CN109239495A - A kind of transformer performance automatic detection device - Google Patents
A kind of transformer performance automatic detection device Download PDFInfo
- Publication number
- CN109239495A CN109239495A CN201811137815.9A CN201811137815A CN109239495A CN 109239495 A CN109239495 A CN 109239495A CN 201811137815 A CN201811137815 A CN 201811137815A CN 109239495 A CN109239495 A CN 109239495A
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- detection
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- conductive copper
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R21/00—Arrangements for measuring electric power or power factor
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
- G01R27/025—Measuring very high resistances, e.g. isolation resistances, i.e. megohm-meters
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
Abstract
The present invention provides a kind of transformer performance automatic detection devices, including detection jig, are installed in multiple terminal blocks of transformer；Instrument is detected, including pressure-resistant performance detector table, pulse test detect instrument；Sense channel switching device provides multiple sense channels that the detection jig is connected with the detection instrument, and has the handoff functionality of sense channel；Variable-frequency power sources connects the sense channel switching device, for transformer detection power supply；And host computer, obtain, store and show the detection information of the detection instrument, and control the sense channel switching device and the variable-frequency power sources.The device can the multinomial performance index to transformer detected automatically.
Description
Technical field
The invention belongs to technical field of electric power, and in particular to a kind of detection device of transformer performance.
Background technique
Transformer is the device for changing alternating voltage using the principle of electromagnetic induction, main member include primary coil,
Secondary coil and iron core (magnetic core) are mainly used for voltage transformation, current transformation, impedance transformation, isolation and pressure stabilizing etc..In transformer
Factory before use, need to carry out the test of performance indexes to it.It in the prior art, is connect straight by instrument mostly
It contacts to obtain exact value with transformer.But large-sized multifunction transformer is detected due to its electrical property complexity
Achievement data is too many, and artificial detection easily malfunctions.In addition, instrument type involved in performance detection is also a lot of, the work of detection
Amount is big, careless slightly to damage instrument or even safety accident occur.
Summary of the invention
The present invention makes improvements in view of the above technical problems, i.e., the technical problems to be solved by the invention are to provide a kind of automatic
Detection device, can the multinomial performance index to transformer detected automatically.
The technical solution of the present invention is as follows: a kind of transformer performance automatic detection device characterized by comprising detection is controlled
Tool, is installed in multiple terminal blocks of transformer；Instrument is detected, including the High-pressure measurement Instrument table detected using high pressure；Inspection
Channel switching device is surveyed, provides multiple sense channels that the detection jig is connected with the detection instrument, and have detection
The handoff functionality in channel；Variable-frequency power sources connects the sense channel switching device, for transformer detection power supply；And host computer,
Obtain, store and show the detection information of the detection instrument, and to the sense channel switching device and the variable-frequency power sources
It is controlled.
Above-mentioned transformer performance automatic detection device, has the following technical effect that
1, by setting up sense channel switching device, the controllable terminal position by above the transformer for needing to detect of host computer
It sets and is connected by jig with various instrument, the automatic instrument that reads shows information, and judges whether qualification.It is final to realize voltage, electricity
The comprehensive automation detection of the performance indicators such as stream, short-circuit impedance, polarity, power, D.C. resistance, insulation resistance, pressure resistance, pulse.
2, on-off protective device realizes the separation of high pressure and low pressure using the structure type of cylinder, probe, conductive copper bar
Protection, it is ensured that instrument will not be burnt out because of wiring error or hi-lo circuit problem.Meanwhile compared to high-voltage relay,
Have the characteristics that low in cost.
3, pulse and high voltage switching device realize pressure resistance and pulse using the structure type of cylinder, probe, conductive copper bar
The automatic switchover of detection, while having the characteristics that low in cost.
4, automatic no-load voltage ratio group tester is transformed, realizes the aobvious control of concentration of polarity test.
5, D.C. resistance and short-circuit impedance are detected, using the second detection jig for having short connect function, improves inspection
The precision of survey.
Detailed description of the invention
Fig. 1 is the composition and connection block diagram of transformer performance automatic detection device provided by the embodiment of the present invention.
Fig. 2 is the composition and connection block diagram of sense channel switching device provided by the embodiment of the present invention.
Fig. 3 is the tomograph of on-off on-off protective device provided by the embodiment of the present invention.
Fig. 4 is the left and right cylinder control schematic diagram of on-off on-off protective device provided by the embodiment of the present invention.
Fig. 5 is pulse and high voltage switching device tomograph provided by the embodiment of the present invention.
Fig. 6 for the embodiment of the present invention in the transformation block diagram of existing Full-automatic transformation ratio group tester.
Fig. 7 for the embodiment of the present invention in second detection jig connection block diagram.
Specific embodiment
It is described below for disclosing the present invention so that those skilled in the art can be realized the present invention.It is excellent in being described below
Embodiment is selected to be only used as illustrating, it may occur to persons skilled in the art that other obvious modifications.
As shown in Figures 1 to 7, transformer performance automatic detection device provided by the invention includes detection jig 2, detects and lead to
Road switching device 3, detection instrument 4, variable-frequency power sources 6 and host computer 5, the detection of multinomial performance index is carried out to transformer 1.
Detection jig 2 is the prior art, is installed in multiple terminal blocks of transformer 1, by each terminal to be checked of transformer 1
Point is connect with the connecting pin of detection jig 2 simultaneously.The present embodiment preferably uses inspection disclosed in Chinese patent CN207473014U
Measurement fixture.Instrument 4 is detected for the voltage of measuring transformer 1, electric current, short-circuit impedance, polarity, power, D.C. resistance, insulation resistance
The performance indicators such as anti-, pressure resistance, pulse.According to the requirement of surveyed project, different types of instrument is selected to belong to the prior art, here
No longer it is described in detail.The present embodiment preferably use table 1 listed in instrument carry out.Here, pressure resistance, insulation impedance, pulse test
For high pressure detection project, High-pressure measurement Instrument table is needed to be detected；Voltage, electric current, short-circuit impedance, polarity test, power, direct current
Resistance is low pressure detection project, is detected using low pressure detection instrument.Variable-frequency power sources 6 is for detecting with power supply.Host computer 5
For obtaining, storing and showing the detection data from detection instrument 4, while to sense channel switching device 3, variable-frequency power sources
6 are controlled.
Instrument list is detected used by 1 embodiment of table
Sense channel switching device is connected between detection jig and detection instrument, is provided different detection instrument and is controlled with detection
Have (i.e. transformer terminal) interface channel, is provided simultaneously with the handoff functionality of interface channel.Sense channel switching device includes pulse
Access channel 31, high pressure access channel 32, low pressure access channel 33, pulse and high voltage switching device 35 and low-voltage switching device
36。
Pulse access channel 31 is that the pulse and high voltage switching device 35 are connected with the pulse detection of the detection jig 2
Channel, it is that the pulse and high voltage switching device 35 and the high pressure detection connection for detecting jig 2 are logical that high pressure, which accesses channel 32,
Road, pulse and high voltage switching device 35 are separately connected pressure-resistant performance detector table and pulse test detection instrument, the arteries and veins simultaneously
Punching and high voltage switching device according to the test item detected control pulse access channel, high pressure access channel with
On-off between pressure-resistant performance detector table and pulse test detection instrument.It is the low-voltage switching device that low pressure, which accesses channel 33,
36 detect interface channel with the low pressure for detecting jig 2, and the low-voltage switching device 36 is controlled according to test item detected
The on-off of low pressure detection instrument described in low pressure access channel 36.Those of ordinary skill in the art are understanding detection instrument 4
On the basis of detecting interface requirement, detection jig 2 and 1 terminal block corresponding relationship of transformer, carries out pulse and access channel 31, high pressure
Access channel 32, low pressure designing and developing for channel 33 of access belong to the prior art, and I will not elaborate.
It is interior to be in series with an on-off protective device 34 for above-mentioned each access channel.This is because detection jig 2 is quilt
Pulse access channel 31, high pressure access channel 32 and low pressure access channel 33 jointly occupy, as high pressure with low pressure without being isolated
Protection, it may appear that high-voltage electricity punctures low-pressure channel, burns out low-pressure end detection instrument.In the present embodiment, pulse is accessed in channel 31
It is in series with the first on-off protective device 34a, the second on-off protective device 34b, low pressure access are in series in high pressure access channel 32
Third on-off protective device 34c is in series in channel 33.For every set on-off protective device 34 comprising institutional framework 341, peace
Loaded on the left cylinder 342 and right cylinder 343 and pcb board 346 on institutional framework 341.The movement of left cylinder 342 and right cylinder 343
Controlled by host computer 5.Embedded with number row's conductive copper bar 345 from front to back on pcb board 346.The number of rows of conductive copper bar 345 according to
(pulse accesses channel 31 or high pressure access channel 32 or low pressure accesses channel in the access channel that the on-off protective device is connected
33) depending on channel internal wiring number.It again include the left conductive copper bar positioned at left part for the conductive copper bar 345 of every row
345a, the middle conductive copper bar 345b positioned at middle part and the right conductive copper bar 345c positioned at right part.The driving of left cylinder 342 is attached thereto
Probe 344a realize switching on and off for left conductive copper bar 345a and middle conductive copper bar 345b, the driving of right cylinder 343 connects therewith
The probe 344b connect realizes switching on and off for right conductive copper bar 345c and middle conductive copper bar 345b.Wherein, left conductive copper bar
345a, right conductive copper bar 345c again respectively with detection jig end and (the i.e. pulse and high voltage switching device 35 or low of switching device end
Crush-cutting changing device 36) end connection.By above structure, left cylinder 342 realizes the on-off control to detection jig 2 and switching device
System.When detecting low pressure project, as long as ensuring the left and right cylinder of the first on-off protective device 34a, the second on-off protective device 34c
It lifts, the cylinder pressure of third on-off protective device 34c, so that cutoff high access channel and pulse access channel.Together
Reason when detecting high pressure project, can also cut off other access channels by on-off protective device.Using above-mentioned on-off protective device,
Using only cylinder, probe and conductive copper bar, when periodic maintenance, is only needed with changing probe and conductive copper bar.Compared to expensive height
Potential relay control program, cost are more cheap.
Pulse accesses channel 31, high pressure access channel 32 and connects pulse and height commonly through pulse and high voltage switching device 35
Pressure tester table (proof voltage Insulation Resistance Tester and pulse tester i.e. in table 1).Pulse and high voltage switching device 35 wrap
Include institutional framework 351, the cylinder being installed on institutional framework 351 352 and pcb board 354.Cylinder 352 is controlled by host computer 5.PCB
Embedded with number row's conductive copper bar 355 from front to back on plate 354.For every row's conductive copper bar 355, and it is divided into left conductive copper bar 355a
With right conductive copper bar 355b.Every row's conductive copper bar corresponds to a cylinder 252, and each cylinder 352 drives the probe 353 being attached thereto
Realize switching on and off for left conductive copper bar 355a and right conductive copper bar 355b.Left conductive copper bar 355a and pulse access channel 31
Or high pressure accesses 32 connection of channel, right conductive copper bar 355b and pulse and Hi-pot test instrument connection.For ease of description, here
By taking certain A product tester as an example, conductive copper bar 354 is 9 rows, and corresponding cylinder 252 is 9 (i.e. cylinders one in Fig. 5 to gas
Cylinder nine), the connection relationship of each cylinder of pulse and high voltage switching device 35 is as shown in table 2.It is resistance to if you need to carry out P-S to A product
Pressure test, then cylinder one is depressed, and left and right is connected, and high pressure instrument red test pencil (high-pressure side) output end is flanked with primary above transformer
It is logical；Cylinder four and five is depressed, and left and right is connected, and high pressure instrument black test pencil (low-pressure side) input terminal and product iron core are connected；Work as cylinder
One, after four, five whole pressures, high pressure instrument realizes the detection to A product P-S voltage-withstand test, and host computer 5 directly reads detection data
It takes.It should be noted that the one embodiment provided above only for A product test, what the present invention was laid special stress on protecting is to adopt
Traditional high-voltage relay is substituted, with the scheme that cylinder, probe and conductive copper bar combine significantly to save testing cost.This
Field those of ordinary skill, can be according to actual pulse and Hi-pot test item, detection instrument on the basis of understanding inventive concept
Detection interface requirement, the correspondence control planning otherwise designed of number and each cylinder to cylinder 252.
Each cylinder control planning table in 2 pulse of table and high voltage switching device 35
Low-voltage switching device 36 is made of several piece pcb board, and several low-voltage relays are equipped on every piece of pcb board.Every piece of PCB
A coil corresponding to transformer 2.Route between each low-voltage relay control low pressure access channel 33 and detection jig 2
On-off (is also possible to the relay that every route corresponds to multiple parallel connections).Such as the route is connected, then corresponding detection meter housing is read
Take the relevant detection data of transformer.Same route connects different detection instrument by different low-voltage relays, different
Detection instrument read the different electrical performance data of transformer, host computer directly controls the on-off of low-voltage relay.In addition, above-mentioned
Control variable-frequency power sources 6 is also equipped on pcb board to the relay of the detection jig 2 power supply on-off.
It should be noted that as passed sequentially through low pressure using Estimate of Resistance for DC Low Resistance tester, resistance-inductance-capacitance tester and cutting
Changing device 36, third on-off protective device 33, detection jig 2, directly carry out D.C. resistance to transformer and short-circuit impedance are tested.
After pertinent instruments are connected, the resistance value detected is transformer resistance value and entire loop resistance value, it will bigger than the true value of transformer
1-2 Ω is differed.For this purpose, as the preferred of the embodiment of the present invention, by the detection of D.C. resistance and short-circuit impedance and other electrical properties
Detection circuit is independent.The specific scheme is that transformer performance automatic detection device further includes the second detection jig 8.Detection is controlled
Tool 2 is corresponding except D.C. resistance and the outer corresponding detecting instruments of short-circuit impedance detection, the second corresponding D.C. resistance of detection jig 8 with
The detecting instrument (i.e. Estimate of Resistance for DC Low Resistance tester, resistance-inductance-capacitance tester) of short-circuit impedance.Include in second detection jig 8
Serial ports relay 81, multiple groups midget relay welding pcb board 82 and transformer linking probe plate 83, host computer 5 directly controls string
Mouth relay 81, Estimate of Resistance for DC Low Resistance tester, resistance-inductance-capacitance tester, using serial ports relay 81 to midget relay
Midget relay (not needing overvoltage, price is extremely cheap) on-off above pcb board measures actual resistance value and impedance；Than
Such as, 5 control instrument of host computer is opened, and serial ports relay 81 is made to control numerous midget relays work on pcb board 82, and instrument is red
Color table pen corresponds to relay opening, and black test pencil corresponds to relay opening, controls this two relays and is shorted, before being tested
Instrument and relay circuit resistance value or impedance value zero, then short-circuit is opened, and two relays pass through contact pin respectively
Plate 83 connects (i.e. the red-black test pencil of instrument is connected with transformer) with transformer, reads impedance or the D.C. resistance of transformer, this
When the resistance value that measures be that there are also the sum of the resistance that one truncates line for transformer and probe, relatively with true value, generally
Error is within 5m Ω.
In the prior art, expensive to the program-controlled no-load voltage ratio group tester of the progress polarity test of transformer 2.It is big in the market
All cheap no-load voltage ratio group tester is not supported to automatically control, and does not support test data to export.In the present embodiment, in table 1
Full-automatic transformation ratio group tester 71 be transformed.Serial ports relay 72 is controlled by host computer 2, serial ports relay 72 is controlled
The on-off of the button wiring of Full-automatic transformation ratio group tester processed.Full-automatic transformation ratio group is absorbed using industrial camera 73 simultaneously to survey
The display image of instrument 71 is tried, then image data is reached into host computer 2.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and what is described in the above embodiment and the description is only the present invention
Principle, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these variation and
Improvement is both fallen in the range of claimed invention.Protection scope of the present invention is by appended claims and its is equal
Object defines.
Claims (8)
1. a kind of transformer performance automatic detection device characterized by comprising
Jig is detected, is installed in multiple terminal blocks of transformer；
Instrument is detected, including the High-pressure measurement Instrument table detected using high pressure；
Sense channel switching device provides multiple sense channels that the detection jig is connected with the detection instrument, and has
The handoff functionality of standby sense channel；
Variable-frequency power sources connects the sense channel switching device, for transformer detection power supply；And
Host computer obtains, stores and show the detection information of the detection instrument, and to the sense channel switching device and institute
Variable-frequency power sources is stated to be controlled.
2. transformer performance automatic detection device according to claim 1, which is characterized in that the High-pressure measurement Instrument table packet
One or more of pressure-resistant performance detector table, insulation impedance performance detection instrument, pulse test detection instrument are included,
The detection instrument further includes the low pressure detection instrument detected using low pressure, and the low pressure detection instrument is voltage inspection
It surveys instrument, current detecting instrument, short-circuit impedance and detects instrument, Check up polarity instrument, power detection instrument, D. C. resistance detecting instrument
One or more of table.
3. transformer performance automatic detection device according to claim 2, which is characterized in that the sense channel switching dress
It sets including pulse access channel, high pressure access channel, low pressure access channel, pulse and high voltage switching device and low pressure switching dress
It sets,
Pulse access channel is the pulse detection interface channel of the pulse and high voltage switching device and the detection jig,
High pressure access channel is the high pressure detection interface channel of the pulse and high voltage switching device and the detection jig, described
Pulse and high voltage switching device connect the High-pressure measurement Instrument table, and the pulse and high voltage switching device are according to described detected
Test item controls logical between pulse access channel, high pressure access channel internal wiring and the High-pressure measurement Instrument table
It is disconnected,
Low pressure access channel is the low pressure detection interface channel of the low-voltage switching device and the detection jig, described low
Crush-cutting changing device controls the low pressure access channel internal wiring according to test item detected and the low pressure detects the logical of instrument
It is disconnected,
The first on-off protective device is in series in pulse access channel, the high pressure access is in series with the second on-off in channel
Protective device, the low pressure access are in series with third on-off protective device in channel,
The host computer controls the pulse respectively and high voltage switching device, the low-voltage switching device, first on-off are protected
Protection unit, the second on-off protective device and third on-off protective device.
4. transformer performance automatic detection device according to claim 3, which is characterized in that each on-off protective device packet
The first institutional framework, the left cylinder being installed on the first institutional framework, right cylinder and the first pcb board are included, on first pcb board
Conductive copper bar is arranged equipped with number, every row's conductive copper bar is made of left conductive copper bar, middle conductive copper bar and right conductive copper bar, and the left side is led
Electrolytic copper item connects the jig, the right conductive copper bar connection pulse access channel or high pressure access channel or low pressure access is logical
Road, the probe that the driving of left cylinder described in the PC control is attached thereto realize the connection of left conductive copper bar and middle conductive copper bar
And disconnection, the probe that the driving of right cylinder described in the PC control is attached thereto realize right conductive copper bar and middle conductive copper bar
It switches on and off.
5. transformer performance automatic detection device according to claim 3 or 4, which is characterized in that the pulse and high pressure
Several second cylinders and the second pcb board that switching device includes the second institutional framework, is installed on the second institutional framework, described
Equipped with number row's conductive copper bar on two pcb boards, corresponding second cylinder of every row's conductive copper bar, every row's conductive copper bar is by a pair of conductive
Copper bar forms, and the connection pulse access channel or the high pressure access channel in each pair of conductive copper bar, another connection
The pressure resistance performance detector table or pulse test detect instrument, and the driving of the second cylinder described in the PC control is attached thereto
Probe realize switching on and off for each pair of conductive copper bar.
6. transformer performance automatic detection device according to claim 3 or 4, which is characterized in that the low pressure switching dress
It sets including several third pcb boards, several low-voltage relays is housed on every piece of third pcb board, described in the low-voltage relay control
Low pressure accesses the on-off of channel internal wiring and low pressure detection instrument, is also equipped with the control change on the third pcb board
Relay of the frequency power to the detection jig power supply on-off.
7. transformer performance automatic detection device according to claim 6, which is characterized in that further include being installed on transformer
On the second detection jig, the second detection jig and short-circuit impedance detect instrument, D. C. resistance detecting instrument table is connect for this, described the
The probe card for welding pcb board comprising serial ports relay, multiple groups midget relay in two detection jigs, being connect with transformer, it is described
Serial ports relay described in PC control, the serial ports relay further control the movement of the midget relay on the pcb board,
Realize the zero calibration and detection of short-circuit impedance, D.C. resistance detection.
8. transformer performance automatic detection device according to claim 1, which is characterized in that the detection instrument further includes
Full-automatic transformation ratio group tester, the host computer control the Full-automatic transformation ratio group tester button by serial ports relay and connect
The on-off of line, the host computer are also connected with the industrial camera that intake Full-automatic transformation ratio group tester shows image.
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| CN201811137815.9A CN109239495A (en) | 2018-09-26 | 2018-09-26 | A kind of transformer performance automatic detection device |
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| CN201811137815.9A CN109239495A (en) | 2018-09-26 | 2018-09-26 | A kind of transformer performance automatic detection device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109900983A (en) * | 2019-02-26 | 2019-06-18 | 北京航空航天大学 | A kind of measuring device of high frequency transformer parasitic parameter |
| CN110208603A (en) * | 2019-06-05 | 2019-09-06 | 江南大学 | A kind of transformer voltage phase difference measuring apparatus and measurement method |
| CN110927411A (en) * | 2019-10-16 | 2020-03-27 | 国网浙江省电力有限公司金华供电公司 | Auxiliary wiring device for transformer test |
| CN113687200A (en) * | 2021-08-28 | 2021-11-23 | 惠州市特创电子科技股份有限公司 | Plane transformer testing mold and testing method thereof |
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| 康激扬;黄福存;王雅楠;隋东硼;罗斌;: "配电变压器集成化智能检测应用技术的研究", 东北电力技术, vol. 39, no. 2, pages 7 - 8 * |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109900983A (en) * | 2019-02-26 | 2019-06-18 | 北京航空航天大学 | A kind of measuring device of high frequency transformer parasitic parameter |
| CN110208603A (en) * | 2019-06-05 | 2019-09-06 | 江南大学 | A kind of transformer voltage phase difference measuring apparatus and measurement method |
| CN110927411A (en) * | 2019-10-16 | 2020-03-27 | 国网浙江省电力有限公司金华供电公司 | Auxiliary wiring device for transformer test |
| CN113687200A (en) * | 2021-08-28 | 2021-11-23 | 惠州市特创电子科技股份有限公司 | Plane transformer testing mold and testing method thereof |
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