芬能科技有限公司 | A kind of motor magnetic tile assembly system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112350536A (en) * | 2020-11-20 | 2021-02-09 | 东风汽车集团有限公司 | Rotor magnet steel inserting system for flat wire motor production line |
| CN112350536B (en) * | 2020-11-20 | 2021-11-09 | 东风汽车集团有限公司 | Rotor magnet steel inserting system for flat wire motor production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109279335B (en) | 2020-08-28 |
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Effective date of registration: 20200804 Address after: 214000 Jinhui Road 15-3, Wind Power Park, Huishan Economic Development Zone, Wuxi City, Jiangsu Province Applicant after: WUXI ZHONGLIAN NENGCHUANG POWER TECHNOLOGY Co.,Ltd. Address before: 215000 Xinghua Industrial Park, No. 2 Shuangma Road, Weiting Town, Suzhou Industrial Park, Jiangsu Province Applicant before: SUZHOU ZHONGLIANNENG INNOVATION ENERGY TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20221213 Address after: No. 15-3-1, Jinhui Road, Huishan District, Wuxi City, Jiangsu Province, 214000 Patentee after: Wuxi Jiuhe Power Technology Co.,Ltd. Address before: No.15-3, Jinhui Road, wind power park, Huishan Economic Development Zone, Wuxi City, Jiangsu Province, 214000 Patentee before: WUXI ZHONGLIAN NENGCHUANG POWER TECHNOLOGY Co.,Ltd. |